WO2005009688A2 - Hohlkolbenschlagwerk mit luftausgleichs- und leerlauföffnung - Google Patents
Hohlkolbenschlagwerk mit luftausgleichs- und leerlauföffnung Download PDFInfo
- Publication number
- WO2005009688A2 WO2005009688A2 PCT/EP2004/008294 EP2004008294W WO2005009688A2 WO 2005009688 A2 WO2005009688 A2 WO 2005009688A2 EP 2004008294 W EP2004008294 W EP 2004008294W WO 2005009688 A2 WO2005009688 A2 WO 2005009688A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- openings
- idle
- air spring
- drive piston
- piston
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D11/00—Portable percussive tools with electromotor or other motor drive
- B25D11/06—Means for driving the impulse member
- B25D11/12—Means for driving the impulse member comprising a crank mechanism
- B25D11/125—Means for driving the impulse member comprising a crank mechanism with a fluid cushion between the crank drive and the striking body
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D11/00—Portable percussive tools with electromotor or other motor drive
- B25D11/005—Arrangements for adjusting the stroke of the impulse member or for stopping the impact action when the tool is lifted from the working surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D2250/00—General details of portable percussive tools; Components used in portable percussive tools
- B25D2250/035—Bleeding holes, e.g. in piston guide-sleeves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25D—PERCUSSIVE TOOLS
- B25D2250/00—General details of portable percussive tools; Components used in portable percussive tools
- B25D2250/131—Idling mode of tools
Definitions
- the invention relates to an air spring hammer mechanism according to the preamble of patent claim 1.
- Air spring percussions are usually used in rotary and / or percussion hammers (hereinafter referred to as hammers) to regularly strike a tool.
- a construction principle has proven itself in which a drive piston is made to move axially back and forth via a corresponding drive, which is transmitted to the impact piston via an air spring created in a cavity between the drive piston and a percussion piston. Finally, the percussion piston hits the tool or an interposed dopper.
- the drive piston is hollow on its front side, with the percussion piston being guided in the cavity of the drive piston. This is why we also speak of a "hollow piston percussion mechanism".
- the invention is therefore based on the object of improving a hollow piston striking mechanism in order to achieve an optimized sealing and vibration behavior while maintaining a reliable change between idling and striking operation.
- an axially reciprocable drive piston which in its cavity guides an axially movable percussion piston, is equipped with a ventilation slot in its sleeve-shaped guide wall.
- the outside of the guide wall can be guided on the inside of a guide tube, which thus also guides the entire drive piston.
- one or more idling openings are provided in the guide tube, which are distributed in the axial direction and extend in the radial direction.
- the plurality of idle openings can be arranged in the axial direction on a line or else - with an axial offset - distributed around the circumference of the guide tube.
- a movable control element is attached to the outside of the guide tube. ordered, in which control openings corresponding to the idle openings are provided.
- the control element can be moved between an open position and a closed position. In the open position, at least one of the control openings is above an idle opening, while in the closed position the control openings and the idle openings are not one above the other, so that the idle openings are all closed by the wall of the control element.
- the control element In an idle operating mode of the striking mechanism, the control element is in the open position, so that the cavity inside the drive piston can be brought into communicating connection with the ambient atmosphere via the ventilation slot, the idling openings and the control openings, and the air spring formed in the cavity can be ventilated.
- the drive piston of the air spring hammer mechanism thus only has one or more ventilation slots, but no additional idle openings, as shown in DE 198 47 687 AI or also in DE 198 28 426 AI.
- the guide wall of the drive piston is not weakened by additional openings, which has a positive effect on the strength behavior.
- the guide wall of the drive piston should be made as thin as possible in order to keep the total mass of the drive piston as low as possible. The vibrations of the drive piston due to its back and forth movement can thereby be minimized. In the case of a very thin guide wall, which would also be broken by numerous idling openings, strength problems could arise during production or operation, which could lead to an undesirable deformation of the guide wall and thus of the drive piston.
- the cavity surrounding the air spring is in impact operation completely isolated from the environment.
- the axial length of the ventilation slot is greater than the axial height of a piston head of the percussion piston guided in the drive piston.
