WO2004030072A1 - 電気回路、薄膜トランジスタ、電気回路の製造方法及び薄膜トランジスタの製造方法 - Google Patents
電気回路、薄膜トランジスタ、電気回路の製造方法及び薄膜トランジスタの製造方法 Download PDFInfo
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- WO2004030072A1 WO2004030072A1 PCT/JP2003/012140 JP0312140W WO2004030072A1 WO 2004030072 A1 WO2004030072 A1 WO 2004030072A1 JP 0312140 W JP0312140 W JP 0312140W WO 2004030072 A1 WO2004030072 A1 WO 2004030072A1
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- receiving layer
- conductive polymer
- thin film
- film transistor
- electric circuit
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- LSQODMMMSXHVCN-UHFFFAOYSA-N ovalene Chemical compound C1=C(C2=C34)C=CC3=CC=C(C=C3C5=C6C(C=C3)=CC=C3C6=C6C(C=C3)=C3)C4=C5C6=C2C3=C1 LSQODMMMSXHVCN-UHFFFAOYSA-N 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000001254 oxidized starch Substances 0.000 description 1
- 235000013808 oxidized starch Nutrition 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- RUDFQVOCFDJEEF-UHFFFAOYSA-N oxygen(2-);yttrium(3+) Chemical compound [O-2].[O-2].[O-2].[Y+3].[Y+3] RUDFQVOCFDJEEF-UHFFFAOYSA-N 0.000 description 1
- 229910052763 palladium Inorganic materials 0.000 description 1
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 1
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Substances OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 125000002080 perylenyl group Chemical group C1(=CC=C2C=CC=C3C4=CC=CC5=CC=CC(C1=C23)=C45)* 0.000 description 1
- CSHWQDPOILHKBI-UHFFFAOYSA-N peryrene Natural products C1=CC(C2=CC=CC=3C2=C2C=CC=3)=C3C2=CC=CC3=C1 CSHWQDPOILHKBI-UHFFFAOYSA-N 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920003227 poly(N-vinyl carbazole) Polymers 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
- 229920003214 poly(methacrylonitrile) Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000548 poly(silane) polymer Polymers 0.000 description 1
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920002239 polyacrylonitrile Polymers 0.000 description 1
- 229920000767 polyaniline Polymers 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920000307 polymer substrate Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 239000011116 polymethylpentene Substances 0.000 description 1
- 229920000306 polymethylpentene Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920005591 polysilicon Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 235000015277 pork Nutrition 0.000 description 1
- BITYAPCSNKJESK-UHFFFAOYSA-N potassiosodium Chemical compound [Na].[K] BITYAPCSNKJESK-UHFFFAOYSA-N 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 235000019423 pullulan Nutrition 0.000 description 1
- 150000003233 pyrroles Chemical class 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- WUAPFZMCVAUBPE-UHFFFAOYSA-N rhenium atom Chemical compound [Re] WUAPFZMCVAUBPE-UHFFFAOYSA-N 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 238000007127 saponification reaction Methods 0.000 description 1
- 229910052706 scandium Inorganic materials 0.000 description 1
- SIXSYDAISGFNSX-UHFFFAOYSA-N scandium atom Chemical compound [Sc] SIXSYDAISGFNSX-UHFFFAOYSA-N 0.000 description 1
- 239000011163 secondary particle Substances 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 229910021332 silicide Inorganic materials 0.000 description 1
- FVBUAEGBCNSCDD-UHFFFAOYSA-N silicide(4-) Chemical compound [Si-4] FVBUAEGBCNSCDD-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 239000000661 sodium alginate Substances 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical class [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- VEALVRVVWBQVSL-UHFFFAOYSA-N strontium titanate Chemical compound [Sr+2].[O-][Ti]([O-])=O VEALVRVVWBQVSL-UHFFFAOYSA-N 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 229910002029 synthetic silica gel Inorganic materials 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 229910052714 tellurium Inorganic materials 0.000 description 1
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- RIQXSPGGOGYAPV-UHFFFAOYSA-N tetrabenzo(a,c,l,o)pentacene Chemical compound C1=CC=CC2=C(C=C3C(C=C4C=C5C6=CC=CC=C6C=6C(C5=CC4=C3)=CC=CC=6)=C3)C3=C(C=CC=C3)C3=C21 RIQXSPGGOGYAPV-UHFFFAOYSA-N 0.000 description 1
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 1
- IFLREYGFSNHWGE-UHFFFAOYSA-N tetracene Chemical compound C1=CC=CC2=CC3=CC4=CC=CC=C4C=C3C=C21 IFLREYGFSNHWGE-UHFFFAOYSA-N 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- YODZTKMDCQEPHD-UHFFFAOYSA-N thiodiglycol Chemical compound OCCSCCO YODZTKMDCQEPHD-UHFFFAOYSA-N 0.000 description 1
- 229950006389 thiodiglycol Drugs 0.000 description 1
- 150000003577 thiophenes Chemical class 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 150000003623 transition metal compounds Chemical class 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 238000007738 vacuum evaporation Methods 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 description 1
- 229910021511 zinc hydroxide Inorganic materials 0.000 description 1
- 229940007718 zinc hydroxide Drugs 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K10/00—Organic devices specially adapted for rectifying, amplifying, oscillating or switching; Organic capacitors or resistors having potential barriers
- H10K10/40—Organic transistors
- H10K10/46—Field-effect transistors, e.g. organic thin-film transistors [OTFT]
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/12—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
- H05K3/1241—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by ink-jet printing or drawing by dispensing
- H05K3/125—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by ink-jet printing or drawing by dispensing by ink-jet printing
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K10/00—Organic devices specially adapted for rectifying, amplifying, oscillating or switching; Organic capacitors or resistors having potential barriers
- H10K10/40—Organic transistors
- H10K10/46—Field-effect transistors, e.g. organic thin-film transistors [OTFT]
- H10K10/462—Insulated gate field-effect transistors [IGFETs]
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/60—Forming conductive regions or layers, e.g. electrodes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0104—Properties and characteristics in general
- H05K2201/0116—Porous, e.g. foam
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/03—Conductive materials
- H05K2201/032—Materials
- H05K2201/0329—Intrinsically conductive polymer [ICP]; Semiconductive polymer
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4644—Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/30—Doping active layers, e.g. electron transporting layers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/10—Organic polymers or oligomers
- H10K85/111—Organic polymers or oligomers comprising aromatic, heteroaromatic, or aryl chains, e.g. polyaniline, polyphenylene or polyphenylene vinylene
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/10—Organic polymers or oligomers
- H10K85/111—Organic polymers or oligomers comprising aromatic, heteroaromatic, or aryl chains, e.g. polyaniline, polyphenylene or polyphenylene vinylene
- H10K85/113—Heteroaromatic compounds comprising sulfur or selene, e.g. polythiophene
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K85/00—Organic materials used in the body or electrodes of devices covered by this subclass
- H10K85/10—Organic polymers or oligomers
- H10K85/111—Organic polymers or oligomers comprising aromatic, heteroaromatic, or aryl chains, e.g. polyaniline, polyphenylene or polyphenylene vinylene
- H10K85/114—Poly-phenylenevinylene; Derivatives thereof
Definitions
- the present invention relates to an electric circuit, a method for manufacturing an electric circuit, and a method for manufacturing a thin film transistor and a thin film star.
