WO2005044509A1 - Vibration table - Google Patents

Vibration table Download PDF

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Publication number
WO2005044509A1
WO2005044509A1 PCT/JP2004/016554 JP2004016554W WO2005044509A1 WO 2005044509 A1 WO2005044509 A1 WO 2005044509A1 JP 2004016554 W JP2004016554 W JP 2004016554W WO 2005044509 A1 WO2005044509 A1 WO 2005044509A1
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WO
WIPO (PCT)
Prior art keywords
vibration
rigid
vibration table
type ultrasonic
vibrator
Prior art date
Application number
PCT/JP2004/016554
Other languages
French (fr)
Japanese (ja)
Inventor
Kazumasa Ohnishi
Original Assignee
Kazumasa Ohnishi
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kazumasa Ohnishi filed Critical Kazumasa Ohnishi
Priority to JP2005515340A priority Critical patent/JPWO2005044509A1/en
Publication of WO2005044509A1 publication Critical patent/WO2005044509A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/03Stationary work or tool supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/06Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction
    • B06B1/0607Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using multiple elements
    • B06B1/0611Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction using multiple elements in a pile

Definitions

  • the present invention relates to a vibration table that can be advantageously used when machining a workpiece formed of a hard and brittle material such as glass or silicon.
  • Ultrasonic cutting has an advantage that the life of the tool is prolonged because the cutting resistance is reduced by applying ultrasonic vibration to the tool. Also, in ultrasonic cutting, since ultrasonic vibration having a frequency higher than the natural frequency of the object to be processed is applied to the tool, harmful vibrations such as chattering are hardly generated on the object to be processed. For this reason, supersonic cutting is said to exhibit excellent machining accuracy.
  • Japanese Patent Application Laid-Open No. 2002-355726 discloses an ultrasonic vibration table device having a configuration in which an ultrasonic vibration device is set on a lower surface of a table to which an object to be processed is temporarily fixed during machining. Have been.
  • an ultrasonic vibration is generated by an ultrasonic vibration device, and the ultrasonic vibration is applied to a workpiece temporarily fixed to an upper surface of the table.
  • the workpiece to which the ultrasonic vibration is applied on the vibration table device is mechanically cut using a tool such as a drill, for example.
  • the vibration table device includes a cylindrical casing fixed on a back plate, an ultrasonic vibration device supported and fixed on the upper end of the casing, and a fixing device on the upper surface of the ultrasonic vibration device.
  • the table is made up of power.
  • the ultrasonic vibrator has a transmission horn fixed to the lower surface of the table and a transmission horn fixed to the lower surface of the transmission horn. Oscillator force is composed.
  • a flange is formed at an intermediate position in the height direction of the transmission horn, and the ultrasonic vibration device is supported and fixed to the upper end of the casing by the flange of the transmission horn.
  • the vibrating table device includes a guide member that protrudes downward from the outer lower part of the table and is inserted into a guide recess formed in the upper part of the casing.
  • Japanese Patent Application Laid-Open No. 2003-220530 discloses a vibration table device having a structure in which a plurality of columnar bolted vibrators are fixed to a lower surface of a table of a disk ⁇ for temporarily fixing a workpiece. Have been.
  • the disk-shaped table is supported and fixed to the upper end of a cylindrical case, and each bolted vibrator is fixed and suspended on the lower surface of the table.
  • Ultrasonic vibration generated by the bolted vibrator is applied to the work piece temporarily fixed to the upper surface of the table, so that a work piece made of a hard and brittle material can be drilled with an extremely small diameter. It is said that the insert processing becomes easier and the time required for machining is reduced.
  • Patent Document 1 JP-A-2002-355726 (FIG. 1)
  • Patent Document 2 Japanese Patent Application Laid-Open No. 2003 _ 220530 (FIG. 1)
  • the ultrasonic vibration device is supported and fixed to the upper end of the casing by a flange portion of a transmission horn having a vibrator on the lower surface.
  • a transducer generates an ultrasonic vibration having a wavelength twice its length, and the length of the transmission horn is set to half the length of the ultrasonic vibration generated by the transducer. . That is, the length of the transmission horn is set to a length approximately equal to the length of the vibrator.
  • a horn with a vibrator on the lower surface In order to support and fix to the upper end of the casing, it is necessary to set the height of the casing to 1.5 times or more the length of the vibrator.
  • the height of the vibrating table device is at least 2.0 times the length of the vibrator.
  • this vibration table device has a configuration in which one ultrasonic vibration device is fixed to the center of the lower surface of the table, the central portion of the upper surface of the table is large and approaches the end. Small, easy to vibrate. For this reason, if a large-sized workpiece is temporarily fixed to the upper surface of the table and machined at an upper position near the end of the table, machining at the position above the center of the table The accuracy of machining is likely to be lower than that of That is, this vibration table device has another problem that it is difficult to machine a large workpiece with uniformity and high accuracy.
  • the publication discloses that a plurality of the vibration table devices described above may be arranged side by side.
  • a plurality of the vibration table devices described in the same publication By simply arranging a plurality of the vibration table devices described in the same publication while arranging them, it is easy for each table to sway in the horizontal direction as in the above case. In some cases, the accuracy of the machining cannot be obtained, and it is also difficult to incorporate the vibration table device into a ready-made machining device.
  • a plurality of bolted vibrators are fixed in a suspended state on the lower surface of a disk-shaped table, so that the table is suspended.
  • the upper surface of the vibrator can be ultrasonically vibrated to some extent uniformly, and the height of the vibrating table device can be made as high as the length of the vibrator.
  • this vibration table device uses a mass of a bolted vibrator fixed in a suspended state on the lower surface of the table, a mass of a workpiece placed on the upper surface of the table, or a tool for machining. The table tends to bend due to the force applied to the table.
  • the ultrasonic vibration force applied to the table by the bolted vibrator can impart large ultrasonic vibration to the workpiece that can easily escape to the outside through the cylindrical case that supports and fixes the disk-shaped table. difficult. For this reason, it is difficult to increase the accuracy of machining when using this vibration table device to a certain degree or more.
  • the amplitude of the ultrasonic vibration is zero at the periphery of the table, and The amplitude increases as approaching the center. That is, the amplitude of the ultrasonic vibration of the table is not uniform within the upper surface of the table. For this reason, when using the vibration stapling apparatus described in the publication, when the workpiece is machined at a position above the center of the table, the workpiece can be machined with a high degree of accuracy. If machining is performed at an upper position near the periphery of, sufficient machining accuracy may not be obtained. '
  • An object of the present invention is to provide a vibration table which can be advantageously used for machining a workpiece with high accuracy, and which can be easily incorporated into a ready-made machining apparatus. It is in.
  • Another object of the present invention is to provide a vibration table which can be advantageously used to machine a large-sized workpiece uniformly and with high precision, and which can be easily incorporated into a ready-made machining apparatus. It is in. .
  • the present invention provides a rigid base, a rigid three-dimensional frame fixed on the base, and the rigid three-dimensional frame described above at a position where the top surface is a flat surface and serves as a node of generated vibration.
  • the port-fastened Langevin type ultrasonic vibrator supported and fixed to the frame;
  • a rigid three-dimensional frame consists of a spacer fixed to a base, a flat support plate connected to the upper part of the spacer, and a bolted Langevin type ultrasonic transducer is -A Langevin type ultrasonic vibrator in which the above-mentioned laminated body of the support plate and the piezoelectric vibrator plate is fastened together with metal members arranged on the upper and lower sides by means of a port. .
  • the area of the top surface of the upper metal member is 1.1 to 8.0 times the area of the upper surface of the piezoelectric vibrator plate.
  • the area force of the bottom surface of the upper metal member is not less than the area of the upper surface of the piezoelectric vibrator plate and is not more than the area of the top surface of the upper metal member.
  • the laminated body is composed of a support plate and an even number of piezoelectric vibrator plates arranged so as to overlap on the upper surface or the lower surface of the support plate. .
  • the laminate comprises a support plate, and an even number of piezoelectric vibrator plates arranged on the upper surface and the lower surface of the support plate, respectively.
  • a rigid plate is fixed to the top surface of the bolted Langevin type ultrasonic transducer.
  • the present invention also provides a rigid base, a plurality of rigid three-dimensional frames fixed in parallel on the base, and a position where the top is a plane and serves as a node of generated vibration. It consists of a plurality of identical bolted Langevin type ultrasonic vibrators which are supported and fixed one by one on each of the three-dimensional frame bodies, each of which has a top surface. There is also a vibration table whose position is adjusted so that it is located on the same plane.
  • a preferred embodiment of the vibration table of the present invention provided with the plurality of ported Langevin type ultrasonic transducers is as follows.
  • Each rigid three-dimensional frame consists of a spacer fixed to the base and a planar support plate connected to the upper part of the spacer, and is supported by each rigid three-dimensional frame.
  • a fixed bolted Langevin type ultrasonic vibrator fastens the laminated body of the support plate and the piezoelectric vibrator plate together with the metal members arranged on the upper side and the lower side by bolts.
  • Type ultrasonic transducer
  • the area of the bottom surface of the upper metal member of each bolted Langevin type ultrasonic transducer is equal to or more than the area of the upper surface of the piezoelectric vibrator plate and equal to or less than the area of the top surface of the upper metal member. It is.
  • Each of the ported Langevin type ultrasonic vibrators comprises a laminated force supporting plate, and an even number of piezoelectric vibrating plates which are arranged on the upper surface or the lower surface of the supporting plate.
  • the laminated body force support plate of each ported Langevin type ultrasonic vibrator is composed of an even number of piezoelectric vibrator plates that are arranged on the upper surface and the lower surface of the support plate, respectively.
  • Each of the bolted Langevin type ultrasonic transducers is provided with a driving device for applying an AC voltage having a frequency corresponding to the resonance frequency of each bolted Langevin type ultrasonic transducer.
  • the present invention also provides a processing object having a surface area larger than the area of the top surface of one port-fastened Langevin type ultrasonic vibrator on the vibration table of the present invention provided with the above-mentioned plurality of bolted Langevin type ultrasonic vibrators.
  • An object is placed, and at least a bolted Langepan-type ultrasonic oscillator in contact with the object to generate ultrasonic vibrations, thereby machining the object while applying the ultrasonic vibration to the object.
  • the position serving as a node of vibration means that the amplitude of the ultrasonic vibration is zero regardless of the passage of time in a bolted Langevin type ultrasonic vibrator that performs ultrasonic vibration.
  • the position where the amplitude of the ultrasonic vibration is zero in the bolted Langevin type ultrasonic vibrator that performs ultrasonic vibration is determined, for example, by the vibration analysis software ⁇ ANSYS '' (manufactured by ANSYS, Inc.) using the finite element method. ) Can be accurately specified by computer simulation.
  • the bolted Langevin type ultrasonic vibrator is At a position that serves as a node of movement, it is stably supported by a low-rigid rigid three-dimensional frame fixed on a rigid base, so that its height can be reduced and The top surface of the Langevin type transducer to which the object is temporarily fixed is unlikely to oscillate in the lateral direction. Therefore, the object to be processed is temporarily fixed to the top B of the Langevin type ultrasonic vibrator of the vibration table of the present invention, and the ultrasonic vibration is generated by the ultrasonic vibration generated by the Langevin type vibrator.
  • the workpiece can be machined with high precision while being applied to the workpiece. Further, since the height of the vibration table of the present invention can be reduced, it has an advantage that it can be easily incorporated into a ready-made machining apparatus.
  • FIG. 1 is a front view showing a configuration example of a vibration table of the present invention
  • FIG. 2 is a plan view of the vibration table of FIG. 1
  • FIG. 3 is an exploded perspective view of the vibration table of FIG. It is.
  • the vibration table 10 shown in Figs. 1 to 3 has a rigid base 11, a rigid three-dimensional frame 12 fixed on the base 11, and a top surface 13a that is flat.
  • the port-fastened Langevin type ultrasonic transducer 13 supported and fixed to the rigid three-dimensional frame 12 at a position serving as a node of the vibration to be generated.
  • the vibration table 10 generates ultrasonic vibrations with a port-fastened Langevin type ultrasonic vibrator (hereinafter also referred to as a Langevin 'type vibrator) 13, and the ultrasonic vibration is applied to the top surface of the Langevin type vibrator 13. It is provided to the workpiece temporarily fixed to 13a.
  • the workpiece to which the ultrasonic vibration has been applied is machined using a tool such as a drill, a cutting tool or a grindstone.
  • Examples of the method of temporarily fixing the object to be processed to the surface 13a of the Langevin type vibrator 13 of the vibration table 10 include a method of temporarily fixing using a port, a method of temporarily fixing magnetically or electrostatically.
  • a method to place the workpiece on the top surface of the Langevin type vibrator through water and freeze the water to temporarily fix the workpiece, and a method to place a vacuum pump on the top surface of the Langevin type vibrator There is a method in which a suction port to be connected is formed, and a processing object disposed on the suction port is vacuum-adsorbed and temporarily fixed.
  • the work piece may be temporarily fixed to the table surface via the support plate of the work piece (eg, a metal plate, a resin plate, or a carbon plate). Les ,.
  • the workpiece support plate prevents damage to the top surface of the Langevin-type vibrator by tools used for machining.
  • the rigid 1 "raw three-dimensional frame 12 is composed of a spacer 12a fixed to the base 11, and a planar support plate 12b connected to the upper portion of the spacer 12a.
  • the bolted Langevin type ultrasonic vibrator 13 is composed of a laminate of the support plate 12b of the rigid three-dimensional frame 12 and the piezoelectric vibrator plates 14a and 14b arranged on the upper and lower sides thereof, respectively. This is a Langevin type ultrasonic vibrator constituted by fastening together with members 15a and 15b with bolts.
  • the ported Langevin type ultrasonic transducer 13 is fixed to the rigid three-dimensional frame 12 at a position that serves as a node of the generated vibration.
  • the port-fastened Langevin type ultrasonic transducer 13. identifies the position where the amplitude of the generated ultrasonic vibration is zero by computer simulation as described above, and, from the position where the amplitude of the ultrasonic vibration is zero, It is supported and fixed to the rigid three-dimensional frame 12 at a position within a distance corresponding to one-eighth of the wavelength of the acoustic vibration.
  • the ported Langevin type ultrasonic transducer is supported and fixed to the rigid three-dimensional frame at a position where the amplitude of the ultrasonic vibration is zero.
  • the length of the bolted Langevin type ultrasonic transducer 13 is designed to be half the wavelength of the generated ultrasonic vibration.
  • the position where the amplitude of the ultrasonic vibration becomes zero in the Port-fastened Langevin type ultrasonic vibrator designed in this way depends on the shape, material or mass of the piezoelectric vibrator plates 14a and 14b and the metal members 15a and 15b.
  • the fluctuating force is approximately at the center of the Langevin-type vibrator 13 in the longitudinal direction.
  • the bolted Langevin type ultrasonic transducer 13 specifies the position where the amplitude of the ultrasonic vibration of the Langevin type transducer 13 is zero by the computer simulation as described above, and at this position, the rigid three-dimensional frame It is most preferable to be fixedly supported by the body, but in practice, it is only necessary to be fixedly supported by the rigid three-dimensional frame 12 at a position approximately at the center in the longitudinal direction. [0029] When the bolted Langevin type ultrasonic transducer 13 is supported and fixed to the rigid three-dimensional frame 12 at a position that becomes a node of the vibration in this manner, the height of the rigid three-dimensional frame 12 is increased by the Lange pan.
  • the height can be set to about half the length of the mold vibrator 13, that is, about one third of the height of the casing of the vibration table device disclosed in JP-A-2002-355726.
  • the ported Langevin type ultrasonic vibrator 13 is stably supported and fixed to the rigid three-dimensional frame having such a very low height, so that it is difficult to cause lateral deflection. Therefore, by using the vibration table 10, the workpiece can be mechanically calibrated with high accuracy.
  • the height of the vibration table 10 is about half of the height of the vibration table device described in the publication. It is easy to incorporate into a machine tool made by 3 ⁇ 4.
  • the vibration table device described in the above-mentioned Japanese Patent Application Laid-Open No. 2003-220530 can make the height approximately the same as the length of the port tightening vibrator, Since the bolted vibrator is fixed to the lower surface of the table with a slight edge as described above, a radius is easily generated in the table for temporarily fixing the workpiece. For this reason, when the vibration table device described in the publication is used, it is difficult to increase the machining accuracy to a certain degree or more.
  • the object to be processed is temporarily fixed to the top surface of the bolted Langevin type ultrasonic transducer stably supported and fixed to the rigid three-dimensional frame,
  • the workpiece can be machined with high precision.
  • the vibration table of the present invention has a supersonic wave vibration because the bolted Langevin type ultrasonic vibrator is fixed to the rigid three-dimensional frame at a position where the vibration is a node of the vibration. It is difficult to escape, and large ultrasonic vibration can be applied to the object to be processed. Therefore, by using the vibration table of the present invention, the workpiece can be mechanically calibrated with high accuracy.
  • the vibration table 10 is manufactured, for example, as follows. [0033] First, the support plate 12b of the rigid three-dimensional frame 12 and the piezoelectric vibrator plates 14a and 14b are overlapped to form a laminate. Next, the metal members 15a and 15b are arranged on the upper and lower sides of the laminate, respectively, and the laminate is tightened together with the metal members 15a and 15b with the bolts 16 to thereby provide a bolted Langevin type ultrasonic vibration. A child 13 is formed and supported and fixed to a support plate 12b of the rigid three-dimensional frame 12. The bottom of the spacer 12a of the rigid three-dimensional frame 12 to which the bolted Langevin type ultrasonic transducer 13 is supported and fixed is fixed on the rigid base 11 with bolts, etc. 10 are made.
  • the rigid base 11 is formed of, for example, a metal material such as iron or titanium, or an alloy material such as stainless steel. What is the rigid base 11? It is also preferable to use a vibration damping material such as a 6- ⁇ 0-31 alloy (eg, Novinite (trade name), manufactured by Nihon Hosho Co., Ltd.). Further, the vibration table of the present invention can be used, for example, by arranging it on a metal table for temporarily fixing a processing object provided in a ready-made drilling machine. In such a case, by forming the rigid base 11 with magnetic stainless steel, the vibration table can be stably arranged on the metal table provided in the drilling machine.
  • a vibration damping material such as a 6- ⁇ 0-31 alloy (eg, Novinite (trade name), manufactured by Nihon Hosho Co., Ltd.).
  • the vibration table of the present invention can be used, for example, by arranging it on a metal table for temporarily fixing a processing object provided in a ready-made drilling machine. In such a case, by
  • the rigid three-dimensional frame 12 is composed of a spacer 12a fixed to a base and a flat support plate 12b connected to an upper part of the spacer 12a. Metallic material force formed. A through hole having a diameter larger than the diameter of the bolt 16 is formed in the support plate 12b.
  • Each of the piezoelectric vibrator plates 14a and 14b is formed with a through hole having a diameter larger than the diameter of the bolt 16.
  • the piezoelectric vibrator plates 14a and 14b are each formed of, for example, an annular piezoelectric body made of a lead zirconate titanate-based piezoelectric ceramic material and an annular electrode plate attached to the surface of each. Be composed.
