WO2007007749A1 - 車載用電力供給システムの漏電検出装置 - Google Patents
車載用電力供給システムの漏電検出装置 Download PDFInfo
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- WO2007007749A1 WO2007007749A1 PCT/JP2006/313763 JP2006313763W WO2007007749A1 WO 2007007749 A1 WO2007007749 A1 WO 2007007749A1 JP 2006313763 W JP2006313763 W JP 2006313763W WO 2007007749 A1 WO2007007749 A1 WO 2007007749A1
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- Prior art keywords
- leakage
- voltage
- supply system
- power supply
- vehicle
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
- B60L3/0023—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L3/00—Electric devices on electrically-propelled vehicles for safety purposes; Monitoring operating variables, e.g. speed, deceleration or energy consumption
- B60L3/0023—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train
- B60L3/0069—Detecting, eliminating, remedying or compensating for drive train abnormalities, e.g. failures within the drive train relating to the isolation, e.g. ground fault or leak current
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/005—Testing of electric installations on transport means
- G01R31/006—Testing of electric installations on transport means on road vehicles, e.g. automobiles or trucks
- G01R31/007—Testing of electric installations on transport means on road vehicles, e.g. automobiles or trucks using microprocessors or computers
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/50—Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
- G01R31/52—Testing for short-circuits, leakage current or ground faults
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P29/00—Arrangements for regulating or controlling electric motors, appropriate for both AC and DC motors
- H02P29/02—Providing protection against overload without automatic interruption of supply
- H02P29/024—Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load
- H02P29/0241—Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load the fault being an overvoltage
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
Definitions
- the present invention relates to a leakage detection device for an in-vehicle power supply system that converts DC power of a storage battery into AC power by a power conversion circuit and supplies the AC power to an AC motor.
- a storage battery used in a power supply system has a high voltage and a large capacity. Therefore, if a leakage occurs in any part of an electric circuit, a problem such as an electric shock from an operator who performs vehicle maintenance occurs. There is a fear. For this reason, in-vehicle power supply systems are required to know in advance whether or not there is a leak and to take prompt action if a leak is discovered.
- FIG. 6 is a diagram showing a leakage detection device of a conventionally used in-vehicle power supply system.
- a leakage detection device is disclosed in, for example, Patent Document 1 below.
- the leakage detection device of the in-vehicle power supply system includes a power supply system 10 and a leakage detection unit 20.
- the power supply system 10 includes a DC high voltage circuit A and an AC high voltage circuit B.
- DC high-voltage circuit A consists of a storage battery 11 for DC, a positive electrode wire 13 and a negative electrode wire 14 connected to the positive and negative electrodes of the storage battery 11, and contactors 17a and 17b provided on the positive electrode wire 13 and the negative electrode wire 14. And connected to the positive electrode wire 13 and the negative electrode wire 14 in the subsequent stage of the contactors 17a and 17b.
- the AC high-voltage circuit B is connected to the positive electrode wire 13 and the negative electrode wire 14, and includes an inverter circuit 12 that converts DC power into AC power by switching on and off a plurality of switching elements, an AC motor 15, and an inverter circuit 12 And AC motor 15 connected And a plurality of AC electric wires 16.
- the IGBT inverter circuit 12 is provided with six IGBT circuits 70 to 75 including six IGBT elements (switching elements) 76 and corresponding six diodes 77.
- the leakage detection unit 20 includes a capacitor C connected to the voltage application point P on the positive electrode wire 13 on the positive electrode side of the storage battery 11, a resistor R connected to the capacitor C, and a predetermined sine wave or rectangular wave.
- Voltage that measures the voltage level (effective value of AC voltage) at the voltage measurement point Q between the oscillator 21 that oscillates the AC signal Vs of the frequency and energizes the resistor R with the AC signal Vs, and the resistor R and the capacitor C It consists of a measurement unit 40.
- a threshold value for determining the presence or absence of leakage is set.
- leakage detection process in leakage detector 20 in FIG. 6 is performed as follows.
- the AC signal Vs output from the oscillator 21 passes through the resistor R and the capacitor C and is applied to the application point P of the positive electrode wire 13.
- the voltage effective value measured by the voltage measuring unit 40 is substantially the same as the voltage effective value of the AC signal Vs output from the oscillator 21, and is set. It becomes more than the set threshold value. Thereby, it is determined that there is no leakage.
- Patent Document 1 Japanese Patent Application Laid-Open No. 2003-219551
- the conventional leakage detection device can detect the leakage generated in the DC high-voltage circuit A in the power supply system 10, but cannot detect the leakage generated in the AC high-voltage circuit B. There was a problem. The reason why AC high-voltage circuit B cannot detect leakage is explained below using Figs.
- leakage detection is possible only in the DC high-voltage circuit A of the power supply system 10, and the AC high-voltage circuit B cannot correctly determine leakage detection. I was strong.
- the present invention has been made in view of the above problems, and is capable of correctly detecting leakage in both the DC high voltage circuit A and the AC high voltage circuit B of the in-vehicle power supply system. Doing so is a solution issue.
- the first invention is In the leakage detection device of the power supply system that detects the leakage of the power supply system by the leakage detection unit,
- the power supply system includes:
- a storage battery for direct current is provided.
