WO2004025238A1 - Klopfsensor eines verbrennungsmotors - Google Patents

Klopfsensor eines verbrennungsmotors Download PDF

Info

Publication number
WO2004025238A1
WO2004025238A1 PCT/DE2003/001895 DE0301895W WO2004025238A1 WO 2004025238 A1 WO2004025238 A1 WO 2004025238A1 DE 0301895 W DE0301895 W DE 0301895W WO 2004025238 A1 WO2004025238 A1 WO 2004025238A1
Authority
WO
WIPO (PCT)
Prior art keywords
knock sensor
seismic mass
combustion engine
internal combustion
carbon layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/DE2003/001895
Other languages
German (de)
English (en)
French (fr)
Inventor
Lothar Brückner
August KÄSTNER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Christian Bauer GmbH and Co KG
Original Assignee
Christian Bauer GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Christian Bauer GmbH and Co KG filed Critical Christian Bauer GmbH and Co KG
Priority to US10/526,211 priority Critical patent/US7146847B2/en
Priority to DE50305780T priority patent/DE50305780D1/de
Priority to EP03740065A priority patent/EP1535036B1/de
Priority to AU2003296643A priority patent/AU2003296643A1/en
Priority to JP2004534951A priority patent/JP4488209B2/ja
Priority to DE10393179T priority patent/DE10393179D2/de
Publication of WO2004025238A1 publication Critical patent/WO2004025238A1/de
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L23/00Devices or apparatus for measuring or indicating or recording rapid changes, such as oscillations, in the pressure of steam, gas, or liquid; Indicators for determining work or energy of steam, internal-combustion, or other fluid-pressure engines from the condition of the working fluid
    • G01L23/22Devices or apparatus for measuring or indicating or recording rapid changes, such as oscillations, in the pressure of steam, gas, or liquid; Indicators for determining work or energy of steam, internal-combustion, or other fluid-pressure engines from the condition of the working fluid for detecting or indicating knocks in internal-combustion engines; Units comprising pressure-sensitive members combined with ignitors for firing internal-combustion engines
    • G01L23/221Devices or apparatus for measuring or indicating or recording rapid changes, such as oscillations, in the pressure of steam, gas, or liquid; Indicators for determining work or energy of steam, internal-combustion, or other fluid-pressure engines from the condition of the working fluid for detecting or indicating knocks in internal-combustion engines; Units comprising pressure-sensitive members combined with ignitors for firing internal-combustion engines for detecting or indicating knocks in internal combustion engines
    • G01L23/222Devices or apparatus for measuring or indicating or recording rapid changes, such as oscillations, in the pressure of steam, gas, or liquid; Indicators for determining work or energy of steam, internal-combustion, or other fluid-pressure engines from the condition of the working fluid for detecting or indicating knocks in internal-combustion engines; Units comprising pressure-sensitive members combined with ignitors for firing internal-combustion engines for detecting or indicating knocks in internal combustion engines using piezoelectric devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L23/00Devices or apparatus for measuring or indicating or recording rapid changes, such as oscillations, in the pressure of steam, gas, or liquid; Indicators for determining work or energy of steam, internal-combustion, or other fluid-pressure engines from the condition of the working fluid
    • G01L23/22Devices or apparatus for measuring or indicating or recording rapid changes, such as oscillations, in the pressure of steam, gas, or liquid; Indicators for determining work or energy of steam, internal-combustion, or other fluid-pressure engines from the condition of the working fluid for detecting or indicating knocks in internal-combustion engines; Units comprising pressure-sensitive members combined with ignitors for firing internal-combustion engines
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L1/00Measuring force or stress, in general
    • G01L1/18Measuring force or stress, in general using properties of piezo-resistive materials, i.e. materials of which the ohmic resistance varies according to changes in magnitude or direction of force applied to the material

