WO2003092365A1 - Verbundmatte - Google Patents
Verbundmatte Download PDFInfo
- Publication number
- WO2003092365A1 WO2003092365A1 PCT/DE2003/001390 DE0301390W WO03092365A1 WO 2003092365 A1 WO2003092365 A1 WO 2003092365A1 DE 0301390 W DE0301390 W DE 0301390W WO 03092365 A1 WO03092365 A1 WO 03092365A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fabric
- composite mat
- upper layer
- lower layer
- mat
- Prior art date
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000000034 method Methods 0.000 claims abstract description 7
- 239000004744 fabric Substances 0.000 claims description 31
- 239000004033 plastic Substances 0.000 claims description 9
- 229920003023 plastic Polymers 0.000 claims description 9
- -1 polypropylene Polymers 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims description 6
- 239000004743 Polypropylene Substances 0.000 claims description 5
- 229920001155 polypropylene Polymers 0.000 claims description 5
- 239000004698 Polyethylene Substances 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 2
- 229920002994 synthetic fiber Polymers 0.000 abstract 1
- 238000003466 welding Methods 0.000 abstract 1
- 102100040428 Chitobiosyldiphosphodolichol beta-mannosyltransferase Human genes 0.000 description 10
- 230000000694 effects Effects 0.000 description 3
- 239000002759 woven fabric Substances 0.000 description 3
- 239000002250 absorbent Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 241001465754 Metazoa Species 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K1/00—Housing animals; Equipment therefor
- A01K1/015—Floor coverings, e.g. bedding-down sheets ; Stable floors
- A01K1/0157—Mats; Sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/10—Fibres of continuous length
- B32B2305/18—Fabrics, textiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/51—Elastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2323/00—Polyalkenes
- B32B2323/04—Polyethylene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2323/00—Polyalkenes
- B32B2323/10—Polypropylene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2471/00—Floor coverings
- B32B2471/04—Mats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
- B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3065—Including strand which is of specific structural definition
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/30—Woven fabric [i.e., woven strand or strip material]
- Y10T442/3854—Woven fabric with a preformed polymeric film or sheet
Definitions
- the invention relates to a composite mat, in particular made of plastic material, in particular for use in agriculture or agricultural technology.
- plastic mats or plastic foils in various thicknesses of typically typically about 0.5 mm or less are used, the mechanical and chemical properties of which meet the requirements and stresses encountered in agriculture.
- Such mats are resistant to the effects of ultraviolet radiation and weather-resistant, and therefore have a very long service life of several decades, even when used outdoors against weather-related and mechanical stresses.
- the mats are closed and absolutely waterproof, and have a smooth surface.
- the surface texture, in particular the smooth surface is disadvantageous or undesirable.
- a smooth surface is not slip-proof, offers poor hold of bedding material and has only a low thermal insulation effect.
- liquid can accumulate, at least dry less quickly, which in turn increases the risk of slipping.
- a non-slip lying surface must therefore be provided on the top of the mattress. This increases the design effort.
- the object of the following invention is to provide a composite mat and a method for its production which meet the high mechanical and weather-related stresses in agricultural technology, ie UN and weather-resistant, absolutely waterproof, sufficiently deformable and permanently elastic, thereby is sufficiently mechanically stable against pressure loads, and at the same time non-slip and to a certain extent Degree of liquid-absorbent, non-slip surface, and can be manufactured as simply and therefore inexpensively.
- a composite mat is provided with a rough, structured surface on the top and a smooth, closed surface, water-impermeable surface on the underside, consisting of two interconnected, in particular welded, glued or the same joined layers, namely an upper layer made of fabric material , and an underlayer made of an elastic plastic material.
- the upper side of the composite mat according to the invention is non-slip due to the structured surface that takes up a larger area and is liquid-absorbent to a certain degree. Due to the larger proportion of the surface that the upper side or its surface has, there is an improved drying of liquid collecting on the surface, and a better hold of bedding materials such as straw choppers or the like. In addition, the thermal insulation effect is improved due to the structured surface on the top of the composite mat.
- the lower layer made of elastic material penetrates very well into the fabric material of the upper layer, so that excellent adhesion between the upper and lower layers is guaranteed. This ensures a good connection between the liquid-impermeable lower layer and the open structure of the upper layer. The lower layer is closed and absolutely watertight.
- the type of woven fabric of the braided fabric or ribbon fabric represents a diagonal weave in a braided design.
- the type of woven fabric of the braided fabric or ribbon fabric represents a diagonal weave in a braided design. It is particularly preferred and advantageous if the fabric fibers of the braided fabric or ribbon fabric of the top layer are twisted.