- a power conversion circuit that turns on and off a plurality of switching elements to convert the DC power of the storage battery into AC power, and outputs the AC power to an AC motor;
- the leakage detector is
- a switching element control unit that outputs a switching signal for detecting leakage to the switching element of the power conversion circuit
- AC voltage application means for applying an AC voltage to a voltage application point of the positive electrode wire or the negative electrode wire of the power supply system
- Voltage measurement means for measuring the voltage at the voltage measurement point between the AC voltage and the voltage application point, and with the contactor turned off, turn on all switching elements on the positive side or the negative side of the power conversion circuit.
- a leakage detecting means for detecting the presence or absence of leakage in the power supply system according to the voltage value at the voltage measurement point at that time.
- the second invention is the first invention, wherein
- the third invention is the first invention, When an operation to end the operation of the vehicle is performed, with the contactor turned off, the switching element of the power conversion circuit is turned on,
- the fourth invention is the second invention, wherein
- the control of the switching element of the power conversion circuit is shifted to the normal control only when the leakage detection means does not detect the leakage.
- the fifth invention is the first invention
- the sixth invention provides
- the leakage detection device of the power supply system that detects the leakage of the power supply system by the leakage detection unit
- the power supply system includes:
- a storage battery for direct current is provided.
- a power conversion circuit that turns on and off a plurality of switching elements to convert the DC power of the storage battery into AC power, and outputs the AC power to an AC motor;
- a switching element control unit that outputs a switching signal for detecting leakage to the switching element of the power conversion circuit
- AC voltage application means for applying an AC voltage to a voltage application point of the positive electrode wire or the negative electrode wire of the power supply system
- Voltage measurement means that measures the voltage at the voltage measurement point between the AC voltage and the voltage application point, and when the leakage detection instruction is given during operation of the vehicle, the AC motor is stopped and the contactor is turned on. Either turn on all the switching elements on the positive side of the power conversion circuit, or turn on all the switching elements on the negative side, and depending on the voltage value at the voltage measurement point at that time, Earth leakage detection means to detect the presence of
- the seventh invention is the sixth invention.
- An eighth invention relates to a leakage detection method for a power supply system that detects a leakage in a power supply system including a DC high voltage circuit and an AC high voltage circuit.
- the leakage detection is performed when an operation to start operation of the vehicle is performed, and after detecting the presence or absence of leakage in the power supply system, the contactor is turned on,
- the method further includes a step of shifting control of the switching element of the power conversion circuit to normal control.
- the leakage detection is performed when the operation of the vehicle is terminated, and the operation of the vehicle is terminated after detecting the presence or absence of a leakage in the power supply system.
- the method further includes a step.
- the GBT element (switching element) 76 is turned on (S35) and applied to the AC signal Vs force application point P (step S36).
- the measurement voltage at voltage measurement point Q is compared with the threshold value to detect the presence or absence of leakage (step S37).
- the AC signal Vs flows in both directions of the IGBT circuits 70 to 75 of the AC high-voltage circuit B, and the entire wave of the AC signal Vs is transmitted to the AC power line 16 Propagate to a ⁇ 16c. That is, as in the conventional case, the half-wave of the AC signal Vs, that is, the signal in one direction passes through each diode 77 and propagates to the AC wires 16a to 16c. The remaining half-wave, that is, the signal force in the reverse direction Do not be blocked by the diode 77 and cut by each IGBT circuit 70-75.
- the voltage effective value measured at voltage measurement point Q is substantially the same as the voltage effective value of AC signal Vs. Yes, the measured voltage is determined to be greater than or equal to the set threshold. Thereby, it is determined that there is no leakage.
- the effective voltage value of the AC signal Vs is the resistance R and the leakage resistance r.
- the pressure is divided by this. For this reason, the voltage effective value measured at the voltage measurement point Q is smaller than the voltage effective value of the AC signal Vs, and the measured voltage is determined to be lower than the set threshold value. Thereby, it is determined that there is a leakage.
- the first invention it is possible to correctly detect the presence / absence of leakage in the AC high voltage circuit B as well as the DC high voltage circuit A.
- leakage detection is performed when the vehicle is started. For this reason, it is possible to detect electric leakage without impairing the efficiency of operation of the vehicle and the efficiency of work performed by the vehicle.
- the control of the IGBT element (switching element) 76 of the inverter circuit 12 is shifted to the normal control only when no leakage is detected (determination S37). , S44, normal control).
- the normal control is shifted to only when no leakage is detected at the start.
- the vehicle is put into full-scale operation, so that the vehicle will not be operated in the state where leakage has occurred, and safety is ensured.
- step S37 when a leakage is detected (determination Y in step S37), processing for determining a leakage point is performed.
- step S38 all the gates of the IGBT circuits 70 to 75 of the inverter circuit 12 are turned off (step S38), and the AC high voltage circuit B and the DC high voltage circuit A are electrically cut off.
- the AC voltage Vs is applied again to the application point P, the voltage level at the measurement point Q is measured again, and the leakage detection unit 53 compares the measurement voltage with the threshold value to detect the presence of leakage. Is issued (step S39).
- step S37 It is determined that the leakage point detected in step S37 is on the AC high voltage circuit B side (determination N in step S39, step S40).
- the fifth aspect of the present invention it is possible to specify whether a leakage has occurred due to a difference between the DC high voltage circuit A and the AC high voltage circuit B. As a result, it is possible to quickly maintain the location of leakage and increase work efficiency.