Definitions

  • the invention relates to a knock sensor of an internal combustion engine with an electronically evaluable vibration sensor.
  • the vibration sensor is designed, among other things, as a ceramic piezo element.
  • Knock sensors of this type are known, for example, from EP 0 47 22 19 B1, EP 0 844 470 B1 and DE 195 39 919 C2.
  • the invention is concerned with the problem of designing a generic, electronically evaluable vibration sensor of a simpler design and of more rational application than can be used within a knock sensor. In addition to the 'measuring signals to achieve a simplified . réelle.
  • the generic vibration sensor is primarily designed as a piezoresistive amorphous carbon layer firmly applied to a surface area of a base body, which can be, in particular, a DLC layer (diamond-like carbon layer).
  • a base body which can be, in particular, a DLC layer (diamond-like carbon layer).
  • a DLC layer diamond-like carbon layer.
  • Such layering ten the type of application of which can be carried out, for example, by a PVD (physical vapor deposition) or CVD (chemical vapor deposition) method, and sensors made from these layers for determining the condition of parameters on mechanical components are described in DE 199 54 164 AI described.
  • washers are known from DE 19 831 372 AI with measuring layers for checking non-positive connections.
  • a plate spring present in a knock sensor as a tensioning means can serve as the base body to which the measuring layer is to be applied.
  • the invention is based on the general idea that, in the case of a knock sensor of the generic type, by applying a thin measuring layer directly to the surface of a component which does not exclusively perform a vibration sensor function, an additional component, which usually represents the vibration sensor, can be saved compared to the prior art.
  • Application of the measuring layer to a disc spring contained in a knock sensor as a tensioning element is particularly advantageous.
  • the plate spring can in particular be designed such that the usual seismic mass of the knock sensor, which is tensioned within the knock sensor via a plate spring, is an integral part of the plate spring.
  • the vibrations of the internal combustion engine when they act, for example, on the plate spring, produce voltage changes in the layer which can be electronically evaluated in a manner which is conventional per se.
  • the deformation of the disc spring is used to generate electrically detectable changes in tension in the layer.
  • the high measuring sensitivity of the measuring layer according to the invention is particularly well suited for telemetric signal evaluation.
  • the prior art refers, for example, to DE 40 34 019 Cl, EP 0 533 709 B1 and DE 37 14 195 AI.
  • each in a longitudinal section 1 shows a knock sensor with a plate spring in a first embodiment between a seismic mass and an abutment that can be fixedly mounted on an internal combustion engine
  • FIG. 2 shows a knock sensor according to FIG. 1 with a washer or plate spring in the flat state according to FIG. 1,
  • FIG 3 shows a knock sensor with a DLC layer between a seismic mass and an abutment that can be fixedly mounted on an internal combustion engine
  • FIG. 4 shows a knock sensor with a seismic mass which is clamped with a screw and in which DLC layers are located on the underside of the screw head and the fastening body,
  • FIG. 5 shows a knock sensor according to FIG. 1 with a diaphragm spring which is preloaded in a defined manner by means of a special screw,
  • FIG. 6 shows a knock sensor with a plate spring and a special screw which is exciting and can be screwed directly to the internal combustion engine
  • Fig. 7 shows a knock sensor with a seismic mass clamped between two disc springs.
  • 1 comprises a fastening body 1 for firmly screwing onto the housing of an internal combustion engine and a screw 2 anchored in the fastening body 1, with the head of which a seismic mass 3 is braced against the fastening body 1 with the interposition of a plate spring 4.
  • the end face of the plate spring 4 facing the head of the screw 2 is partially provided with a DLC layer as a piezoresistive amorphous carbon splint, from which electrical lines 6 lead to an electronic evaluation unit, not shown in the drawing.
  • the thickness of the layer is preferably in a range between 1 to 10 ⁇ m.
  • the seismic mass 3 which is acted upon by the plate spring 4 and is designed as an annular component, is excited and exerts a corresponding load on the plate spring 4.
  • the DLC layer 5 attached to the plate spring 4 experiences a corresponding change in voltage, which is fed via the electrical lines 6 to an electronic evaluation unit and evaluated there.
  • a transponder can be provided on the relevant component for telemetric transmission for the transmission of the measurement signals originating from the layer 5.
  • the plate spring is replaced by a washer 7, which can optionally also be a flat-tensioned plate spring 4.
  • a DLC layer 5 according to the invention can be applied on both sides of the plate spring 4 or the washer 7.
  • the electronically evaluable voltages in the DLC layer 8 are generated via essentially tangential tensile and / or compressive stresses within the washer 7.
  • DLC layers 9, 10 are provided on the seismic mass 3 on both opposite clamping areas, which layers can be firmly connected on the one hand to the fastening body 1 and on the other hand firmly to the head of the screw 2.
  • 5 shows a knock sensor in which a special screw 11 is used as a screw for tensioning the plate spring 4, with which a defined tensioning of the plate spring 4 can be achieved in a simple manner by providing a stop collar 12 integrated in the screw 11.
  • a seismic mass 3 ⁇ is clamped between two plate springs 4, 4. In this way, in particular a smaller seismic mass can be used, if such a mass is still required.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Measurement Of Mechanical Vibrations Or Ultrasonic Waves (AREA)
  • Measuring Fluid Pressure (AREA)
PCT/DE2003/001895 2002-09-04 2003-06-07 Klopfsensor eines verbrennungsmotors Ceased WO2004025238A1 (de)

