WO2003027341A1 - Materiau composite a base de magnesium - Google Patents

Materiau composite a base de magnesium Download PDF

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Publication number
WO2003027341A1
WO2003027341A1 PCT/JP2002/002968 JP0202968W WO03027341A1 WO 2003027341 A1 WO2003027341 A1 WO 2003027341A1 JP 0202968 W JP0202968 W JP 0202968W WO 03027341 A1 WO03027341 A1 WO 03027341A1
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Prior art keywords
powder
magnesium
composite material
based composite
precursor
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PCT/JP2002/002968
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English (en)
Japanese (ja)
Inventor
Katsuyoshi Kondoh
Tatsuhiko Aizawa
Hideki Oginuma
Eiji Yuasa
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Center For Advanced Science And Technology Incubation, Ltd.
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Application filed by Center For Advanced Science And Technology Incubation, Ltd. filed Critical Center For Advanced Science And Technology Incubation, Ltd.
Priority to US10/490,412 priority Critical patent/US20050016638A1/en
Priority to CNB028185315A priority patent/CN100567529C/zh
Priority to JP2003530902A priority patent/JP3668811B2/ja
Priority to PCT/JP2002/009502 priority patent/WO2003027342A1/fr
Priority to EP02763033A priority patent/EP1433862A4/fr
Publication of WO2003027341A1 publication Critical patent/WO2003027341A1/fr
Priority to JP2005022078A priority patent/JP4140851B2/ja

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    • C22C32/00Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
    • C22C32/0047Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
    • C22C32/0078Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents only silicides
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    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/58Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
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    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/18Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on silicides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F2003/248Thermal after-treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
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    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3206Magnesium oxides or oxide-forming salts thereof
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    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
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    • C04B2235/9684Oxidation resistance

Definitions

  • the present invention relates to a magnesium-based composite material having excellent mechanical properties and corrosion resistance, a precursor of the magnesium-based composite material as a precursor thereof, and a method for producing the same.
  • JP-A-6 - 8 1 0 6 8 publication is that the M g 2 S i by reaction with high S i of Matorittasu magnesium alloy containing in you injection molding a semi-molten state M g and S i It discloses a method for producing a magnesium-based composite material which is synthesized and in which the Mg 2 Si particles are dispersed.
  • Japanese Patent Application Laid-Open No. 8-41564 discloses a magnesium-based composite material in which Mg 2 S i particles and S i C particles are dispersed by a forging method.
  • JP-2 0 0 0 - 1 7 3 5 2 discloses the spherical M g 2 S i particles discloses magnesium-based composite material dispersed, and the process according to the ⁇ method. DISCLOSURE OF THE INVENTION.
  • the above-mentioned production methods for the magnesium-based composite material are all based on a dissolution method such as a mirror manufacturing method or an impregnation method. That is, in these methods, a magnesium or a magnesium alloy constituting the matrix is once melted and then solidified and solidified. For this reason, the crystal grain size of magnesium in the matrix and the coarse growth of Mg 2 Si particles are observed, and the resulting reduction in mechanical properties such as strength and hardness is observed. '
  • An object of the present invention is to provide a crystal grain size and a Mg 2 Si grain size of a matrix magnesium.
  • An object of the present invention is to provide a high-base composite material which suppresses coarse growth of the element and thereby has high mechanical properties such as strength and hardness and corrosion resistance.
  • Another object of the present invention is to provide a method for producing a magnesium-based composite material which is lower in cost than the above-mentioned dissolving method in addition to or in addition to the above-mentioned objects. It is a further object of the present invention to provide a precursor of the magnesium-based composite material and a method for producing the same, in addition to or in addition to the above objects.
  • the present inventors mechanically destroyed / divided an oxide film (MgO) on the surface of Mg powder during the process of compacting a mixed powder of a matrix powder containing Mg and Si powder.
  • MgO oxide film
  • ⁇ 1> a step of blending a matrix powder having magnesium (Mg) and silicon (S i) powder to prepare a mixed powder; filling the mixed powder into a container and pressurizing to increase the porosity.