- a conductor film, an insulating film, a semiconductor film, a dielectric film, etc. are formed on the entire surface by a vacuum process such as sputtering or vapor deposition, and then formed into a circuit shape by photolithography technology. It is common to putter jung.
- the photolithography technique is a method in which a photosensitive resist is applied to a thin film to be patterned, exposed and developed through a photomask, and then the exposed thin film portion is dry-etched or wet-etched. Usually, after that, the resist is stripped off, more material is deposited, and the photolithographic process is repeated.
- Japanese Patent Application Laid-Open No. H11-2746881 discloses an adsorption method having an adsorption ability for an ink solvent on a substrate. Techniques for providing layers are disclosed.
- the solute of the ink is not impregnated in the adsorption layer, and the element pattern material is deposited on the surface of the adsorption layer. Not suitable for pattern production.
- a protective film or the like is provided to protect the ink solute deposited on the surface of the adsorption layer, but this not only increases the number of work steps but also increases the number of work steps, such as flexible print circuits and flexible displays. It becomes difficult to use the polymer support used for the above.
- WO 01/47043 discloses that a source electrode and a drain electrode are formed by patterning an aqueous dispersion of a conductive polymer using an ink jet, and a top gate type organic thin film transistor (Organic TFT) fabrication technology has been disclosed.
- Organic TFT organic thin film transistor
- the present invention has been made in view of the above problems, and an object of the present invention is to provide an electronic circuit and a thin film transistor which can be formed easily and quickly without a heat treatment step or the like, and further, a fine and complicated circuit pattern. Simple and quick formation of electrical circuits with And a method of manufacturing a thin film transistor.
- the object of the present invention is achieved by the following configurations.
- An electric circuit comprising: a receiving layer on a substrate; and a conductive polymer impregnated in the receiving layer.
- the electric circuit has, on the substrate, a terminal made of a conductive material or a semiconductor, the receiving layer being adjacent to the terminal, and a conductive polymer impregnated in the receiving layer being connected to the terminal.
- the electric circuit according to (1) wherein at least a part of the circuit pattern is formed by conduction.
- the conductive polymer is a oligomer having thiophene, vinylene, chenylenevinylene, phenylenevinylene, p-phenylene or a substituted product thereof as a repeating unit, and the number of the repeating unit is from 4 to 19.
- the receiving layer further has a hydrophilic binder, and a mass ratio of the inorganic particles and the hydrophilic binder in the receiving layer is in a range of 2: 1-20: 1.
- the electric circuit according to any one of (9) to (1 2).
- a thin film transistor comprising a substrate, a semiconductor layer, a receiving layer adjacent to the semiconductor layer, a gate electrode, and a gut insulating layer provided between the semiconductor layer and the receiving layer and the gut electrode.
- a thin film transistor has a source electrode formed of a conductive polymer impregnated in the receiving layer and a drain electrode formed of a conductive polymer impregnated in the receiving layer, wherein the source electrode and the drain electrode are formed of the semiconductor layer. And a thin film transistor.
- the conductive polymer has thiophene, vinylene, chenylenevinylene, phenylenevinylene, p-phenylene or a substituted product thereof as a repeating unit, and
- the receiving layer further has a hydrophilic binder;
- a method for producing an electric circuit comprising a step of forming at least a part of a circuit pattern by impregnating a conductive layer into a receiving layer provided on a substrate.
- the step of forming at least a part of the circuit pattern includes a step of impregnating the receiving layer with a solution or a dispersion containing a conductive polymer, and a step of volatilizing a solvent or a dispersion medium of the solution or the dispersion.
- the solution or dispersion containing the conductive polymer contains 0.000 surfactant.
- the step of forming at least a part of the circuit pattern includes injecting the conductive polymer onto the receiving layer by an ink jet method, and impregnating the receiving layer with the injected conductive polymer.
- the step of impregnating the solution or dispersion containing the conductive polymer into the receiving layer comprises injecting the solution or dispersion containing the conductive polymer onto the receiving layer by an ink jet method.
- the method for producing an electric circuit according to (29), comprising a step of impregnating the receiving layer with a solution or dispersion containing the conductive polymer.
- the conductive polymer impregnated in the receiving layer is adjusted by adjusting the discharge amount of the conductive polymer per unit area of the receiving layer when injecting the conductive polymer onto the receiving layer.
- the conductive polymer has thiophene, vinylene, chenylenevinylene, phenylenevinylene, p-phenylene or a substituted product thereof as a repeating unit, and the number of the repeating unit is from 4 to 19.
- the conductive polymer is composed of thiophene or a substituent thereof as a repeating unit. (39) The method for producing an electric circuit according to (39), wherein the method includes an oligomer or a polymer.
- the receiving layer further has a hydrophilic binder, and a mass ratio of the inorganic particles and the hydrophilic binder in the receiving layer is in a range of 2: 1 to 20: 1.
- the base is formed of a polymer (28) -The method for manufacturing an electric circuit according to any one of (49) to (49).
- a substrate On a substrate, a semiconductor layer, a receiving layer adjacent to the semiconductor layer, a source electrode formed in the receiving layer and in contact with the semiconductor layer, a drain electrode formed in the receiving layer and in contact with the semiconductor layer, a gate
- a method of manufacturing a thin film transistor having an electrode and a gut insulating layer provided between the semiconductor layer and the previous IE receiving layer and the gate electrode, wherein the receiving layer is impregnated with a conductive polymer A method for manufacturing a thin film transistor, comprising a step of forming a source electrode and the drain electrode.
- the step of forming the source electrode and the drain electrode includes a step of impregnating the receiving layer with a solution or dispersion containing the conductive polymer, and a step of volatilizing a solvent or a dispersion medium of the solution or dispersion.
- the solution or dispersion containing the conductive polymer contains 0.000 surfactant.
- the step of forming the source electrode and the drain electrode includes: injecting the conductive polymer onto the receiving layer by an inkjet method, and impregnating the receiving layer with the injected conductive polymer.
- the step of impregnating the solution or the dispersion containing the conductive polymer into the receiving layer includes injecting the solution or the dispersion containing the conductive polymer onto the receiving layer by an ink jet method.