  • As the electrode plate for example, a thin (or thin-film) electrode formed by force such as silver or bronze is used. Since the metal member 15a, the metal member 15b, and the support plate have conductivity and can be used as electrodes of the piezoelectric vibrator plate, the surface of the piezoelectric vibrator plate that comes into contact with any of them can be used. The electrode plate does not need to have an electrode plate.
  • the piezoelectric body provided in each of the piezoelectric vibrator plates 14a and 14b is polarized, for example, in the directions indicated by arrows 18a and 18b shown in Fig. 3, respectively.
  • the piezoelectric vibrator plate 14a, 1 By applying an AC voltage to each of the piezoelectric vibrators 4b, the piezoelectric vibrator plate 14a generates an ultrasonic vibration that vibrates in a direction perpendicular to the top surface 13a of the Langevin type vibrator 13, and the piezoelectric vibrator plate 14b An ultrasonic vibration is generated that vibrates in the direction indicated by the arrow 17 written in.
  • the top surface 13a of the Langevin type vibrator 13 vibrates in a direction perpendicular to the top surface 13a.
  • An elliptical vibration composed of a component and a vibration component vibrating in the direction indicated by arrow 17 shown in FIG. By applying such an elliptical vibration to the object to be processed, for example, the force S can be efficiently subjected to surface grinding with high accuracy along the direction indicated by the arrow 17. .
  • the piezoelectric bodies included in the piezoelectric vibrator plates 14a and 14b may be polarized in the thickness direction. In this case, it is preferable to arrange the piezoelectric vibrator plates 14a and 14b so that the polarization directions of the piezoelectric bodies are opposite to each other. If the piezoelectric bodies provided in the piezoelectric vibrator plates 14a and 14b are polarized in the thickness direction, the top surface of the port-fastened Langevin type ultrasonic vibrator can be greatly ultrasonically vibrated in the vertical direction. By applying such a large ultrasonic vibration to the processing target portion, for example, a processing target can be efficiently drilled with high accuracy using a drill.
  • the metal members 15a and 15b are formed of a metal material such as stainless steel, for example.
  • the upper metal member 15a is, for example, a single metal part manufactured by machining a part of a stainless steel bar into a cylindrical shape using a lathe.
  • the metal member 1 has a hole formed with a female screw to be fitted with the bolt 16.
  • the metal member 15b has a through hole in which a female screw to be fitted with the bolt 16 is formed.
  • the metal member 15a and the metal member 15b are electrically connected to each other via the port 16.
  • An AC power supply 19 is electrically connected to the ported Langevin type ultrasonic transducer 13, for example, as shown in FIG. It is preferable that the upper metal member 15a of the bolted Langevin type ultrasonic transducer is grounded to prevent electric shock.
  • the upper metal member 15a is grounded via the bolt 16 and the lower metal member 15b.
  • the lower electrode plate of the piezoelectric vibrator plate 14a and the upper electrode plate of the piezoelectric vibrator plate 14b When an AC voltage is applied to the plates by using an AC power supply 19, the piezoelectric vibrator plates 14a and 14b are each ultrasonically vibrated by the force S, and the bolted Langevin type ultrasonic vibrator 13 generates ultrasonic vibrations.
  • the laminate for forming the Portugal-type Langevin type ultrasonic vibrator includes a support plate 12b of the rigid three-dimensional frame 12, and an even number of piezoelectric layers arranged on the lower surface of the support plate 12b. It is preferable that the vibrator plate force be configured. This is because if the number of piezoelectric vibrator plates is odd, the metal members 15a, 15b and the support plate 12b are grounded to prevent electric shock, and for example, the piezoelectric vibrator disposed at the bottom In order to apply an AC voltage to each of the piezoelectric vibrator plates other than the vibrator plate ', it is necessary to ground both the upper surface and the lower surface of the piezoelectric vibrator plate disposed at the lowest side.
  • the number of piezoelectric vibrator plates is two, four or six. The greater the number of piezoelectric vibrator plates, the greater the ultrasonic vibration of the Langevin type vibrator, but the greater the power consumption and the more complicated the electrical connection between the piezoelectric vibrator plate and the AC power supply. It is.
  • the area of the top surface of the metal member on the upper side of the bolted Langevin type ultrasonic vibrator is the piezoelectric vibrator plate (or the uppermost surface when a plurality of piezoelectric vibrator plates are provided). It is preferably 1.1 times or more and 8.0 times or less of the area of the upper surface of the piezoelectric vibrator plate disposed on the surface.
  • the area of the top surface of the metal member 15a on the upper side of the bolted Langepan type ultrasonic transducer 13 included in the vibration table 10 of FIG. 1 is set to be about 4.5 times the area of the upper surface of the piezoelectric vibrator plate 14a. Te, ru. '
  • the top surface of the upper metal member 15a of the bolted Langevin type ultrasonic transducer 13 By making the area of the top surface of the upper metal member 15a of the bolted Langevin type ultrasonic transducer 13 larger than the area of the upper surface of the piezoelectric vibrator plate, the top surface of the upper metal member 15a can be made superfluous. Forces that tend to reduce the amplitude of sound wave vibration When the load on the vibration table fluctuates, for example, when a workpiece with a large mass is placed on the top surface of a Langevin type vibrator, or depending on the tool used for machining Experiments have shown that even when a large force is applied to the top surface of the Langevin-type transducer, the workpiece can be machined with stable accuracy. The cause is understood as follows.
  • a metal horn is attached to the ultrasonic vibrator. It is known to connect.
  • the horn for example, a metal member in the shape of a truncated cone having a top surface area smaller than that of a bottom surface is used.
  • the amplitude of the ultrasonic vibration generated by the ultrasonic vibrator reaches the top surface of the horn. .
  • the vibration tape holder of the present invention when the area of the top surface of the upper metal member 15a of the bolted Langevin type ultrasonic transducer 13 is set to be larger than the area of the bottom surface as described above, Conversely, although the amplitude of the ultrasonic vibration on the top surface of the upper metal member is reduced, it is understood that the ultrasonic vibration increases the force applied to the workpiece and the workpiece can be stably ultrasonically vibrated. You. Therefore, by using a vibration table equipped with a Langevin type vibrator in which the area of the top surface of the upper metal member is set to be larger than the area of the bottom surface, the workpiece can be stabilized even when the load on the vibration table fluctuates. It is understood that the machine can be machined with the same accuracy.
  • the area of the bottom surface of the upper metal member 15a of the bolted Langevin type ultrasonic transducer 13 is equal to or larger than the area of the upper surface of the piezoelectric vibrator plate 14a and equal to or smaller than the area of the top surface of the upper metal member 15a. Is more preferable. If the area of the bottom surface of the upper metal member 15a is smaller than the area of the upper surface of the piezoelectric vibrator plate 14a, the ultrasonic vibration generated on the surface portion may not be brought into contact with the metal member 15a of the piezoelectric vibrator plate 14a. This is because the amplitude of the ultrasonic vibration on the top surface 13a of the Langevin-type vibrator 13 is reduced because it is not transmitted to the upper metal member 14a.
  • the amplitude of the ultrasonic vibration of the top surface 13a of the Langevin-type vibrator 13 increases as in the case of the horn. This is because the accuracy of the mechanical force becomes unstable with respect to the load variation when the ultrasonic vibration exerts a small force on the workpiece.
  • a rigid plate formed by force such as a metal material, may be fixed to the top surface of the bolted Langevin type ultrasonic vibrator of the vibration table of the present invention.
  • the rigid plate shall be fixed to the top surface of the upper metal member of the Langevin type vibrator using, for example, porto. Can do. Even when the rigid plate is fixed, the rigid plate is stably supported on the lower surface by the port-fastened Langevin type ultrasonic vibrator; Is unlikely to occur.
  • the object to be processed can be machined with high accuracy.
  • the top surface of the ported Langevin type ultrasonic vibrator can be protected from damage by tools used for machining.
  • FIG. 4 is a front view showing another configuration example of the vibration table of the present invention.
  • the configuration of the vibration table 40 in FIG. 4 is such that the laminate for forming the bolted Langevin type ultrasonic vibrator 43 is composed of a support plate 12b of the rigid three-dimensional frame 12, and an upper surface of the support plate 12b.
  • the vibration table is the same as the vibration table of FIG. 1 except that the force of the piezoelectric vibrator plates 14a and 14b arranged one by one on each of the lower surfaces is also formed.
  • an AC voltage is applied to the support plate 12b so that ultrasonic vibration is generated by the port-fastened Langevin type ultrasonic vibrator 43.
  • the rigid three-dimensional frame 12 including the support plate 12b and the base 11 be electrically insulated from each other.
  • FIG. 5 is a front view showing still another example of the configuration of the vibration table of the present invention.
  • the configuration of the vibration table 50 in Fig. 5 is such that the laminate for forming the bolted Langevin type ultrasonic transducer 53 is mounted on the support plate 12b of the rigid three-dimensional frame 12 and the upper surface of the support plate 12b. It is composed of two piezoelectric vibrator plates 14a and 14b arranged one on top of the other! Except for /, it is the same as the vibration table in Fig. 1.
  • the number of piezoelectric vibrator plates is preferably an even number for the same reason as in the case of the vibration table 10 in FIG.
  • FIG. 6 is a front view showing still another configuration example of the vibration table of the present invention.
  • the configuration of the vibration table 60 in FIG. 6 is such that the laminate for forming the bolted Langevin type ultrasonic vibrator 63 includes a support plate '12b of the rigid three-dimensional frame 12, and an upper surface of the support plate 12b.
  • Vibration table 10 in Fig. 1 except that two piezoelectric vibrator plates (a total of four piezoelectric vibrator plates 14a, 14b, 14c, 14d) are also superposed on each of the lower surfaces. Same as.
  • the laminated body is composed of a support plate, and piezoelectric vibrator plates which are disposed on the upper surface and the lower surface of the support plate, respectively.
  • the upper and lower surfaces of the support plate It is preferable to arrange several piezoelectric vibrator plates in an overlapping manner. Thereby, the metal members 65a and 65b and the rigid three-dimensional frame 12 of the vibration table 63 can be grounded.
  • the Langevin-type vibrator in which the area of the top surface of the upper metal member is set to be 1.1 to 8.0 times the area of the upper surface of the piezoelectric vibrator plate is used.
  • the vibration table By using the vibration table provided, the workpiece can be machined with stable accuracy even when the load fluctuates.
  • the shape of the upper metal member be symmetrical with respect to the axis of the ported Langevin type ultrasonic transducer.
  • FIG. 7 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention.
  • the configuration of the vibration table 70 in FIG. 7 is such that a truncated pyramid-shaped metal member having a top surface area larger than a bottom surface area is used as the upper metal member 75a of the ported Langevin type ultrasonic transducer 73.
  • Figure 1 except that a rigid three-dimensional frame 72 consisting of a cylindrical spacer 72a and a planar support plate 72b connected to the top of the spacer 72a is used.
  • FIG. 8 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention.
  • the configuration of the vibration table 80 in FIG. 8 is a cylindrical metal member having a top surface area larger than the upper surface area of the piezoelectric vibrator plate 14a as the upper metal member 85a of the ported Langevin type ultrasonic vibrator 83. And that the diameter of the cylindrical spacer 82a of the rigid three-dimensional frame 82 is made equal to the diameter of the upper metal member 85a. Is the same as
  • FIG. 9 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention.
  • the configuration of the vibration table 90 shown in FIG. 9 is that the upper metal part 95a of the ported Langevin type ultrasonic vibrator 93 is an upper part of a frustoconical metal member whose top surface and product are larger than the area of the bottom surface.
  • 7 is the same as the vibration table 70 in FIG. 7 except that a metal member prepared by cutting vertically is used so that the top surface becomes a square.
  • FIG. 10 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention.
  • the configuration of the vibration table 100 in FIG. 10 is such that a rectangular parallelepiped metal member having a square top surface is used as the upper metal member 105a of the ported Langevin type ultrasonic transducer 103. It is the same as the vibration table 70 of FIG. 7 except that it is used.
  • FIG. 11 is a perspective view showing still another configuration example of the vibration table of the present invention.
  • the configuration of the vibration table 110 shown in FIG. 11 is such that a truncated cone-shaped metal member having a top area larger than a bottom area is used as the upper metal member 115a of the bolted Langevin type ultrasonic transducer 113. And that the Langevin type vibrator 113 is supported and fixed to an annular support plate 112b of a rigid three-dimensional frame 112 formed integrally with the upper metal member 115a, and the support plate 112b is
  • the vibration table is the same as the vibration table 70 in FIG. 7 except that it is fixed to the rigid base 11 by four columnar spacers 112a. In this way, the bolted Langevin type ultrasonic transducer may be supported and fixed to the rigid three-dimensional frame by the upper metal member (the lower metal member).
  • FIG. 1.2 is a front view showing still another configuration of the vibration table of the present invention
  • FIG. 13 is a plan view of the vibration table of FIG.
  • the vibrating tape holder 120 shown in FIGS. 12 and 13 has a rigid base 121, a total of four rigid three-dimensional frames 122 fixed on the base 121, and a top surface 123 a having a flat surface. It is composed of a total of four cylindrical Porte-clamped Langevin type ultrasonic transducers 123 which are respectively supported and fixed to the rigid three-dimensional frame 122 at positions which are nodes of generated vibrations. The positions of the four bolted Langevin type ultrasonic transducers 123 are adjusted such that their top surfaces 123a are on the same plane. '
  • the rigid three-dimensional frame 122 includes a spacer 122a fixed to a base and a planar support plate 122b connected to an upper portion of the spacer 122a.
  • a reinforcing column 127 is provided at the center of the lower surface of the support plate 122b.
  • the configuration of each of the bolted Langevin type ultrasonic transducers 123 is different from that of the first embodiment in that a cylindrical metal member having the same diameter as the piezoelectric vibrator plate 14a is used as the upper metal member 125a. It is the same as the bolted Langevin type ultrasonic transducer 13 of the vibration table 10 of FIG.
  • the workpiece to be processed is larger than the area of the top surface of one Langevin-type vibrator. Is placed at least on the Langevin type vibrator in contact with the workpiece.
  • the workpiece is subjected to a plurality of Langevin-type vibrations that apply ultrasonic vibration to each workpiece. Since the workpiece is stably supported by the child, a large-sized workpiece can be machined uniformly and with high accuracy.
  • FIG. 14 is a front view showing still another example of the configuration of the vibration table of the present invention
  • FIG. 15 is a plan view of the vibration table of FIG. 14 and 15 includes a rigid base 141, a plurality of (eg, nine) rigid three-dimensional frames 12 fixed in parallel on the base 141, and a top surface 13a having a flat surface.
  • a plurality of (eg, nine) bolt-fastened Langevin-type ultrasonic vibrators 13 supported and fixed to the rigid three-dimensional frame 12 one by one at a position serving as a node of the generated vibration 13
  • the positions of the plurality of bolted Langevin type ultrasonic transducers 13 are adjusted so that their top surfaces 13a are located on the same plane.
  • the configuration of the vibrator 13 is the same as that used for the vibration table 10 in FIG.
  • the plurality of bolted Langevin type ultrasonic transducers 13 are fixed, for example, after a plurality of rigid three-dimensional frames each having a bolted Langevin type ultrasonic transducer are fixed on a rigid base 141.
  • a plurality of rigid three-dimensional frames each having a bolted Langevin type ultrasonic transducer are fixed on a rigid base 141.
  • the vibration table 140 is less likely to cause lateral deflection because each Langevin type vibrator 13 is stably supported and fixed to the rigid base. For this reason, an object to be processed that is larger than the area of the top surface 13a of the Langevin-type vibrator 13 is placed on the vibration table 140, and at least an ultrasonic vibration is generated by the Langevin-type vibrator in contact with the object to be processed.
  • the vibration table 140 has a low height, so that it can be easily incorporated into a ready-made machining apparatus.
  • FIG. 16 is a front view showing another example of the configuration of the vibration table of the present invention
  • FIG. 17 is a plan view of the vibration table of FIG. Vibration tape shown in Fig. 16 and Fig. 17
  • the configuration of the nozzle 160 is such that the plurality of Langevin-type vibrators 13 are joined to each other by the resin material 167 on the upper side surface of each upper metal member 15a, and the plurality of Langevin-type vibrators 13 are It is the same as the vibration table 140 shown in FIG. 14 except that a frame 168 surrounding the frame 167 is provided.
  • the resin material 167 that joins the plurality of Langevin-type vibrators 13 to each other is used when a grinding fluid such as water or oil is used in machining, for example, when the grinding fluid is used between the Langevin-type vibrators. Gap force Prevents falling to base 151.
  • the resin material 167 for example, an epoxy resin is used. Since the acoustic impedance of the resin material 167 and that of the upper metal member 15a made of, for example, stainless steel, are significantly different from each other, the ultrasonic vibration generated in each Langevin type vibrator 13 is transmitted to other vibrators. Each of the plurality of Langevin-type transducers 13 that is difficult to transmit vibrates almost independently with ultrasonic waves. In other words, the same large-sized workpiece placed on multiple Langevin-type transducers
  • FIG. 18 is a front view showing still another example of the configuration of the vibration table of the present invention
  • FIG. 19 is a plan view of the vibration table of FIG.
  • the configuration of the vibration table 180 shown in FIGS. 18 and 19 is such that the top surface of the metal member 185a on the upper side of each of the bolted Langevin type ultrasonic transducers 183 has a hexagonal shape.
  • the rigid base 181 is shaped like a disk, and the frame 188 is a disk-shaped metal plate having a through hole surrounding the upper metal member 185a of each Langevin type vibrator above the metal member 185a.
  • the vibration table is the same as the vibration table 160 in FIG. 16 except that it is used.
  • the top surface of the Langevin type vibrator can be compared with a case where the shape of the upper surface is quadrangular. Can be more uniformly ultrasonically vibrated.
  • FIG. 20 is a perspective view showing still another configuration example of the vibration table of the present invention.
  • the vibration table 200 shown in FIG. 20 has a rigid base 201, a rigid three-dimensional frame 92 fixed in parallel on the base 201, and a position where the plane of the plane is a plane and serves as a node of generated vibration.
  • a rigid base 201 a rigid three-dimensional frame 92 fixed in parallel on the base 201, and a position where the plane of the plane is a plane and serves as a node of generated vibration.
  • Each of the original frame bodies 92 is supported and fixed to one of the four roto-clamped Langevin type ultrasonic vibrators 93, which are identical to each other. The position is adjusted so that the top surface is on the same plane.
  • the configuration of each of the bolted Langevin type ultrasonic transducers 93 and the frame body 92 is the same as that used for the vibration table 90 in FIG. , '
  • a rigid plate (not shown) may be fixed to the top surface of each of the bolted Langevin type ultrasonic vibrators 93 of the vibration table 200 in Fig. 20.
  • the rigid plates may be connected to each other on their side surfaces and integrated to form a connected rigid plate.
  • the connection rigid plate 207 can be fixed on a plurality of bolted Langevin type ultrasonic transducers 93 using, for example, bolts.
  • FIG. 21 is an electric circuit block diagram showing a configuration example of a driving device of the ported Langevin type ultrasonic transducer 1 provided in the vibration table of the present invention. .
  • the drive device 211 in FIG. 21 uses a bolted Langevin type ultrasonic wave provided in the vibration table.