  • a method for producing a magnesium-based composite material comprising: producing Mg 2 S i).
  • Mg 2 Si is preferably dispersed in a magnesium-based composite material.
  • (weight of Si powder) Z (weight of Mg in the matrix powder) is preferably 36.6 / 63.4 or less. Or less than 10Z90.
  • heating is preferably performed at 350 ° C or higher.
  • Mg 2 Si is 3 wt% or more, preferably 5 wt% or more when the magnesium based composite material is 100 wt%. There should be.
  • a precursor of a magnesium based composite material obtained by mixing a matrix powder containing magnesium (Mg) and a silicon (Si) powder, wherein the precursor has a porosity of 35% or less.
  • a magnesium-based composite precursor obtained by mixing a matrix powder containing magnesium (Mg) and a silicon (Si) powder, wherein the precursor has a porosity of 35% or less.
  • the precursor exhibits an exothermic peak derived from Mg 2 Si at a temperature of 150 to 650 ° C, preferably 350 to 650 ° C in a differential scanning calorimetry (DSC) measurement. It is better to have.
  • DSC differential scanning calorimetry
  • the precursor preferably has (weight of Si powder) / (weight of Mg in the matrix powder) of 36.6 / 63.4 or less.
  • a magnesium-based composite material precursor obtained by blending a matrix powder having magnesium (Mg) and a silicon (Si) powder, wherein the precursor is a differential scanning calorimeter (DSC).
  • DSC differential scanning calorimeter
  • the precursor preferably has a ratio of (weight of Si powder) / (weight of Mg in the matrix powder) of 36.6 / 63.4 or less.
  • a method for producing a magnesium-based composite material precursor comprising a step of producing a magnesium-based composite material precursor having a porosity of 35% or less.
  • the magnesium-based composite material has a Rockwell hardness (E scale) of 40 or more and 105 or less, preferably 40 or more and 95 or less, and / or the Rockwell hardness (E scale) of the magnesium-based composite material. Is larger than the Rockwell hardness (E scale) of the base material excluding the magnesium silicide of the magnesium-based composite material by a value of 20 to 80, preferably 20 to 40;
  • the tensile strength of the magnesium-based composite material is 10 OMPa or more and 35 OMPa or less, preferably 10 OMPa or more and 28 OMPa or less; and Z or the tensile strength of the magnesium-based composite material is the base material.
  • the tensile strength is greater than 2 OMPa and less than 10 OMPa, preferably greater than 2 OMPa and less than 5 OMPa.
  • Mg 2 S i should be at least 3 wt%, preferably at least 5 wt ° / 0 , when the magnesium-based composite material is 100 w 1:%. ,.
  • ⁇ 15> a step of blending a matrix powder containing magnesium (Mg) and silicon (S i) powder to prepare a composite powder in which Si is dispersed in the matrix powder; and
  • the method may further comprise a step of filling the composite powder into a container and pressurizing to produce a green compact, and heating and holding the green compact to form a magnesium compact.
  • the method should preferably include a step of producing mussilide (Mg 2 S i).
  • Mg 2 Si is preferably dispersed in a magnesium-based composite material.
  • the preparing step may include: a) a step of mixing the Si powder and the matrix powder to obtain a compounded powder; and b) compounding It is preferable to have a step of crushing and / or pressing and / or crushing the powder.
  • the preparation step is preferably performed by repeating step b) a plurality of times.
  • the step b) in the preparation step is performed using a crusher.
  • the crusher preferably has a mechanical crushing treatment capacity using impact energy by ball media.
  • the crusher may be selected from the group consisting of a rotary pole mill, a vibrating pole mill, and a planetary pole mill.
  • (weight of Si powder) Z (weight of Mg in matrix powder) may be 36.6 / 6/3.
  • the heating may be performed at 150 to 650 ° C, preferably at 150 to 350 ° C.
  • Mg 2 S i when it has a mug Neshiumu based composite material as 100 wt%, 3 wt% or more, preferably 5 wt% or more Is good.