- the axial length of the ventilation slot is greater than the minimum axial distance between the edges of axially adjacent idle openings that are closest to one another. This configuration ensures that in idle mode, that is to say when the control element is in an open position, the ventilation slot stands above at least one idle opening, regardless of the relative position between the drive piston and the guide tube. If one end of the ventilation slot leaves one idle opening due to the movement of the drive piston, its other end already reaches the next idle opening before the first end leaves the first idle opening. In the transition phase between two idle openings, the ventilation slot is simultaneously - at least partially - above both idle openings. This ensures that a communicating connection from the cavity via the ventilation slot to the surroundings is possible at all times.
- control element is held in the open position by a spring device. This ensures that the striking mechanism runs in idle mode if the operator does not take any other measures.
- the control element can then be moved into its closed position against the action of the spring, as described in principle in DE 198 47 687 AI.
- the air spring hammer mechanism is equally suitable for pure impact hammers (demolition hammers) as for rotary hammers.
- control element is designed as a control sleeve which surrounds the guide tube.
- the drive piston is arranged in a rotationally fixed manner, while the guide tube and the control sleeve can be rotated together relative to the drive piston.
- This embodiment of the air spring hammer mechanism is particularly well suited for a hammer drill, in which, in addition to the striking movement, a rotary movement must also be transmitted to the tool.
- an annular inner groove is provided on the inside of the guide tube at the level of an idle opening. So if z. B. the guide tube carries three idle openings, these should be assigned three internal grooves on the inside of the guide tube, so that a communicating connection to the idle openings can be established regardless of the relative position between the drive piston and guide tube.
- Fig. La is a sectional view of an air spring hammer mechanism according to the invention for a breaker in the striking operating position;
- Fig. Lb is an enlarged detail of Fig. La; 2a shows a sectional illustration of the air spring hammer mechanism according to the invention for a demolition hammer in the idle operating position;
- FIG. 2b shows an enlarged detail of FIG. 2a
- FIG. 3a shows a sectional illustration of another air spring hammer mechanism according to the invention for a hammer drill in the hammering operation position
- FIG. 3b shows an enlarged detail of FIG. 3a
- FIG. 4a shows a sectional view of the other air spring hammer mechanism according to the invention for a rotary hammer in the idle operating position
- FIG. 4b is an enlarged detail of FIG. 4a.
- FIG. 1b merely shows an enlarged detail of FIG. 1 a to clarify details of the invention, reference is made below to FIGS. 1 a and 1 b together with the designation of “FIG. 1”. The same applies to FIGS. 2a and 2b (FIG. 2), FIGS. 3a and 3b (FIG. 3) and FIGS. 4a and 4b (FIG. 4).
- FIG. 1 shows schematically a part of a demolition hammer with the air spring hammer mechanism according to the invention.
- a crankshaft 1 driven in rotation by a drive moves a connecting rod 2 to which a drive piston 3 is fastened in a manner known per se.
- the drive piston 3 has a piston head 4 to which the connecting rod 2 is fastened, and a sleeve-shaped guide wall 5.
- a percussion piston 6 is guided with its piston head 7 inside the guide wall 5.
- a shaft 8 of the percussion piston 6 is also guided in a guide tube 9 fixed to the housing.
- a percussion piston receptacle 10 for receiving the piston head 7, into which the piston head 7 can slide in the idling state.
- This principle is e.g. B. described in DE 101 03 996 Cl. However, it does not concern the subject of the present invention, so that a further description is unnecessary here.
- a cavity 11 is formed between the percussion piston 6 or its piston head 7 and the drive piston 3.
- an air spring is created in the cavity 11, which periodically drives the percussion piston 6 forward in the direction of a tool, not shown, which can be used in a tool holder 12, as a result of which the tool is impacted by the percussion piston 6 in a known manner Way is executed.
- a suction effect occurs which pulls the percussion piston 6 back, so that the next blow can then begin.
- Ventilation slots 13 which face each other and which extend in the axial direction of the drive piston 3 and completely penetrate the guide wall 5.
- the axial length of the ventilation slots 13 is dimensioned such that it is greater than an axial height of the piston head 7 of the percussion piston.
- ventilation slot 13 or the ventilation slots 13 do not necessarily have to be elongated, that is to say they extend in the axial direction. Rather, the so-called “ventilation slots” 13 can be openings in the guide wall of the drive piston 3 with any shape and cross-section. Larger openings (angular, circular) etc. with a comparatively large tangential extension are also possible.