- Top and a smooth, closed surface, water-impermeable surface on the underside provides that the composite mat is made of two layers, namely an upper layer made of fabric material and a lower layer made of an elastic plastic material, which are connected to one another, in particular welded, glued or joined together ,
- connection between the fabric-like top layer and the film-like bottom layer takes place in the hot-bonding method, in which the still warm, tough film of the bottom layer is applied to the fabric material of the top layer immediately after extrusion and is introduced into the fabric material.
- the still warm, tough film of the bottom layer is applied to the fabric material of the top layer immediately after extrusion and is introduced into the fabric material.
- Figure 1 is a schematic sectional view in an enlarged view of the composite mat according to the invention.
- Figure 2 is a schematic plan view in an enlarged view of the composite mat according to the invention.
- Fig. 3 is a schematic view of a cow mattress with a cover layer consisting of the composite mat according to the invention.
- the preferred exemplary embodiment of a composite mat 1 according to the invention shown in FIGS. 1 and 2 consists of two interconnected, in particular welded, glued or the like, joined layers, namely a lower layer 2 made of an elastic plastic material, and an upper layer 3 made of fabric material.
- the lower layer 2 is a closed, water-impermeable polypropylene film with a thickness of 0.5 mm to 1.5 mm, preferably 1.0 mm.
- the upper layer 3 consists of a polypropylene or polyethylene braid with a thickness of 1.5 mm to 1.9 mm, preferably 1.7 mm.
- the braided fabric is a ribbon fabric, the yarn type of the fabric fibers being 4 splice yarns.
- the type of weave of the woven fabric of the top layer 3 represents a diagonal weave in a braided design.
- Both layers 2 and 3 of the composite mat 1 consist of the same plastic material, namely preferably polypropylene or polyethylene. This enables an intimate and permanently stable connection of the lower layer 2 and the upper layer 3 of the composite mat 1 over the entire surface. It is not perceptible from the outside that the composite mat 1 consists of two layers of different structure; The composite mat 1 therefore appears as a mat made of a uniform material, the surface on the top of the mat 1 being rough and structured, and the surface on the underside the mat 1 is smooth, closed surface and impermeable to water.
- FIG. 3 shows a particularly preferred application of the composite mat 1 according to the invention in a cow mattress 5.
- This essentially consists of a cover layer comprising the composite mat 1 according to the invention and a mattress filling 6 consisting, for example, of pure sieved rubber granules with a grain size of 3 mm to 6 mm ,
- the cover layer of the mattress formed from the composite mat 1 according to the invention has a non-slip upper surface, while the lower surface is coated in an absolutely liquid-tight manner.
- the mattress filling 6 yields, while the structured surface of the cover layer ensures absolute slip resistance even when wet or dirty.
- the mattress base remains dry and germ-free thanks to the moisture-impermeable cover layer.
- the mattress cover can be easily cleaned with a high-pressure cleaner.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Carpets (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP03729852A EP1499178A1 (de) | 2002-04-30 | 2003-04-30 | Verbundmatte |
US10/482,622 US20050106976A1 (en) | 2002-04-30 | 2003-04-30 | Composite mat |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2002119459 DE10219459A1 (de) | 2002-04-30 | 2002-04-30 | Verbundmatte |
DE10219459.9 | 2002-04-30 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2003092365A1 true WO2003092365A1 (de) | 2003-11-13 |
Family
ID=29264958
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2003/001390 WO2003092365A1 (de) | 2002-04-30 | 2003-04-30 | Verbundmatte |
Country Status (4)
Country | Link |
---|---|
US (1) | US20050106976A1 (de) |
EP (1) | EP1499178A1 (de) |
DE (1) | DE10219459A1 (de) |
WO (1) | WO2003092365A1 (de) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004015694A1 (de) * | 2004-03-29 | 2005-11-10 | Agrotel Gmbh | Verbundmatte |