  • a magnesium-based composite material precursor obtained by mixing a matrix powder containing magnesium (Mg) and a silicon (Si) powder and dispersing the Si powder in a matrix powder.
  • the precursor may have an exothermic peak derived from Mg 2 Si at a temperature of 150 to 650 ° C, preferably 150 to 350 ° C in a differential scanning calorimetry (DSC) measurement. It's good to have it.
  • DSC differential scanning calorimetry
  • the precursor may have a (weight of Si powder) Z (weight of Mg in the matrix powder) of 36.6 / 63.4 or less. Is good.
  • a magnesium-based composite material precursor obtained by mixing a matrix powder having magnesium (Mg) and a silicon (S i) powder, wherein the precursor is characterized by differential scanning calorimetry (DSC) In the measurement, the exothermic peak derived from Mg 2 Si is 150 to 650 ° C., preferably 150 to 350.
  • DSC differential scanning calorimetry
  • the precursor is (weight of Si powder) / (matrix (Weight of Mg in the powder) should be 36.6 / 63.4 or less.
  • ⁇ 31> a step of blending a matrix powder containing magnesium (Mg) with silicon (S i) powder to prepare a composite powder in which Si is dispersed in the matrix powder; and
  • the preparation step includes: a) a step of blending the Si powder and the matrix powder to obtain a blended powder; and b) pulverizing the blended powder and applying Z Alternatively, a step of crushing may be provided.
  • the step b) of the preparation step may be performed using a pulverizer.
  • the crusher preferably has a mechanical crushing capacity using impact energy by ball media.
  • the crusher is preferably selected from the group consisting of a rotary ball mill, a vibrating pole mill, and a planetary ball mill.
  • the magnesium-based composite material has a Rockwell hardness (E scale) of 40 or more and 105 or less, preferably 40 or more and 95 or less; and Z or the Rockwell hardness (E) of the magnesium-based composite material. Is larger than the Rockwell hardness (E scale) of the base material excluding the magnesium silicide of the magnesium-based composite material by a value of 20 to 80, preferably 20 to 40; and
  • the tensile strength of the magnesium-based composite material is 10 OMPa or more and 35 OMPa Or less, preferably not less than 10 OMPa and not more than 28 OMPa, and / or the tensile strength of the magnesium-based composite material is not less than 2 OMPa and not more than 10 OMPa, preferably not more than 2 OMPa, than the tensile strength of the base material. Greater than a and less than 5 OMPa.
  • Mg 2 Si may be at least 3 wt%, preferably at least 5 wt%, when the magnesium-based composite material is 100 wt%.
  • FIG. 1 is a schematic diagram of a mixed powder in which a matrix powder containing Mg and a silicon Si powder are uniformly mixed.
  • FIG. 2 is a graph showing the results of differential calorimetric analysis (DSC) of a compact having a certain porosity.
  • FIG. 3 is a schematic diagram of a composite powder of the present invention in which silicon Si powder is dispersed in a matrix powder containing Mg.
  • FIG. 4 is a view showing an image of the composite powder of the present invention observed by an optical microscope.
  • FIG. 5 is a graph showing the results of DSC measurement of three samples. BEST MODE FOR CARRYING OUT THE INVENTION
  • an oxide film existing on the surface of Mg contained in the matrix powder that is, a state in which Mg and Si powder are brought into close contact with each other without the presence of MgO is adjusted.
  • the feature is that the reaction between Mg and Si proceeds more easily.
  • One aspect of the present invention will be described in the order of a method for manufacturing a magnesium-based composite material precursor, an obtained precursor, a method for manufacturing a magnesium-based composite material from the precursor, and an obtained magnesium-based composite material. I do. Further, other aspects of the present invention will be described in the same order as described above.
  • Magnesium-based composite material precursor according to one aspect of the present invention (hereinafter, unless otherwise specified, The abbreviated precursor) has a step of preparing a mixed powder and a step of pressing the mixed powder to produce a precursor.