- the drive piston 3 is guided in a guide tube 15 such that the outside of the guide wall 5 of the drive piston slides along the inside of the guide tube 15.
- guide tube means does not mean that the guide tube 15 must be completely tubular. It requires only that the guide tube 15 surrounds the drive piston 3 in geeig ⁇ neter manner to lead him reliably in a housing of the hammer and to seal the ventilation slots in a suitable manner. 13
- the further configuration of the guide tube 15, in particular on the outside thereof, is irrelevant for this.
- a plurality of idle openings 16 are formed in the guide tube 15 and extend in the radial direction.
- the idle openings 16 can be arranged distributed on a line in the axial direction, such as. B. in Fig. 1 can be seen.
- the idling openings 16 are arranged in axial positions in such a way that it is ensured that at least one of the ventilation slots 13 (the upper one in FIG. 1) is at least temporarily above at least one of the idling openings 16 during the stroke of the drive piston 3.
- the length of the ventilation slot 13 and the axial distance between the idle openings 16 is dimensioned such that, if necessary, two idle openings 16 are also swept by the ventilation slot 13 at the same time.
- the aim should be that there is no position in which the ventilation slot 13 is not directly above at least one of the three idle openings 16. Nevertheless, proper functioning is also possible if the ventilation slot 13 is not above an idle opening 16.
- a control element 17 is provided on the outside of the guide tube 15.
- the control element 17 can be moved axially back and forth between a closed position shown in FIG. 1 and an open position shown in FIG. 2, which will be explained later.
- the control element shown in FIGS. 1 and 2 can be a rod-shaped tube, in the wall of which radial control openings 18 are formed.
- the number of control openings 18 should correspond to the number of idle openings 16. Therefore, three control openings 18 are also shown in FIG. 1.
- the axial distance between the control openings 18 is dimensioned such that each of the control openings 18 has an additional orderly idle opening 16 can be moved.
- the control openings 18 lead to the surroundings of the air spring striking mechanism, that is to say, for example, to the rest of the inside of the hammer or to the surroundings of the device.
- control element 17 has been shifted somewhat axially, so that the control openings 18 are above the idle openings 16.
- control element 17 Only when the control element 17 is moved back into its closed position (FIG. 1) is the communicating connection interrupted, so that a pressure can again build up in the air spring in the cavity 11.
- the control element 17 is preferably acted upon by a spring device (not shown) such that it is in its open position in its normal position (idle mode).
- a spring device not shown
- a compressive force can be transmitted to the control element 17, so that the control element 17 is shifted into its closed position and the hammer starts operating.
- the further embodiment of the circuit of the air spring hammer mechanism is not the subject of the invention and can, for. B. DE 198 47 687 AI can be found.
- FIG. 3 and 4 show a further embodiment of an air spring hammer mechanism according to the invention, this time for use in a hammer drill which, in addition to a striking movement, also exerts a rotary movement on the tool. If essentially the same or similar components are used as in the first embodiment of the invention, the relevant components are identified by the same reference numerals.
- FIGS. 1, 2 on the one hand and FIGS. 3, 4 on the other hand consists in the configuration of the control element as a control sleeve 22.
- the drive piston 3 Since - as described above - a rotary movement is also to be generated in addition to the striking movement (which, however, is not in itself the object of the invention), the drive piston 3 must continue to be held in a rotationally fixed manner, while the guide tube 15 surrounding it must be rotatable.
- the percussion piston 6 either rotates with the guide tube 15 or only moves axially without any further rotary movement. This depends on the frictional relationships between the piston head 7 of the percussion piston 6 and the drive piston 3 on the one hand and the shaft 8 of the percussion piston 6 and the guide tube 9 on the other hand.
- the control element is designed as a control sleeve 22 which surrounds the guide tube 15 on the circumference.
- the guide tube 15 and the control sleeve 22 are arranged such that they cannot rotate relative to one another, so that it is ensured that the idle openings 16 and the control openings 18 can be moved one above the other.
- the guide tube 15 and the control sleeve 22 are thus axially movable relative to one another, but in the circumferential direction fixed to each other.
- the ventilation slot 13 can communicate with at least one idle opening 16, each idle opening 16 is on the inside of the guide tube 15 assigned an annular inner groove 23.
- the internal grooves 23 ensure that a communicating connection between the ventilation slot 13 and the idle opening 16 can always be established regardless of the relative rotational position of the drive piston 3 to the guide tube 15.