- the conductive polymer is thiophene, vinylene, chenylene vinylene, Phenylenevinylene, p-phenylene or a substituted product thereof as a repeating unit, and containing an oligomer having 4 to 19 repeating units or a polymer having 20 or more repeating units.
- the inorganic particles have an average particle diameter of 0.005 to 0.1 xm.
- the receiving layer further has a hydrophilic binder, and a mass ratio of the inorganic particles and the hydrophilic binder in the receiving layer is in a range of 2 : 1 to 20: 1.
- FIG. 1 shows a sectional view of an example of the electric circuit of the present invention.
- 1 is a substrate, and 2 is a receiving layer.
- Reference numeral 3 denotes a circuit pattern formed by impregnating the receiving layer 2 with a conductive polymer.
- Reference numeral 4 denotes a terminal.
- the terminal corresponds to a source bus line, a display electrode, a semiconductor, or the like.
- the electric circuit shown in FIG. 1 has a receiving layer 2 on a substrate 1, and a circuit pattern 3 is formed by impregnating the receiving layer 2 with a conductive polymer.
- the entire circuit pattern made of the conductive material may not be formed of the conductive polymer, and at least a part thereof may be a circuit pattern 3 formed by impregnating the receiving layer 2 with the conductive polymer. Since the conductive polymer does not accumulate on the surface of the receiving layer 2 but permeates and is fixed in the receiving layer, the spread of the conductive polymer is suppressed, and a fine circuit pattern 3 can be formed.
- the damage can be suppressed because the circuit pattern 3 is impregnated in the receiving layer. Therefore, there is no need to provide a new protective film on the surface of the receiving layer as in the conventional case. Furthermore, since the durability is improved by providing the receiving layer 2, a heat treatment step such as annealing can be omitted. You. Therefore, an electric circuit can be manufactured quickly and easily.
- the circuit pattern 3 is formed by impregnating the receiving layer 2 with the conductive polymer, a complicated circuit pattern can be formed.
- a circuit pattern 3 is formed on the receiving layer 2. (FIG. 2 (a)), a receiving layer 2 ′ is provided thereon (FIG. 2 (b)), and a new circuit pattern 3 ′ is formed on the receiving layer 2 ′, and the circuit pattern 3 and the circuit are formed.
- Fig. 2 (c) more complex circuit patterns 3 and 3 '(Fig. 2 (d)) can be formed.
- the conductive polymer used in the present invention preferably contains a ⁇ -conjugated oligomer or a ⁇ -conjugated polymer.
- polypyrroles such as polypyrrole, poly ( ⁇ -substituted pyrrole), poly (3-substituted pyrrole), poly (3,4-disubstituted pyrrole), polythiophene, poly (3-substituted thiophene), poly (3,4- Polythiophenes such as disubstituted thiophene) and polybenzothiophene; polyisothianaphthenes such as polyisothianaphthene; polychenylenevinylenes such as polycelenylenevinylene; and poly ( ⁇ -phenylenevinylene) ( ⁇ -phenylenevinylene), polyaniline, poly ( ⁇ -substituted aniline), poly (3-substituted aniline), poly (2,3-substituted aniline),
- ⁇ -sexitythiophene ⁇ , ⁇ -dihexynole- ⁇ -sexitytifen, ⁇ , ⁇ -dihexyl- ⁇ -quinketifen which has the same repeating unit as these polymers, for example, thiophene hexamer Oligomers such as -bis (3-butoxypropyl) -l-sexicityophene and styrylbenzene derivatives can also be suitably used.
- thiophene, vinylene, chenylenevinylene, phenylenevinylene, ⁇ -phenylene or a substituted product thereof is used as a repeating unit, and the number of such repeating units is At least one selected from the group consisting of an oligomer having ⁇ of 4 to 19 or a polymer having ⁇ of 20 or more is preferred. Further, an oligomer having two or more of these repeating units as the repeating unit and having a number ⁇ of the repeating unit of 4 to 19 or a polymer having the number ⁇ of the repeating unit of 20 or more is also preferable. Used.
- an oligomer or polymer containing thiophene or a substituted product thereof is preferable to use an oligomer or polymer containing thiophene or a substituted product thereof.
- poly (ethylenedioxythiophene) PEDOT / PSS complex) (Bayer, Baytron P, etc.).
- the conductive polymer used in the present invention it is preferable to use a material obtained by doping the above-mentioned ⁇ -conjugated oligomer or ⁇ -conjugated polymer.
- the conductivity of the conductive polymer is preferably 0.01 S_cm or more, and more preferably 1 S / cm or more.
- the doping means that an electron donating molecule (acceptor) or an electron donating molecule (donor) is introduced as a dopant into the oligomer or polymer.
- an acceptor or a donor can be used as the dopant used in the present invention.
- the C 1 2 as Akuseputa, B r 2, I 2, IC 1, IC 1 3, IB r, IF such which halogen, PF 5, As F 5, S b F 5, BF 3, BC 1 3, BB r 3, S0 3 Lewis acid such as, HF, HC 1, HN0 3 , H 2 S0 4, HC 10 4, FS0 3 H, protonic acids such as CISO 3 H, CF 3 S0 3 H, acetic acid, formic acid, amino acids such as organic acids, F e C l 3, F e OC l, T i C l 4, Z r C l 4, Hf C l 4, Nb F 5, NbC l 5, Ta C l 5, MoC l 5, WF 5, WC 1 6, UF 6 , L n C 1 3 (Ln L a, Ce, Nd, lanthanide and Y P r, etc.) a transition metal compound, such as, C 1-, B r-, I- , C 10 4 —,
- the donor examples include alkali metals such as Li, Na, K :, Rb, and Cs; alkaline earth metals such as Ca, Sr, and Ba; Y, La, Ce, Pr, Nd, and Sm. , Eu, Gd, Tb, Dy , Ho, E r, rare earth metals such as Y b, ammonium Niu-ion, R 4 P +, R 4 a s +, R 3 S +, Asechinore 1 fucolin etc. can be given.
- any conventionally used method can be used without limitation.
- a method of preparing a thin film of an oligomer or a polymer in advance and introducing a dopant later, or a method of introducing a dopant at the time of forming a thin film of an organic semiconductor can be used.
- gas-phase doping using a gaseous dopant liquid-phase doping in which a solution or liquid dopant is brought into contact with the thin film, and diffusion of the dopant by bringing a solid-state dopant into contact with the thin film.
- Solid doping methods for doping can be exemplified.
- the efficiency of doping can be adjusted by performing electrolysis.
- a mixed solution or dispersion of an organic semiconductor compound and a dopant, or a solution or dispersion containing a complex of an organic semiconductor compound and a dopant may be simultaneously applied and dried.
- the dopant can be introduced by co-evaporating the dopant together with the organic semiconductor compound.
- a dopant can be introduced into the thin film by sputtering using a binary target of an organic semiconductor compound and a dopant.
