Classifications

• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
  • A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
  • A23N17/005—Apparatus specially adapted for preparing animal feeding-stuffs for shaping by moulding, extrusion, pressing, e.g. pellet-mills
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23K—FODDER
  • A23K20/00—Accessory food factors for animal feeding-stuffs
  • A23K20/10—Organic substances
  • A23K20/174—Vitamins
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23K—FODDER
  • A23K20/00—Accessory food factors for animal feeding-stuffs
  • A23K20/20—Inorganic substances, e.g. oligoelements
  • A23K20/24—Compounds of alkaline earth metals, e.g. magnesium
• • A—HUMAN NECESSITIES
  • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
  • A23K—FODDER
  • A23K40/00—Shaping or working-up of animal feeding-stuffs
  • A23K40/10—Shaping or working-up of animal feeding-stuffs by agglomeration; by granulation, e.g. making powders

Definitions

• the present invention relates to a method and an apparatus for producing a feed pellets containing water and organic matter and a water / organic matter-containing pellets.
• pellets that are easy for animals to eat by pressurizing a mixture containing organic substances, vitamins, minerals, etc. in excipients It is formed into granules, and the pellets are mixed with food and provided to livestock.
• Patent Document 1 discloses a method for producing a pelleted beef feed for dairy cows.
• Donariella alga body dry powder is mixed with flour, rice bran, soybean cake, molasses, calcium carbonate,
• the active ingredients of vitamin D 3 and vitamin E are mixed into a granulated product and supplying this pellet feed.
• the milk quality of dairy cows can be improved and the quality of beef cattle can be improved. It has been shown to respond to diseases and neonatal diseases.
• feed pellets are required to contain a large amount of organic substances such as molasses, or to contain various vitamins.
• the present invention has been made in view of the above circumstances, and is a feed that can efficiently produce a ferret lees for feed that contains water and organic matter, and can also stably contain vitamins.
• the purpose of the present invention is to provide a manufacturing method and apparatus for a perezpox for water and a permeate containing water and organic matter.
• a first agent comprising 1 to 2 to 2 2 weight 0 / o
• a first composition containing I and a second composition containing calcium phosphate II are prepared, and the mixture obtained by mixing the first composition and the second composition is granulated.
• the present invention relates to a method for producing a pelletized lees for feed comprising obtaining a solidified pellets containing organic matter and water.
• the temperature of the kneaded product and the pellets is kept below 40 ° C which is the upper limit temperature.
• the residual ratio of vitamins in the pellets in the first and second months after pellet production is 70% or more, preferably with respect to the amount of vitamins mixed in the kneaded product. It is preferable to be maintained at 85% or more.
• the organic substance may be molasses.
• the organic matter may be a fish soluble.
• the organic substance may be corn steep liquor.
• the organic matter may be a whiskey koji.
• the organic substance may be a yeast extract.
• the vitamins vitamin, vitamin D 3, vitamin E may be at least one of vitamin B ,, vitamin B 2.
• the present invention comprises a first composition adjusting device
• a first agent supply means for supplying a first agent comprising calcium phosphate I to the first composition adjusting device
• a second composition adjusting device A second composition adjusting device
• a second agent supply means for supplying a second agent comprising calcium phosphate I I to the second composition adjusting device
• An organic substance supplying means for supplying an organic substance to at least one of the first composition adjusting device and the second composition adjusting device;
• Water supply means for supplying water to at least one of the first composition adjustment device and the second composition adjustment device;
• a kneading device for introducing and mixing the first composition adjusted by the first composition adjusting device and the second composition adjusted by the second composition adjusting device;
• a granulating device for forming a kneaded material kneaded by the kneading device into a pellet shape.
• vitamin supply means for supplying vitamins to the first composition adjusting device.
• an anti-adhesive mixing device for applying an anti-adhesive agent to the pellets formed by the granulating device.
• the granulating device includes: an extrusion device for extruding the kneaded material into a rod shape; and a cutting device for cutting the extruded rod-like material into a predetermined length. It is preferable to become.
• a first composition containing the calcium phosphate I and a second composition containing the calcium phosphate II are prepared by an aircraft and water mixed in at least one of the first agent and the second agent,
• the present invention relates to water obtained by kneading the first composition and the second composition and granulating the kneaded product, and an organic substance-containing pellets.