  • a matrix powder comprising magnesium (Mg) and a silicon (S i) powder are blended to prepare a mixed powder.
  • the matrix powder having Mg it is preferable to use a powder having a particle diameter of 10 ⁇ or more from the viewpoint of explosion protection against dust explosion and the like. If this point is satisfied, the form of the matrix powder containing Mg is not particularly limited, but is preferably in the form of, for example, a powder, a chip, or a lump.
  • the matrix powder containing Mg includes an alloy containing Mg, or a powder composed of only Mg.
  • the matrix powder containing Mg is an alloy
  • Al, Zn, Mn, Zr, Ce, Li, Ag and the like may be included in addition to Mg. Yes, but not limited to.
  • the Si powder has a particle size of 10 to 50 m, preferably from 50 to 50 m, in terms of improving mechanical bonding with a matrix powder containing Mg in a step of producing a green compact or a precursor. It should be between 10 and 200 m.
  • the ratio of the weight of Si to the weight of Mg contained in the matrix powder that is, (weight of Si powder) / (weight of Mg in matrix powder), 36.6 / 63.4 It should be: If the added amount of Si exceeds 36.6% by weight, theoretically all of the Mg in the matrix powder becomes Mg 2 Si (that is, Mg as a matrix does not remain). The material obtained in this case has a significantly lower strength and does not have the desired properties. Therefore, (weight of Si powder) Z (weight of Mg in matrix powder) Force 36.6 / 63.4 or less, preferably 10/90 or less from the viewpoint of mechanical properties and machinability There should be.
  • a mixed powder is prepared by blending the above matrix powder containing Mg and silicon Si powder.
  • a conventional mixing and crushing machine can be used.
  • a V-type mixer or a pole mill can be mentioned, but not limited thereto.
  • the mixing can be performed in various environments, for example, in the atmosphere.
  • fine particles When a powder is used, it is preferable to prevent the oxidation of the powder surface during the mixing process by filling the mixing vessel with an inert gas such as nitrogen gas or argon gas.
  • a mixed powder in which a matrix powder containing Mg and a silicon Si powder are uniformly mixed can be obtained.
  • the obtained mixed powder is filled in a container and pressurized to produce a magnesium-based composite material precursor or a green compact having a porosity of 35% or less.
  • a process used in a conventional powder metallurgy method can be applied. For example, a method in which a container is filled with a mixed powder and cold isostatic pressing (CIP) is performed; or a method in which a powder is filled in a mold and compressed by upper and lower punches to create a green compact; But not limited to these.
  • CIP cold isostatic pressing
  • the obtained precursor or green compact has a porosity of 35% or less, preferably 20% or less.
  • the significance of setting the porosity to this value is considered to be due to the following effects. That is, the surface of the matrix powder is generally covered with an oxide film (MgO). Since this MgO has a small free energy of formation compared to other oxides and is stable, this MgO surface film suppresses the reaction between Mg and Si powder. For this reason, in the conventional method, a step of generating a liquid phase of Mg by heating above the melting point of Mg (650 ° C) is provided, and then the reaction between the Mg in the matrix powder and the Si powder is promoted. Mg 2 Si was synthesized. In this heating step, there was a problem of the same matrix and coarse growth of Mg 2 Si as in the structure melting method.
  • MgO oxide film
  • the mixed powder in the step of producing a precursor or a green compact, is pressurized so that the porosity is 35% or less.
  • the surface of the MgO surface film is mechanically cut and broken by the plastic deformation of the particles due to the surface friction due to the rearrangement of the particles between the powders, and a new surface of active Mg matrices appears in that part.
  • the new Mg surface is then heated and heated to react with the Si powder to synthesize Mg 2 Si.
  • the lower the value of the porosity the larger the area of the Mg nascent surface, and consequently the synthesis temperature of Mg 2 Si shifts to a lower temperature side.