  • the vibrator 13 is supplied with an AC voltage having a frequency corresponding to the resonance frequency thereof, usually a frequency in the range of 15 to 100 kHz (eg, , Sinusoidal voltage).
  • the PLL (Phase-locked loop) circuit 212 of the drive device 211 in FIG. 21 generates a rectangular wave voltage having a frequency corresponding to the resonance frequency of the Langevin-type vibrator 13.
  • the rectangular wave voltage is power-amplified by the driver circuit 213, then the electric power factor is improved by the matching circuit 214, and applied to the Langevin type vibrator 13 as a sine wave voltage.
  • the Langevin type vibrator includes two piezoelectric vibrator plates, this sinusoidal voltage is applied to each piezoelectric vibrator plate.
  • the voltage Z current detection circuit 215 provided between the matching circuit 214 and the Langevin-type vibrator 13 detects an AC voltage and an AC current applied to the Langevin-type vibrator 13 and their phases.
  • the power control unit 217 calculates the power value applied to the Langevin-type vibrator 13 based on the AC voltage, the AC current detected by the voltage / current detection circuit 215, and these phases. .
  • the power control unit 217 controls the power amplification factor of the driver circuit 213 based on the calculated power value so that a predetermined amount of power is applied to the Langevin type vibrator. To do.
  • the phase circuit '216 inputs the signal output from the voltage / current detection circuit 215, which is obtained by converting the current flowing through the Langevin-type vibrator 13 into a current and a voltage, and controls the control frequency force s Langevang of the frequency control block 218. After phase-shifting the signal so that the resonance frequency of the vibrator 13 becomes the resonance frequency, a voltage signal converted into a pulsed voltage is output to the PLL circuit 212.
  • the PLL circuit 212 controls the frequency of the rectangular wave voltage output from the PLL circuit so that the phase of the pulsed voltage output from the phase circuit 216 matches the phase of the rectangular wave voltage output from the PLL circuit. I do.
  • an AC voltage having a frequency corresponding to the resonance frequency is always applied to the Langevin-type vibrator 13. Since the voltage can be applied, the Langevin-type vibrator 13 can generate ultrasonic vibration having a large amplitude.
  • the vibration table includes a plurality of Langevin type vibrators
  • '' In this case, it is even more preferable to adjust the magnitude of the AC voltage applied to each Langevin type vibrator so that the top surface of each Langevin type vibrator is ultrasonically vibrated with the same amplitude.
  • a plurality of Langevin-type transducers may be electrically connected in parallel, and an AC voltage may be applied to the parallel-connected Langevin-type transducers using a single driving device.
  • the driving device 211 includes a central processing unit (CPU) 222, a storage unit 223, and a display unit 224.
  • CPU central processing unit
  • the central processing unit 222 detects the AC voltage and the AC voltage detected by the voltage / current detection circuit 215. The electric power applied to the Langevin type vibrator 13 is calculated based on the current and these phases. The central processing unit 222 controls the power amplification factor of the driver circuit 213 based on the calculated power value so that a predetermined amount of power is applied to the Langevin-type vibrator 13, and also calculates the calculated power The value data is output to the storage unit 223. The power value data stored in the storage unit 223 is displayed on a display or output to a printer or the like, for example. .
  • the central processing unit 222 causes the display means (for example, a display device) 224 to display the amplitude and frequency of the rectangular wave voltage output from the PLL circuit 212, and the rectangular wave output from the PLL circuit 212.
  • the display means for example, a display device
  • the display means for example, a display device
  • the display means for example, a display device
  • the display means for example, a display device
  • FIG. 1 is a front view showing a configuration example of a vibration table of the present invention.
  • FIG. 2 is a plan view of the vibration table of FIG. 1.
  • FIG. 3 is an exploded perspective view of the vibration table of FIG. 1.
  • FIG. 4 is a front view showing another configuration example of the vibration table of the present invention.
  • FIG. 5 is a front view showing still another configuration example of the vibration table of the present invention.
  • FIG. 6 is a front view showing still another configuration example of the vibration table of the present invention.
  • FIG. 7 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention.
  • FIG. 8 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention.
  • FIG. 9 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention.
  • FIG. 10 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention.
  • FIG. 11 is a perspective view showing still another configuration example of the vibration table of the present invention.
  • FIG. 12 is a front view showing still another configuration example of the vibration table of the present invention.
  • FIG. 13 is a plan view of the vibration table of FIG. 12.
  • FIG. 14 is a front view showing still another configuration example of the vibration table of the present invention.
  • FIG. 15 is a plan view of the vibration table of FIG.
  • FIG. 16 is a front view showing still another configuration example of the vibration table of the present invention.
  • FIG. 17 is a plan view of the vibration table shown in FIG. 16.
  • FIG. 18 is a front view showing still another configuration example of the vibration table of the present invention.
  • FIG. 19 is a plan view of the vibration table of FIG. 18.
  • FIG. 20 is a perspective view showing still another configuration example of the vibration table of the present invention.
  • FIG. 21 is an electric circuit block diagram showing a configuration example of a driving device for a port-fastened Langevin-type ultrasonic transducer included in the vibration table of the present invention.
  • CPU central processing unit

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)
  • Machine Tool Units (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

A vibration table (10), comprising a rigid base (11), a rigid three-dimensional frame (12) fixed onto the base (11), and a bolted Langevin type ultrasonic vibrator (13) having a flat top face and fixedly supported on the rigid three-dimensional frame (12) at a position where the node of vibration generated is formed. A work can be machined with high accuracy by the vibration table.

Description

明 細 書  Specification
振動テーブル  Vibrating table
技術分野  Technical field
[0001] 本発明は、ガラスやシリコンなどの硬く且つ脆い材料から形成された加工対象物を 機械加工する際に有利に用いることのできる振動テーブルに関する。  The present invention relates to a vibration table that can be advantageously used when machining a workpiece formed of a hard and brittle material such as glass or silicon.
背景技術  Background art
[0002] ガラス、セラミックもしくはシリコンなどの硬く且つ脆レ、材料から形成された加工対象 物に切断、穴あけ、切肖 lj、研削あるいは研磨などの機械加工を高精度で施すことは 容易ではない。このため、従来より、このような加工対象物を、超音波振動を付与した 工具によって機械加工する方法が提案されている。例えば、ノイトなどの工具に超音 波振動を付与しながら加工対象物を切削する方法は、超音波切削加工と呼ばれて いる。  [0002] It is not easy to perform high-precision mechanical processing such as cutting, drilling, cutting, grinding or polishing on a hard and brittle material such as glass, ceramic or silicon, or an object formed from a material. For this reason, conventionally, there has been proposed a method of machining such a workpiece by using a tool to which ultrasonic vibration is applied. For example, a method of cutting a workpiece while imparting ultrasonic vibration to a tool such as a knot is called ultrasonic cutting.
[0003] 超音波切削加工は、超音波振動を工具に付与することで切削抵抗が小さくなるた め、工具の寿命が長くなるという利'点を有している。また、超音波切削加工において は、工具に加工対象物の固有振動数よりも高い周波数の超音波振動が付与される ため、加工対象物にビビリなどめ有害な振動を生じ難い。このため超音 切削加工 は、優れた加工精度を示すとされている。  [0003] Ultrasonic cutting has an advantage that the life of the tool is prolonged because the cutting resistance is reduced by applying ultrasonic vibration to the tool. Also, in ultrasonic cutting, since ultrasonic vibration having a frequency higher than the natural frequency of the object to be processed is applied to the tool, harmful vibrations such as chattering are hardly generated on the object to be processed. For this reason, supersonic cutting is said to exhibit excellent machining accuracy.
[0004] 特開 2002— 355726号公報には、機械加工する際に加工対象物が仮固定される テーブルの下側表面に超音波振動装置を ¾定した構成の超音波振動テーブル装 置が開示されている。この振動テーブル装置は、超音波振動装置にて超音波振動を 発生させ、この超音波振動をテーブルの上側表面に仮固定された加工対象物に付 与する。そして、この振動テーブル装置上で超音波振動が付与された加工対象物は 、例えば、ドリルなどの工具を用いて機械カ卩ェされる。  [0004] Japanese Patent Application Laid-Open No. 2002-355726 discloses an ultrasonic vibration table device having a configuration in which an ultrasonic vibration device is set on a lower surface of a table to which an object to be processed is temporarily fixed during machining. Have been. In this vibration table device, an ultrasonic vibration is generated by an ultrasonic vibration device, and the ultrasonic vibration is applied to a workpiece temporarily fixed to an upper surface of the table. The workpiece to which the ultrasonic vibration is applied on the vibration table device is mechanically cut using a tool such as a drill, for example.
[0005] この振動テーブル装置は、裏面プレート上に固定された筒状のケーシング、このケ 一シングの上端に支持固定された超音波振動装置、及びこの超音波振動装置の上 '側表面に固定されたテーブルなど力 構成されている。超音波振動装置は、テープ ルの下側表面に固定された伝達ホーンと、この伝達ホーンの下側表面に固定された 振動子力 構成されている。伝達ホーンの高さ方向の中間位置にはフランジ部が形 成されており、超音波振動装置はその伝達ホーンのフランジ部にてケーシングの上 端に支持固定されている。そして、この振動テーブル装置には、テーブルの外側下 . 部から下方に突出し、ケーシング上部に形成された案内用凹部に挿入されたガイド 部材が備えられている。 [0005] The vibration table device includes a cylindrical casing fixed on a back plate, an ultrasonic vibration device supported and fixed on the upper end of the casing, and a fixing device on the upper surface of the ultrasonic vibration device. The table is made up of power. The ultrasonic vibrator has a transmission horn fixed to the lower surface of the table and a transmission horn fixed to the lower surface of the transmission horn. Oscillator force is composed. A flange is formed at an intermediate position in the height direction of the transmission horn, and the ultrasonic vibration device is supported and fixed to the upper end of the casing by the flange of the transmission horn. The vibrating table device includes a guide member that protrudes downward from the outer lower part of the table and is inserted into a guide recess formed in the upper part of the casing.
[0006] この振動テーブル装置は、テーブルに備えられたガイド部材によってテーブルが上 下方向にのみフリーに保持されているために振動エネルギーのロスが少ないため、こ の振動テーブル装置を用いることにより加工対象物を精度良く機械加工できるとされ ている。そして、同公報には、この超音波振動テーブル装置の複数台を並べて配置 することができるとの記載がある。  [0006] In this vibration table device, since the table is held free only in the up and down directions by the guide member provided on the table, the loss of vibration energy is small. It is said that the target can be machined with high precision. The publication also states that a plurality of ultrasonic vibration table devices can be arranged side by side.
[0007] 特開 2003— 220530号公報には、加工対象物を仮固定する円盤^のテーブルの 下側表面に複数個の円柱状のボルト締め振動子を固定した構成の振動テーブル装 置が開示されている。円盤状のテーブルは、円筒状のケースの上端に支持固定され ており、各々のボルト締め振動子はテーブルの下側表面に宙づりの状態で固定され てレヽる。そして、ボルト締め振動子にて発生した超音波振動をテーブルの上側表面 に仮固定された加工対象物に付与することにより、硬く且つ脆い材料から形成された 加工対象物の極微小径穴あけ加工や溝入れ加工が容易になり、そして機械加工に . 要する時間が短縮できるとされている。  [0007] Japanese Patent Application Laid-Open No. 2003-220530 discloses a vibration table device having a structure in which a plurality of columnar bolted vibrators are fixed to a lower surface of a table of a disk ^ for temporarily fixing a workpiece. Have been. The disk-shaped table is supported and fixed to the upper end of a cylindrical case, and each bolted vibrator is fixed and suspended on the lower surface of the table. Ultrasonic vibration generated by the bolted vibrator is applied to the work piece temporarily fixed to the upper surface of the table, so that a work piece made of a hard and brittle material can be drilled with an extremely small diameter. It is said that the insert processing becomes easier and the time required for machining is reduced.
特許文献 1 :特開 2002— 355726号公報(図 1)  Patent Document 1: JP-A-2002-355726 (FIG. 1)
特許文献 2:特開 2003 _ 220530号公報(図 1)  Patent Document 2: Japanese Patent Application Laid-Open No. 2003 _ 220530 (FIG. 1)
発明の開示' '  DISCLOSURE OF THE INVENTION
発明が解決しょうとする課題  Problems to be solved by the invention
[0008] 上記の特開 2002— 355726号公報に記載の振動テーブル装置は、その超音波 振動装置が、下側表面に振動子を備える伝達ホーンのフランジ部にてケーシングの 上端に支持固定されている。一般に、振動子はその長さの二倍の波長を有する超音 波振動を発生させ、そして伝達ホーンの長さは振動子が発生する超音波振動の波 長の半分の長さに設定される。すなわち、伝達ホーンの長さは振動子の長さと同程 度の長さに設定される。このため、下側表面に振動子を備えるホーンをフランジ部に てケーシングの上端に支持固定するためには、ケーシングの高さを振動子の長さの 1 . 5倍以上の高さに設定する必要がある。また、振動テーブル装置の高さは、振動子 の長さの 2. 0倍以上の高さになる。 [0008] In the vibration table device described in JP-A-2002-355726, the ultrasonic vibration device is supported and fixed to the upper end of the casing by a flange portion of a transmission horn having a vibrator on the lower surface. I have. In general, a transducer generates an ultrasonic vibration having a wavelength twice its length, and the length of the transmission horn is set to half the length of the ultrasonic vibration generated by the transducer. . That is, the length of the transmission horn is set to a length approximately equal to the length of the vibrator. For this reason, a horn with a vibrator on the lower surface In order to support and fix to the upper end of the casing, it is necessary to set the height of the casing to 1.5 times or more the length of the vibrator. The height of the vibrating table device is at least 2.0 times the length of the vibrator.
[0009] ヒのように高さの髙ぃケ一シングを用いると、ケ^"シングに横方向の揺れを生じ易く なり、ケーシングの上端に伝達ホーンを介して固定されたテーブル表面も横方向に 揺れ易くなる。このため、この振動テーブル装置を用いた場合には、ガイド部材によ つてケーシングに対するテーブルの横方向の揺れは低減されるものの、ケーシング 自体の横方向の揺れによってテーブルに横方向の摇れを生じ易いため、機械加工 の精度を十分に高くすることは難しい。また、高さの高い振動テーブル装置は、既製 の機械加工装置、例えば、既製のボール盤のように工具の可動距離が限られている 機械加工装置に組み込むことが困難であったり、組み込みが可能であっても機械カロ ェする際の作業性を悪化させ易い。 .  [0009] The use of a height casing such as "h" makes it easy for the casing to sway in the lateral direction, and the table surface fixed to the upper end of the casing via the transmission horn also acts in the lateral direction. For this reason, when this vibration table device is used, the swinging of the table with respect to the casing in the horizontal direction is reduced by the guide member, but the swinging of the casing itself in the horizontal direction causes the table to swing in the horizontal direction. In addition, it is difficult to increase the precision of machining because it is easy to cause deflection, and a high-vibration table device requires a moving distance of a tool such as a ready-made machining device such as a ready-made drilling machine. However, it is difficult to incorporate into a machining device, or even if it can be incorporated, the workability at the time of machine calorie tends to deteriorate.
[0010] また、この振動テーブル装置は、テーブルの下側表面の中央に超音波振動装置が 一台固定された構成であるため.、テーブルの上側表面の中央部分は大き そして 端部に近づくに従い小さく振動し易レ、。このため、テ ブルの上側表面に大きなサイ ズの加工対象物を仮固定して、テーブルの端部近傍の上方の位置にて機械加工を すると、テーブルの中央上方の位置にて機械加工した場合と較べて機械加工の精 度が低下し易レ、。すなわち、この振動テーブル装置は、大きな加工対象物を均一に 且つ高い精度で機械加工することが難しいという別の問題も有している。  [0010] In addition, since this vibration table device has a configuration in which one ultrasonic vibration device is fixed to the center of the lower surface of the table, the central portion of the upper surface of the table is large and approaches the end. Small, easy to vibrate. For this reason, if a large-sized workpiece is temporarily fixed to the upper surface of the table and machined at an upper position near the end of the table, machining at the position above the center of the table The accuracy of machining is likely to be lower than that of That is, this vibration table device has another problem that it is difficult to machine a large workpiece with uniformity and high accuracy.
[0011] 一方、同公報には、上記の振動テーブル装置の複数台を並べて配置してもよいと 記載されている。し力しながら、同公報に記載の振動テーブル装置の複数台を並べ て配置しただけでは、上記の場合と同様に各々のテーブルに横方向の揺れを生じ易 レ、ために十分に高レ、機械加工の精度が得られなレ、場合があり、そして既製の機械加 ェ装置への振動テーブル装置の組み込みも困難である。  [0011] On the other hand, the publication discloses that a plurality of the vibration table devices described above may be arranged side by side. By simply arranging a plurality of the vibration table devices described in the same publication while arranging them, it is easy for each table to sway in the horizontal direction as in the above case. In some cases, the accuracy of the machining cannot be obtained, and it is also difficult to incorporate the vibration table device into a ready-made machining device.
[0012] また、特開 2003— 220530号公報に記載の振動テーブル装置のように、円盤状の テーブルの下側表面にボルト締め振動子の複数個を宙づりの状態で固定することに より、テーブルの上側表面をある程度は均一に超音波振動させることができ、また振 動テーブル装置の高さを振動子の長さと同程度の高さにすることができる。しかしな がら、この振動テーブル装置は、テーブルの下側表面に宙づりの状態で固定された ボルト締め振動子の質量、テーブルの上側表面に置かれる加工対象物の質量、ある いは機械加工の際に工具がテーブルに与える力によってテーブルに撓みを生じ易 ' い。また、ボルト締め振動子によってテーブルに付与した超音波振動力 円盤状のテ 一ブルを支持固定する円筒状のケースを伝わって外部に逃げ易ぐ加工対象物に 大きな超音波振動を付与することが難しい。このため、この振動テーブル装置を用い た場合の機械加工の精度を、ある程度以上に高くすることは難しい。 [0012] Further, as in a vibration table device described in Japanese Patent Application Laid-Open No. 2003-220530, a plurality of bolted vibrators are fixed in a suspended state on the lower surface of a disk-shaped table, so that the table is suspended. The upper surface of the vibrator can be ultrasonically vibrated to some extent uniformly, and the height of the vibrating table device can be made as high as the length of the vibrator. But However, this vibration table device uses a mass of a bolted vibrator fixed in a suspended state on the lower surface of the table, a mass of a workpiece placed on the upper surface of the table, or a tool for machining. The table tends to bend due to the force applied to the table. In addition, the ultrasonic vibration force applied to the table by the bolted vibrator can impart large ultrasonic vibration to the workpiece that can easily escape to the outside through the cylindrical case that supports and fixes the disk-shaped table. difficult. For this reason, it is difficult to increase the accuracy of machining when using this vibration table device to a certain degree or more.