Priority Applications (6)

Application Number Priority Date Filing Date Title
US10/526,211 US7146847B2 (en) 2002-09-04 2003-06-07 Knock sensor for an internal combustion engine
DE50305780T DE50305780D1 (de) 2002-09-04 2003-06-07 Klopfsensor eines verbrennungsmotors
EP03740065A EP1535036B1 (de) 2002-09-04 2003-06-07 Klopfsensor eines verbrennungsmotors
AU2003296643A AU2003296643A1 (en) 2002-09-04 2003-06-07 Detonation sensor
JP2004534951A JP4488209B2 (ja) 2002-09-04 2003-06-07 内燃機関のノックセンサ
DE10393179T DE10393179D2 (de) 2002-09-04 2003-06-07 Klopfsensor eines Verbrennungsmotors

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10240671.5 2002-09-04
DE10240671A DE10240671A1 (de) 2002-09-04 2002-09-04 Klopfsensor eines Verbrennungsmotors

Publications (1)

Publication Number Publication Date
WO2004025238A1 true WO2004025238A1 (de) 2004-03-25

Family

ID=31724280

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/DE2003/001895 Ceased WO2004025238A1 (de) 2002-09-04 2003-06-07 Klopfsensor eines verbrennungsmotors

Country Status (9)

Country Link
US (1) US7146847B2 (https=)
EP (1) EP1535036B1 (https=)
JP (1) JP4488209B2 (https=)
KR (1) KR20050040932A (https=)
CN (1) CN100385222C (https=)
AU (1) AU2003296643A1 (https=)
DE (3) DE10240671A1 (https=)
ES (1) ES2277090T3 (https=)
WO (1) WO2004025238A1 (https=)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006077115A1 (de) * 2005-01-19 2006-07-27 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Vorrichtung zur messung der kraft bei bremsaktuatoren
KR20240064093A (ko) * 2022-11-04 2024-05-13 대양전기공업 주식회사 힘 센서 조립체의 제조 방법 및 이를 이용해 제조된 힘 센서 조립체

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202006007420U1 (de) * 2006-05-09 2007-09-20 Pepperl + Fuchs Gmbh Gehäuseanordnung
CN104089570B (zh) * 2014-07-16 2016-08-17 中国科学院宁波材料技术与工程研究所 一种压阻传感元件及其制备方法
DE102019200714A1 (de) 2019-01-22 2020-07-23 Ford Global Technologies, Llc Baugruppe für eine Brennkraftmaschine, Verfahren zum Herstellen einer solchen Baugruppe sowie Brennkraftmaschine
GB2611824B (en) 2021-10-18 2024-02-14 Caterpillar Energy Solutions Gmbh Knocking sensor assembly