- the inverter 17 is turned off with the contactor 17 turned off, as in the first invention.
- All IGBT elements (switching elements) 76 in the circuit 12 are turned on (S51, S54), and the presence or absence of electric leakage in the power supply system 10 is detected (S57). Then, after the presence or absence of electric leakage in the power supply system 10 is detected, the operation of the vehicle is terminated (S62).
- leakage detection is performed at the end of operation of the vehicle. For this reason It is possible to detect electric leakage without impairing the efficiency of operation of the vehicle and the efficiency of work performed by the vehicle. In addition, maintenance can be performed while the vehicle is at rest, and the restoration work can be completed by the time the vehicle starts operating next time. Therefore, there is no delay in the work schedule due to the maintenance of the leakage point.
- the AC signal Vs flows in both directions of the IGBT circuits 70 to 75 of the AC high voltage circuit B, and not only the DC high voltage circuit A but also the AC high voltage circuit B has a leakage current. Presence / absence can be detected correctly.
- the seventh invention as in the fifth invention, it is possible to specify whether the leakage has occurred in either the DC high-voltage circuit A or the AC high-voltage circuit B, and the leakage point can be quickly identified. Maintenance can be performed, and work efficiency can be improved.
- the eighth invention is a leakage detection method characterized by including roughly six steps. The above six steps will be described using the configuration of FIG. 1 of the first embodiment and the processing procedure of FIG.
- the contactor 17 is turned off at the time of an operation to end the operation of the vehicle. Therefore, even if the start key is turned on (step S30), the contact 17 remains off.
- step S30 when the start key is turned on (step S30), the electronic control unit 50 is activated (step S31), and the oscillation unit 51 in the electronic control unit 50 oscillates the AC signal Vs having a constant frequency (step S32). .
- step S35 All the gates of the IGBT circuits 70 to 75 of the inverter circuit 12 are turned on (step S35). As a result, the AC high voltage circuit B and the DC high voltage circuit A are electrically connected.
- the AC signal Vs oscillated by the oscillating unit 51 is applied to the application point P on the positive electrode wire 13 via the resistor R and the capacitor C (S36).
- the application point P may be on the negative electrode wire 14.
- the applied AC signal Vs is also propagated to the electrically connected AC high voltage circuit B side.
- the voltage measurement unit 52 of the electronic control unit 50 measures the voltage level at the measurement point Q. Voltage Level measurement continues after application of the AC signal Vs (step S36).
- the leakage detection unit 53 in the electronic control unit 50 compares the value with the measurement result of the voltage measurement unit 52 and detects the presence or absence of leakage (step S37).
- the gates of the IGBT circuits 70 to 75 are all turned on, so that the AC signal Vs flows in both directions of the IGBT circuits 70 to 75 of the AC high voltage circuit B, and the AC signal The full wave of Vs propagates to AC wires 16a-16c. That is, as in the conventional case, the half wave of the AC signal Vs, that is, the signal force in one direction, the force that propagates through each diode 77 to the AC wires 16a to 16c, the remaining half wave, that is, the signal force in the reverse direction No obstruction by 77 and no cut by each IGBT circuit 70-75.
- the presence or absence of electric leakage in the power supply system in the eighth invention is detected when an operation for starting operation of the vehicle is performed.
- step S37 if no leakage is detected (judgment in step S37), a voltage matching process for charging the capacitor 18 by the storage battery 11 is performed as a pre-process for shifting to the normal control.
- the contactor control unit 55 turns on the contactor 17 (step S44). As a result, the control of the switching element of the power conversion circuit shifts to normal control (normal control).
- leakage detection can be performed without impairing the efficiency of operation of the vehicle and the efficiency of work performed by the vehicle.
- the presence or absence of electric leakage in the power supply system in the eighth aspect of the invention is detected when an operation for ending the operation of the vehicle is performed.
- Step S50 when the operator turns off the start key to end the operation of the vehicle, the contactor control unit 55 in the electronic control unit 50 causes the contactor 17 to Turn off (Step S50, Step S51).
- Step S52 Step S53. If the measured voltage Vd of the DC voltage measuring device 19 is threshold! /, The value is less than 10V, the switching element control of the electronic control unit 50 is performed.
- Part 54 All the gates of the IGBT circuits 70 to 75 of the inverter circuit 12 are turned on (judgment Y in step S53, step S54). As a result, the AC high voltage circuit B and the DC high voltage circuit A are electrically connected.
- steps S57 to S61 similarly to steps S37 to S41 described in the eighth invention, a process for detecting the presence or absence of leakage and a process for specifying a leakage point are performed (steps S57 to S61).
- the contactor control unit 55 turns off the relay 81, electrically disconnects the power source 60 from the electronic control unit 50, and terminates the operation of the electronic control unit 50 (step S62).
- the operation of the vehicle is terminated after detecting the presence or absence of leakage in the power supply system. Therefore, the efficiency of operation of the vehicle and the efficiency of work performed by the vehicle are reduced. It is possible to detect leakage without sacrificing the current. In addition, maintenance can be performed while the vehicle is at rest, and recovery work can be completed by the next time the vehicle starts operation. Therefore, work schedules will not be delayed due to maintenance of leakage points.
- FIG. 1 is a diagram illustrating a configuration of the first embodiment.