• a second composition containing the calcium phosphate II, and the first composition and the second composition are kneaded to granulate the kneaded product.
• FIG. 1 An overall schematic diagram showing an example of an apparatus for producing a feed pellets of the present invention.
• FIG. 2 is a graph showing the results of testing the temporal stability of vitamin A and vitamin E with the product of the present invention and the commercial product 1 produced by conventional pressure molding. Explanation of symbols
• FIG. 1 shows an example of an apparatus for producing feed pellets of the present invention.
• a first agent supply means 2 for supplying the first agent is provided.
• a second agent supply means 4 for supplying a second agent consisting of 0) is provided.
• the calcium phosphate I and calcium phosphate I I cause a solidification reaction by mixing them with water as a medium. Therefore, by adjusting the supply amounts of the calcium phosphate I and calcium phosphate I I, the solidification strength of the manufactured pellets for feed can be adjusted.
• the first composition adjusting device 1 is provided with vitamin supply means 5 for supplying vitamins.
• vitamins vitamin A, vitamin D 3 , vitamin E, vitamin B, vitamin B 2 can be supplied alone or in combination, and vitamins other than the above can be supplied. Those usually given to animals can also be used.
• minerals such as copper, zinc, magnesium, calcium, etc. that are usually added to pellets for feed can be added, and it has the effect of reducing animal stress.
• a functional base material such as GABA (aminobutyric acid) can be added at the same time.
• the first composition adjusting device 1 and the second composition adjusting device 3 are provided with an organic substance supply means 6 that distributes and supplies organic substances.
• organic substances to be added one or more of molasses, fish soluble, corn steep liquor, whiskey cake, yeast extract can be used, and organic substances other than those mentioned above are generally used for feed. What is used can also be used.
• the organic substance supply means 6 distributes the organic substance to the first composition adjustment apparatus 1 and the second composition adjustment apparatus 3 for supply.
• the organic substance may be supplied to only one of the first composition adjustment apparatus 1 and the second composition adjustment apparatus 3 by the organic substance supply means 6.
• the first composition adjusting device 1 and the second composition adjusting device 3 are provided with water supply means 7 that distributes and supplies water.
• the above water causes a solidification reaction as a medium when the first agent calcium phosphate I and the second agent calcium phosphate II are mixed. Therefore, the amount of water required for the solidification reaction of calcium phosphate I and calcium phosphate II is as follows. It is preferable to add. At this time, the reaction between calcium phosphate I and calcium phosphate II uses water contained in organic matter such as molasses as well as the water to be added. Therefore, the addition amount of the water and the addition amount of the organic matter should be adjusted.
• the solidification rate can be adjusted by Although FIG.
• FIG. 1 shows the case where the water supply means 7 distributes and supplies water to the first composition adjustment apparatus 1 and the second composition adjustment apparatus 3, the water supply means 7 supplies the first composition with water. You may make it supply only to one of the material adjustment apparatus 1 and the 2nd composition adjustment apparatus 3.
• FIG. 1 shows the case where the water supply means 7 distributes and supplies water to the first composition adjustment apparatus 1 and the second composition adjustment apparatus 3, the water supply means 7 supplies the first composition with water. You may make it supply only to one of the material adjustment apparatus 1 and the 2nd composition adjustment apparatus 3.
• the first composition adjusting device 1 and the second composition adjusting device 3 are provided with an excipient supply means 8 that distributes and supplies excipients.
• excipients natural aluminum silicate, bran, rice bran, rice bran oil cake, alfalfa meal, or a combination of flours can be used. It can also be used for the feeds of the farm.
• the excipient supply means 8 shows the case where the excipient is distributed and supplied to the first composition adjustment apparatus 1 and the second composition adjustment apparatus 3, but the excipient supply means 8 The filler may be supplied to only one of the first composition adjusting device 1 and the second composition adjusting device 3.
• the first composition adjusting apparatus 1 is a stirrer for mixing the first agent and other additives.
• the second composition adjustment device 3 includes a stirrer 11 that mixes the second agent and other additives.
• the second composition adjusting device 3 is adjusted with the first composition adjusting device 1 adjusted with the first composition adjusting device 1 and the second composition adjusting device 3.
• the second composition 12 is supplied to the kneading device 15 by the quantitative feeders 1 3 and 14, respectively.