[0013] さらに、円盤状のテーブルはその周縁部にて円筒状のケースの上端に支持固定さ , れてレ、るため、テーブルの周縁部ではその超音波振動の振幅は零で、テーブルの 中央に近づくに従い振幅が大きくなる。すなわち、テーブルの超音波振動の振幅が テーブル上側表面内において均一でなレ、。このため、同公報に記載の振動テープ ル装置を用いると、加工対象物をテーブルの中央の上方の位置にて機械加工した 場合には、ある程度は高い精度で機械加工することができるものの、テーブルの周縁 近傍の上方の位置にて機械加工した場合には、十分な機械加工の精度が得られな い場合がある。 . ' [0013] Further, since the disk-shaped table is supported and fixed on the upper end of the cylindrical case at the periphery thereof, the amplitude of the ultrasonic vibration is zero at the periphery of the table, and The amplitude increases as approaching the center. That is, the amplitude of the ultrasonic vibration of the table is not uniform within the upper surface of the table. For this reason, when using the vibration stapling apparatus described in the publication, when the workpiece is machined at a position above the center of the table, the workpiece can be machined with a high degree of accuracy. If machining is performed at an upper position near the periphery of, sufficient machining accuracy may not be obtained. '
[0014] 本発明の目的は、加工対象物を高い精度で機械加工するために有利に用レ、ること ができ、そして既製の機械加工装置への組み込みも容易な振動テーブルを提供す ることにある。 An object of the present invention is to provide a vibration table which can be advantageously used for machining a workpiece with high accuracy, and which can be easily incorporated into a ready-made machining apparatus. It is in.
本発明の目的はまた、大きなサイズの加工対象物を均一に且つ高い精度で機械カロ ェするために有利に用いることのでき、そして既製の機械加工装置への組み込みも 容易な振動テーブルを提供することにある。 .  Another object of the present invention is to provide a vibration table which can be advantageously used to machine a large-sized workpiece uniformly and with high precision, and which can be easily incorporated into a ready-made machining apparatus. It is in. .
課題を解決するための手段  Means for solving the problem
[0015] 本発明は、剛性基台、この基台上に固定された剛性三次元枠体、および頂面が平 面であって、発生する振動の節となる位置にて上記の剛性三次元枠体に支持固定さ れたポルト締めランジュバン型超音波振動子力;らなる振動テーブル,にある。 [0015] The present invention provides a rigid base, a rigid three-dimensional frame fixed on the base, and the rigid three-dimensional frame described above at a position where the top surface is a flat surface and serves as a node of generated vibration. The port-fastened Langevin type ultrasonic vibrator supported and fixed to the frame;
[0016] 本発明の振動テーブルの好ましい態様は、下記の通りである。 Preferred embodiments of the vibration table of the present invention are as follows.
(1)剛性三次元枠体が、基台に固定されたスぺーサと、このスぺーサ上部に接続 する平面状の支持板とからなり、そしてボルト締めランジュバン型超音波振動子が、 -上記の支持板と圧電振動子板との積層体を、上側と下側のそれぞれに配置された金 属部材と共にポルトにより締め付けて るランジュバン型超音波振動子である。 .(1) A rigid three-dimensional frame consists of a spacer fixed to a base, a flat support plate connected to the upper part of the spacer, and a bolted Langevin type ultrasonic transducer is -A Langevin type ultrasonic vibrator in which the above-mentioned laminated body of the support plate and the piezoelectric vibrator plate is fastened together with metal members arranged on the upper and lower sides by means of a port. .
(2)上側の金属部材の頂面の面積が、圧電振動子板の上側表面の面積の 1. 1倍 以上、 8. 0倍以下である。 (2) The area of the top surface of the upper metal member is 1.1 to 8.0 times the area of the upper surface of the piezoelectric vibrator plate.
(3)上側の金属部材の底面の面積力 圧電振動子板の上側表面の面積以上で、 上側の金属部材の頂面の面積以下である。 .  (3) The area force of the bottom surface of the upper metal member is not less than the area of the upper surface of the piezoelectric vibrator plate and is not more than the area of the top surface of the upper metal member. .
(4)積層体が、支持板と、この支持板の上側表面もしくは下側表面に重ねて配置さ れた偶数枚の圧電振動子板からなる。 .  (4) The laminated body is composed of a support plate and an even number of piezoelectric vibrator plates arranged so as to overlap on the upper surface or the lower surface of the support plate. .
(5)積層体が、支持板と、この支持板の上側表面と下側表面のそれぞれに重ねて 配置された偶数枚の圧電振動子板からなる。  (5) The laminate comprises a support plate, and an even number of piezoelectric vibrator plates arranged on the upper surface and the lower surface of the support plate, respectively.
(6)ボルト締めランジュバン型超音波振動子の頂面に剛性板が固定されている。  (6) A rigid plate is fixed to the top surface of the bolted Langevin type ultrasonic transducer.
[0017] 本発明はまた、剛性基台、この基台上に並列固定された複数の剛性三次元枠体、 および頂 ¾が平面であって、発生する振動の節となる位置にて上記の刪性三次元枠 体のそれぞれに一個ずつ支持固定された互いに同一の複数のボルト締めランジュバ ン型超音波振動子からなり、これらの複数のボルト締めランジュバン型超音波振動子 、それぞれの頂面が同一平面上に位置するように位置を調整された振動テーブル にもある。 [0017] The present invention also provides a rigid base, a plurality of rigid three-dimensional frames fixed in parallel on the base, and a position where the top is a plane and serves as a node of generated vibration. It consists of a plurality of identical bolted Langevin type ultrasonic vibrators which are supported and fixed one by one on each of the three-dimensional frame bodies, each of which has a top surface. There is also a vibration table whose position is adjusted so that it is located on the same plane.
[0018] この複数のポルト締めランジュバン型超音波振動子を備える本発明の振動テープ ルの好ましい態様は、下記の通りである。  A preferred embodiment of the vibration table of the present invention provided with the plurality of ported Langevin type ultrasonic transducers is as follows.
(1)各々の剛性三次元枠体が、基台に固定されたスぺーサと、このスぺーサ上部 に接続する平面状の支持板とからなり、そして各々の剛性三次元枠体に支持固定さ れたボルト締めランジュバン型超音波振動子が、上記の支持板と圧電振動子板との 積層体を、上側と下側のそれぞれに配置された金属部材と共にボルトにより締め付 けてなるランジュバン型超音波振動子である。  (1) Each rigid three-dimensional frame consists of a spacer fixed to the base and a planar support plate connected to the upper part of the spacer, and is supported by each rigid three-dimensional frame. A fixed bolted Langevin type ultrasonic vibrator fastens the laminated body of the support plate and the piezoelectric vibrator plate together with the metal members arranged on the upper side and the lower side by bolts. Type ultrasonic transducer.
(2)各々の'ボルト締めランジュバン型超音波振動子の上側の金属部材の頂面の面 積が、圧電振動子板の上側表面の面積の 1. 1倍以上、 8. 0倍以下である。  (2) The area of the top surface of the upper metal member of each of the bolted Langevin type ultrasonic transducers is 1.1 to 8.0 times the area of the upper surface of the piezoelectric vibrator plate. .
(3)各々のボルト締めランジュバン型超音波振動子の上側の金属部材の底面の面 積が、圧電振動子板の上側表面の面積以上、上側の金属部材の頂面の面積以下 である。 (3) The area of the bottom surface of the upper metal member of each bolted Langevin type ultrasonic transducer is equal to or more than the area of the upper surface of the piezoelectric vibrator plate and equal to or less than the area of the top surface of the upper metal member. It is.
(4)各々のポルト締めランジュバン型超音波振動子の積層体力 支持板と、この支 持板の上側表面もしくは下側表面に重ねて配置された偶数枚の圧電振動子板から なる。  (4) Each of the ported Langevin type ultrasonic vibrators comprises a laminated force supporting plate, and an even number of piezoelectric vibrating plates which are arranged on the upper surface or the lower surface of the supporting plate.
(5)各々のポルト締めランジュバン型超音波振動子の積層体力 支持板 、この支 持板の上側表面と下側表面のそれぞれに重ねて配置された偶数枚の圧電振動子板 からなる。  (5) The laminated body force support plate of each ported Langevin type ultrasonic vibrator is composed of an even number of piezoelectric vibrator plates that are arranged on the upper surface and the lower surface of the support plate, respectively.
(6)各々のボルト締めランジュバン型超音波振動子の頂面に剛性板 固定されて ' いる。  (6) A rigid plate is fixed to the top surface of each bolted Langevin type ultrasonic transducer.
(7)各々のボルト締めランジュバン型超音波振動子に固定された剛性板がその側 面にて互いに連結されて、一体化され連結剛性板を形成している。  (7) The rigid plates fixed to each of the bolted Langevin type ultrasonic transducers are connected to each other on their side surfaces to be integrated to form a connected rigid plate.
(8)各々のボルト締めランジュバン型超音波振動子に、各々のボルト締めランジュ バン型超音波振動子の共振周波数に対応する周波数の交流電圧を印加する駆動 装置が備えられている。  (8) Each of the bolted Langevin type ultrasonic transducers is provided with a driving device for applying an AC voltage having a frequency corresponding to the resonance frequency of each bolted Langevin type ultrasonic transducer.
[0019] 本発明はまた、上記の複数のボルト締めランジュバン型超音波振動子を備える本 発明の振動テーブルの上に、一個のポルト締めランジュバン型超音波振動子の頂面 の面積より大きい加工対象物を配置し、少なくとも加工対象物に接するボルト締めラ ンジュパン型超耷波振動子により超音波振動を発生させることにより、この超音波振 動を加工対象物に付与しながら加工対象物を機械加工する機械加工方法にもある。  [0019] The present invention also provides a processing object having a surface area larger than the area of the top surface of one port-fastened Langevin type ultrasonic vibrator on the vibration table of the present invention provided with the above-mentioned plurality of bolted Langevin type ultrasonic vibrators. An object is placed, and at least a bolted Langepan-type ultrasonic oscillator in contact with the object to generate ultrasonic vibrations, thereby machining the object while applying the ultrasonic vibration to the object. There is also a machining method to do.
[0020] なお、本明細書において「振動の節となる位置」とは、超音波振動するボルト締めラ ンジュバン型超音波振動子において、時間の経過とは無関係に超音波振動の振幅 が零である位置から、この超音波振動の波長の八分の一に対応する距離の範囲内 にある位置を意味する。また、超音波振動するボルト締めランジュバン型超音波振動 子において超音波振動の振幅が零である位置は、例えば、有限要素法を用いた振 動解析用のソフトウェア「ANSYS」 (ANSYS, Inc.製)によるコンピュータシミュレ一 シヨンによって正確に特定することができる。  [0020] In the present specification, "the position serving as a node of vibration" means that the amplitude of the ultrasonic vibration is zero regardless of the passage of time in a bolted Langevin type ultrasonic vibrator that performs ultrasonic vibration. A position within a distance from a position corresponding to one-eighth of the wavelength of the ultrasonic vibration. The position where the amplitude of the ultrasonic vibration is zero in the bolted Langevin type ultrasonic vibrator that performs ultrasonic vibration is determined, for example, by the vibration analysis software `` ANSYS '' (manufactured by ANSYS, Inc.) using the finite element method. ) Can be accurately specified by computer simulation.
発明の効果  The invention's effect
[0021] 本発明の振動テーブルは、そのボルト締めランジュバン型超音波振動子がその振 動の節となる位置にて、剛性基台上に固定された高さの低い剛性三次元枠体によつ て安定に支持されているため、その高さを低くすることができ、また加工対象物が仮 固定されるランジュバン型振動子の頂面に横方向の揺れを生じ難い。このため、本 発明の振動テーブルのボルト締めランジュバン型超音波振動子の頂 Bに加工対象 物を仮固定し、そしてランジュバン型振動子により超音波振動を発生させることにより 、この超音波振動を加工対象物に付与しながら加工対象物を高い精度で機械加工 , することができる。また、本発明の振動テーブルは、その高さを低くできるため、既製 の機械加工装置への組み込みが容易であるという利点も有する。 In the vibration table of the present invention, the bolted Langevin type ultrasonic vibrator is At a position that serves as a node of movement, it is stably supported by a low-rigid rigid three-dimensional frame fixed on a rigid base, so that its height can be reduced and The top surface of the Langevin type transducer to which the object is temporarily fixed is unlikely to oscillate in the lateral direction. Therefore, the object to be processed is temporarily fixed to the top B of the Langevin type ultrasonic vibrator of the vibration table of the present invention, and the ultrasonic vibration is generated by the ultrasonic vibration generated by the Langevin type vibrator. The workpiece can be machined with high precision while being applied to the workpiece. Further, since the height of the vibration table of the present invention can be reduced, it has an advantage that it can be easily incorporated into a ready-made machining apparatus.
発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION
[0022] 本発明の振動テーブルを添付の図面を用いて説明する。図 1は、本発明の振動テ 一ブルの構成例を示す正面図であり、図 2は、図 1の振動テーブルの平面図であり、 そして図 3は、図 1の振動テーブルの分解斜視図である。  [0022] The vibration table of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a front view showing a configuration example of a vibration table of the present invention, FIG. 2 is a plan view of the vibration table of FIG. 1, and FIG. 3 is an exploded perspective view of the vibration table of FIG. It is.
[0023] 図 1から図 3に示す振動テーブル 10は、剛性基台 11、基台 11の上に固定された剛 性三次元枠体 12、およぴ頂面 13aが平面であって、発生する振動の節となる位置に て剛性三次元枠体 12に支持固定されたポルト締めランジュバン型超音波振動子 13 力 構成されている。  [0023] The vibration table 10 shown in Figs. 1 to 3 has a rigid base 11, a rigid three-dimensional frame 12 fixed on the base 11, and a top surface 13a that is flat. The port-fastened Langevin type ultrasonic transducer 13 supported and fixed to the rigid three-dimensional frame 12 at a position serving as a node of the vibration to be generated.
[0024] 振動テーブル 10は、ポルト締めランジュバン型超音波振動子(以下、ランジュバン ' 型振動子ともいう) 13にて超音波振動を発生させ、この超音波振動をランジュバン型 振動子 13の頂面 13aに仮固定された加工対象物に付与する。そして超音波振動が 付与された加工対象物は、.例えば、ドリル、バイトあるいは砥石などの工具を用いて 機械加工される。  [0024] The vibration table 10 generates ultrasonic vibrations with a port-fastened Langevin type ultrasonic vibrator (hereinafter also referred to as a Langevin 'type vibrator) 13, and the ultrasonic vibration is applied to the top surface of the Langevin type vibrator 13. It is provided to the workpiece temporarily fixed to 13a. The workpiece to which the ultrasonic vibration has been applied is machined using a tool such as a drill, a cutting tool or a grindstone.
[0025] 振動テープル 10のランジュバン型振動子 13の]!面 13aに加工対象物を仮固定す る方法の例としては、ポルトを用いて仮固定する方法、磁気的もしくは静電的に仮固 定する方法、ランジュバン型振動子の頂面に水を介して加工対象物を配置してこの 水を凍らせて加工対象物を仮固定する方法、およびランジュバン型振動子の頂面に 真空ポンプに接続する吸気口を形成し、この吸気口上に配置された加工対象物を真 空吸着して仮固定する方法が挙げられる。加工対象物は、加工対象物の支持板 (例 、金属板、榭脂板、あるいはカーボン板など)を介してテーブル面に仮固定してもよ レ、。加工対象物支持板は、機械加工に用いる工具によるランジュバン型振動子の頂 面の損傷を防止する。 [0025] Examples of the method of temporarily fixing the object to be processed to the surface 13a of the Langevin type vibrator 13 of the vibration table 10 include a method of temporarily fixing using a port, a method of temporarily fixing magnetically or electrostatically. A method to place the workpiece on the top surface of the Langevin type vibrator through water and freeze the water to temporarily fix the workpiece, and a method to place a vacuum pump on the top surface of the Langevin type vibrator There is a method in which a suction port to be connected is formed, and a processing object disposed on the suction port is vacuum-adsorbed and temporarily fixed. The work piece may be temporarily fixed to the table surface via the support plate of the work piece (eg, a metal plate, a resin plate, or a carbon plate). Les ,. The workpiece support plate prevents damage to the top surface of the Langevin-type vibrator by tools used for machining.
[0026] 剛 1 "生三次元枠体 12は、基台 11に固定されたスぺーサ 12aと、スぺーサ 12a©上部 に接続する平面状の支持板 12bとから構成されている。そしてボルト締めランジュバ ン型超音波振動子 13は、上記の剛性三次元枠体 12の支持板 12bと圧電振動子板 14a、 14bとの積層体を、その上側と下側のそれぞれに配置された金属部材 15a、 1 5bと共にボルトにより締め付けて構成されたランジュバン型超音波振動子である。  [0026] The rigid 1 "raw three-dimensional frame 12 is composed of a spacer 12a fixed to the base 11, and a planar support plate 12b connected to the upper portion of the spacer 12a. The bolted Langevin type ultrasonic vibrator 13 is composed of a laminate of the support plate 12b of the rigid three-dimensional frame 12 and the piezoelectric vibrator plates 14a and 14b arranged on the upper and lower sides thereof, respectively. This is a Langevin type ultrasonic vibrator constituted by fastening together with members 15a and 15b with bolts.
[0027] ポルト締めランジュバン型超音波振動子 13は、その発生する振動の節となる位置 にて剛性三次元枠体 12に固定されている。ポルト締めランジュバン型超音波振動子 13.は、発生する超音波振動の振幅が零である位置を上記のようにコンピュータシミュ レーシヨンにより特定し、この超音波振動の振幅が零である位置から、超音波振動の 波長の八分の一に対応する距離の範囲内にある位置にて剛性三次元枠体 12に支 ■ 持固定される。ポルト締めランジュバン型超音波振動子 13を支持固定する位置が超 音波振動の振幅が零である位置から離れるに従い、発生した超音波振動が剛性三 次元枠体 12、そして剛性基台 μを介して外部に逃げ易くなり、ランジュバン型振動 ' 子 13の頂面 13aの超音波振動の振幅が小さくなる傾向にある。このためポルト締めラ ンジュバン型超音波振動子は、超音波振動の振幅が零である位置にて剛性三次元 枠体に支持固定されてレ、ることが最も好ましい。  The ported Langevin type ultrasonic transducer 13 is fixed to the rigid three-dimensional frame 12 at a position that serves as a node of the generated vibration. The port-fastened Langevin type ultrasonic transducer 13. identifies the position where the amplitude of the generated ultrasonic vibration is zero by computer simulation as described above, and, from the position where the amplitude of the ultrasonic vibration is zero, It is supported and fixed to the rigid three-dimensional frame 12 at a position within a distance corresponding to one-eighth of the wavelength of the acoustic vibration. As the position for supporting and fixing the Portugal-type Langevin type ultrasonic transducer 13 moves away from the position where the amplitude of the ultrasonic vibration is zero, the generated ultrasonic vibration is transmitted through the rigid three-dimensional frame 12 and the rigid base μ. The amplitude of the ultrasonic vibration on the top surface 13a of the Langevin-type vibrator 13 tends to be small, because it easily escapes to the outside. For this reason, it is most preferable that the ported Langevin type ultrasonic transducer is supported and fixed to the rigid three-dimensional frame at a position where the amplitude of the ultrasonic vibration is zero.