- the leakage detection device of the in-vehicle power supply system includes a power supply system 10 and a leakage detection unit 30.
- the power supply system 10 shown in FIG. 1 is basically the same as the power supply system 10 described with reference to FIG. 6 except that the negative electrode wire 14 is not provided with a contactor 17b.
- a contactor may be provided on the negative electrode wire 14, but in the case of the leakage detection process of this embodiment, one of the contactors provided on the positive electrode wire and the negative electrode wire is turned on and the other is turned off. Need to be.
- the power supply system 10 includes a DC high voltage circuit A and an AC high voltage circuit B.
- the DC high-voltage circuit A includes a DC storage battery 11, positive and negative wires 13 and 14 connected to the positive and negative electrodes of the storage battery 11, a contactor 17 provided on the positive electrode 13, and a subsequent stage of the contactor 17. And a capacitor 18 for preventing inrush current to prevent inrush current from flowing when the contactor 17 is turned on.
- the DC voltage measuring unit 19 connected in parallel to the capacitor 18 and the voltage extracting circuit 25 that is connected in parallel to the capacitor 18 and extracts the DC voltage from the capacitor 18.
- the voltage release circuit 25 also has, for example, resistance and relay force.
- the AC high voltage circuit B is connected to the positive electrode wire 13 and the negative electrode wire 14, and includes an inverter circuit 12 that converts DC power to AC power by switching on and off a plurality of switching elements, an AC motor 15, The inverter circuit 12 and the AC motor 15 are connected to a plurality of AC electric wires 16.
- contactor 17 When driving AC motor 15, contactor 17 is turned on. When leakage detection is performed, the contactor 17 is turned off so that a short-circuit current does not flow through the inverter circuit 12.
- the inverter circuit 12 is provided with six IGBT circuits 70 to 75 including six IGBT elements 76 and six diodes 77.
- IGBT circuits 70 and 73 When AC motor 15 has three phases, three sets of IGBT circuits 70 and 73, IGBT circuits 71 and 74, and IGBT circuits 72 and 75 are arranged in parallel.
- Intermediate point Ml of IGBT circuits 70 and 73, intermediate point M2 of IGBT circuits 71 and 74, and intermediate point M3 of IGBT circuits 72 and 75 are connected to three coils of AC motor 15, respectively.
- an SRM driver circuit instead of the inverter circuit 12, an SRM driver circuit, a step-up chiba circuit, or a step-down chitoba circuit may be used.
- the leakage detector 30 includes a capacitor C connected to the voltage application point P on the positive electrode wire 13 on the positive electrode side of the storage battery 11, a resistor R connected to the capacitor C, an electronic control unit 50, and an electronic device.
- a capacitor C connected to the voltage application point P on the positive electrode wire 13 on the positive electrode side of the storage battery 11, a resistor R connected to the capacitor C, an electronic control unit 50, and an electronic device.
- the control unit power supply 60 and the switch 80 On / off control by the control unit power supply 60 and the switch 80 that is turned on and off in response to the operation of the vehicle start key and electrically connects the electronic control unit 50 and the power supply 60, and the electronic control unit 50. Then, the electronic control unit 50 and the power source 60 are electrically connected to and disconnected from the relay 81.
- FIG. 2 is a diagram showing the configuration of the electronic control unit 50 as functional blocks.
- the electronic control unit 50 oscillates an AC signal Vs of a predetermined frequency such as a sine wave or a rectangular wave, and measures the voltage between the resistor R and the capacitor C, and an oscillation unit 51 that energizes the resistor R with the AC signal Vs.
- the voltage measurement unit 52 that measures the voltage level (effective value of the AC voltage) is compared with the voltage measured by the voltage measurement unit 52 and a preset threshold value to determine whether there is a leakage.
- Functions of each part 51 to 55 of the electronic control unit 50 are realized by electronic circuit or programming.
- the contactor 17 Before operating the start key, the contactor 17 is in the off state.
- step S30 when the operator turns on the start key to operate the vehicle, the switch 80 is turned on accordingly. Even if the start key is turned on, the contactor 17 remains off (step S30).
- the switch 80 is turned on, the voltage of the power source 60 is applied to the electronic control unit 50, and the electronic control unit 50 is activated (step S31).
- the contactor control unit 55 of the electronic control unit 50 turns on the relay 81. Further, the oscillating unit 51 oscillates the AC signal Vs having a constant frequency (step S32).
- the DC voltage measuring unit 19 measures the voltage Vd of the capacitor 18 (step S33).
- the control of the DC voltage measuring unit 19 is also performed by the voltage control unit 50. If the measured voltage Vd of the DC voltage measuring unit 19 is equal to or greater than the threshold value 10V, the voltage extracting circuit 25 is activated to extract the DC voltage from the capacitor 18. It is assumed that the voltage extraction circuit 25 is also controlled by the voltage control unit 50 (determination N in step S33, step S34).
- DC voltage extraction is a process that turns on the relay of the voltage extraction circuit 25 and consumes the energy stored in the capacitor 18 with the resistance of the voltage extraction circuit 25 to make the voltage of the capacitor 18 less than the predetermined level (10V)! ⁇ ⁇ .
- the DC voltage removal processing is performed until the measured voltage Vd of the DC voltage measuring device 19 becomes the threshold value and becomes less than 10V.