- the control sleeve 22 can be moved axially back and forth via a schematically illustrated shift fork 24 or a shift sleeve in order to reach the open or closed position.
- the same rules apply here as in the embodiment described above in connection with FIGS. 1 and 2.
- the invention enables the idling distance to be shortened by venting the compression chamber (cavity 11) via lateral piston openings (ventilation slots 13). This leads to a reduction in the overall hammer length.
- the piston can be made particularly short, which further shortens the length of the hammer and also saves weight.
- the rear edge 20 of the ventilation slot 13 also serves as the rear control edge for the hammer mechanism ventilation.
- z. B circumferential or axially extending recesses on the outside of the guide sleeve 5 to reduce the friction possible.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Percussive Tools And Related Accessories (AREA)
- Earth Drilling (AREA)
- Fluid-Pressure Circuits (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP04763463A EP1648663B1 (de) | 2003-07-24 | 2004-07-23 | Hohlkolbenschlagwerk mit luftausgleichs- und leerlauföffnung |
JP2006520813A JP4751324B2 (ja) | 2003-07-24 | 2004-07-23 | 空気補償開口およびアイドリング開口を備えた中空ピストン打撃機構 |
DE502004007398T DE502004007398D1 (de) | 2003-07-24 | 2004-07-23 | Hohlkolbenschlagwerk mit luftausgleichs- und leerlauföffnung |
US10/559,485 US20060124333A1 (en) | 2003-07-24 | 2004-07-23 | Hollow piston hammer device with air equilibration and idle openings |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10333799A DE10333799B3 (de) | 2003-07-24 | 2003-07-24 | Hohlkolbenschlagwerk mit Luftausgleichs- und Leerlauföffnung |
DE10333799.7 | 2003-07-24 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2005009688A2 true WO2005009688A2 (de) | 2005-02-03 |
WO2005009688A3 WO2005009688A3 (de) | 2005-04-07 |
Family
ID=34071889
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2004/008294 WO2005009688A2 (de) | 2003-07-24 | 2004-07-23 | Hohlkolbenschlagwerk mit luftausgleichs- und leerlauföffnung |
Country Status (6)
Country | Link |
---|---|
US (2) | US20060124333A1 (de) |
EP (1) | EP1648663B1 (de) |
JP (1) | JP4751324B2 (de) |
DE (2) | DE10333799B3 (de) |
ES (1) | ES2305815T3 (de) |
WO (1) | WO2005009688A2 (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007101736A1 (de) * | 2006-03-09 | 2007-09-13 | Robert Bosch Gmbh | Werkzeugmaschine und verfahren zum betrieb einer werkzeugmaschine |
EP2163355A1 (de) * | 2008-09-12 | 2010-03-17 | AEG Electric Tools GmbH | Elektrowerkzeug umfassend einen Taumeltrieb oder Kurbeltrieb mit reduzierter Masse |
US9925653B2 (en) | 2013-07-05 | 2018-03-27 | Black & Decker Inc. | Hammer drill |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
SE531658C2 (sv) * | 2006-10-02 | 2009-06-23 | Atlas Copco Rock Drills Ab | Slagverk jämte bergborrmaskin och bergborrigg |
US8636081B2 (en) | 2011-12-15 | 2014-01-28 | Milwaukee Electric Tool Corporation | Rotary hammer |
EP2809470B1 (de) | 2012-02-03 | 2020-01-15 | Milwaukee Electric Tool Corporation | Bohrhammer |
DE102012206451B4 (de) * | 2012-04-19 | 2020-12-10 | Hilti Aktiengesellschaft | Handwerkzeugmaschine |
WO2013178246A1 (de) * | 2012-05-29 | 2013-12-05 | Hilti Aktiengesellschaft | Brennkraftbetriebenes setzgerät |
DE102012208986A1 (de) * | 2012-05-29 | 2013-12-05 | Hilti Aktiengesellschaft | Meißelnde Werkzeugmaschine |
DE102012210088A1 (de) * | 2012-06-15 | 2013-12-19 | Hilti Aktiengesellschaft | Werkzeugmaschine |