• the kneading device 15 is configured to continuously and uniformly knead the first composition 10 and the second composition 12 and supply the kneaded material 16 to the granulating device 17. Yes.
• the calcium phosphate I of the first composition 10 and the calcium phosphate II of the second composition 12 are used as a medium.
• the solid mixture 16 begins to solidify.
• the granulator 17 includes an extruding device 18 that receives the kneaded material 16 from the kneading device 15 and extrudes the kneaded material 16 into a rod shape, and an extruded rod-shaped material. And a cutting device 19 for cutting a sheet into a predetermined length. Since the extrusion device 18 merely forms the kneaded material 16 into a rod shape, the pressure applied to the kneaded material 16 can be extremely small.
• Downstream of the granulator 17 is, for example, a vibration-graded slanted sizing screen.
• a container 21 is provided, and the damaged matter recovered in the recovery container 21 is returned to the inlet of the granulator 17 by a return means 22 such as a competitor.
• an anti-adhesive agent 24 is sprayed (sprinkled and mixed) on the pellets moving on the sizing screen 20, and the surface of the pellets Is provided with an anti-adhesive mixing device 2 3 that is covered with an anti-adhesive agent 24.
• the pellets whose surface is covered with the anti-adhesive agent 24 are removed through the size-adjusting screen 20 while they roll on the granulating screen 20.
• the anti-adhesive agent 24 includes dried bran, rice bran , Rice bran oil lees, alfa alfa meal, and one or more of wheat flour can be used in combination.
• a recovery container 26 that collects an excess of the anti-adhesive agent 24 supplied from the anti-adhesive agent mixing device 23 and applied to the pellets.
• the anti-adhesive agent 24 recovered in the recovery container 26 is returned to the anti-adhesive agent mixing device 23 by a return means 27 such as a competitor.
• the anti-adhesive agent mixing device 23 is provided with a container for storing, for example, pellets from which broken materials are separated, and the anti-adhesive agent 24 is charged into the container for stirring and mixing. It is possible to adopt various methods such as spraying the anti-adhesive agent 24 onto the pellets and then removing the surplus of the anti-adhesive agent 24 with a screen etc. to take out the product as a pellet for feed. it can.
• the feed pellets stored in the stock tank 25 are filled into a packing container 29 such as a filling container or a bag which is moved by a compressor 28 or the like.
• the second composition adjusting device 3 is supplied so that the supply amount of the second agent is 4 to 12% by weight, and at least one of the first composition adjusting device 1 and the second composition adjusting device 3
• the organic substance supply means 6 supplies the organic substance such as molasses in an amount of 50 to 50% by weight, and water is added to at least one of the first composition adjustment apparatus 1 and the second composition adjustment apparatus 3.
• the supply means 7 supplies the water in an amount of 2 to 10% by weight, and the first composition adjustment device 1 contains calcium phosphate I.
• a first composition 10 is prepared by uniformly mixing the composition and the additive, while the second composition containing calcium phosphate II and the additive are uniformly mixed by the second composition adjusting device 3. To make a second composition 1 2 To do.
• the first composition of the first composition adjusting device 1 and the second composition 1 2 of the second composition adjusting device 3 are mixed separately by the quantitative feeders 1 3 and 1 4. To be mixed and fed.
• the kneaded material 1 6 kneaded by the kneading device 15 is supplied to the granulating device 17 and extruded into a bar shape by the extruding device 18 and then cut to a predetermined length by the cutting device 19. By doing so, columnar pellets are granulated.
• This pellet can have a length of, for example, about 10 mm to 25 mm, and a diameter of, for example, about 3 mm to 7 mm.
• the granulation apparatus 17 can easily granulate the pellets without applying pressure by setting the curing speed in advance.
• the granulated pellets can be made strong enough to maintain a good shape.
• the granulated pellets are gradually solidified with organic substances and water included.
• the damaged materials are collected in the collection container 21.
• the anti-adhesive agent 24 supplied from 3 is coated, and the surface is supplied to the stock tank 25 as feed pellets covered with the anti-adhesive agent 24.
• the pellets for feed stored in the stock tank 25 are filled in a packing container 29 such as a filling container or a bag which is moved by a competitor 28 or the like.
• the feed pellets manufactured as described above is coated with the anti-adhesive agent 24 supplied from the anti-adhesive agent mixing device 23, and the surface is covered with the anti-adhesive agent 24. It is possible to prevent the pellets from being attached to each other.