[0028] 通常、ボルト締めランジュバン型超音波振動子 13の長さは、発生する超音波振動 の波長の二分の一の長さとなるように設計される。このように設計されたポルト締めラ ' ンジュバン型超音波振動子において超音波振動の振幅が零となる位置は、圧電振 動子板 14a、 14bや金属部材 15a、 15bの形状、材料あるいは質量によって変動す る力 概ねランジュバン型振動子 13の長さ方向の中央の位置となる。従って、ボルト 締めランジュバン型超音波振動子 13は、上記のようにコンピュータシミュレーションに よりランジュバン型振動子 13の超音波振動の振幅が零である位置を特定して、この 位置にて剛性三次元枠体に支持固定されていることが最も好ましいが、実用上はそ の長さ方向のおよそ中央の位置にて剛性三次元枠体 12に支持固定されていれば良 レ、。 [0029] このようにしてボルト締めランジュバン型超音波振動子 13をその振動の節となる位 置にて剛性三次元枠体 12に支持固定すると、剛性三次元枠体 12の高さをランジュ パン型振動子 13の長さの半分程度の高さ、すなわち上記の特開 2002— 355726 号公報の振動テーブル装置のケーシングの高さの三分の一程度の高さにすることが できる。そしてポルト締めランジュバン型超音波振動子 13は、このように非常に高さ の低い剛性三次元枠体に安定に支持固定されているために横方向の摇れを生じ難 レ、。このため、振動テーブル 10を用レ、ることにより、加工対象物を高い精度で機械カロ ェすることができる。また振動テーブル 10は、その高さが同公報に記載の振動テー ブル装置の高さの半分程度であり、! ¾製の機械加工装置への組み込みも容易であ る。 [0028] Normally, the length of the bolted Langevin type ultrasonic transducer 13 is designed to be half the wavelength of the generated ultrasonic vibration. The position where the amplitude of the ultrasonic vibration becomes zero in the Port-fastened Langevin type ultrasonic vibrator designed in this way depends on the shape, material or mass of the piezoelectric vibrator plates 14a and 14b and the metal members 15a and 15b. The fluctuating force is approximately at the center of the Langevin-type vibrator 13 in the longitudinal direction. Therefore, the bolted Langevin type ultrasonic transducer 13 specifies the position where the amplitude of the ultrasonic vibration of the Langevin type transducer 13 is zero by the computer simulation as described above, and at this position, the rigid three-dimensional frame It is most preferable to be fixedly supported by the body, but in practice, it is only necessary to be fixedly supported by the rigid three-dimensional frame 12 at a position approximately at the center in the longitudinal direction. [0029] When the bolted Langevin type ultrasonic transducer 13 is supported and fixed to the rigid three-dimensional frame 12 at a position that becomes a node of the vibration in this manner, the height of the rigid three-dimensional frame 12 is increased by the Lange pan. The height can be set to about half the length of the mold vibrator 13, that is, about one third of the height of the casing of the vibration table device disclosed in JP-A-2002-355726. The ported Langevin type ultrasonic vibrator 13 is stably supported and fixed to the rigid three-dimensional frame having such a very low height, so that it is difficult to cause lateral deflection. Therefore, by using the vibration table 10, the workpiece can be mechanically calibrated with high accuracy. The height of the vibration table 10 is about half of the height of the vibration table device described in the publication. It is easy to incorporate into a machine tool made by ¾.
[0030] —方'、上記の特開 2003— 220530号公報に記載の振動テーブル装置は、その高 さをポルト締め振動子の長さと同程度の高さにすることは可能であるものの、上記の ようにボルト締め振動子をテーブルの下側表面に审づりの状態で固定しているため に加工対象物を仮固定するテーブルに橈みを生じ易い。このため、同公報に記載の 振動テーブル装置を用いた場合には、機械加工の精度をある程度以上に高くするこ とが難しい。これに対して本発明の振動テーブルを用いた場合には、加工対象物が 剛性三次元枠体に安定に支持固定されたボルト締めランジュバン型超音波振動子 の頂面に仮固定されるため、加工対象物を高い精度で機械加工することができる。 ' [0030] On the other hand, the vibration table device described in the above-mentioned Japanese Patent Application Laid-Open No. 2003-220530 can make the height approximately the same as the length of the port tightening vibrator, Since the bolted vibrator is fixed to the lower surface of the table with a slight edge as described above, a radius is easily generated in the table for temporarily fixing the workpiece. For this reason, when the vibration table device described in the publication is used, it is difficult to increase the machining accuracy to a certain degree or more. In contrast, when the vibration table of the present invention is used, the object to be processed is temporarily fixed to the top surface of the bolted Langevin type ultrasonic transducer stably supported and fixed to the rigid three-dimensional frame, The workpiece can be machined with high precision. '
[0031] また、上記の特開 2003— 220530号公報に記載の振動テーブル装置は、ポルト 締め振動子によってテーブルに付与した超音波振動がテーブルを支持固定するケ 一スを伊わって外部に逃げ易ぐ加工対象物に大きな超音波振動を付与することが 難しレ、。これに対して本発明の振動テーズルは、ボルト締めランジュバン型超音波振 動子がその振動の節となる位置にて剛性三次元枠体に固定されているために超音. 波振動が外部に逃げ難く、加工対象物に大きな超音波振動を付与することができる 。このため、本発明の振動テーブルを用いることにより、加工対象物を高い精度で機 械カロェすることができる。 [0031] Further, in the vibration table device described in Japanese Patent Application Laid-Open No. 2003-220530, the ultrasonic vibration applied to the table by the port tightening vibrator escapes outside through the case for supporting and fixing the table. It is difficult to apply large ultrasonic vibration to the work piece. On the other hand, the vibration table of the present invention has a supersonic wave vibration because the bolted Langevin type ultrasonic vibrator is fixed to the rigid three-dimensional frame at a position where the vibration is a node of the vibration. It is difficult to escape, and large ultrasonic vibration can be applied to the object to be processed. Therefore, by using the vibration table of the present invention, the workpiece can be mechanically calibrated with high accuracy.
[0032] 次に、図 1及ぴ図 3を参照しながら、図 1の振動テーブル 10の作製方法などについ て説明する。振動テーブル 10は、例えば、次のようにして作製される。 [0033] 先ず、剛性三次元枠体 12の支持板 12bと圧電振動子板 14a、 14bとを重ね合わせ て積層体を構成する。次に、この積層体の上側と下側のそれぞれに金属部材 15a、 15bを配置して、上記の積層体を金属部材 15a、 15bと共にボルト 16により締め付け ることにより、ボルト締めランジュバン型超音波振動子 13を構成し且つこれを剛性三 次元枠体 12の支持板 12bに支持固定する。そしてボルト締めランジュバン型超音波 振動子 13が支持固定された剛性三次元枠体 12のスぺーサ 12aの底部を、ボルトな どで剛性基台 11の上に固定することにより図 1の振動テーブル 10が作製される。 Next, a method of manufacturing the vibration table 10 shown in FIG. 1 will be described with reference to FIGS. 1 and 3. The vibration table 10 is manufactured, for example, as follows. [0033] First, the support plate 12b of the rigid three-dimensional frame 12 and the piezoelectric vibrator plates 14a and 14b are overlapped to form a laminate. Next, the metal members 15a and 15b are arranged on the upper and lower sides of the laminate, respectively, and the laminate is tightened together with the metal members 15a and 15b with the bolts 16 to thereby provide a bolted Langevin type ultrasonic vibration. A child 13 is formed and supported and fixed to a support plate 12b of the rigid three-dimensional frame 12. The bottom of the spacer 12a of the rigid three-dimensional frame 12 to which the bolted Langevin type ultrasonic transducer 13 is supported and fixed is fixed on the rigid base 11 with bolts, etc. 10 are made.
[0034] 剛性基台 11は、例えば、鉄やチタンなどの金属材料、あるいはステンレススチール などの合金材料力 形成される。また、剛性基台 11は、?6— ー〇0— 31合金(例、 商品名ノビナイト、(株)棱本铸ェ所製)などの制振材料から形成することも好ましい。 また、本発明の振動テーブルは、例えば、既製のボール盤が備える加工対象物を仮 固定する金属製のテーブルの上に配置して使用することもできる。このような場合に は、剛性基台 11を磁性ステンレス力 形成することにより、振動テーブルをボール盤 が備える金属製のテーブルの上に安定に配置することができる。  [0034] The rigid base 11 is formed of, for example, a metal material such as iron or titanium, or an alloy material such as stainless steel. What is the rigid base 11? It is also preferable to use a vibration damping material such as a 6-〇0-31 alloy (eg, Novinite (trade name), manufactured by Nihon Hosho Co., Ltd.). Further, the vibration table of the present invention can be used, for example, by arranging it on a metal table for temporarily fixing a processing object provided in a ready-made drilling machine. In such a case, by forming the rigid base 11 with magnetic stainless steel, the vibration table can be stably arranged on the metal table provided in the drilling machine.
[0035] 剛性三次元枠体 12は、基台に固定されるスぺーサ 12aと、スぺーサ 12aの上部に 接続する平面状の支持板 12bとから構成され、例えば、ステンレススチールなどの金 属材料力 形成される。支持板 12bには、ボルト 16の直径よりも大きな径の透孔が形 成されている。  The rigid three-dimensional frame 12 is composed of a spacer 12a fixed to a base and a flat support plate 12b connected to an upper part of the spacer 12a. Metallic material force formed. A through hole having a diameter larger than the diameter of the bolt 16 is formed in the support plate 12b.
[0036] 圧電振動子板 14a、 14bのそれぞれには、ボルト 16の直径よりも大きな径の透孔が 形成されている。圧電振動子板 14a、 14bはそれぞれ、例えば、ジルコン酸チタン酸 ' 鉛系の圧電セラミック材料から ^成された円環状の圧電体と、その各々の表面に付 設された円環状の電極板から構成される。電極板としては、例えば、銀ゃリ 青銅な ど力 形成された薄板状 (もしくは薄膜状)の電極が用いられる。なお、金属部材 15a 、金属部材 15b及び支持板は導電性を有しており圧電振動子板の電極として用いる こともできるため、これらのいずれかに接触してレ、る圧電振動子板の表面には電極板 • が付設されていなくても良い。  [0036] Each of the piezoelectric vibrator plates 14a and 14b is formed with a through hole having a diameter larger than the diameter of the bolt 16. The piezoelectric vibrator plates 14a and 14b are each formed of, for example, an annular piezoelectric body made of a lead zirconate titanate-based piezoelectric ceramic material and an annular electrode plate attached to the surface of each. Be composed. As the electrode plate, for example, a thin (or thin-film) electrode formed by force such as silver or bronze is used. Since the metal member 15a, the metal member 15b, and the support plate have conductivity and can be used as electrodes of the piezoelectric vibrator plate, the surface of the piezoelectric vibrator plate that comes into contact with any of them can be used. The electrode plate does not need to have an electrode plate.
[0037] 圧電振動子板 14a、 14bのそれぞれが備える圧電体は、例えば、それぞれ図 3に 記入した矢印 18a、 18bが示す方向に分極処理される。そして圧電振動子板 14a、 1 4bのそれぞれに交流電圧を印加することにより、圧電振動子板 14aはランジュバン 型振動子 13の頂面 13aに垂直な方向に振動する超音波振動を発生し、そして圧電 振動子板 14bは図 1に記入した矢印 17が示す方向に振動する超音波振動を発生す る。これらの圧電振動子板 14a、 14bに印加する交流電圧の位相差を 90度に設定す ■ ることにより、ランジュバン型振動子 13の頂面 13aは、頂面 13aに垂直な方向に振動 する振動成分と、図 2に記入した矢印 17が示す方向に振動する振動成分とからなる 楕円振動をする。このような楕円振動を加工対象物に付与することにより、例えば、 加工対象物を矢印 17の示す方向に沿って高い精度で効率良く平面研削加工するこ と力 Sできる。 . [0037] The piezoelectric body provided in each of the piezoelectric vibrator plates 14a and 14b is polarized, for example, in the directions indicated by arrows 18a and 18b shown in Fig. 3, respectively. And the piezoelectric vibrator plate 14a, 1 By applying an AC voltage to each of the piezoelectric vibrators 4b, the piezoelectric vibrator plate 14a generates an ultrasonic vibration that vibrates in a direction perpendicular to the top surface 13a of the Langevin type vibrator 13, and the piezoelectric vibrator plate 14b An ultrasonic vibration is generated that vibrates in the direction indicated by the arrow 17 written in. By setting the phase difference of the AC voltage applied to these piezoelectric vibrator plates 14a and 14b to 90 degrees, the top surface 13a of the Langevin type vibrator 13 vibrates in a direction perpendicular to the top surface 13a. An elliptical vibration composed of a component and a vibration component vibrating in the direction indicated by arrow 17 shown in FIG. By applying such an elliptical vibration to the object to be processed, for example, the force S can be efficiently subjected to surface grinding with high accuracy along the direction indicated by the arrow 17. .
[0038] 圧電振動子板 14a、 14bが備える圧電体は それぞれ厚み方向に分極されていて も良い。この場合には、圧電振動子板 14a、 14bを、各々の圧電体の分極方向が互 いに逆向きとなるように重ね合わせて配置することが好ましい。圧電振動子板 14a、 1 4bが備える圧電体がそれぞれ厚み方向に分極処理されていると、ポルト締めランジ ュバン型超音波振動子の頂面を上下方向に大きく超音波振動させることができる。こ のような大きな超音波振動を加工対象部に付与することにより、例えば、ドリルを用い て加工対象物を高い精度で効率良く穴あけ加工することができる。  [0038] The piezoelectric bodies included in the piezoelectric vibrator plates 14a and 14b may be polarized in the thickness direction. In this case, it is preferable to arrange the piezoelectric vibrator plates 14a and 14b so that the polarization directions of the piezoelectric bodies are opposite to each other. If the piezoelectric bodies provided in the piezoelectric vibrator plates 14a and 14b are polarized in the thickness direction, the top surface of the port-fastened Langevin type ultrasonic vibrator can be greatly ultrasonically vibrated in the vertical direction. By applying such a large ultrasonic vibration to the processing target portion, for example, a processing target can be efficiently drilled with high accuracy using a drill.
[0039] 金属部材 15a、 15bは、例えば、ステンレススチールなどの金属材料から形成され る。上側の金属部材 15aは、例えば、ステンレススチール製の角材の一部分を旋盤 を用いて円柱状に機械加工して作製される一個の金属部品である。 [0039] The metal members 15a and 15b are formed of a metal material such as stainless steel, for example. The upper metal member 15a is, for example, a single metal part manufactured by machining a part of a stainless steel bar into a cylindrical shape using a lathe.
金属部材 1 は、ボルト 16と嵌め合わされる雌ねじが形成された穴を備えている。そ して金属部材 15bは、ボルト 16と嵌め合わされる雌ねじが形成された透孔を備えて いる。金属部材 15aと金属部材 15bは、ポルト 16を介して互いに電気的に接続され る。  The metal member 1 has a hole formed with a female screw to be fitted with the bolt 16. The metal member 15b has a through hole in which a female screw to be fitted with the bolt 16 is formed. The metal member 15a and the metal member 15b are electrically connected to each other via the port 16.
[0040] ポルト締めランジュバン型超音波振動子 13には、例えば、図 1に示すように交流電 源 19が電気的に接続される。ボルト締めランジュバン型超音波振動子の上側の金属 部材 15aは、感電を防止するために接地されてレ、ることが好ましい。上側の金属部材 15aは、ボルト 16、そして下側の金属部材 15bを介して接地される。そして図 1に示 すように、圧電振動子板 14aの下側の電極板及び圧電振動子板 14bの上側の電極 板に交流電源 19を用いて交流電圧を印加することにより、圧電振動子板 14a、 14b 力 Sそれぞれ超音波振動し、ボルト締めランジュバン型超音波振動子 13が超音波振 動を発生する。 An AC power supply 19 is electrically connected to the ported Langevin type ultrasonic transducer 13, for example, as shown in FIG. It is preferable that the upper metal member 15a of the bolted Langevin type ultrasonic transducer is grounded to prevent electric shock. The upper metal member 15a is grounded via the bolt 16 and the lower metal member 15b. As shown in FIG. 1, the lower electrode plate of the piezoelectric vibrator plate 14a and the upper electrode plate of the piezoelectric vibrator plate 14b When an AC voltage is applied to the plates by using an AC power supply 19, the piezoelectric vibrator plates 14a and 14b are each ultrasonically vibrated by the force S, and the bolted Langevin type ultrasonic vibrator 13 generates ultrasonic vibrations.
[0041] ポルト締めランジュバン型超音波振動子を構成するための積層体は、剛性三次元 枠体 12の支持板 12bと、支持板 12bの下側表面に重ねて配置された偶数枚の圧電 .振動子板力 構成されてレ、ることが好ましい。これは、圧電振動子板の枚数が奇数 .枚であると、感電を防止するために金属部材 15a、 15b及ぴ支持板 12bをそれぞれ 接地して、例えば、最も下側に配置された圧電振動子板'以外の全ての圧電振動子 板のそれぞれに交流電圧を印加するためには、最も下側に配置された圧電振動子 板の上側表面及び下側表面を共に接地する必要があり、この圧電振動子板に交流 電圧を印加できなレ、からである。圧電振動子板の枚数は、二枚、四枚あるいは六枚 であることが実用的である。圧電振動子板の枚数を多くするほどランジュバン型振動 子を大きく超音波振動させることができるが、消費電力が大きくなり、また圧電振動子 板と交流電源との電気的な接続が複雑となるからである。  [0041] The laminate for forming the Portugal-type Langevin type ultrasonic vibrator includes a support plate 12b of the rigid three-dimensional frame 12, and an even number of piezoelectric layers arranged on the lower surface of the support plate 12b. It is preferable that the vibrator plate force be configured. This is because if the number of piezoelectric vibrator plates is odd, the metal members 15a, 15b and the support plate 12b are grounded to prevent electric shock, and for example, the piezoelectric vibrator disposed at the bottom In order to apply an AC voltage to each of the piezoelectric vibrator plates other than the vibrator plate ', it is necessary to ground both the upper surface and the lower surface of the piezoelectric vibrator plate disposed at the lowest side. This is because AC voltage cannot be applied to the piezoelectric vibrator plate. It is practical that the number of piezoelectric vibrator plates is two, four or six. The greater the number of piezoelectric vibrator plates, the greater the ultrasonic vibration of the Langevin type vibrator, but the greater the power consumption and the more complicated the electrical connection between the piezoelectric vibrator plate and the AC power supply. It is.