- Still other methods include chemical doping, such as electrochemical doping and photoinitiated doping, and are described in, for example, publications (Industrial Materials, Vol. 34, No. 4, page 55, 1989). Any of physical doping such as an ion implantation method can be used.
- a conductive polymer is impregnated into the receiving layer by an ink jet method to form a circuit pattern. This makes it possible to manufacture an electric circuit more easily and finely.
- the circuit pattern is adjusted by adjusting the discharge amount per unit area of the conductive polymer solution by the ink jet method and adjusting the impregnation amount of the conductive polymer. It is preferable to form a pattern.
- the impregnation amount refers to the distance that the conductive polymer is impregnated in the thickness direction of the receiving layer. Since the electric circuit of the present invention is formed by impregnating the receiving layer with the conductive polymer, for example, like the electric circuit of FIG. Adjust the amount of conductive polymer solution discharged per unit area so as to increase the amount of conductive polymer impregnated and connect it to terminal 4.If not, connect the conductive polymer solution.
- a conductive polymer solution or dispersion when impregnating the receptor layer with the conductive polymer.
- a solvent or a dispersion medium water or any organic solvent can be used. From the viewpoint of affinity with a receptor layer described later, it is preferable to contain 30% or more of water.
- an organic solvent a water-soluble organic solvent is preferred.
- water-soluble organic solvent examples include alcohols (for example, methanol, ethanol, propanol, isopropanol, butanol, isoptanol, secondary butanol, tert-butanol, pentanol).
- alcohols for example, methanol, ethanol, propanol, isopropanol, butanol, isoptanol, secondary butanol, tert-butanol, pentanol.
- polyhydric alcohols e.g., ethylene d'alcol, diethylene glycol, triethylene d'alco, polyethylene glycol 1 /, propylene d'aliconole, Dipropylene daricone, polypropylene glycol, butylene glycolone, hexanediole, pentanediol, glycerin, hexanetriol, thiodiglycol, etc.
- polyhydric alcohol Norethenes e.g., ethylene glycol ⁇ / monomethinoleate / le, ethylene glycol monolenoethylatene, ethylene glycolonelemonopetite, ethylene glycol, diethyleneglyconele monomethineoleatene, diethyleneglycol monolemethineoleatene Tenorene, Dethylene glycol monobutyl ether,
- the water-soluble organic solvents may be used alone or in combination of two or more.
- the amount of the water-soluble organic solvent to be added is 5 to 70% by mass in total, preferably 10 to 30% by mass.
- various surfactants can be added. Conductive especially by ink jet method Case of discharging a solution or dispersion of sex polymer, a surfactant is added, the surface tension is preferably used in the range of 30 X 1 0- 3 ⁇ 40 X 1 0 one 3 N / m.
- a nonionic surfactant is particularly preferable.
- the viscosity of the solution or dispersion is preferably adjusted to 1 to 15 cp by adjusting the concentration of the conductive polymer.
- a conventionally used ink jet head such as a piezo method or a thermal method can be appropriately used.
- the on-demand method or the continuous method may be used.
- the receiving layer is a layer that absorbs and fixes the conductive polymer, and is a layer that is impregnated with the conductive polymer.
- the swelling type is a layer coated with a water-soluble binder, for example, gelatin or a water-soluble polymer other than gelatin, latex, or polyurethane alone or in combination with gelatin. And a water-soluble polymer other than gelatin.
- any gelatin can be used as long as it is made from animal collagen.
- gelatin made from collagen made from pork skin, cow skin, and bovine bone is more preferable.
- lime-processed gelatin, acid-processed gelatin, and derivative gelatin for example, Japanese Patent Publication Nos. 38-4854, 39-55514, 40-12223, No. 42-26345, U.S. Patent Nos. 2,525,753, 2,594,293, 2,614,928, 2,763,639, 3,111 No. 8, 766, No. 3, 132, 945, No. 3, 186, 846 No. 3,312,553, British Patent Nos. 861,414, 103,189, etc.
- the use of acid-treated gelatin is particularly advantageous in terms of water resistance.
- water-soluble polymer other than gelatin which is preferably used for the swelling type receiving layer
- examples of the water-soluble polymer other than gelatin include, for example, bulformal such as polyvinyl alcohols, polyvinylinolepyrrolidones, polyvinylpyridinium dimethyl halide, various modified polyvinyl alcohols, and derivatives thereof.
- bulformal such as polyvinyl alcohols, polyvinylinolepyrrolidones, polyvinylpyridinium dimethyl halide, various modified polyvinyl alcohols, and derivatives thereof.
- polyacrylamide polydimethylacrylamide, polydimethylaminoacrylate, sodium polyacrylate, methacrylic acid copolymer salt, polymethacrylic acid Polymers containing acryl groups such as sodium acid acrylate, butyl acrylate acrylate copolymer salts, etc. (described in JP-A Nos.
- starch oxidized starch, carboxy Starch, dialdehyde starch, cationized starch, dextrin, sodium alginate, gum arabic, casein, phenolellan, dextran, methylse / relose, ethylsenorellose, canoleboximetinole cellulose, hydroxypropyl cellulose, etc.
- Natural polymer materials or their derivatives JP-A-59-174382, JP-A 60-262685, JP-A 61-143 177, JP-A 61-181 679, JP-A 61-181679) 1-193879, 61-287782 etc.
- polyethylene glycol polypropylene glycol, polybutylene ether, polyglycerin, maleic acid alkyl butyl ether copolymer, maleic acid mono-N-vinyl virol copolymer
- synthetic polymers such as styrene-maleic anhydride copolymer and polyethyleneimine (Japanese Patent Application Laid-Open Nos. 61-32787 and 61-237680).
- void type those coated by mixing fine particles and a water-soluble binder are preferable.
- inorganic particles and organic particles can be used.
- inorganic particles are preferable because fine particles can be easily obtained.
- examples of such inorganic particles include light calcium carbonate, heavy calcium carbonate, magnesium carbonate, kaolin, clay, talc, calcium sulfate, barium sulfate, titanium dioxide, zinc oxide, zinc hydroxide, zinc sulfide, and carbonic acid.
- the inorganic particles can be used as they are as primary particles, or can be used in a state where secondary aggregated particles are formed.
- the inorganic particles alumina, pseudo-boehmite, colloidal silicide, or fine-grained silica synthesized by a gas-phase method are preferable, and fine-particle silica synthesized by a gas-phase method is particularly preferable.
- the silica synthesized by this gas phase method may have a surface modified with A1.
- the A1 content of fumed silica whose surface is modified with A1 is preferably 0.05 to 5% by mass relative to silica.
- any average particle size can be used.
- the average particle size is preferably 1 ⁇ or less. In particular, 0.2111 or less is preferable, and 0.1 m or less is most preferable.