- the switching element control unit 54 of the electronic control unit 50 is connected to the gates of the IGBT circuits 70 to 75 of the inverter circuit 12. Are turned on (judgment Y in step S33, step S35). That is, all the IGBT elements (switching elements) 76 of the IGBT inverter circuit 12 are turned on with the contactor 17 turned off. As a result, the AC high voltage circuit B and the DC high voltage circuit A are electrically conducted.
- the AC signal Vs oscillated by the oscillating unit 51 is applied to the application point P via the resistor R and the capacitor C (step S36).
- the voltage measurement unit 52 measures the voltage level at the measurement point Q.
- the leakage detection unit 53 detects the presence or absence of leakage by comparing the measurement result of the voltage measurement unit 52 with the threshold value (step S37).
- the AC signal Vs flows in both directions of the IGBT circuits 70 to 75 of the AC high voltage circuit B, and all the waves of the AC signal Vs are transmitted through the AC wires 16 Propagate to a ⁇ 16c. That is, as in the conventional case, the half-wave of the AC signal Vs, that is, the signal in one direction passes through each diode 77 and propagates to the AC wires 16a to 16c. The remaining half-wave, that is, the signal force in the reverse direction Do not be blocked by the diode 77 and cut by each IGBT circuit 70-75.
- the voltage effective value measured by voltage measurement unit 52 is the AC signal Vs output from oscillation unit 51.
- the leakage current detection unit 53 determines that the measured voltage is equal to or higher than the set threshold value. Thereby, it is determined that there is no leakage.
- the effective voltage value of the AC signal Vs is the resistance R and the leakage resistance r. Is divided by. For this reason, the effective voltage value measured by the voltage measuring unit 52 is smaller than the effective voltage value of the AC signal Vs output from the oscillating unit 51, and the leakage current detecting unit 53 determines the measured voltage to the set threshold value. Is determined to be lower. Thereby, it is determined that there is a leakage.
- step S37 If no power is detected (determination N in step S37), pre-processing for shifting to normal control is performed.
- a voltage matching process for charging the capacitor 18 by the storage battery 11 is performed (step S43), and the contactor control unit 55 turns on the contactor 17 (step S44).
- step S43 a voltage matching process for charging the capacitor 18 by the storage battery 11
- step S44 the contactor control unit 55 turns on the contactor 17.
- a switching signal corresponding to the operation of the operation lever is received in each IGBT element (switching element) 76 of the IGBT inverter circuit 12, and the AC motor 15 is driven according to the operation of the operation lever. (Normal control).
- step S37 when a leakage is detected (determination Y in step S37), a process for determining the following leakage point is performed.
- Switching element control unit 54 turns off all the gates of IGBT circuits 70 to 75 of inverter circuit 12 (step S38). As a result, the AC high voltage circuit B and the DC high voltage circuit A are electrically disconnected.
- the AC voltage Vs is applied again to the application point P by the oscillating unit 51, the voltage level at the measurement point Q is measured by the voltage measuring unit 52, and the voltage measuring unit 52 is measured by the leakage detecting unit 53.
- the measured voltage is compared with the threshold value to detect the presence or absence of leakage (step S39).
- step S37 It is determined that the leakage point detected in step S37 is on the AC high voltage circuit B side (determination N in step 39, step S40).
- step S37 If A is “electric leakage detected” with A electrically disconnected, it is detected in step S37. It is determined that the leakage point is on the DC high voltage circuit A side (determination Y in step S39, step S41).
- the presence or absence of electric leakage and the location of electric leakage may be displayed on the display device. As a result, the operator can quickly perform maintenance of the leakage point.
- the present embodiment it is possible to detect the presence / absence of leakage in the AC high voltage circuit B as well as the DC high voltage circuit A. Further, according to the first embodiment, it is possible to specify whether or not the leakage has occurred due to the difference between the DC high voltage circuit A and the AC high voltage circuit B. For this reason, it is possible to quickly maintain the leakage point and improve work efficiency.
- leakage detection is performed when the vehicle is started. For this reason, it is possible to detect electric leakage without impairing the efficiency of operation of the vehicle and the efficiency of work performed by the vehicle.
- the contactor 17 may be provided on the force negative electrode wire 14 provided on the positive electrode wire 13.
- the voltage application point P for applying the AC voltage Vs is provided in the positive electrode wire 13, but the voltage application point P may be provided in the negative electrode wire 14.
- the presence or absence of electric leakage is detected in accordance with an operation for terminating the operation of the vehicle.
- FIG. 4 is a flowchart illustrating the procedure of leakage detection processing according to the second embodiment. Contactor 17 is on before turning off the start key.
- step S50 when the operator turns off the start key to end the operation of the vehicle, the switch 80 is turned off, and the contactor control unit 55 of the electronic control unit 50 turns off the contactor 17 (step S50, step S50). S51).
- step S52 the process of removing the DC voltage of the capacitor 18 is performed until the measured voltage Vd of the DC voltage measuring device 19 becomes less than the threshold value 10 V (step S52, step S53).
- the switching element control unit 54 of the electronic control unit 50 is connected to the gates of the IGBT circuits 70 to 75 of the inverter circuit 12. Are turned on (judgment Y in step S53, step S54). That is, all the IGBT elements (switching elements) 76 of the IGBT inverter circuit 12 are turned on with the contactor 17 turned off. As a result, the AC high voltage circuit B and the DC high voltage circuit A are electrically conducted.