  • the porosity of the precursor or the green compact is preferably lower, more preferably 20% or less. Conversely, the porosity of the precursor or powder compact increases. In this case, the area of formation of the new Mg surface becomes smaller because the MgO film is not destroyed by more than + minutes. As a result, Mg 2 S i synthesis temperature is hotter side, for example, forced to shift to above the melting point of the liquid phase region of the Mg, that Do and that with the formation of coarse Mg 2 S i particles.
  • the magnesium-based composite material precursor or green compact according to one aspect of the present invention has the above porosity.
  • This porosity can be measured as follows.
  • the density (A) is determined from the density, composition, and composition of the elements constituting the precursor or the green compact. Further, the density (B) of the obtained precursor or green compact is measured in accordance with JIS Rl643. Using these A and B, the porosity (V) can be obtained by the following equation I.
  • the magnesium-based composite material precursor or the green compact of the present invention has a value of 150 to 650 as measured by differential scanning calorimetry (DSC). It should have an exothermic peak at C, preferably at 350 to 650 ° C.
  • FIG. 2 shows the results of measurement of the precursor or the compact of the present invention prepared under the condition of changing the porosity by differential calorimetry (DSC).
  • Precursors with porosity of 9%, 19% and 32% have an exothermic peak in the above mentioned range, i.e. 150-650 ° C, preferably 350-650 ° C, No endothermic peak is observed.
  • Mg 2 Si is synthesized by the reaction of Mg and Si in the solid state at this exothermic peak.
  • Temperature with the highest heating value as the porosity of the precursor or the green compact is lowered (temperature of heat generation peak)., I.e. synthesis initiation temperature of Mg 2 S i is shifted to the low temperature side.
  • the temperature with the highest calorific value (exothermic peak temperature) is lower than the melting point of Mg (650 ° C) Means that the synthesis reaction is completed in the solid state.
  • the Mg 2 Si is generated by the reaction between the Mg in the matrix powder and the Si powder, and the magnesium-based composite material of the present invention is obtained.
  • the heating atmosphere is not particularly limited. However, in order to suppress the oxidation of Mg or the Mg-containing alloy in the matrix (precursor or green compact), the heating atmosphere is in an inert gas atmosphere such as nitrogen or argon, or in a vacuum. Is good.
  • the heating temperature is set to 150 ° C. or higher, preferably 350 ° C. or higher, and more preferably 450 ° C. or higher.
  • the present invention mechanically divides and / or breaks the surface oxide film (MgO) during compaction, and as a result, the temperature range is lower than the temperature range of the conventional manufacturing method, namely, 650. .
  • Mg 2 Si can be synthesized in a temperature range lower than C.
  • the Mg 2 Si thus obtained has the following characteristics. .
  • the particle size of Mg 2 Si is 10 to 200 ⁇ , and the Mg 2 Si particles are formed in a state of being dispersed in the obtained magnesium based composite material.
  • Mg 2 Si has a lower coefficient of thermal expansion than magnesium, has high rigidity and high hardness, and has low specific gravity and excellent heat resistance and corrosion resistance.
  • the obtained magnesium-based composite material of the present invention has excellent properties, for example, mechanical properties and corrosion resistance.
  • the composite material having these excellent properties contains 100 wt% of Mg 2 Si in the composite material, the content is preferably 3 wt% or more, and more preferably 5 w 1;% or more.
  • the composite material of the present invention has a property of any one of the following A) and B) or a property obtained by variously combining two or more properties.
  • the tensile strength of the magnesium-based composite material is l O OMPa or more and 350 MPa or less, preferably 10 OMPa or more and 28 OMPa or less; and Z or ii) the magnesium-based composite material
  • the tensile strength is greater than the tensile strength of the base material by a value of 2 OMPa to 10 OMPa, preferably 2 OMPa to 5 OMPa.
  • the composite material of the present invention satisfies A_i), A-ii), A-i) with respect to A and satisfies A-ii), and has any property; and Z or , B have any of the characteristics satisfying B-i), B-ii), B-i) and satisfying B-ii). Further, the composite material of the present invention can also have a property that satisfies any of the properties regarding A and any of the properties regarding B at the same time.