- the lower limit of the particle size is not particularly limited, but is preferably about 0.003 m or more, particularly preferably 0.005 m or more, from the viewpoint of production of the inorganic particles.
- the average particle diameter of the inorganic particles can be obtained as a simple average value (number average) by observing the cross section and surface of the porous layer with an electron microscope, obtaining the particle diameter of 100 arbitrary particles.
- each particle diameter is represented by a diameter assuming a circle equal to the projected area.
- the fine particles may be present as primary particles or secondary particles or higher aggregated particles in the porous film, but the above average particle size was observed with an electron microscope. Sometimes refers to the particle size of what forms independent particles in the porous layer.
- the content of the fine particles in the water-soluble coating solution is 5 to 40% by mass, and particularly preferably 7 to 30% by mass.
- the hydrophilic binder contained in the void-type receiving layer is not particularly limited, and a conventionally known hydrophilic binder can be used. Examples thereof include gelatin, polybutylpyrrolidone, polyethylene oxide, polyacrylamide, and polyacrylamide. Bull alcohol and the like can be used, and polybutyl alcohol is particularly preferred.
- Polyvier alcohol is an polymer that has an interaction with inorganic particles, has a particularly high holding power on inorganic particles, and has a relatively small humidity dependency of hygroscopicity.
- Examples of the polyvirinoleanore preferably used in the present invention include, in addition to ordinary polyvinyl alcohol obtained by hydrolyzing polyvinyl acetate, anion-modified polyvinyl alcohol having a cationically-terminated terminal. Modified polybutyl alcohol such as polybutyl alcohol is also included.
- Polyvinyl alcohol obtained by hydrolyzing biel acetate is preferably one having an average degree of polymerization of 300 or more, and particularly preferably one having an average degree of polymerization of 100 to 500.
- the saponification degree is preferably from 70 to 100%, particularly preferably from 80 to 99.5%.
- the cation-modified polyvinyl alcohol for example, a primary to tertiary amino group to a quaternary ammonium group as described in JP-A No. 61-10483, A polybutyl alcohol having a main chain or a side chain, which is obtained by saponifying a copolymer of an ethylenically unsaturated monomer having a force-thione group and vinyl dimethacrylate.
- Examples of the ethylenically unsaturated monomer having a cationic group include trimethyl- (2-acrylamide 2,2-dimethylethyl) ammonium chloride and trimethyl- (3-acrylamide 3,3-dimethylpropyl).
- trimethyl- ( 3 -methacrylamidepropyl) ammonium chloride N- (1,1-dimethyl-13-dimethylaminopropyl) acrylamide and the like.
- Anion-modified polybutyl alcohol is, for example, a polybutyl alcohol having an anionic group described in Japanese Patent Application Laid-Open No. 1-260888, Japanese Patent Application Laid-Open No. Sho 61-237768, and A copolymer of vinyl alcohol and a vinyl compound having a water-soluble group described in JP-A-63-37997, and JP-A-7-285625 is described. Modified polyvinyl alcohol having a water-soluble group.
- nonion-modified polyvinyl alcohol examples include, for example, a polybutyl alcohol derivative described in JP-A-7-97558, in which a polyalkylene oxide group is added to a part of the vinyl alcohol; 2 5 7 9 5 Block copolymer of a vinyl compound having a hydrophobic group and vinyl alcohol.
- Two or more kinds of polyvinyl alcohols having different degrees of polymerization and different types of modification can be used in combination.
- a polyvinyl alcohol having a degree of polymerization of 2000 or more a polyvinyl alcohol having a degree of polymerization of 100 or less is added to the inorganic particle dispersion liquid in advance with respect to the inorganic particles.
- ⁇ It is preferable to add 0% by mass, preferably 0.1 to 5% by mass of L, and then add a polybutyl alcohol having a degree of polymerization of 2000 or more without significant viscosity increase.
- the ratio of the fine particles to the hydrophilic binder in the void-type receiving layer is preferably 2 to 20 times by mass. If the mass ratio is less than 2 times, the porosity of the porous layer will decrease, and not only will it be difficult to obtain a sufficient void volume, but also the excess hydrophilic binder will swell during ink jet recording to reduce voids. It blocks and reduces the rate of absorption of the conductive polymer. On the other hand, if this ratio exceeds 20 times, cracks are likely to occur when the porous layer is applied as a thick film, which is not preferable.
- a particularly preferred ratio of the fine particles to the hydrophilic binder is 2.5 to 12 times, most preferably 3 to 10 times.
- the receiving layer is preferably a void-type receiving layer.
- the rate of impregnation with the conductive polymer solution or dispersion liquid is increased, and the accuracy of the pattern jungling can be improved.
- the conductivity of the impregnated part is improved as compared with the swelling type.
- fine particles and a hydrophilic binder can be appropriately selected according to the properties of the conductive polymer, and the degree of impregnation with the conductive polymer can be easily adjusted.
- the thickness of the receiving layer is preferably in the range of 0.5 jum to 50 ⁇ , and 0.5 ⁇ ! The range of from to 20 jum is more preferable.
- the substrate used in the electric circuit of the present invention can be made of a material used as a conventional substrate such as glass, high melting point resin, silicon, or a metal film. By providing the layer, the durability is improved, and the annealing step at a high temperature can be omitted, so that various polymers can be used as the substrate. By using a polymer for the substrate, it becomes possible to apply it to, for example, a flexible printed circuit or an electric circuit used for a flexible display.
- polyesters / resins such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN), polyvinylidene chloride, polyvinyl alcohol, polyethylene butyl alcohol, syndiotactic polyethylene, polyethylene, polypropylene, cellophane.
- PES Polyether sulfone
- PES Polyether imide
- polyether ether ketone polysulfone
- polyphenylene sulfide polyarylate
- polyimide polyamide
- PC polycarbonate
- norbornene resin polymethylpentene, fluorine resin
- Nylon polymethyl methacrylate
- acryl or polyarylate cellulose acetate (TAC)
- TAC cellulose acetate
- Cenorellose diacetate cellulose Rosuasete Ichito propionate
- C A P Cellulose acetate butyrate rate
- cellulose ⁇ cetearyl one Tofutare Ichito cellulose esters or their derivative conductors such as cellulose Nai trait, consists like films.
- Films of these polymers can be subjected to known surface treatment and surface coating.
- a co-deposited film of silicon oxide and aluminum oxide, a mixed film of silicon oxide and metal oxide such as aluminum oxide by an atmospheric pressure plasma method or a multilayer composite film is formed as a gas barrier layer.
- a metal thin film such as aluminum was deposited
- a composite film may be used by laminating a film or the like, or metal oxide fine particles may be contained in the film.
- the weight can be reduced as compared with the case where a glass substrate is used, portability can be improved, and resistance to impact can be improved.