[0042] また、本発明の振動テーブルにおいて、ボルト締めランジュバン型超音波振動子の 上側 金属部材の頂面の面積は、圧電振動子板 (圧電振動子板を複数枚備える場 合には最も上側に配置された圧電振動子板)の上側表面の面積の 1. 1倍以上、 8. 0倍以下であることが好ましい。図 1の振動テーブル 10が備えるボルト締めランジュパ ン型超音波振動子 13の上側の金属部材 15aの頂面の面積は、圧電振動子板 14a の上側表面の面積の約 4. 5倍に設定されてレ、る。'  [0042] In the vibration table of the present invention, the area of the top surface of the metal member on the upper side of the bolted Langevin type ultrasonic vibrator is the piezoelectric vibrator plate (or the uppermost surface when a plurality of piezoelectric vibrator plates are provided). It is preferably 1.1 times or more and 8.0 times or less of the area of the upper surface of the piezoelectric vibrator plate disposed on the surface. The area of the top surface of the metal member 15a on the upper side of the bolted Langepan type ultrasonic transducer 13 included in the vibration table 10 of FIG. 1 is set to be about 4.5 times the area of the upper surface of the piezoelectric vibrator plate 14a. Te, ru. '
[0043] ボルト締めランジュバン型超音波振動子 13の上側の金属部材 15aの頂面の面積を 圧電振動子板の上側表面の面積よりも大きくすることにより、上側の金属部材 15aの 頂面の超音波振動の振幅が小さくなる傾向にある力 振動テーブルの負荷が変動し た場合、例えば、ランジュバン型振動子の頂面に質量の大きな加工対象物が置かれ た場合、あるいは機械加工に用いる工具によってランジュバン型振動子の頂面に大 きな力が加わった場合にも加工対 物を安定した精度で機械加工できることが実験 によって判明している。この原因は、次のように理解される。  [0043] By making the area of the top surface of the upper metal member 15a of the bolted Langevin type ultrasonic transducer 13 larger than the area of the upper surface of the piezoelectric vibrator plate, the top surface of the upper metal member 15a can be made superfluous. Forces that tend to reduce the amplitude of sound wave vibration When the load on the vibration table fluctuates, for example, when a workpiece with a large mass is placed on the top surface of a Langevin type vibrator, or depending on the tool used for machining Experiments have shown that even when a large force is applied to the top surface of the Langevin-type transducer, the workpiece can be machined with stable accuracy. The cause is understood as follows.
[0044] 一般に、振幅の大きな超音波振動を得るために、超音波振動子に金属製のホーン 接続することが知られている。ホーンとしては、例えば、頂面の面積が底面よりも小 さく設定された円錐台の形状の金属部材が用いられる。このようなホーンを、その底 面にて超音波振動子に固定すると、超音波振動子の発生した超音波振動はホーン の頂面に到達した際にその振幅が増大することが知られている。そして超音波振動 子が発^する超音波振動の持つエネルギーは一定の大きさであるため、ホーンの頂 面に到達した超音波振動はその振幅は大きくなるものの、この超音波振動によりホー ンの頂面に接続された負荷に与える力は小さくなることも知られている。 Generally, in order to obtain an ultrasonic vibration having a large amplitude, a metal horn is attached to the ultrasonic vibrator. It is known to connect. As the horn, for example, a metal member in the shape of a truncated cone having a top surface area smaller than that of a bottom surface is used. When such a horn is fixed to the ultrasonic vibrator at the bottom surface, it is known that the amplitude of the ultrasonic vibration generated by the ultrasonic vibrator reaches the top surface of the horn. . Since the energy of the ultrasonic vibration generated by the ultrasonic vibrator is constant, the amplitude of the ultrasonic vibration reaching the top surface of the horn increases, but the ultrasonic vibration causes It is also known that the force applied to the load connected to the top surface is reduced.
[0045] 本発明の振動テープノレにおいて、上記のようにボルト締めランジュバン型超音波振 動子 13の上側の金属部材 15aの頂面の面積を底面の面積よりも大きく設定すると、 ホーンの場合とは逆に上側金属部材の頂面の超音波振動の振幅は減少するものの 、この超音波振動により加工対象物に与える力が大きくなり、加工対象物を安定に超 音波振動させることができると理解される。このため、上側の金属部材の頂面の面積 を底面の面積よりも大きく設定されたランジュバン型振動子を備える振動テーブルを 用いることにより、振動テーブルの負荷が変動した場合にも加工対象物を安定した精 度で機械カ卩ェすることができると理解される。  In the vibration tape holder of the present invention, when the area of the top surface of the upper metal member 15a of the bolted Langevin type ultrasonic transducer 13 is set to be larger than the area of the bottom surface as described above, Conversely, although the amplitude of the ultrasonic vibration on the top surface of the upper metal member is reduced, it is understood that the ultrasonic vibration increases the force applied to the workpiece and the workpiece can be stably ultrasonically vibrated. You. Therefore, by using a vibration table equipped with a Langevin type vibrator in which the area of the top surface of the upper metal member is set to be larger than the area of the bottom surface, the workpiece can be stabilized even when the load on the vibration table fluctuates. It is understood that the machine can be machined with the same accuracy.
[0046] また、ボルト締めランジュバン型超音波振動子 13の上側の金属部材 15aの底面の 面積は、圧電振動子板 14aの上側表面の面積以上で、上側の金属部材 15aの頂面 の面積以下であることがさらに好ましい。上側の金属部材 15aの底面の面積が圧電 振動子板 14aの上側表面の面積よりも小さいと、圧電振動子板 14aの金属部材 15a に接触しなレ、表面部分にて発生した超音波振動が上側金属部材 14aに伝わらなレ、 ため、ランジュバン型振動子 13の頂面 13aの超音波振動の振幅が小さくなるからで ' ある。一方、上側金属部材 15aの底面の面積が頂面の面積よりも大きいと、ホーンの , . 場合と同様にランジュバン型振動子 13の頂面 13aの超音波振動の振幅は大きくなる 'ものの、この超音波振動が加工対象物に与える力が小さくなつて、負荷変動に対して 機械力卩ェの精度が不安定になるからである。  The area of the bottom surface of the upper metal member 15a of the bolted Langevin type ultrasonic transducer 13 is equal to or larger than the area of the upper surface of the piezoelectric vibrator plate 14a and equal to or smaller than the area of the top surface of the upper metal member 15a. Is more preferable. If the area of the bottom surface of the upper metal member 15a is smaller than the area of the upper surface of the piezoelectric vibrator plate 14a, the ultrasonic vibration generated on the surface portion may not be brought into contact with the metal member 15a of the piezoelectric vibrator plate 14a. This is because the amplitude of the ultrasonic vibration on the top surface 13a of the Langevin-type vibrator 13 is reduced because it is not transmitted to the upper metal member 14a. On the other hand, if the area of the bottom surface of the upper metal member 15a is larger than the area of the top surface, the amplitude of the ultrasonic vibration of the top surface 13a of the Langevin-type vibrator 13 increases as in the case of the horn. This is because the accuracy of the mechanical force becomes unstable with respect to the load variation when the ultrasonic vibration exerts a small force on the workpiece.
[0047] また、本発明の振動テーブルのボルト締めランジュバン型超音波振動子の頂面に は、金属材料など力 形成された剛性板が固定されていても良レ、。剛性板は、例え ば、ポルトなどを用いてランジュバン型振動子の上側金属部材の頂面に固定すること ができる。剛性板が固定されてレ、る場合にも、この剛性板は、その下側表面にてポル ト締めランジュバン型超音波振動子によって安定に支持さ;^るため、その表面に横 方向の揺れを生じ難い。この剛性板の上側表面に加工対象物を仮固定し、そしてカロ ェ対象物に超音波振動を付与することにより、加工対象物を高い精度で機械加工す 'ることができる。剛性板を固定することにより、ポルト締めランジュバン型超音波振動 子の頂面を、機械加工に用いる工具による損傷力 保護することができる。 Further, a rigid plate formed by force, such as a metal material, may be fixed to the top surface of the bolted Langevin type ultrasonic vibrator of the vibration table of the present invention. The rigid plate shall be fixed to the top surface of the upper metal member of the Langevin type vibrator using, for example, porto. Can do. Even when the rigid plate is fixed, the rigid plate is stably supported on the lower surface by the port-fastened Langevin type ultrasonic vibrator; Is unlikely to occur. By temporarily fixing the object to be processed on the upper surface of the rigid plate and applying ultrasonic vibration to the caroly object, the object to be processed can be machined with high accuracy. By fixing the rigid plate, the top surface of the ported Langevin type ultrasonic vibrator can be protected from damage by tools used for machining.
[0048] 図 4は、本発明の振動テーブルの別の構'成例を示す正面図である。図 4の振動テ 一ブル 40の構成は、ボルト締めランジュバン型超音波振動子 43を構成するための ' 積層体が、剛性三次元枠体 12の支持板 12bと、支持板 12bの上側表面と下側表面 のそれぞれに一枚ずつ配置された圧電振動子板 14a、 14b力も構成されてレ、ること 以外は図 1の振動テーブルと同様である。振動テーブル 40においては、ポルト締め ランジュバン型超音波振動子 43にて超音波振動を発生されるために支持板 12bに 交流電圧を印加する。このため、支持板 12bを備える剛性三次元枠体 12と基台 11と は、互いに電気的に絶縁されてレ、ることが好ましい。  FIG. 4 is a front view showing another configuration example of the vibration table of the present invention. The configuration of the vibration table 40 in FIG. 4 is such that the laminate for forming the bolted Langevin type ultrasonic vibrator 43 is composed of a support plate 12b of the rigid three-dimensional frame 12, and an upper surface of the support plate 12b. The vibration table is the same as the vibration table of FIG. 1 except that the force of the piezoelectric vibrator plates 14a and 14b arranged one by one on each of the lower surfaces is also formed. In the vibration table 40, an AC voltage is applied to the support plate 12b so that ultrasonic vibration is generated by the port-fastened Langevin type ultrasonic vibrator 43. For this reason, it is preferable that the rigid three-dimensional frame 12 including the support plate 12b and the base 11 be electrically insulated from each other.
[0049] 図 5は、本発明の振動テーブルのさらに別の構成例を示す正面図である。.図 5の振 動テーブル 50の構成は、ボルト締めランジュバン型超音波振動子 53を構成するた めの積層体が、剛性三次元枠体 12の支持板 12bと、支持板 12bの上側表面に重ね て配置された二枚の圧電振動子板 14a、 14bから構成されて!/、ること以外は図 1の振 動テーブルと同様である。圧電振動子板の枚数は、図 1の振動テーブル 10の場合と . 同様の理由で偶数枚であることが好ましい。  FIG. 5 is a front view showing still another example of the configuration of the vibration table of the present invention. The configuration of the vibration table 50 in Fig. 5 is such that the laminate for forming the bolted Langevin type ultrasonic transducer 53 is mounted on the support plate 12b of the rigid three-dimensional frame 12 and the upper surface of the support plate 12b. It is composed of two piezoelectric vibrator plates 14a and 14b arranged one on top of the other! Except for /, it is the same as the vibration table in Fig. 1. The number of piezoelectric vibrator plates is preferably an even number for the same reason as in the case of the vibration table 10 in FIG.
[0050] 図 6は、本発明の振動テーブルのさらに別の構成例を示す正面図である。図 6の振 動テーブル 60の構成は、ボルト締めランジュバン型超音波振動子 63を構成するた めの積層体が、剛性三次元枠体 12の支持板' 12bと、支持板 12bの上側表面と下側 表面のそれぞれに重ねて配置された二枚の圧電振動子板 (合計で四枚の圧電振動 子板 14a、 14b、 14c、 14d)力も構成されていること以外は図 1の振動テーブル 10と 同様である。このようにボルト締めランジュバン型超音波振動子を構成するために積 層体を、支持板と、支持板の上側表面と下側表面のそれぞれに重ねて配置された圧 電振動子板から構成する場合には、支持板の上側表面と下側表面のそれぞれに偶 数枚の圧電振動子板を重ねて配置することが好ましレヽ。これにより振動テーブル 63 の金属部材 65a、 65b及ぴ剛性三次元枠体 12を接地することができる。 FIG. 6 is a front view showing still another configuration example of the vibration table of the present invention. The configuration of the vibration table 60 in FIG. 6 is such that the laminate for forming the bolted Langevin type ultrasonic vibrator 63 includes a support plate '12b of the rigid three-dimensional frame 12, and an upper surface of the support plate 12b. Vibration table 10 in Fig. 1 except that two piezoelectric vibrator plates (a total of four piezoelectric vibrator plates 14a, 14b, 14c, 14d) are also superposed on each of the lower surfaces. Same as. In order to form a bolted Langevin type ultrasonic transducer in this way, the laminated body is composed of a support plate, and piezoelectric vibrator plates which are disposed on the upper surface and the lower surface of the support plate, respectively. The upper and lower surfaces of the support plate It is preferable to arrange several piezoelectric vibrator plates in an overlapping manner. Thereby, the metal members 65a and 65b and the rigid three-dimensional frame 12 of the vibration table 63 can be grounded.
[0051] 上記のように、上側の金属部材の頂面の面積が圧電振動子板の上側表面の面積 の 1. 1倍以上、 8. 0倍以下の範囲に設定されたランジュバン型振動子を備える振動 テーブルを用いることにより、負荷が変動した場合にも加工対象物を安定した精度で 機械加工することができる。このように上側の金属部材の頂面の面積を大きくする場 合、上側の金属部材の形状はポルト締めランジュバン型超音波振動子の軸に対して 対称な形状であることが好ましい。  As described above, the Langevin-type vibrator in which the area of the top surface of the upper metal member is set to be 1.1 to 8.0 times the area of the upper surface of the piezoelectric vibrator plate is used. By using the vibration table provided, the workpiece can be machined with stable accuracy even when the load fluctuates. When the area of the top surface of the upper metal member is increased in this way, it is preferable that the shape of the upper metal member be symmetrical with respect to the axis of the ported Langevin type ultrasonic transducer.
[0052] 図 7は、本発明の振動テーブルのさらに別の構成例を示す一部切り欠き斜視図で ある。図 7の振動テーブル 70の構成は、ポルト締めランジュバン型超音波振動子 73 の上側の金属部材 75aとして、頂面の面積が底面の面積よりも大きい角錐台状の金 属部材が用いられてレ、ること、そレて円筒状のスぺーサ 72aとスぺーサ 72aの上部に 接続する平面状の支持板 72bから構成される剛性三次元枠体 72が用いられている こと以外は図 1の振動テーブル 10と同様である。  FIG. 7 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention. The configuration of the vibration table 70 in FIG. 7 is such that a truncated pyramid-shaped metal member having a top surface area larger than a bottom surface area is used as the upper metal member 75a of the ported Langevin type ultrasonic transducer 73. Figure 1 except that a rigid three-dimensional frame 72 consisting of a cylindrical spacer 72a and a planar support plate 72b connected to the top of the spacer 72a is used. The same as the vibration table 10 of FIG.
[0053] 図 8は、本発明の振動テーブルのさらに別の構成例を示す一部切り欠き斜視図で ある。図 8の振動テーブル 80の構成は、ポルト締めランジュバン型超音波振動子 83 の上側の金属部材 85aとして、頂面の面積が圧電振動子板 14aの上側表面の面積 よりも大きい円柱状の金属部材が用いられていること、そして剛性三次元枠体 82の 円筒状のスぺーサ 82aの直径が上側金属部材 85aの直径と等しくされてレ、ること以, ' 外は図 7の振動テーブル 70と同様である。  FIG. 8 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention. The configuration of the vibration table 80 in FIG. 8 is a cylindrical metal member having a top surface area larger than the upper surface area of the piezoelectric vibrator plate 14a as the upper metal member 85a of the ported Langevin type ultrasonic vibrator 83. And that the diameter of the cylindrical spacer 82a of the rigid three-dimensional frame 82 is made equal to the diameter of the upper metal member 85a. Is the same as
[0054] 図 9は、本発明の振動テーブルのさらに別の構成例を示す一部切り欠き斜視図で ある。図 9の振動テーブル 90の構成は、ポルト締めランジュバン型超音波振動子 93 の上側の金属部材 95aとして、頂面の面,積が底面の面積よりも大きい円錐台状の金 属部材の上側部分を頂面が正方形となるように垂直に切断して作製された金属部材 が用いられてレ、ること以外は図 7の振動テーブル 70と同様である。  FIG. 9 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention. The configuration of the vibration table 90 shown in FIG. 9 is that the upper metal part 95a of the ported Langevin type ultrasonic vibrator 93 is an upper part of a frustoconical metal member whose top surface and product are larger than the area of the bottom surface. 7 is the same as the vibration table 70 in FIG. 7 except that a metal member prepared by cutting vertically is used so that the top surface becomes a square.
[0055] 図 10は、本発明の振動テーブルのさらに別の構成例を示す一部切り欠き斜視図で ある。図 10の振動テーブル 100の構成は、ポルト締めランジュバン型超音波振動子 103の上側の金属部材 105aとして、正方形の頂面を有する直方体状の金属部材が 用いられてレ、ること以外は図 7の振動テーブル 70と同様である。 FIG. 10 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention. The configuration of the vibration table 100 in FIG. 10 is such that a rectangular parallelepiped metal member having a square top surface is used as the upper metal member 105a of the ported Langevin type ultrasonic transducer 103. It is the same as the vibration table 70 of FIG. 7 except that it is used.
[0056] 図 11は、本努明の振動テーブルのさらに別の構成例を示す斜視図である。図 11 の振動テーブル 110の構成は、ボルト締めランジュバン型超音波振動子 113の上側 の金属部材 115aとして、頂面の面積が底面の面積よりも大きい円錐台状の金属部 材が用いられてレ、ること、そしてランジュバン型振動子 113が、その上側の金属部材 115aと一体に形成された剛性三次元枠体 112の円環状の支持板 112bに支持固定 されていること、そして支持板 112bが四本の柱状のスぺーサ 112aにより剛性基台 1 1に固定されていること以外は図' 7の振動テーブル 70と同様である。このように、ボル ト締めランジュバン型超音波振動子は、その上側の金属部材 (あるレ、は下側の金属 部材)にて剛性三次元枠体に支持固定されていても良い。 FIG. 11 is a perspective view showing still another configuration example of the vibration table of the present invention. The configuration of the vibration table 110 shown in FIG. 11 is such that a truncated cone-shaped metal member having a top area larger than a bottom area is used as the upper metal member 115a of the bolted Langevin type ultrasonic transducer 113. And that the Langevin type vibrator 113 is supported and fixed to an annular support plate 112b of a rigid three-dimensional frame 112 formed integrally with the upper metal member 115a, and the support plate 112b is The vibration table is the same as the vibration table 70 in FIG. 7 except that it is fixed to the rigid base 11 by four columnar spacers 112a. In this way, the bolted Langevin type ultrasonic transducer may be supported and fixed to the rigid three-dimensional frame by the upper metal member (the lower metal member).
[0057] 図 1.2は、本発明の振動テーブルのさらに別の^ #成を示す正面図であり、そして図 1 3は、図 12の振動テーブルの平面図である。図 12及ぴ図 13に示す振動テープノレ 1 20は、剛性基台 121、基台 121の上に固定された合計で四個の剛性三次元枠体 12 2、および頂面 123aが平面であって、発生する振動の節となる位置にて剛性三次元 枠体 122にそれぞれ支持固定された合計で四個の円柱状のポルト締めランジュバン 型超音波振動子 123から構成されている。四個のボルト締めランジュバン型超音波 振動子 123は、それぞれの頂面 123aが同一平面上に位置するように位置が調節さ • れている。 ' FIG. 1.2 is a front view showing still another configuration of the vibration table of the present invention, and FIG. 13 is a plan view of the vibration table of FIG. The vibrating tape holder 120 shown in FIGS. 12 and 13 has a rigid base 121, a total of four rigid three-dimensional frames 122 fixed on the base 121, and a top surface 123 a having a flat surface. It is composed of a total of four cylindrical Porte-clamped Langevin type ultrasonic transducers 123 which are respectively supported and fixed to the rigid three-dimensional frame 122 at positions which are nodes of generated vibrations. The positions of the four bolted Langevin type ultrasonic transducers 123 are adjusted such that their top surfaces 123a are on the same plane. '
[0058] 剛性三次元枠体 122は、基台に固定されたスぺーサ 122aと、スぺーサ 122aの上 部に接続する平面状の支持板 122bとから構成されている。剛性三次元枠体 122の 横方向の揺れを低減するため、支持板 122bの下側表面の中央の位置には補強用 の支柱 127が備えられている。 'また、各々のボルト締めランジュバン型超音波振動子 123の構成は、上側の金属部材 125aとして圧電振動子板 14aの直径と等しい円柱 状の金属部材が用レ、られてレ、ること以外は図 1の振動テーブル 10のボルト締めラン ジュバン型超音波振動子 13と同様である。  [0058] The rigid three-dimensional frame 122 includes a spacer 122a fixed to a base and a planar support plate 122b connected to an upper portion of the spacer 122a. In order to reduce the lateral shaking of the rigid three-dimensional frame 122, a reinforcing column 127 is provided at the center of the lower surface of the support plate 122b. The configuration of each of the bolted Langevin type ultrasonic transducers 123 is different from that of the first embodiment in that a cylindrical metal member having the same diameter as the piezoelectric vibrator plate 14a is used as the upper metal member 125a. It is the same as the bolted Langevin type ultrasonic transducer 13 of the vibration table 10 of FIG.