- the oscillating unit 51 oscillates the AC signal Vs having a predetermined frequency (step S55). This AC signal Vs is applied to the application point P of the positive electrode wire 13 of the power supply system 10 via the resistor R and the capacitor C (step S56).
- Processing power to identify the leakage point S is performed (S57, S58, S59, S60, S61) G
- voltage measurement unit 52 measures the voltage level at measurement point Q.
- the leakage detector 53 compares the measurement result of the voltage measuring unit 52 with the threshold value to detect the presence or absence of leakage (step S57).
- the AC signal Vs flows in both directions of the IGBT circuit 70 to 75 of the AC high-voltage circuit B, and the entire wave of the AC signal Vs Propagate to a ⁇ 16c. That is, as in the conventional case, the half-wave of the AC signal Vs, that is, the signal in one direction passes through each diode 77 and propagates to the AC wires 16a to 16c. The remaining half-wave, that is, the signal force in the reverse direction Do not be blocked by the diode 77 and cut by each IGBT circuit 70-75.
- the effective voltage value measured by voltage measurement unit 52 is the AC signal Vs output from oscillation unit 51. It is substantially the same as the effective voltage value, and the leakage detection unit 53 determines that the measured voltage is greater than or equal to the set threshold value. Thereby, it is determined that there is no leakage.
- the effective voltage value of the AC signal Vs is the resistance R and the leakage resistance r. Is divided by. For this reason, the effective voltage value measured by the voltage measuring unit 52 is smaller than the effective voltage value of the AC signal Vs output from the oscillating unit 51. It is determined that the value is lower than the set threshold value. Thereby, it is determined that there is a leakage.
- step S57 If a leakage is detected (determination Y in step S57), the following leakage determination process is performed.
- the switching element control unit 54 turns off all the gates of the IGBT circuits 70 to 75 of the inverter circuit 12 (step S58). As a result, the AC high voltage circuit B and the DC high voltage circuit A are electrically disconnected.
- the AC voltage Vs is applied again to the application point P by the oscillating unit 51, the voltage level at the measurement point Q is measured by the voltage measuring unit 52, and the voltage measuring unit 52 is measured by the leakage detecting unit 53.
- the measured voltage is compared with the threshold value to detect the presence of leakage (step S59).
- step S57 is on the AC high-voltage circuit B side (step 59, decision N, step S60).
- step S57 determines that the location of the leakage detected in step S57 is on the DC high voltage circuit A side (determination Y in step S59, Step S61).
- step S57 determination N
- step S60 leakage is detected in S57
- step S61 the contactor control unit 55 81 is turned off, the power source 60 is electrically disconnected from the electronic control unit 50, and the operation of the electronic control unit 50 is terminated (step S62).
- the present embodiment it is possible to detect the presence / absence of leakage in the AC high voltage circuit B as well as the DC high voltage circuit A. Furthermore, according to the present embodiment, it is possible to specify whether or not the leakage has occurred due to the deviation between the DC high voltage circuit A and the AC high voltage circuit B. For this reason, it is possible to quickly maintain the location of leakage and increase work efficiency.
- leakage detection is performed at the end of operation of the vehicle, and the operation of the electronic control unit 50 is turned off after confirming the presence or absence of leakage detection. For this reason, it is possible to perform leakage detection without impairing the efficiency of operation of the vehicle and the efficiency of work performed by the vehicle. In addition, maintenance can be performed while the vehicle is at rest, and recovery work can be completed by the next time the vehicle starts operation. Therefore, there is no delay in the work schedule due to the maintenance of the leakage point.
- Example 1 and Example 2 described above all the IGBT elements (switching elements) 76 of the IGBT inverter circuit 12 are turned on with the contactor 17 turned off to detect the presence or absence of leakage. As a result, if leakage is detected, turn off all the IGBT elements (switching elements) 76 of the IGBT inverter circuit 12 to detect the presence or absence of leakage, and as a result, Determines that the location of the earth leakage is before the inverter circuit 12, that is, the DC high voltage circuit A side, and if no earth leakage is detected, the earth leakage location force inverter circuit 12 or the latter stage, that is, the AC high voltage circuit B It is determined that it is on the side. [0131] However, in order to identify the leakage point, the order of turning on and off the IGBT element (switching element) 76 may be reversed.
- the contactor 17 may be provided on the force negative electrode wire 14 provided on the positive electrode wire 13.
- the voltage application point P for applying the AC voltage Vs is provided in the positive electrode wire 13, but the voltage application point P may be provided in the negative electrode wire 14.
- leakage detection is performed at the start and end of operation of a vehicle.
- the third embodiment will be described assuming that leakage detection is performed during vehicle operation.
- FIG. 5 is a flowchart showing the processing procedure of the present embodiment.
- the switching signal force corresponding to the operation of the control lever is allocated to each IGBT element (switching element) 76 of the IGBT inverter circuit 12, and the AC motor 15 is controlled according to the operation of the control lever. Driven (normal control).
- a switching signal for stopping AC motor 15 is automatically sent to each IGBT element (switching element) 76 regardless of the operating state of the operating lever. Added. In addition, a switching signal that causes the AC motor 15 to be stopped can be applied to each IGBT element (switching element) 76 by manual operation of the operator and the AC motor 15 is stopped! /, (Step S70) .