FR2922409A1 (fr) * | 2007-10-22 | 2009-04-24 | Yvoz Jean Francois | Matelas pour une case de mise bas et case de mise vas equipee d'un tel matelas |
CN113875612A (zh) * | 2021-09-30 | 2022-01-04 | 衢州市富龙科技有限公司 | 一种塑胶合成宠物垫及其生产方法 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110296862A1 (en) * | 2010-01-13 | 2011-12-08 | Wold Michael C | Portable refrigerated rig mat |
DE102014211802A1 (de) | 2014-06-19 | 2015-12-24 | Hochschule für Technik und Wirtschaft Dresden | Bodenbelag für Liegeflächen mit atmungsaktiver und reibungsarmer Deckschicht aus 3D-Abstandstextilien |
CA2990180A1 (en) | 2015-06-19 | 2016-12-22 | Titan International, Inc. | Improved agricultural mat and associated systems and methods |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1985128U (de) * | 1968-01-03 | 1968-05-09 | Hoechst Ag | Siloeinstellbehaelter. |
DE2552089A1 (de) * | 1975-11-20 | 1977-05-26 | Heinz Petzold | Zermuerbungsfeste elastische stallbodenbelagsmatte |
CH618073A5 (en) * | 1976-03-11 | 1980-07-15 | Akzo Nv | Barn-floor covering web |
DE8200677U1 (de) * | 1982-01-14 | 1982-06-16 | Akzo Gmbh, 5600 Wuppertal | Stallbodenbelagsbahn |
DE3131867A1 (de) * | 1981-08-12 | 1983-02-24 | Ruhrkohle-Carborat GmbH, 4152 Kempen | "containerinlett aus beschichteten baendchengeweben" |
DE19637305A1 (de) * | 1996-09-13 | 1998-03-19 | Happich Gmbh Gebr | Verdeckstoff |
DE29820488U1 (de) * | 1998-11-10 | 1999-02-11 | Freigang Rainer | Bodenbelag für die Nutztierhaltung |
DE19738169A1 (de) * | 1997-09-01 | 1999-03-11 | Huesker Synthetic Gmbh & Co | Dichtungsmatte |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE7007179U (de) | 1970-02-27 | 1970-06-18 | Borgers Johann Kg | Zweischichtige belagsbahn. |
US4035543A (en) * | 1975-05-01 | 1977-07-12 | Phillips Petroleum Company | Laminate suitable as hydrocarbon resistant pond liner |
US4129097A (en) * | 1977-03-03 | 1978-12-12 | Akzona Incorporated | Floor covering sheet for stables |
US4188445A (en) * | 1977-12-12 | 1980-02-12 | Chromatex, Inc. | Laminated fabric of polypropylene |
JPS6055611B2 (ja) * | 1983-03-29 | 1985-12-05 | 村田機械株式会社 | 紡績糸の糸継装置 |
US5244933A (en) * | 1990-10-12 | 1993-09-14 | Thera Patent Gmbh & Co. Kg Gesellschaft Fur Industrielle Schutzrechte | Dental compositions which can be prepared and worked by the action of oscillations and method for the preparation thereof |
US6173677B1 (en) * | 1998-05-22 | 2001-01-16 | Toyobo Co., Ltd. | Floor mat for livestock |
-
2002
- 2002-04-30 DE DE2002119459 patent/DE10219459A1/de not_active Withdrawn
-
2003
- 2003-04-30 WO PCT/DE2003/001390 patent/WO2003092365A1/de active Application Filing
- 2003-04-30 US US10/482,622 patent/US20050106976A1/en not_active Abandoned
- 2003-04-30 EP EP03729852A patent/EP1499178A1/de not_active Withdrawn
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1985128U (de) * | 1968-01-03 | 1968-05-09 | Hoechst Ag | Siloeinstellbehaelter. |
DE2552089A1 (de) * | 1975-11-20 | 1977-05-26 | Heinz Petzold | Zermuerbungsfeste elastische stallbodenbelagsmatte |
CH618073A5 (en) * | 1976-03-11 | 1980-07-15 | Akzo Nv | Barn-floor covering web |
DE3131867A1 (de) * | 1981-08-12 | 1983-02-24 | Ruhrkohle-Carborat GmbH, 4152 Kempen | "containerinlett aus beschichteten baendchengeweben" |
DE8200677U1 (de) * | 1982-01-14 | 1982-06-16 | Akzo Gmbh, 5600 Wuppertal | Stallbodenbelagsbahn |
DE19637305A1 (de) * | 1996-09-13 | 1998-03-19 | Happich Gmbh Gebr | Verdeckstoff |
DE19738169A1 (de) * | 1997-09-01 | 1999-03-11 | Huesker Synthetic Gmbh & Co | Dichtungsmatte |
DE29820488U1 (de) * | 1998-11-10 | 1999-02-11 | Freigang Rainer | Bodenbelag für die Nutztierhaltung |
Non-Patent Citations (1)
Title |
---|
See also references of EP1499178A1 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004015694A1 (de) * | 2004-03-29 | 2005-11-10 | Agrotel Gmbh | Verbundmatte |
DE102004015694B4 (de) * | 2004-03-29 | 2010-09-09 | Agrotel Gmbh | Verbundmatte |
FR2922409A1 (fr) * | 2007-10-22 | 2009-04-24 | Yvoz Jean Francois | Matelas pour une case de mise bas et case de mise vas equipee d'un tel matelas |
CN113875612A (zh) * | 2021-09-30 | 2022-01-04 | 衢州市富龙科技有限公司 | 一种塑胶合成宠物垫及其生产方法 |
Also Published As
Publication number | Publication date |
---|---|
DE10219459A1 (de) | 2003-11-20 |
EP1499178A1 (de) | 2005-01-26 |
US20050106976A1 (en) | 2005-05-19 |
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