  • a method for producing a precursor of a magnesium-based composite material includes a step of preparing a composite powder and a step of pressurizing the composite powder to produce a precursor.
  • a matrix powder comprising magnesium (Mg) and a silicon (Si) powder are blended to prepare a composite powder in which Si is dispersed in a matrix powder.
  • the particle size and shape of the matrix powder and the Si powder containing Mg are not particularly limited. This is because, as described later, if a process of mechanically pulverizing, mixing, and pressing the mixed powder of both is provided, even if the sample is a coarse powder or a small piece, the Mg and the Si powder are brought into close contact with each other. This is because a state can be formed.
  • the matrix powder containing Mg it is preferable to use a powder having a particle diameter of 10 m or more from the viewpoint of explosion protection against dust explosion and the like.
  • the particle size of the matrix powder containing Mg is determined in terms of flowability and Z or a green compact having a uniform density distribution.
  • the thickness is preferably 50 m or more and 700 m or less, more preferably 150 ⁇ m or more and 500 ⁇ m or less.
  • the form of the matrix powder containing Mg is not particularly limited, and may be in the form of, for example, a powder, a chip, or a block.
  • the matrix powder containing Mg includes an alloy containing Mg or a powder consisting of Mg alone.
  • the matrix powder containing Mg is an alloy
  • Al, Zn, Mn, Zr, Ce, Li, and Ag may be included in addition to Mg. However, it is not limited to these.
  • AZ31, AZ91 and the like can be used as the matrix powder containing Mg.
  • the particle size and shape of the Si powder are not particularly limited.
  • the particle size is preferably from 10 to 500 ⁇ , more preferably from 10 to 200 m.
  • the shape is preferably a chip, a small piece, a lump or the like in addition to a sphere or a powder.
  • the ratio of the weight of Si to the weight of Mg contained in the matrix powder that is, (weight of Si powder) no (weight of Mg in matrix powder) 1 36.6 / 63. It should be: If the added amount of Si exceeds 36.6% by weight, all of the Mg in the matrix powder becomes theoretically Mg 2 Si (that is, Mg as a matrix does not remain). The material obtained in this case has a significantly lower strength and does not have the desired properties. Therefore, (weight of Si powder) / (weight of Mg in matrix powder) Force 36.6 / 63.4 or less, preferably 10/90 or less from the viewpoint of mechanical properties and machinability There should be.
  • a composite powder in which Si is dispersed in the matrix powder by mixing the matrix powder containing Mg and the silicon Si powder is prepared.
  • the preparation step includes a ) a step of blending the Si powder and the matrix powder to obtain a blended powder; and b) a step of pulverizing and / or crimping the obtained blended powder and Z or crushing. Is good. Further, the step b) is preferably repeated a plurality of times. Also, the step b) is preferably performed using a crusher.
  • the crusher should have a mechanical crushing capacity utilizing the impact energy of Pall Media. For example, it is better to be selected from the group consisting of a rotating pole mill, a vibrating pole mill, and a planetary pole mill.
  • FIG. 3 is a schematic diagram of the composite powder sample obtained in the preparation step
  • FIG. 4 is an observation image of the composite powder sample actually obtained in the preparation step by an optical microscope.
  • FIG. 3 shows that the Si particles are dispersed in the matrix.
  • Fig. 4 shows that Si particles (white) are dispersed in the matrix (black background).
  • the preparation process can be performed in various environments, for example, in the air. From the viewpoint of suppressing oxidation, it is preferable to perform the treatment in an inert gas atmosphere such as nitrogen gas or argon gas.
  • an inert gas atmosphere such as nitrogen gas or argon gas.
  • the obtained composite powder is filled in a container and pressurized to produce a green compact or a magnesium-based composite material precursor.
  • a process used in a conventional powder metallurgy method can be applied. For example, a method in which a container is filled with a mixed powder and cold isostatic pressing (CIP) is performed; or a method in which a powder is filled in a mold and compressed by upper and lower punches to create a green compact; But not limited to these.