• feed pellets containing vitamins can be produced by supplying ribitamins to the first composition adjusting apparatus 1 by means of vitamin supply means 5.
• the extruder 18 Because the pressure when forming the kneaded mixture 1 6 into a rod shape is extremely small, the temperature of the pellets hardly rises, so the problem that the function of vitamins is impaired by heat can also be prevented. The intended effect of adding vitamins to the feed pellets can be fully demonstrated.
• the pellet for feed according to the present invention can maintain a predetermined solidification strength even if it contains an organic substance such as molasses as much as 50 to 50% by weight. Furthermore, feed pellets containing such a large amount of organic matter can be produced with high efficiency.
• the water-organic matter-containing pellets containing water and organic matter such as molasses produced by the production apparatus is characterized by gelation (liquefaction) when the pellets are broken by an external force. Therefore, it is expected that livestock and the like are easy to eat and the palatability is increased, and the absorption of ingredients by the livestock and the like is improved.
• Table 1 shows an example of a composition for producing the feed pellets of the present invention.
• the first composition and the second composition having the compositions shown in Table 1 were separately prepared by the first composition adjusting apparatus 1 and the second composition adjusting apparatus 3 in FIG.
• the first composition and the second composition were continuously kneaded by a kneading device 15.
• the calcium phosphate I of the first composition and the liquor of the second composition The solidification reaction was initiated using water added by calcium nitrate II and water contained in molasses as the medium.
• the kneaded material 16 is supplied to a granulating device 17 to granulate pellets having a length of 15 .O mm and a diameter of 6.0 mm. Further, an anti-adhesive agent is mixed into the granulated pellets. The device 2 3 was coated with an anti-adhesive agent 24 to produce water- and organic-containing feed pellets (present invention).
• a test for measuring the temperature of the pelletized rice cake produced by the granulator 17 was conducted.
• the temperature of the kneaded material 16 mixed in the kneading device 15 is approximately 30 ° C.
• This kneaded material 1 The temperature of the pellets that were granulated by feeding 6 to the granulator 17 was approximately 32 ° C.
• the temperature of the pellets hardly changed even after 4 hours, and changed to 31 ° C, a slightly lower temperature after 8 hours.
• the temperature of the manufactured pellets is heated to around 70 to 100 ° C in the conventional manufacturing method by pressure molding. Was stably maintained at a low temperature of about 32 ° C.
• the effective residual rate of vitamins after pellet production relative to the added amount (labeled amount) of vitamins is 7 It was confirmed that a high value of 0% or more, preferably 85% or more was maintained.
• vitamins which are supposed to be decomposed at a temperature of about 40 to 70 ° C and lose their function are mixed with the kneaded material, and the granulator 17 is used.
• the manufacturing temperature can be kept below the upper limit of 40 ° C, which solves the problem of decomposition of vitamins and improves the consumption of vitamins The objective effect of can be fully exhibited.
• Table 3 shows a comparison of physical properties between the product of the present invention and commercial products 1 to 3 produced by conventional pressure molding.
• the product of the present invention and the commercial products 1 to 3 are the shape (diameter mm), pH, apparent specific gravity, hardness (N), Monsan strength (Kg), friability (%) Shows almost the same value, but with respect to loss on drying, the product of the present invention shows a larger value than the commercial products 1 to 3.
• water / organic matter-containing pellets can be produced that can maintain any necessary solidification strength while enclosing a large amount of water and organic matter.

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• Chemical & Material Sciences (AREA)
• Life Sciences & Earth Sciences (AREA)
• Polymers & Plastics (AREA)
• Engineering & Computer Science (AREA)
• Food Science & Technology (AREA)
• Zoology (AREA)
• Animal Husbandry (AREA)
• Inorganic Chemistry (AREA)
• Fodder In General (AREA)

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• 2007
  • 2007-02-02 CN CN201510511212.0A patent/CN105053518B/zh active Active
  • 2007-02-02 JP JP2007557756A patent/JP5038162B2/ja active Active
  • 2007-02-02 WO PCT/JP2007/000051 patent/WO2007091384A1/ja active Application Filing
  • 2007-02-02 CN CNA2007800048920A patent/CN101404895A/zh active Pending

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