US8991841B2 (en) | 2012-09-04 | 2015-03-31 | Msi Defense Solutions, Llc | Air spring, air strut and air suspension system with a linearized spring rate |
GB201216903D0 (en) * | 2012-09-21 | 2012-11-07 | Black & Decker Inc | A hammer drill |
GB201216905D0 (en) | 2012-09-21 | 2012-11-07 | Black & Decker Inc | A hammer drill |
EP2857150A1 (de) * | 2013-10-03 | 2015-04-08 | HILTI Aktiengesellschaft | Handwerkzeugmaschine |
CA3146951A1 (en) | 2014-03-27 | 2015-10-01 | Techtronic Power Tools Technology Limited | Powered fastener driver and operating method thereof |
US20150273676A1 (en) * | 2014-03-27 | 2015-10-01 | Michael B. Spektor | Optimized pneumatic hammer |
CN104265154A (zh) * | 2014-09-19 | 2015-01-07 | 宜昌市五环钻机具有限责任公司 | 一种新型潜孔冲击器 |
DE102020208757A1 (de) | 2020-07-14 | 2022-01-20 | Robert Bosch Gesellschaft mit beschränkter Haftung | Schlagwerkvorrichtung für eine Handwerkzeugmaschine |
US11833652B2 (en) | 2022-01-25 | 2023-12-05 | Hilti Aktiengesellschaft | Power tool |
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US5975217A (en) * | 1997-04-07 | 1999-11-02 | Hilti Aktiengesellschaft | Tool for drilling and/or chiseling |
DE19843645C1 (de) * | 1998-09-23 | 2000-03-30 | Wacker Werke Kg | Luftfederschlagwerk mit Leerlaufsteuerung |
US6523622B1 (en) * | 1998-09-23 | 2003-02-25 | Wacker Construction Equipment Ag | Pneumatic percussion power tool with pneumatic returning spring |
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2003
- 2003-07-24 DE DE10333799A patent/DE10333799B3/de not_active Expired - Fee Related
-
2004
- 2004-07-23 WO PCT/EP2004/008294 patent/WO2005009688A2/de active IP Right Grant
- 2004-07-23 DE DE502004007398T patent/DE502004007398D1/de not_active Expired - Lifetime
- 2004-07-23 ES ES04763463T patent/ES2305815T3/es not_active Expired - Lifetime
- 2004-07-23 US US10/559,485 patent/US20060124333A1/en not_active Abandoned
- 2004-07-23 JP JP2006520813A patent/JP4751324B2/ja not_active Expired - Fee Related
- 2004-07-23 EP EP04763463A patent/EP1648663B1/de not_active Expired - Lifetime
-
2007
- 2007-10-31 US US11/930,839 patent/US7726414B2/en not_active Expired - Fee Related
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US5975217A (en) * | 1997-04-07 | 1999-11-02 | Hilti Aktiengesellschaft | Tool for drilling and/or chiseling |
DE19843645C1 (de) * | 1998-09-23 | 2000-03-30 | Wacker Werke Kg | Luftfederschlagwerk mit Leerlaufsteuerung |
US6523622B1 (en) * | 1998-09-23 | 2003-02-25 | Wacker Construction Equipment Ag | Pneumatic percussion power tool with pneumatic returning spring |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2007101736A1 (de) * | 2006-03-09 | 2007-09-13 | Robert Bosch Gmbh | Werkzeugmaschine und verfahren zum betrieb einer werkzeugmaschine |
EP2163355A1 (de) * | 2008-09-12 | 2010-03-17 | AEG Electric Tools GmbH | Elektrowerkzeug umfassend einen Taumeltrieb oder Kurbeltrieb mit reduzierter Masse |
US9925653B2 (en) | 2013-07-05 | 2018-03-27 | Black & Decker Inc. | Hammer drill |
Also Published As
Publication number | Publication date |
---|---|
DE10333799B3 (de) | 2005-02-17 |
JP2006528558A (ja) | 2006-12-21 |
ES2305815T3 (es) | 2008-11-01 |
US20080073096A1 (en) | 2008-03-27 |
DE502004007398D1 (de) | 2008-07-31 |
EP1648663A2 (de) | 2006-04-26 |
US20060124333A1 (en) | 2006-06-15 |
WO2005009688A3 (de) | 2005-04-07 |
US7726414B2 (en) | 2010-06-01 |
EP1648663B1 (de) | 2008-06-18 |
JP4751324B2 (ja) | 2011-08-17 |
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