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4448059A (en) * 1981-04-06 1984-05-15 Kabushiki Kaisha Toyota Chuo Kenkyusho Engine vibration sensor
US4463610A (en) * 1982-02-18 1984-08-07 Allied Corporation Tuned vibration detector
DE19954164A1 (de) * 1999-11-10 2001-06-13 Fraunhofer Ges Forschung Sensor zur Zustandsbestimmung von Kenngrößen an mechanischen Komponenten unter Verwendung von amorphen Kohlenstoffschichten mit piezoresistiven Eigenschaften

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DE3714195A1 (de) 1987-04-29 1988-11-10 Fraunhofer Ges Forschung Verfahren zur beruehrungslosen energie- und datenuebertragung, sowie mechanisch und elektronisch kodiertes schloss
DE4018814A1 (de) 1990-06-12 1992-01-02 Fraunhofer Ges Forschung Verfahren und system zum uebertragen von energie und daten
US5195365A (en) * 1990-08-24 1993-03-23 Toyota Jidosha Kabushiki Kaisha Device for detecting combustion pressure of an internal combustion engine
DE4034019C1 (https=) 1990-10-25 1992-07-09 Fraunhofer-Gesellschaft Zur Foerderung Der Angewandten Forschung Ev, 8000 Muenchen, De
CN2141894Y (zh) * 1992-08-10 1993-09-08 张宏志 一种柴油机爆炸压力测量器
JP3280799B2 (ja) * 1993-10-14 2002-05-13 日本碍子株式会社 薄肉ジルコニアダイヤフラム構造体及びその製造法並びにそれを用いた圧電/電歪膜型素子
DE19539919C2 (de) * 1994-10-26 1998-08-13 Hitachi Ltd Zylinderinnendruck-Abfühlvorrichtung für Mehrzylindermotoren
EP0811833A1 (de) * 1996-06-04 1997-12-10 K.K. Holding Ag Drucksensor für gasförmige und/oder flüssige Medien
JP3516577B2 (ja) * 1996-11-21 2004-04-05 日本特殊陶業株式会社 ノッキング検出センサ
US6487898B1 (en) * 1997-01-28 2002-12-03 Eaton Corporation Engine cylinder pressure sensor with thermal compensation element
DE19831372C2 (de) 1998-07-13 2003-04-24 Fraunhofer Ges Forschung Vorrichtung zur Kontrolle kraftschlüssiger Verbindungen

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4448059A (en) * 1981-04-06 1984-05-15 Kabushiki Kaisha Toyota Chuo Kenkyusho Engine vibration sensor
US4463610A (en) * 1982-02-18 1984-08-07 Allied Corporation Tuned vibration detector
DE19954164A1 (de) * 1999-11-10 2001-06-13 Fraunhofer Ges Forschung Sensor zur Zustandsbestimmung von Kenngrößen an mechanischen Komponenten unter Verwendung von amorphen Kohlenstoffschichten mit piezoresistiven Eigenschaften

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006077115A1 (de) * 2005-01-19 2006-07-27 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Vorrichtung zur messung der kraft bei bremsaktuatoren
KR20240064093A (ko) * 2022-11-04 2024-05-13 대양전기공업 주식회사 힘 센서 조립체의 제조 방법 및 이를 이용해 제조된 힘 센서 조립체
KR102753780B1 (ko) 2022-11-04 2025-01-14 대양전기공업 주식회사 힘 센서 조립체의 제조 방법 및 이를 이용해 제조된 힘 센서 조립체

Also Published As

Publication number Publication date
CN1678894A (zh) 2005-10-05
ES2277090T3 (es) 2007-07-01
CN100385222C (zh) 2008-04-30
DE50305780D1 (de) 2007-01-04
US7146847B2 (en) 2006-12-12
DE10240671A1 (de) 2004-03-18
AU2003296643A1 (en) 2004-04-30
DE10393179D2 (de) 2005-05-19
JP2005537491A (ja) 2005-12-08
EP1535036A1 (de) 2005-06-01
KR20050040932A (ko) 2005-05-03
EP1535036B1 (de) 2006-11-22
JP4488209B2 (ja) 2010-06-23
US20050252276A1 (en) 2005-11-17

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