- a circuit pattern made of a conductive material refers to an electrode or wiring pattern made of a conductive material.However, the present invention is not limited to these. May be included as long as they can be formed of a conductive polymer.
- FIG. 3 (a) is a sectional view of an example of the thin film transistor of the present invention
- FIG. 3 (b) is a plan view of an example of the thin film transistor of the present invention.
- 1 is a substrate and 2 is a receiving layer.
- 3a is a source electrode and 3b is a drain electrode.
- 4a is a semiconductor
- 4b is a source bus line
- 4c is a pixel electrode.
- the pixel electrode can be used as input power for a sensor or the like, address electrode or output electrode for a display or the like.
- 5 is a gate electrode.
- Reference numeral 6 denotes a gate insulating layer that insulates the gate electrode 5 from the semiconductor layer 4a, the source bus line 4b, and the display electrode 4c.
- the substrate 1 and the receiving layer 2 the above-described substrate and receiving layer can be used.
- the receiving layer 2 is impregnated with a conductive polymer to form the source electrode 3a and the drain electrode 3b which are circuit patterns. Since the conductive polymer does not accumulate on the surface of the receiving layer 2 but penetrates into the receiving layer and is fixed, the spread of the conductive polymer is suppressed, and fine and complicated source and drain electrodes 3a and 3b are formed. It is possible to do. Further, even if the thin film transistor of the present invention is damaged due to pulling or the like on the surface of the receiving layer 2, the source electrode 3a and the drain electrode 3b are impregnated in the receiving layer, so that the damage is suppressed. There is no need to provide a new protective film on the surface of the receiving layer as in the conventional case. Furthermore, since the durability is improved by providing the receiving layer 2, a heat treatment step such as annealing can be omitted. Therefore, a thin film transistor can be manufactured quickly and easily.
- the conductive polymer that impregnates the receiving layer 2 with the conductive polymer to form the source electrode 3a and the drain electrode 3b can use the conductive polymer described above.
- a source polymer and a drain electrode are formed by impregnating the receiving layer with a conductive polymer by an inkjet method. This makes it possible to manufacture a thin film transistor more easily and accurately.
- the thicknesses of the source electrode and the drain electrode are not particularly limited as long as they are impregnated in the receiving layer, but are preferably 0.05 to 50 ⁇ , more preferably 0.5 to 20 ⁇ m. It is.
- the source electrode and the drain electrode are formed by adjusting the amount of the conductive polymer impregnated by adjusting the discharge amount of the conductive polymer solution per unit area of the receiving layer by an ink jet method. Is preferred. This makes it possible to form a wide variety of source and drain electrodes.
- the receiving layer is preferably a void-type receiving layer.
- a void-type receiving layer fine particles and a hydrophilic binder can be appropriately selected according to the properties of the conductive polymer, and the adjustment of the degree of impregnation of the conductive polymer is facilitated. be able to.
- the durability of the substrate used in the thin film transistor of the present invention is improved by providing the receptor layer, various polymers can be used as the substrate since the annealing step at a high temperature can be omitted. This enables application to, for example, a flexible print circuit or an electric circuit used for a flexible display.
- the polymer those described above can be used.
- the electrode material used for the gate electrode, the source bus line, and the pixel electrode of the thin film transistor of the present invention is not particularly limited as long as it is a conductive material. Platinum, gold, silver, nickel, chromium, copper, iron, tin , Antimony lead, tantalum, indium, palladium, tellurium, rhenium, iridium, anoremium, ruthenium, germanium, molybdenum, tungsten, tin oxide, antimony, indium tin oxide (ITO), fluorine-doped zinc oxide, zinc, carbon, Graphite, glassy carbon, silver paste and carbon paste, lithium, beryllium, sodium, magnesium, potassium, canolemium, scandium, titanium, manganese, zirconium, gallium, niobium, sodium, sodium potassium Alloys, magnesium, lithium, anoreminium, magnesium / copper mixtures, magnesium / silver mixtures, magnesium / aluminum mixtures, magnesium / indium mixtures
- a conductive thin film formed by using the above as a raw material by a method such as vapor deposition or sputtering is formed by a known photolithography method and a lift-off method.
- Method of forming and etching resist by thermal transfer, ink jet, etc. on metal foil such as annealed copper There is.
- a conductive polymer solution or dispersion, a conductive fine particle dispersion, or the like may be directly patterned by an ink jet method, or may be formed from a coating film by lithography or laser ablation.
- a method of patterning an ink containing a conductive polymer or conductive fine particles, a conductive paste, or the like by a printing method such as letterpress, intaglio, lithographic, or screen printing can also be used.
- insulating films can be used for the gate insulating layer of the thin film transistor of the present invention.
- an inorganic oxide film having a high relative dielectric constant is preferable.
- the inorganic oxides include silicon oxide, silicon oxide anodinium, tantalum oxide, titanium oxide, tin oxide, vanadium oxide, barium strontium titanate, barium dinoreconate titanate, titanium dinoreconate titanate, and titanium oxide.
- Preferred among them are silicon oxide, aluminum aluminum oxide, tantalum oxide, and titanium oxide.
- Inorganic nitrides and oxynitrides such as silicon nitride and aluminum nitride can also be suitably used.
- Examples of the method for forming the above-mentioned film include dry deposition methods such as vacuum evaporation, molecular beam epitaxy, ion cluster beam, low energy ion beam, ion plating, CVD, sputtering, and atmospheric pressure plasma.
- dry deposition methods such as vacuum evaporation, molecular beam epitaxy, ion cluster beam, low energy ion beam, ion plating, CVD, sputtering, and atmospheric pressure plasma.
- coating method such as spray coating method, spin coating method, blade coating method, dip coating method, casting method, ronore coating method, bar coating method, die coating method, etc.
- printing method such as printing and ink jetting ⁇ Etching process can be used and can be used depending on the material.
- ⁇ Etching process requires inorganic oxide fine particles in any organic solvent or water.
- a method of applying and drying a liquid dispersed using a dispersing aid such as a surfactant and a method of applying and drying a solution of an oxide precursor, for example, an alkoxide compound, and a so-called sol-gel method are used.
- the atmospheric pressure plasma method is preferred.
- the method for forming a gut insulating layer by plasma film formation under atmospheric pressure is a process of discharging under atmospheric pressure or a pressure close to atmospheric pressure, exciting a reactive gas by plasma, and forming a thin film on a substrate.
- the method is described in JP-A Nos. 11-61406, 11-133205, 2000-121804, 2000-147209, 2000-185253, etc. I have. As a result, a highly functional thin film can be formed with high productivity.
- Examples of the organic compound film include polyimide, polyamide, polyester, polyacrylate, a photo-radical polymerization type, a photocurable resin of a light-powered thione polymerization type, a polyacrylonitrile, a polymethacrylonitrile, or an atarilonitrile component.