[0059] このように剛性三次元枠体に複数のボルト締めランジュバン型超音波振動子が支 持固定された振動テーブルの上に、一個のランジュバン型振動子の頂面の面積より 大きい加工対象物を配置し、少なくとも加工対象物に接するランジュバン型振動子に より超音波振動を発生させ、この超音波振動を加工対象物に付与しながら加工対象 物を機械加工すると、加工対象物が各タ加工対象物に超音波'振動を付与する複数 のランジュバン型振動子によって安定に支持されるため、大きなサイズの加工対象物 を均一に且つ高い精度で機械加工することができる。 [0059] On the vibration table in which the plurality of bolted Langevin-type ultrasonic vibrators are supported and fixed on the rigid three-dimensional frame as described above, the workpiece to be processed is larger than the area of the top surface of one Langevin-type vibrator. Is placed at least on the Langevin type vibrator in contact with the workpiece. When more ultrasonic vibrations are generated and the workpiece is machined while applying the ultrasonic vibrations to the workpiece, the workpiece is subjected to a plurality of Langevin-type vibrations that apply ultrasonic vibration to each workpiece. Since the workpiece is stably supported by the child, a large-sized workpiece can be machined uniformly and with high accuracy.
[0060] 図 14は、本発明の振動テーブルのさらに別の構成例を示す正面図であり、そして 図 15は、図 14の振動テーブルの平面図である。図 14及ぶ図 15に示す振動テープ ノレ 140は、剛性基台 141、基台 141の上に並列固定された複数 (例えば、九個)の剛 性三次元枠体 12、および頂面 13aが平面であって、発生する振動の節となる位置に て剛性三次元枠体 12のそれぞれに一個ずつ支持固定された互いに同一の複数 (例 えば、九個)のボルト締めランジュバン型超音波振動子 13から構成され、これらの複 数のボルト締めランジュバン型超音波振動子 13は、それぞれの頂面 13aが同一平面 上に位置するように位置を調整されている。各々のボルト締めランジュバン型超音波。 振動子 13の構成は、図 1の振動テーブル 10に用レ、るものと同一である。  FIG. 14 is a front view showing still another example of the configuration of the vibration table of the present invention, and FIG. 15 is a plan view of the vibration table of FIG. 14 and 15 includes a rigid base 141, a plurality of (eg, nine) rigid three-dimensional frames 12 fixed in parallel on the base 141, and a top surface 13a having a flat surface. A plurality of (eg, nine) bolt-fastened Langevin-type ultrasonic vibrators 13 supported and fixed to the rigid three-dimensional frame 12 one by one at a position serving as a node of the generated vibration 13 The positions of the plurality of bolted Langevin type ultrasonic transducers 13 are adjusted so that their top surfaces 13a are located on the same plane. Each bolted Langevin type ultrasonic. The configuration of the vibrator 13 is the same as that used for the vibration table 10 in FIG.
[0061] 複数のボルト締めランジュバン型鑌音波振動子 13は、例えば、剛性基台 141の上 に各々ボルト締めランジュバン型超音波振動子を備える複数の剛性三次元枠体を並 ベて固定したのち、複数のランジュバン型振動子の頂面を剛性基台の底面に対して 平行に研磨あるいは研削するという簡単な操作により、各々の頂面が同一平面上に 位置するように位置を調節することができる。  The plurality of bolted Langevin type ultrasonic transducers 13 are fixed, for example, after a plurality of rigid three-dimensional frames each having a bolted Langevin type ultrasonic transducer are fixed on a rigid base 141. By simply polishing or grinding the top surfaces of multiple Langevin type vibrators in parallel with the bottom surface of the rigid base, it is possible to adjust the position so that each top surface is located on the same plane. it can.
[0062] 振動テーブル 140は、各々のランジュバン型振動子 13が剛性基台に安定に支持 '固定されているために横方向の摇れを生じ難レ、。このため振動テーブル 140の上に 、ー倜のランジュバン型振動子 13の頂面 13aの面積より大きい加工対象物を配置し 、少なくとも加工対象物に接するランジュバン型振動子により超音波振動を発生させ 、この超音波振動を加工対象物に付与しながら加工対象物を機械加工することによ り、大きなサイズの加工対象物を均一に且つ高い精度で機械カ卩ェすることができる。 また、図 1の振動テーブルの場合と同様に、振動テーブル 140は、その高さが低いた めに既製の機械加工装置への組み込みが容易である。  [0062] The vibration table 140 is less likely to cause lateral deflection because each Langevin type vibrator 13 is stably supported and fixed to the rigid base. For this reason, an object to be processed that is larger than the area of the top surface 13a of the Langevin-type vibrator 13 is placed on the vibration table 140, and at least an ultrasonic vibration is generated by the Langevin-type vibrator in contact with the object to be processed. By machining the workpiece while applying the ultrasonic vibration to the workpiece, a large-sized workpiece can be uniformly and highly accurately machined. In addition, as in the case of the vibration table of FIG. 1, the vibration table 140 has a low height, so that it can be easily incorporated into a ready-made machining apparatus.
[0063] 図 16は、本発明の振動テーブルのさらに別の構成例を示す正面図であり、そして 図 17は、図 16の振動テーブルの平面図である。図 16及び図 17に示す振動テープ ル 160の構成は、複数のランジュバン型振動子 13が、各々の上側の金属部材 15a の上方側面にて樹脂材料 167により互いに接合されていること、そして複数のランジ ュバン型振動子 13を樹脂材料 167を介して囲む枠体 168が備えられてレ、ること以外 は図 14の振動テーブル 140と同様である。 FIG. 16 is a front view showing another example of the configuration of the vibration table of the present invention, and FIG. 17 is a plan view of the vibration table of FIG. Vibration tape shown in Fig. 16 and Fig. 17 The configuration of the nozzle 160 is such that the plurality of Langevin-type vibrators 13 are joined to each other by the resin material 167 on the upper side surface of each upper metal member 15a, and the plurality of Langevin-type vibrators 13 are It is the same as the vibration table 140 shown in FIG. 14 except that a frame 168 surrounding the frame 167 is provided.
[0064] 複数のランジュバン型振動子 13を互いに接合する樹脂材料 167は、機械加工の 際に、例え 、水や油などの研削液を用いた場合に、この研削液がランジュバン型 振動子間の隙間力 基台 151へと流れ落ちることを防止する。  [0064] The resin material 167 that joins the plurality of Langevin-type vibrators 13 to each other is used when a grinding fluid such as water or oil is used in machining, for example, when the grinding fluid is used between the Langevin-type vibrators. Gap force Prevents falling to base 151.
[0065] 樹脂材料 167としては、例えば、エポキシ樹脂が用いられる。この樹脂材料 167と、 例えば、ステンレススチール力 なる上側の金属部材 15aとの音響インピーダンスは 互いに大きく異なる値を示すため、各々のランジュバン型振動子 13にて発生した超 音波振動は他の振動子には伝わり難ぐ複数のランジュバン型振動子 13のそれぞれ は、ほぼ独立に超音波振動する。すなわち複数のランジュバン型振動子振動子の上 に配置された大きなサイズの加工対象物に、各々のランジュバン型振動子から同じ [0065] As the resin material 167, for example, an epoxy resin is used. Since the acoustic impedance of the resin material 167 and that of the upper metal member 15a made of, for example, stainless steel, are significantly different from each other, the ultrasonic vibration generated in each Langevin type vibrator 13 is transmitted to other vibrators. Each of the plurality of Langevin-type transducers 13 that is difficult to transmit vibrates almost independently with ultrasonic waves. In other words, the same large-sized workpiece placed on multiple Langevin-type transducers
■ 大きさの超音波振動が付与される。このため、振動テーブル 160を用いることにより、 大きなサイズの加工対象物を均一に且つ高い精度で機械加工することができる。 ■ Ultrasonic vibration of a magnitude is applied. Therefore, by using the vibration table 160, a large-sized workpiece can be machined uniformly and with high accuracy.
[0066] 図 18は、本発明の振動テーブルのさらに別の構成例を示す正面図であり、そして 図 19は、図 18の振動テーブルの平面図である。  FIG. 18 is a front view showing still another example of the configuration of the vibration table of the present invention, and FIG. 19 is a plan view of the vibration table of FIG.
[0067] 図 18及ぴ図 19に示す振動テーブル 180の構成は、各々のボルト締めランジュバン 型超音波振動子 183の上側の金属部材 185aの頂面の形状が六角形とされているこ . と、剛性基台 181の形状が円盤状とされていること、そして枠体 188として各々のラン ジュバン型振動子の上側の金属部材 185aをその上方にて囲む透孔を備えた円盤 状の金属板が用いられてレ、ること以外は図 16の振動テーブル 160と同様である。  The configuration of the vibration table 180 shown in FIGS. 18 and 19 is such that the top surface of the metal member 185a on the upper side of each of the bolted Langevin type ultrasonic transducers 183 has a hexagonal shape. The rigid base 181 is shaped like a disk, and the frame 188 is a disk-shaped metal plate having a through hole surrounding the upper metal member 185a of each Langevin type vibrator above the metal member 185a. The vibration table is the same as the vibration table 160 in FIG. 16 except that it is used.
[0068] このように、各タのランジュバン型振動子の上側の金属部材の頂面の形状を六角 形にすることにより、上面の形状が四角形である場合と比べてランジュバン型振動子 の頂面をより均一に超音波振動させることができる。  As described above, by making the shape of the top surface of the metal member on the upper side of the Langevin type vibrator of each of the hexagons hexagonal, the top surface of the Langevin type vibrator can be compared with a case where the shape of the upper surface is quadrangular. Can be more uniformly ultrasonically vibrated.
[0069] 図 20は、本発明の振動テーブルのさらに別の構成例を示す斜視図である。図 20 の振動テーブル 200は、剛性基台 201、基台 201の上に並列固定された剛性三次 元枠体 92、およぴ項面が平面であって、発生する振動の節となる位置にて剛性三次 元枠体 92のそれぞれに一個ずつ支持固定された互いに同一の四個の ルト締めラ ンジュバン型超音波振動子 93から構成され、これらの複数のポルト締めランジュバン 型超音波振動子 93は、それぞれの頂面が同一平面上に位置するように位置を調整 されている。各々のボルト締めランジュバン型超音波振動子 93及び枠体 92の構成 は、図 9の振動テーブル 90に用いるものとそれぞれ同一である。 , ' FIG. 20 is a perspective view showing still another configuration example of the vibration table of the present invention. The vibration table 200 shown in FIG. 20 has a rigid base 201, a rigid three-dimensional frame 92 fixed in parallel on the base 201, and a position where the plane of the plane is a plane and serves as a node of generated vibration. Tertiary rigid Each of the original frame bodies 92 is supported and fixed to one of the four roto-clamped Langevin type ultrasonic vibrators 93, which are identical to each other. The position is adjusted so that the top surface is on the same plane. The configuration of each of the bolted Langevin type ultrasonic transducers 93 and the frame body 92 is the same as that used for the vibration table 90 in FIG. , '
[0070] 図 20の振動テーブル 200の各々のボルト締めランジュバン型超音波振動子 93の 頂面には、剛性板(図示は略する)を固定することもできる。この剛性板は、その側面 にて互いに連結されて、一体化され連結剛性板を形成していても良い。図 20に示す ように、連結剛性板 207は、例えば、ボルトなどを用いて複数のボルト締めランジュバ ン型超音波振動子 93の上に固定することができる。  [0070] A rigid plate (not shown) may be fixed to the top surface of each of the bolted Langevin type ultrasonic vibrators 93 of the vibration table 200 in Fig. 20. The rigid plates may be connected to each other on their side surfaces and integrated to form a connected rigid plate. As shown in FIG. 20, the connection rigid plate 207 can be fixed on a plurality of bolted Langevin type ultrasonic transducers 93 using, for example, bolts.
[0071] 図 21は、本発明の振動テーブルが備えるポルト締めランジュバン型超音波振動子 ■ の駆動装置の構成例を示す電気回路ブロック図である。 .  FIG. 21 is an electric circuit block diagram showing a configuration example of a driving device of the ported Langevin type ultrasonic transducer 1 provided in the vibration table of the present invention. .
[0072] 図 21の駆動装置 211は、振動テーブルが備えるボルト締めランジュバン型超音波 . 振動子 13に、その共振周波数に対応する周波数、通常は 15乃至 100kHzの範囲 にある周波数の交流電圧 (例、正弦波電圧)を印加する。  The drive device 211 in FIG. 21 uses a bolted Langevin type ultrasonic wave provided in the vibration table. The vibrator 13 is supplied with an AC voltage having a frequency corresponding to the resonance frequency thereof, usually a frequency in the range of 15 to 100 kHz (eg, , Sinusoidal voltage).
[0073] 図 21の駆動装置 211の PLL (Phase- locked loop)回路 212は、ランジュバン型振動 子 13の共振周波数に対応する周波数の矩形波電圧を発生させる。この矩形波電圧 は、ドライバー回路 213にて電力増幅されたのち、整合回路 214にて電気力率の改 善が行なわれ、ランジ バン型振動子 13に正弦波電圧として印加される。ランジュバ ン型振動子が二個の圧電振動子板を備えてレ、る場合には、この正弦波電圧を各々 の圧電振動子板に印加する。  The PLL (Phase-locked loop) circuit 212 of the drive device 211 in FIG. 21 generates a rectangular wave voltage having a frequency corresponding to the resonance frequency of the Langevin-type vibrator 13. The rectangular wave voltage is power-amplified by the driver circuit 213, then the electric power factor is improved by the matching circuit 214, and applied to the Langevin type vibrator 13 as a sine wave voltage. When the Langevin type vibrator includes two piezoelectric vibrator plates, this sinusoidal voltage is applied to each piezoelectric vibrator plate.
[0074] 整合回路 214とランジュバン型振動子 13との間に備えられた電圧 Z電流検出回路 215は、ランジュバン型振動子 13に付与される交流電圧、交流電流、及びこれらの 位相を検出する。  The voltage Z current detection circuit 215 provided between the matching circuit 214 and the Langevin-type vibrator 13 detects an AC voltage and an AC current applied to the Langevin-type vibrator 13 and their phases.
[0075] 電力制御部 217は、電圧/電流検出回路 215にて検出された交流電圧、交流電 流、及ぴこれらの位相をもとにランジュバン型振動子 13に付与されている電力値を 算出する。そして電力制御部 217は、ランジュバン型振動子に所定の大きさの電力 が付与されるように、算出した電力値をもとにドライバ回路 213の電力増幅率を制御 する。 The power control unit 217 calculates the power value applied to the Langevin-type vibrator 13 based on the AC voltage, the AC current detected by the voltage / current detection circuit 215, and these phases. . The power control unit 217 controls the power amplification factor of the driver circuit 213 based on the calculated power value so that a predetermined amount of power is applied to the Langevin type vibrator. To do.
[0076] 一方、位相回路 '216は、電圧/電流検出回路 215から出力される、ランジュバン型 振動子 13に流れる電流を電流電圧変換した信号を入力し、周波数制御ブロック 218 の制御周波数力 sランジュバン型振動子 13の共振周波数になるように、その信号を位 相シフトさせた後、パルス状の電圧に変換した電圧信号を PLL回路 212に出力する On the other hand, the phase circuit '216 inputs the signal output from the voltage / current detection circuit 215, which is obtained by converting the current flowing through the Langevin-type vibrator 13 into a current and a voltage, and controls the control frequency force s Langevang of the frequency control block 218. After phase-shifting the signal so that the resonance frequency of the vibrator 13 becomes the resonance frequency, a voltage signal converted into a pulsed voltage is output to the PLL circuit 212.
[0077] PLL回路 212は、位相回路 216が出力するパルス状の電圧と、 PLL回路が出力す る矩形波電圧との位相が一致するように、 PLL回路が出力する矩形波電圧の周波数 を制御する。このような制御により、ランジュバン型振動子 13の共振周波数が、例え ば、環境温度の変動によって僅かに変動した場合にも、ランジュバン型振動子 13に 常にその共振周波数に対応する周波数の交流電圧を印加することができため、ラン ジュパン型振動子 13にて振幅の大きな超音波振動を発生させることができる。 [0077] The PLL circuit 212 controls the frequency of the rectangular wave voltage output from the PLL circuit so that the phase of the pulsed voltage output from the phase circuit 216 matches the phase of the rectangular wave voltage output from the PLL circuit. I do. By such control, even when the resonance frequency of the Langevin-type vibrator 13 fluctuates slightly due to, for example, a change in the environmental temperature, an AC voltage having a frequency corresponding to the resonance frequency is always applied to the Langevin-type vibrator 13. Since the voltage can be applied, the Langevin-type vibrator 13 can generate ultrasonic vibration having a large amplitude.
[0078] また、振動テーブルに複数のランジュバン型振動子が備えられてレ、る場合には、各 々のランジュバン型振動子に図 14の駆動装置を一台ずつ接続することが好ましい。 これにより、各々のランジュバン型振動子の共振周波数が変動した場合であっても、 各々のランジュバン型振動子に常にその共振周波数に対応する周波数の交流電圧 を印加することができる。このため、各々のランジュバン型振動子にて振幅の大きな 超音波振動を発生させることができる。  When the vibration table is provided with a plurality of Langevin type vibrators, it is preferable to connect one drive device of FIG. 14 to each of the Langevin type vibrators. Thus, even when the resonance frequency of each Langevin type vibrator fluctuates, an AC voltage having a frequency corresponding to the resonance frequency can always be applied to each Langevin type vibrator. For this reason, it is possible to generate ultrasonic vibration having a large amplitude in each Langevin type transducer.
[0079] また、振動テーブルが複数のランジュバン型振動子を備える場合には、複数のラン ジュバン型振動子のそれぞれに同一の位相の交流電圧を印加することも好ましい。' この場合には、各々のランジュバン型振動子に印加する交流電圧の大きさを調節し て、各々のランジュバン型振動子の頂面を同一の振幅で超音波振動させることがさら に好まじい。また、複数のランジュバン型振動子を電気的に並列に接続して、並列接 続されたランジュバン型振動子に一台の駆動装置を用いて交流電圧を印カロしても良 レ、。  When the vibration table includes a plurality of Langevin type vibrators, it is preferable to apply an AC voltage having the same phase to each of the plurality of Langevin type vibrators. '' In this case, it is even more preferable to adjust the magnitude of the AC voltage applied to each Langevin type vibrator so that the top surface of each Langevin type vibrator is ultrasonically vibrated with the same amplitude. . Alternatively, a plurality of Langevin-type transducers may be electrically connected in parallel, and an AC voltage may be applied to the parallel-connected Langevin-type transducers using a single driving device.