  • CIP cold isostatic pressing
  • the pressure in the filling and pressurizing step is preferably 4 t / 7 cm 2 or more and 8 t / cm 2 or less.
  • the reason for the upper limit of the pressure is as follows. That is, increasing the pressure has little effect on increasing the density of the finally obtained composite material. Also, if the pressure is increased, adhesion between the mold used and the molded body occurs, which shortens the life of the mold, which is not preferable.
  • the magnesium-based composite material precursor or the green compact of the present invention can be formed by the above-described preparation step and filling / pressing step.
  • the magnesium-based composite material precursor or the green compact of the present invention is obtained by differential scanning calorimetry. (DSC), 150-650. At C, preferably 150 to 350 ° C., an exothermic peak accompanying the synthesis reaction of Mg 2 Si should be observed.
  • Fig. 5 shows the DSC measurement results of the following three samples. 1) 63.4 g of pure Mg (particle size: ⁇ ⁇ ⁇ ⁇ ) as a matrix powder containing Mg; and 36.6 g of Si powder (particle size: 38 ⁇ 111) by a pole mill. Time crushing, mixing, and pressing 'crushing' yields a composite powder in which fine Si particles are dispersed in a matrix (matrix) of Mg powder.
  • This powder was used as a sample according to the present invention without being compacted.
  • a sample (porosity: 9%) obtained by simply mixing the same components as in 1) and applying pressure at a pressure of 5.8 t / cm 2 . 3) 1) and 2) the same ingredients were mixed in a single pressure 1. 8 TZC m 2 and pressurized obtained sample (porosity: 5 2%). From Fig. 5, the sample of 1) is 150, though it is in the powder state without compacting. From around C to around 200 ° C, an exothermic peak associated with the synthesis reaction of Mg 2 Si was observed. On the other hand, in the sample of 2), an exothermic peak due to the synthesis reaction of Mg 2 Si was observed at around 500 ° C.
  • Mg 2 Si is generated by the reaction of Mg in the matrix powder with the Si powder, and the mag and shim-based composite material of the present invention is obtained. be able to. '
  • the heating atmosphere is not particularly limited. However, in order to suppress the oxidation of Mg or Mg-containing alloy in the matrix (precursor or green compact), the heating atmosphere may be an inert gas atmosphere such as nitrogen or argon, or a vacuum. Good to do.
  • the heating temperature is preferably set to 150 ° (or more and 350 ° C. or less). In order to synthesize Mg 2 Si in a relatively short time, however, the heating temperature is desirably 200 ° C or higher.
  • the holding time depends on the shape and dimensions of the precursor or green compact, but is preferably 1 minute or more and 30 minutes or less.
  • the magnesium-based composite material of the present invention preferably further includes a plastic working step such as a warm forging method or a warm extrusion method as needed. This closes the porosity in the material, which can increase the density of the composite and further improve its mechanical properties.
  • a plastic working step such as a warm forging method or a warm extrusion method as needed.
  • the Mg 2 Si thus obtained has the following characteristics.
  • the particle size of mg 2 S i is 1 0 ⁇ 2 0 0 ⁇ m, the M g 2 S i particles are formed in a state of being dispersed in Maguneshiumu based composite material obtained.
  • Mg 2 Si has a lower coefficient of thermal expansion than magnesium, has high rigidity and high hardness, and has low specific gravity and excellent heat resistance and corrosion resistance.
  • the obtained magnesium-based composite material of the present invention has excellent properties, for example, mechanical properties and corrosion resistance. If the composite material having these excellent properties contains 100 wt% of Mg 2 Si in the composite material, the content is preferably 3 wt% or more, and more preferably 5 wt%.
  • the composite material of the present invention has a property of any one of the above-mentioned A) and B) or a property obtained by variously combining two or more kinds of the properties as described above.