- a copolymer containing a methacrylonitrile component, polybutylphenol, polyvinyl alcohol, a novolak resin, cyanoethyl pullulan, or the like can also be used.
- the method for forming the organic compound film the above-mentioned jet process is preferable.
- the inorganic oxide film and the organic oxide film can be laminated and used together. Further, the thickness of these insulating films is generally 50 nm to 3 m, preferably 100 nm to 1 m.
- a semiconductor material such as amorphous silicon or polysilicon, or a known organic semiconductor material can be used.
- organic semiconductor materials include the aforementioned ⁇ -conjugated polymers and oligomers, acenes such as pentacene, and copper phthalocyanine (see JP-A-11-25 / 601).
- Metal phthalocyanines such as the above-mentioned fluorine-substituted copper phthalocyanine, naphthalene 1,4,5,8-tetracarboxylic acid diimide, N, N'-bis (4-triphnoleolomethyl benzyl) naphthalene 1,4,5,8 —N, N'-bis (1H, 1H- ⁇ norrefluorooctyl), N, N'-bis (1H, 1H-perfluorobutyl) and N, N with tetracarboxylic acid diimide '-Dioctylnaphthalene 1,4,5,8-tetracarboxylic diimide derivatives, naphthalene 2,3,6,7 naphthalenetetracarboxylic diimides such as tetracarboxylic diimide, and anthracene 2,3 Condensed ring tetracarboxylic acid diimides such as anthracenete
- ⁇ -conjugated polymers such as polysilane and polygermane, organic / inorganic hybrid materials described in JP-A-2000-260999, fullerenes such as C60 and C70, and carbon nanotubes such as SWNT can also be used.
- a polymer substrate When a polymer substrate is used for the support, it is preferable to use an organic semiconductor material that enables a low-temperature process.
- the semiconductor layer may be subjected to the above-described doping treatment.
- These semiconductor layer thin films can be prepared by vacuum deposition, molecular beam epitaxy, ion cluster beam, low energy ion beam, ion plating, CVD, sputtering, plasma polymerization, Electropolymerization, chemical polymerization, spray coating, spin coating, blade coating, dip coating, casting, roll coating, bar coating, die coating, LB coating, etc. Can be used depending on the material. However, in terms of productivity, spin coating, blade coating, dip coating, roll coating, bar coating, die coating, etc. can be used to easily and precisely form thin films using solutions of semiconductor materials. Is preferred.
- the thickness of the thin film made of these semiconductors is not particularly limited, but the characteristics of the obtained transistor are often largely influenced by the thickness of the active layer made of an organic semiconductor. It depends on the semiconductor. Generally, it is preferably 1 ⁇ or less, particularly preferably 10 to 300 nm, and more preferably 20 to: L 00 nm.
- the total thickness of the thin film transistor according to the present invention is not particularly limited, but is preferably in the range of 0.1 to 50 ⁇ , and more preferably in the range of 0.5 to 1 Oim.
- FIG. 4 is used in the following manufacturing process of the thin film transistor.
- a 200 / m-thick PES film is used as the substrate 1, a 200 nm-thick anolymium film is formed on the film by a sputtering method, and the gate electrode 5 is patterned by a photolithography method.
- Fig. 4 (a) Further, a silicon oxide film having a thickness of 200 nm is formed as the gate insulating layer 6 by the atmospheric pressure plasma method under the following conditions (FIG. 4 (b)). The film temperature at this time was 180 ° C.
- Inert gas helium 98.25 volume 0/0 Reactive gas: Oxygen gas 1.5% by volume
- Reactive gas Tetraethoxysilane vapor (bubble with helium gas) 0.25% by volume
- pentacene is deposited as a semiconductor layer 4a by heating and vapor deposition through a mask so as to have a thickness of 50 nm, and the source bus line 4b and the pixel electrode 4c are each formed to a thickness of 1
- a commercially available silver paste was formed by screen printing so as to obtain ⁇ (Fig. 4 (c)).
- a coating solution 1 having the following composition is coated with a wire bar and dried to cover the formed source bus line 4b, semiconductor layer 4a, and pixel electrode 4c to a thickness of 5 ⁇ . Form a layer (Fig. 4 (d)).
- the receiving layer may be applied to the entire surface, but may be applied in any manner as long as it is applied over the source bus line 4b and the pixel electrode 4c.
- Colloidal silica (Nissan Chemical Industries primary particle size 10-20 nm, 20% aqueous dispersion) AERO SIL 300 (primary particle size 7 nm) manufactured by Nippon Aerosil Co., Ltd. After suction-dispersing 6 kg, pure was added to prepare a 7 L dispersion. Further, 0.7 L of an aqueous solution containing 27 g of boric acid and 23 g of borax was added, and an antifoaming agent (SN381 manufactured by San Nopco) was added. The mixture was dispersed twice with a high-pressure homogenizer at a pressure of 2.45 ⁇ 10 7 Pa to prepare a silica mixed water dispersion. While stirring at 40 ° C., 1 L of the aqueous dispersion of silicic acid was mixed with 1 L of a 5% aqueous solution of polyvinyl alcohol to prepare a coating liquid for the receiving layer.
- AERO SIL 300 primary particle size 7 nm
- an aqueous dispersion of a PEDOT / PSS complex (Baytron P, manufactured by Bayer) was diluted twice with water, and a nonionic surfactant (polyoxygen) was diluted.
- a nonionic surfactant polyoxygen
- the ink was ejected using a piezo-type ink jet head, impregnated into the receiving layer 2 and dried to form the source electrode 3a and the drain electrode 3b, thereby producing a thin-film transistor (fourth ( e) Figure).
- the effective channel length was 20 ⁇ and the channel width was 200 / xm.
- This thin-film transistor was successfully driven as a P-channel enhancement-type FET (FIELD-EFFECT TRANS I STOR), and the carrier mobility in the saturation region was 0.4 cn ⁇ ZVs.
- a thin film transistor was fabricated in the same manner as in Example 1, except that an aqueous solution of polyvinyl alcohol (PVA) was used as the receiving layer to form a 5 m thick ⁇ V ⁇ layer.
- PVA polyvinyl alcohol
- the carrier mobility in the saturation region was 0.08 cm 2 / Vs.
- a thin film transistor was produced in the same manner as in Example 1 except that the receiving layer was not formed, but the source electrode 3a and the drain electrode 3b were short-circuited and did not operate.
- the conductive polymer does not deposit on the surface of the receiving layer. Since the conductive polymer is permeated and fixed in the receiving layer ⁇ ⁇ ⁇ , the spread of the conductive polymer is suppressed, and the fine and complicated source electrode 3a and drain electrode 3b can be formed. Further, even if the receiving layer 2 is damaged due to pulling or the like, the damage is suppressed because the source electrode 3a and the drain electrode 3b are impregnated in the receiving layer. Therefore, unlike the conventional case, it is not necessary to newly provide a protective film on the surface of the receiving layer, so that a thin film transistor can be manufactured quickly and easily.