[0080] 図 21に示すように駆動装置 211には、中央処理装置(CPU : central processing unit)222、記憶手段 223、および表示手段 224が備えられてレ、ることが好ましい。  As shown in FIG. 21, it is preferable that the driving device 211 includes a central processing unit (CPU) 222, a storage unit 223, and a display unit 224.
[0081] 中央処理装置 222は、電圧/電流検出回路 215にて検出された交流電圧、交流 電流、及ぴこれらの位相をもとにしてランジュバン型振動子 13に付与されている電力 値を算出する。そして中央処理装置 222は、ランジュバン型振動子 13に所定の大き さの電力が付与されるように、算出した電力値をもとにドライバ回路 213の電力増幅 率を制御するとともに、算出された電力値のデータを記憶手段 223に出力する。記憶 手段 223に記憶された電力値のデータは、例えば、ディスプレイ上に表示されたり、 あるいはプリンタなどに出力される。 . [0081] The central processing unit 222 detects the AC voltage and the AC voltage detected by the voltage / current detection circuit 215. The electric power applied to the Langevin type vibrator 13 is calculated based on the current and these phases. The central processing unit 222 controls the power amplification factor of the driver circuit 213 based on the calculated power value so that a predetermined amount of power is applied to the Langevin-type vibrator 13, and also calculates the calculated power The value data is output to the storage unit 223. The power value data stored in the storage unit 223 is displayed on a display or output to a printer or the like, for example. .
[0082] また、中央処理装置 222は、 PLL回路 212が出力する矩形波電圧の振幅や周波 数などを表示手段 (例えば、ディスプレイ装置) 224により表示させるとともに、 PLL回 路 212が出力する矩形波霉圧、あるいは電圧/電流検出回路 215が出力するラン ジュパン型振動子 13に付与される交流電圧や交流電圧などめ情報をもとに、ランジ ュパン型振動子 13に異常状態が生じた場合 (例、振動子への配線が断線した場合、 あるいは振動子の共振周波数の変動に応じた印加電圧の制御がされていない場合 )には、表示手段 224に警告表示を行なう。このような駆動装置 211を用いると、ラン ジュバン型振動子 13の制御の状態を確認できるため、振動テーブルを用いて機械 加工を行なう際に加工不良の発生を早期に発見することができる。 Further, the central processing unit 222 causes the display means (for example, a display device) 224 to display the amplitude and frequency of the rectangular wave voltage output from the PLL circuit 212, and the rectangular wave output from the PLL circuit 212. When an abnormal condition occurs in the Langevin-type vibrator 13 based on information such as AC voltage and AC voltage applied to the Langevin-type vibrator 13 output from the voltage or voltage / current detection circuit 215 ( For example, when the wiring to the vibrator is broken, or when the applied voltage is not controlled according to the fluctuation of the resonance frequency of the vibrator), a warning is displayed on the display unit 224. When such a driving device 211 is used, the state of control of the Langevin-type vibrator 13 can be confirmed, so that when machining is performed using a vibration table, occurrence of a machining defect can be found at an early stage.
図面の簡単な説明 '  Brief description of the drawings ''
[0083] [図 1]本発明の振動テーブルの構成例を示す正面図である。 ,  FIG. 1 is a front view showing a configuration example of a vibration table of the present invention. ,
[図 2]図 1の振動テーブルの平面図である。  FIG. 2 is a plan view of the vibration table of FIG. 1.
[図 3]図 1の振動テーブルの分解斜視図である。 . "  FIG. 3 is an exploded perspective view of the vibration table of FIG. 1. "
[図 4]本発明の振動テーブルの別の構成例を示す正面図である。  FIG. 4 is a front view showing another configuration example of the vibration table of the present invention.
[図 5]本発明の振動テーブルのさらに別の構成例を示す正面図である。  FIG. 5 is a front view showing still another configuration example of the vibration table of the present invention.
[図 6]本発明の振動テーブルのさらに別の構成例を示す正面図である。  FIG. 6 is a front view showing still another configuration example of the vibration table of the present invention.
[図 7]本発明の振動テーブルのさらに別の構成例を示す一部切り欠き斜視図である。  FIG. 7 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention.
[図 8]本発明の振動テーブルのさらに別の構成例を示す一部切り欠き斜視図である。  FIG. 8 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention.
[図 9]本発明の振動テーブルのさらに別の構成例を示す一部切り欠き斜視図である。  FIG. 9 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention.
[図 10]本発明の振動テーブルのさらに別の構成例を示す一部切り欠き斜視図である  FIG. 10 is a partially cutaway perspective view showing still another configuration example of the vibration table of the present invention.
[図 11]本発明の振動テーブルのさらに別の構成例を示す斜視図である , [図 12]本発明の振動テーブルのさらに別の構成例を示す正面図である。 FIG. 11 is a perspective view showing still another configuration example of the vibration table of the present invention. FIG. 12 is a front view showing still another configuration example of the vibration table of the present invention.
[図 13]図 12の振動テーブルの平面図である。 FIG. 13 is a plan view of the vibration table of FIG. 12.
[図 14]本発明の振動テーブルのさらに別の構成例を示す正面図である。  FIG. 14 is a front view showing still another configuration example of the vibration table of the present invention.
[図 15]図 14の振動テーブルの平面図である。 FIG. 15 is a plan view of the vibration table of FIG.
[図 16]本発明の振動テーブルのさらに別の構成例を示す正面図である。  FIG. 16 is a front view showing still another configuration example of the vibration table of the present invention.
[図 17]図 16の振動テーブルめ平面図である。 FIG. 17 is a plan view of the vibration table shown in FIG. 16.
[図 18]本発明の振動テーブルのさらに別の構成例を示す正面図である。  FIG. 18 is a front view showing still another configuration example of the vibration table of the present invention.
[図 19]図 18の振動テーブルの平面図である。 FIG. 19 is a plan view of the vibration table of FIG. 18.
[図 20]本発明の振動テーブルのさらに別の構成例を示す斜視図である。  FIG. 20 is a perspective view showing still another configuration example of the vibration table of the present invention.
[図 21]本発明の振動テーブルが備えるポルト締めランジュバン型超音波振動子の駆 動装置の構成例を示す電気回路ブロック図である。 FIG. 21 is an electric circuit block diagram showing a configuration example of a driving device for a port-fastened Langevin-type ultrasonic transducer included in the vibration table of the present invention.
符号の説明 Explanation of symbols
10、 40、 50、 60 振動テーブル  10, 40, 50, 60 vibration table
11 剛性基台  11 Rigid base
12 剛性三次元枠体  12 Rigid three-dimensional frame
12a スぺーサ  12a Spacer
12b 支持板  12b Support plate
13、 43、 53、 63 ボルト締めランジュバン型超音波振動子  13, 43, 53, 63 bolted Langevin type ultrasonic transducer
13a ポルト締めランジュバン型超音波振動子の頂面  13a Top face of Portugal-type Langevin type ultrasonic transducer
14a, 14b、 14c、 14d 圧電振動子板  14a, 14b, 14c, 14d Piezoelectric vibrator plate
15a、 15b 金属部材  15a, 15b Metal parts
16 ボルト  16 volt
18a、 18b 圧電振動子板が備える圧電体の分極方向を示す矢印  18a, 18b Arrows indicating the direction of polarization of the piezoelectric body of the piezoelectric vibrator plate
19 交流電源  19 AC power supply
45a、45b 金属部材  45a, 45b metal parts
55a、 55b 金属部材  55a, 55b metal parts
65a 65B 金属部材  65a 65B Metal parts
70、 80、 90、 100、 110 振動テーブル 72、 82、 92、 102、 112 剛性三次元枠体 70, 80, 90, 100, 110 Vibration table 72, 82, 92, 102, 112 Rigid three-dimensional frame
72a, 82a、 92a、 112a スぺーサ 72a, 82a, 92a, 112a spacer
72b, 92b、 102b, 112b 支持板  72b, 92b, 102b, 112b Support plate
73、 83、 93、 103、 113 ボルト締めランジュバン型超音波振動子 75a、 75b 金属部材  73, 83, 93, 103, 113 Bolt-fastened Langevin type ultrasonic transducer 75a, 75b Metal parts
85a, 85b 金属部材 .  85a, 85b Metal parts.
95a、 95b 金属部材 95a, 95b metal parts
105a, 105b 金属咅 |5材 105a, 105b Metal 咅 | 5 materials
115a, 115b ^属部材 115a, 115b ^ group member
120 振動テーブル 120 Vibration table
121 剛性基台 121 Rigid base
122 剛性三次元枠体 122 rigid three-dimensional frame
122a スぺーサ 122a Spacer
122b 支持板 122b support plate
123 ボルト締めランジュバン型超音波振動子.  123-bolt Langevin type ultrasonic transducer.
123a ボルト締めランジュバン型超音波振動子の頂面 123a Top surface of bolted Langevin type ultrasonic transducer
125a, 125b 金属部材 125a, 125b Metal members
127 支柱 127 prop
140、 160、 180 振動テープノレ  140, 160, 180 Vibration tape
141、 181、 201 岡 基台  141, 181, 201 Oka base
167 樹脂材料 167 resin material
168、 188 枠体  168, 188 frame
183 ボルト締めランジュバン型超音波振動子  183 bolted Langevin type ultrasonic transducer
183a ボルト締めランジュバン型超音波振動子の頂面  183a Top surface of bolted Langevin type ultrasonic transducer
185a, 185b 金属部材  185a, 185b Metal parts
200 振動テーブル  200 vibration table
206 連結剛性板取り付け用のポルト  206 Porto for connecting rigid plate
207 違結剛性板 211 駆動装置 207 Misformed rigid plate 211 drive
212 PLL (Phase-locked loop)回路  212 PLL (Phase-locked loop) circuit
213 ドライバー回路  213 driver circuit
214 整合回路  214 Matching circuit
215 電圧/電流検出回路  215 Voltage / current detection circuit
216 位相回路  216 Phase circuit
217 電力制御部  217 Power control unit
218 周波数制御ブロック  218 Frequency control block
219 電力制御ブロック  219 Power control block
222 中央処理装置 (CPU: central processing unit) 222 central processing unit (CPU)
223 記憶手段 223 storage means
224 表示手段  224 Display means

Claims

請求の範囲 The scope of the claims
[1] 剛性基台、該基台上に固定された剛性三次元枠体、および頂面が平面であって、 発生する振動の節となる位置にて該剛性三次元枠体に支持固定されたボルト締めラ ンジュバン型超音波振動子力 なる振動テーブル。  [1] A rigid base, a rigid three-dimensional frame fixed on the base, and a flat top surface, which is supported and fixed to the rigid three-dimensional frame at a position that is a node of generated vibration. Vibration table with bolted Langevin type ultrasonic vibrator.
[2] 剛性三次元枠体が、基台に固定されたスぺーサと該スぺーサ上部に接続する平面 状の支持板とからなり、そしてボルト締めランジュバン型超音波振動子が、該支持板 と圧電振動子板との積層体を、上側と下側のそれぞれに配置された金属部材と共に ボルトにより締め付けてなるランジュバン型超音波振動子である請求項 1に記載の振 動テープノレ。  [2] A rigid three-dimensional frame is composed of a spacer fixed to a base and a planar support plate connected to the upper part of the spacer, and a bolted Langevin type ultrasonic vibrator is provided on the support. 2. The vibration tape holder according to claim 1, wherein the vibration tape holder is a Langevin type ultrasonic vibrator formed by fastening a laminate of a plate and a piezoelectric vibrator plate together with metal members disposed on an upper side and a lower side by bolts.
[3] 上側の金属部材の頂面の面積が、圧電振動子板の上側表面の面積の 1. 1倍以上 、 8. 0倍以下である請求項 2に記載の振動テーブル。  3. The vibration table according to claim 2, wherein the area of the top surface of the upper metal member is at least 1.1 times and not more than 8.0 times the area of the upper surface of the piezoelectric vibrator plate.
[4] 上側の金属部材の底面の面積が、圧電振動子板の上側表面の面積以上で、上側 の金属部材の頂面の面積以下である請求項 3に記載の振動テーブル。  4. The vibration table according to claim 3, wherein the area of the bottom surface of the upper metal member is equal to or greater than the area of the upper surface of the piezoelectric vibrator plate and equal to or less than the area of the top surface of the upper metal member.
[5] 積層体が、支持板と該支持板の上側表面もしくは下側表面に重ねて配置された偶 数枚の圧電振動子板からなる請求項 2に記載の振動テーブル。  5. The vibration table according to claim 2, wherein the laminate includes a support plate and an even number of piezoelectric vibrator plates arranged so as to overlap on the upper surface or the lower surface of the support plate.
[6] 積層体が、支持板と該支持板の上側表面と下側表面のそれぞれに重ねて配置さ れた偶数枚の圧電振動子板力 なる請求項 2に記載の振動テーブル。  6. The vibration table according to claim 2, wherein the laminated body has a support plate and an even number of piezoelectric vibrator plates arranged to be superposed on each of an upper surface and a lower surface of the support plate.
[7] ボルト締めランジュバン型超音波振動子の頂面に剛性板が固定されている請求項 1に記載の振動テーブル。  7. The vibration table according to claim 1, wherein a rigid plate is fixed to a top surface of the bolted Langevin type ultrasonic transducer.
[8] 剛性基台、該基台上に並列固定された複数の剛性三次元枠体、および頂面が平 面であって、発生する振動の節となる位置にて該剛性三次元枠体のそれぞれに一 個ずつ支持固定された互いに同一の複数のボルト締めランジュバン型超音波振動 子からなり、該複数のボルト締めランジュバン型超音波振動子が、それぞれの頂面が 同一平面上に位置するように位置を調整された振動テーブル。  [8] A rigid base, a plurality of rigid three-dimensional frames fixed in parallel on the base, and the rigid three-dimensional frame at a position where the top surface is a flat surface and serves as a node of generated vibration. A plurality of the same bolted Langevin type ultrasonic transducers supported and fixed one by one to each of the plurality of bolted Langevin type ultrasonic transducers, each of which has its top surface located on the same plane. Table adjusted in position.
[9] 各々の剛性三次元枠体が、基台に固定されたスぺーサと該スぺーサ上部に接続 する平面状の支持板とからなり、そして各々の剛性三次元枠体に支持固定されたボ ルト締めランジュバン型超音波振動子が、該支持板と圧電振動子板との積層体を、 上側と下側のそれぞれに配置された金属部材と共にボルトにより締め付けてなるラン ジュバン型超音波振動子である請求項 8に記載の振動テーブル。 [9] Each rigid three-dimensional frame is composed of a spacer fixed to the base and a planar support plate connected to the upper part of the spacer, and is supported and fixed to each rigid three-dimensional frame. The bolted Langevin-type ultrasonic vibrator is used to tighten the laminated body of the support plate and the piezoelectric vibrator plate with bolts together with the metal members disposed on the upper and lower sides, respectively. 9. The vibration table according to claim 8, which is a Juban type ultrasonic vibrator.
[10] 各々のボルト締めランジュバン型超音波振動子の上側の金属部材の頂面の面積 力 圧電振動子板の上側表面の面積の 1. 1倍以上、 8. 0倍以下である請求項 9に 記載の振動テーブル。 [10] The area of the top surface of the metal member on the upper side of each bolted Langevin type ultrasonic transducer Force is 1.1 to 8.0 times the area of the upper surface of the piezoelectric vibrator plate. The vibration table described in.
[11] 各々のボルト締めランジュバン型超音波振動子の上側の金属部材の底面の面積 [11] The area of the bottom surface of the upper metal member of each bolted Langevin type ultrasonic transducer
1S 圧電振動子板の上側表面の面積以上、上側の金属部材の頂面の面積以下であ る請求項 10に記載の振動テーブル。 11. The vibration table according to claim 10, wherein the area is equal to or more than the area of the upper surface of the 1S piezoelectric vibrator plate and equal to or less than the area of the top surface of the upper metal member.
[12] 各々のボルト締めランジュバン型超音波振動子の積層体が、支持板と該支持板の 上側表面もしくは下側表面に重ねて配置された偶数枚の圧電振動子板からなる請 求項 9に記載の振動テーブル。 [12] The claim according to claim 9, wherein each of the laminates of the bolted Langevin type ultrasonic transducers is composed of a support plate and an even number of piezoelectric vibrator plates arranged so as to overlap on the upper surface or the lower surface of the support plate. The vibration table according to the above.
[13] 各々のボルト締めランジュバン型超音波振動子の積層体が、支持板と該支持板の 上側表面と下側表面のそれぞれに重ねて配置された偶数枚の圧電振動子板力 な る請求項 9に記載の振動テーブル。 [13] The laminated body of each of the bolted Langevin type ultrasonic vibrators has a support plate and an even number of piezoelectric vibrator plates arranged to be superposed on the upper surface and the lower surface of the support plate, respectively. Item 7. The vibration table according to item 9.
[14] 各々のボルト締めランジュバン型超音波振動子の頂面に剛性板が固定されている 請求項 8に記載の振動テーブル。 14. The vibration table according to claim 8, wherein a rigid plate is fixed to a top surface of each of the bolted Langevin type ultrasonic transducers.
[15] 各々のボルト締めランジュバン型超音波振動子に固定された剛性板がその側面に て互いに連結されて、一体ィ匕され連結剛性板を形成している請求項 14に記載の振 動テープノレ。 15. The vibration tape holder according to claim 14, wherein the rigid plates fixed to each of the bolted Langevin type ultrasonic transducers are connected to each other on their side surfaces to form a connected rigid plate. .
[16] 各々のボルト締めランジュバン型超音波振動子に、各々のボルト締めランジュバン 型超音波振動子の共振周波数に対応する周波数の交流電圧を印加する駆動装置 が備えられて 、る請求項 8に記載の振動テーブル。  [16] The driving device according to claim 8, further comprising a driving device for applying an AC voltage having a frequency corresponding to a resonance frequency of each of the bolted Langevin type ultrasonic transducers to each of the bolted Langevin type ultrasonic transducers. The described vibration table.
[17] 請求項 8に記載の振動テーブルの上に、一個のボルト締めランジュバン型超音波 振動子の頂面の面積より大きい加工対象物を配置し、少なくとも該加工対象物に接 するボルト締めランジュバン型超音波振動子により超音波振動を発生させることによ り、この超音波振動を加工対象物に付与しながら該加工対象物を機械加工する機械 加工方法。  [17] An object to be processed that is larger than the area of the top surface of one of the bolted Langevin type ultrasonic vibrators is placed on the vibration table according to claim 8, and is at least in contact with the object to be processed. A machining method for machining an object to be processed while applying the ultrasonic vibration to the object by generating ultrasonic vibrations using a mold type ultrasonic vibrator.
PCT/JP2004/016554 2003-11-06 2004-11-08 Vibration table WO2005044509A1 (en)

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