- the switching element control unit 54 of the electronic control unit 50 causes all the IGBs on the positive electrode side among the IGBT circuits 70 to 75 of the inverter circuit 12 to operate.
- the T element (switching element) 76) is turned off or the gates of all IGBT circuits 73 to 75 on the negative electrode side are turned on and the gates of all IGBT circuits 70 to 72 on the positive electrode side are turned off. (Step S71).
- Oscillating unit 51 oscillates AC signal Vs having a predetermined frequency (step S72). This AC signal Vs is applied to the application point P of the positive electrode wire 13 of the power supply system 10 via the resistor R and the capacitor C (step S73).
- voltage measuring unit 52 measures the voltage level at measurement point Q.
- the leakage detection unit 53 compares the measurement result of the voltage measurement unit 52 with the threshold value to detect the presence or absence of leakage (Step S74).
- the AC signal Vs flows in both directions on the IGBT circuit side where the AC high voltage circuit B is turned on, and the AC signal Vs Will propagate to AC wires 16a-16c. That is, as in the past, the half wave of the AC signal Vs, that is, the signal force in one direction, passes through each diode 77 and propagates to the AC wires 16a to l6c, but the remaining half wave, that is, the signal force in the reverse direction. It is not blocked by each diode 77 and cut by each IGBT circuit 70-75.
- the voltage effective value measured by voltage measurement unit 52 is the AC signal Vs output from oscillation unit 51.
- the leakage current detection unit 53 determines that the measured voltage is equal to or higher than the set threshold value. Thereby, it is determined that there is no leakage.
- the effective voltage value of the AC signal Vs is the resistance R and the leakage resistance r. Is divided by. For this reason, the effective voltage value measured by the voltage measuring unit 52 is smaller than the effective voltage value of the AC signal Vs output from the oscillating unit 51, and the leakage current detecting unit 53 determines the measured voltage to the set threshold value. Is determined to be lower. Thereby, it is determined that there is a leakage.
- the leakage detection unit 53 determines that the measured voltage is equal to or higher than the set threshold value. As a result, it is determined that there is no leakage.
- the effective voltage value of the AC signal Vs is the resistance R and the leakage resistance r
- the leakage detection unit 53 detects the measured voltage at the set threshold value. Is determined to be lower. Thereby, it is determined that there is a leakage.
- step S74 If a leakage is detected (determination Y in step S74), the following leakage determination process is performed.
- Switching element controller 54 turns off all the gates of IGBT circuits 70 to 75 of inverter circuit 12 (step S75). As a result, the AC high voltage circuit B and the DC high voltage circuit A are electrically disconnected.
- the AC voltage Vs is applied again to the application point P by the oscillating unit 51 to measure the voltage.
- the voltage level at the measurement point Q is measured by the unit 52, and the leakage detection unit 53 compares the measured voltage of the voltage measurement unit 52 with the threshold value to detect the presence or absence of leakage (step S76).
- step S74 It is determined that the leakage point detected in step S74 is on the AC high voltage circuit B side (determination N in step 76, step S77).
- step S74 determines that the location of the leakage detected in step S74 is on the DC high voltage circuit A side (determination Y in step S76, Step S 78).
- step S57 If no power leakage is detected in S74 (judgment in step S57), the control is transferred to the normal control, and the switching signal force according to the operation of the operation lever Each IGBT element of the IGBT inverter circuit 12 ( The AC motor 15 is driven in accordance with the operation of the operation lever (S79: normal control).
- the present embodiment it is possible to detect the presence / absence of electric leakage of not only the DC high voltage circuit ⁇ but also the AC high voltage circuit ⁇ . Furthermore, according to the present embodiment, it is possible to specify whether or not the leakage has occurred due to the deviation between the DC high voltage circuit A and the AC high voltage circuit B. For this reason, it is possible to quickly maintain the location of leakage and increase work efficiency.
- leakage detection is performed during operation of the vehicle, and if there is no leakage, the control is returned to the normal control. For this reason, it is not possible to return to the normal control in the state where the electric leakage has occurred, and the safety is ensured.
- Example 3 In Example 3 described above, all the IGBT elements (switching elements) 76 on the positive side of the IGBT inverter circuit 12 are turned on with the contactor 17 turned on. Turn on all IGBT elements (switching elements) 76 and detect the presence or absence of leakage. As a result, if leakage is detected, turn on all IGBT elements (switching elements) 76 in the IGBT inverter circuit 12. If it is turned off and the presence or absence of leakage is detected, and leakage is detected as a result, it is determined that the leakage point is the previous stage of the inverter circuit 12, that is, the DC high voltage circuit A side, and leakage is not detected. In this case, it is determined that the leakage current is in the inverter circuit 12 or the subsequent stage, that is, on the AC high voltage circuit B side.
- the contactor 17 may be provided on the force negative electrode wire 14 provided on the positive electrode wire 13.
- the AC motor 15 connected to the IGBT inverter circuit 12 in FIG. 7 is a delta connection or a star (Y) connection
- only the IGBT element 76 on the positive side or the negative side of any one phase needs to be turned on. .
- an AC motor with Y connection shown in Fig. 8 is leaked near the W phase (leakage resistance r)
- only the IGBT 76 on the positive or negative side corresponding to the U phase is turned on. It is possible to detect leakage in the W phase by sending an AC signal to the U phase.