- the invention's effect is not necessary to newly provide a protective film on the surface of the receiving layer, so that a thin film transistor can be manufactured quickly and easily.
- an electronic circuit and a thin film transistor that can be formed simply and quickly without the need for a heat treatment step and the like, and an electric circuit that can be formed simply and quickly an electric circuit having a fine and complicated circuit pattern can be formed.
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- Manufacturing & Machinery (AREA)
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Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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EP03758695A EP1544905A4 (en) | 2002-09-25 | 2003-09-24 | ELECTRICAL SWITCHING, THIN FILM TRANSISTOR, METHOD FOR PRODUCING ELECTRICAL SWITCHING AND METHOD FOR PRODUCING A THIN FILM TRANSISTOR |
JP2004539494A JP4687107B2 (ja) | 2002-09-25 | 2003-09-24 | 電気回路、薄膜トランジスタ、電気回路の製造方法及び薄膜トランジスタの製造方法 |
AU2003275533A AU2003275533A1 (en) | 2002-09-25 | 2003-09-24 | Electric circuit, thin film transistor, method for manufacturing electric circuit and method for manufacturing thin film transistor |
US10/528,961 US7910469B2 (en) | 2002-09-25 | 2003-09-24 | Electrical circuit, thin film transistor, method for manufacturing electric circuit and method for manufacturing thin film transistor |
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PCT/JP2003/012140 WO2004030072A1 (ja) | 2002-09-25 | 2003-09-24 | 電気回路、薄膜トランジスタ、電気回路の製造方法及び薄膜トランジスタの製造方法 |
Country Status (5)
Country | Link |
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US (1) | US7910469B2 (ja) |
EP (1) | EP1544905A4 (ja) |
JP (1) | JP4687107B2 (ja) |
AU (1) | AU2003275533A1 (ja) |
WO (1) | WO2004030072A1 (ja) |
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JP2005340360A (ja) * | 2004-05-25 | 2005-12-08 | Mitsubishi Electric Corp | 配線基板、配線基板の形成方法および薄膜抵抗の形成方法 |
JP4541030B2 (ja) * | 2004-05-25 | 2010-09-08 | 三菱電機株式会社 | 配線基板および配線基板の形成方法 |
JP2006019673A (ja) * | 2004-06-04 | 2006-01-19 | Mitsui Chemicals Inc | 半導体材料の改質方法,薄膜および半導体素子 |
EP1622435A1 (en) * | 2004-07-28 | 2006-02-01 | ATOTECH Deutschland GmbH | Method of manufacturing an electronic circuit assembly using direct write techniques |
WO2006010639A2 (en) * | 2004-07-28 | 2006-02-02 | Atotech Deutschland Gmbh | Method of manufacturing an electronic circuit device through a direct write technique |
WO2006010639A3 (en) * | 2004-07-28 | 2006-10-26 | Atotech Deutschland Gmbh | Method of manufacturing an electronic circuit device through a direct write technique |
JP2012069993A (ja) * | 2004-08-23 | 2012-04-05 | Semiconductor Energy Lab Co Ltd | 半導体装置の作製方法 |
US7749299B2 (en) | 2005-01-14 | 2010-07-06 | Cabot Corporation | Production of metal nanoparticles |
US8167393B2 (en) | 2005-01-14 | 2012-05-01 | Cabot Corporation | Printable electronic features on non-uniform substrate and processes for making same |
US8668848B2 (en) | 2005-01-14 | 2014-03-11 | Cabot Corporation | Metal nanoparticle compositions for reflective features |
US8597397B2 (en) | 2005-01-14 | 2013-12-03 | Cabot Corporation | Production of metal nanoparticles |
US8334464B2 (en) | 2005-01-14 | 2012-12-18 | Cabot Corporation | Optimized multi-layer printing of electronics and displays |
WO2006076606A3 (en) * | 2005-01-14 | 2006-11-02 | Cabot Corp | Optimized multi-layer printing of electronics and displays |
WO2006076606A2 (en) * | 2005-01-14 | 2006-07-20 | Cabot Corporation | Optimized multi-layer printing of electronics and displays |
EP1701393A1 (en) * | 2005-03-04 | 2006-09-13 | Samsung SDI Co., Ltd. | Organic thin film transistor and method of manufacturing thereof |
US7595502B2 (en) | 2005-03-04 | 2009-09-29 | Samsung Mobile Display Co., Ltd. | Method of manufacturing thin film transistor, thin film transistor manufactured by the method, and display device employing the same |
JP2007103913A (ja) * | 2005-09-08 | 2007-04-19 | Ricoh Co Ltd | 有機トランジスタアクティブ基板とその製造方法および該有機トランジスタアクティブ基板を用いた電気泳動ディスプレイ |
US7888671B2 (en) | 2006-12-18 | 2011-02-15 | Panasonic Corporation | Semiconductor device |
JP5054680B2 (ja) * | 2006-12-18 | 2012-10-24 | パナソニック株式会社 | 半導体デバイス |
KR100954478B1 (ko) | 2006-12-18 | 2010-04-22 | 파나소닉 주식회사 | 반도체 디바이스 |
WO2008075625A1 (ja) * | 2006-12-18 | 2008-06-26 | Panasonic Corporation | 半導体デバイス |
JP2013504864A (ja) * | 2009-09-14 | 2013-02-07 | シェラー テクノチェル ゲー エム ベー ハー ウント コンパニー コマンディートゲゼルシャフト | 電子回路用支持体 |
US8815375B2 (en) | 2009-09-14 | 2014-08-26 | Schoeller Technocell Gmbh & Co. Kg | Support for electronic circuits |
US8383014B2 (en) | 2010-06-15 | 2013-02-26 | Cabot Corporation | Metal nanoparticle compositions |
JP6035662B1 (ja) * | 2016-04-05 | 2016-11-30 | エーアイシルク株式会社 | 導電性高分子導電体の製造方法及び製造装置 |
JP2017185449A (ja) * | 2016-04-05 | 2017-10-12 | エーアイシルク株式会社 | 導電性高分子導電体の製造方法及び製造装置 |
Also Published As
Publication number | Publication date |
---|---|
EP1544905A1 (en) | 2005-06-22 |
US7910469B2 (en) | 2011-03-22 |
JPWO2004030072A1 (ja) | 2006-01-26 |
US20060006378A1 (en) | 2006-01-12 |
AU2003275533A1 (en) | 2004-04-19 |
EP1544905A4 (en) | 2009-11-18 |
JP4687107B2 (ja) | 2011-05-25 |
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