- the voltage application point P for applying the AC voltage Vs is provided on the positive electrode wire 13, but the voltage application point P may be provided on the negative electrode wire 14.
- FIG. 1 is a diagram illustrating a configuration of a leakage detection device of an in-vehicle power supply system according to a first embodiment.
- FIG. 2 is a diagram showing the configuration of the electronic control unit in functional blocks.
- FIG. 3 is a flowchart illustrating a leakage detection processing procedure according to the first embodiment.
- FIG. 4 is a flowchart illustrating a leakage detection processing procedure according to the second embodiment.
- FIG. 5 is a flowchart of a leakage detection processing procedure according to the third embodiment.
- FIG. 6 is a diagram showing a leakage detection device of a conventionally used in-vehicle power supply system.
- FIG. 7 is a diagram showing an IGBT inverter circuit.
- FIG. 8 is a diagram for explaining leakage detection in an AC motor of Y connection.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- General Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Sustainable Energy (AREA)
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Computer Hardware Design (AREA)
- Testing Of Short-Circuits, Discontinuities, Leakage, Or Incorrect Line Connections (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
- Emergency Protection Circuit Devices (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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CN2006800253969A CN101223681B (zh) | 2005-07-12 | 2006-07-11 | 车载用电力供给系统的漏电检测装置及方法 |
EP06768076.9A EP1903651A4 (en) | 2005-07-12 | 2006-07-11 | Leakage detector of vehicle-mounted power supply system |
US11/988,540 US8004285B2 (en) | 2005-07-12 | 2006-07-11 | Leakage detection device of vehicle mounted power supply system |
JP2007524655A JP4580428B2 (ja) | 2005-07-12 | 2006-07-11 | 車載用電力供給システムの漏電検出装置 |
Applications Claiming Priority (2)
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JP2005203242 | 2005-07-12 | ||
JP2005-203242 | 2005-07-12 |
Publications (1)
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WO2007007749A1 true WO2007007749A1 (ja) | 2007-01-18 |
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PCT/JP2006/313763 WO2007007749A1 (ja) | 2005-07-12 | 2006-07-11 | 車載用電力供給システムの漏電検出装置 |
Country Status (5)
Country | Link |
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US (1) | US8004285B2 (ja) |
EP (1) | EP1903651A4 (ja) |
JP (1) | JP4580428B2 (ja) |
CN (1) | CN101223681B (ja) |
WO (1) | WO2007007749A1 (ja) |
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EP2309637A2 (en) | 2009-09-07 | 2011-04-13 | Kobelco Construction Machinery Co. Ltd. | Current leakage detector of construction machine |
JP2011172373A (ja) * | 2010-02-18 | 2011-09-01 | Toyota Motor Corp | 駆動装置 |
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JP2015195722A (ja) * | 2015-07-23 | 2015-11-05 | 三菱電機株式会社 | 電力変換装置、電源切替装置、住宅及び電力変換方法 |
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EP1903651A4 (en) * | 2005-07-12 | 2017-04-19 | Komatsu Ltd. | Leakage detector of vehicle-mounted power supply system |
JP5170318B2 (ja) * | 2009-09-24 | 2013-03-27 | 日産自動車株式会社 | 高電圧回路の異常検出装置及び異常検出方法 |
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EP2577329A4 (en) * | 2010-06-07 | 2018-01-10 | Ampcontrol Pty Ltd | Method for detection of leakage or fault currents from equipment in an electrical power system |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2309636A2 (en) | 2009-09-07 | 2011-04-13 | Kobelco Construction Machinery Co. Ltd. | Current leakage detector of construction machine |
EP2309637A2 (en) | 2009-09-07 | 2011-04-13 | Kobelco Construction Machinery Co. Ltd. | Current leakage detector of construction machine |
US8581596B2 (en) | 2009-09-07 | 2013-11-12 | Kobelco Construction Machinery Co., Ltd. | Current leakage detector of construction machine |
JP2011172373A (ja) * | 2010-02-18 | 2011-09-01 | Toyota Motor Corp | 駆動装置 |
JP2014036467A (ja) * | 2012-08-07 | 2014-02-24 | Toyota Motor Corp | 車両の制御装置 |
JP2015082943A (ja) * | 2013-10-24 | 2015-04-27 | トヨタ自動車株式会社 | 車両制御装置 |
CN110703140A (zh) * | 2013-11-19 | 2020-01-17 | 李铉昌 | 移动漏电检测装置和方法 |
KR20160122832A (ko) | 2014-03-19 | 2016-10-24 | 가부시키가이샤 고마쓰 세이사쿠쇼 | 차량탑재용 전력 공급 시스템의 누전 검출 장치 및 유압 셔블 |
JP2015195722A (ja) * | 2015-07-23 | 2015-11-05 | 三菱電機株式会社 | 電力変換装置、電源切替装置、住宅及び電力変換方法 |
Also Published As
Publication number | Publication date |
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CN101223681A (zh) | 2008-07-16 |
CN101223681B (zh) | 2012-05-16 |
JP4580428B2 (ja) | 2010-11-10 |
EP1903651A4 (en) | 2017-04-19 |
US8004285B2 (en) | 2011-08-23 |
EP1903651A1 (en) | 2008-03-26 |
US20090121672A1 (en) | 2009-05-14 |
JPWO2007007749A1 (ja) | 2009-01-29 |
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