  • the tensile strength can be measured by a method based on the JIS standard. Further, the tensile strength can be measured by a method described later in Examples. In other words, the tensile strength was determined by preparing a test piece with a diameter of 3.5 mm and a parallel part of 14 mm as a test sample, mounting this test piece on a 10-ton autograph, and setting the displacement rate to 0.5 mmZ. A tensile test can be performed by applying a tensile load, and the value obtained by dividing the load when the test piece breaks by the fracture area of the sample can be measured as the tensile strength.
  • the dimensional change between the obtained composite material and the precursor or the green compact is small, for example, because it is manufactured in a process that does not pass through the liquid phase state of Mg. Therefore, the small dimensional change between the precursor and the composite material (ie, the final product) can be an advantage unlike the conventional method.
  • the following tubular furnace was prepared separately from the green compacts A-1 to A-7. That is, a tubular furnace into which nitrogen gas (gas flow rate: 3 dm 3 / min) was flown and whose temperature in the furnace was controlled at 580 ° C was prepared.
  • the green compacts A-1 to A-7 obtained above were introduced into this tubular furnace, heated and maintained for 15 minutes, and immediately solidified to a relative density of 99% or more by a powder forging method to obtain a magnesium-based material.
  • Composite materials B-1 to B-17 were obtained.
  • the conditions of the powder forging method were: mold temperature: 250 ° C; surface pressure: 8 tZ cm 2. Water-soluble lubrication was applied to the mold wall from the viewpoint of preventing solidification and adhesion of the mold. The agent was applied.
  • Table 1 shows the properties of the green compacts A-1 to A-7 and the magnesium-based composite materials B-1 to B-7 obtained above.
  • “porosity” is a value calculated by the method described above.
  • Table 1 shows the reaction synthesis onset temperature of 2 Si obtained by DS.C measurement (in Table 1, simply referred to as “reaction onset temperature”).
  • the mechanical properties (hardness, tensile strength and elongation at break) of No, and magnesium based composite materials B-1 to B-7 are also shown.
  • the presence or absence of the Mg liquid phase was determined by observing whether or not there was an endothermic peak at around 65 ° C. in the DSC measurement results. That is, when there is an endothermic peak, it is due to the latent heat at the time of appearance of the liquid phase of Mg, and it was set as “Mg liquid phase” force S “Yes”.
  • the hardness was measured with a micro Vickers hardness tester under a load of 49 N. ⁇ Measurement of tensile strength>
  • test piece having a diameter of 3.5 mm and a parallel portion of 14 mm was prepared as a test sample.
  • This test piece was mounted on a 10-ton autograph, and a tensile test was performed by applying a tensile load at a displacement speed of 0.5 mm / min. The value obtained by dividing the load when the test piece fractured by the fracture area of the sample was defined as the tensile strength.
  • the elongation at break was calculated from the maximum displacement in a region (plastic deformation region) away from a straight line having a certain slope in the load-displacement curve sampled on the sheet of paper during the tensile test.
  • Green compact A- 1 to 5 has a porosity in accordance with the present invention, by a Mochiiruko this, M g 2 S i in a solid state without occurrence of the liquid phase of M g could be formed.
  • a composite material B-1 to 5 in which fine Mg 2 Si was dispersed in a magnesium base was obtained. As shown in Table 1, the material had excellent mechanical properties. It was confirmed.
  • AZ91D magnesium alloy powder (average particle size: 61 // m; nominal composition: Mg—9A 1—l Zn / mass%) 8 5 parts by weight and Si powder (average particle size: 64 / m) 15 parts by weight were prepared. After blending both, the mixture was uniformly mixed using a pole mill to obtain a mixed powder. The obtained mixed powder was filled into a circular mold having a diameter of 11.3 mm, and a load of a surface pressure of 5 tZcm 2 was applied to produce a green compact A-8. The measured porosity was 12.3%, which satisfied the range specified by the present invention.
  • the obtained green compact A-8 was heated and held at a ripening temperature shown in Table 2 for 30 minutes in a tubular furnace into which nitrogen gas (gas flow rate: 2 dm 3 / min) was introduced. Then, it was cooled down to room temperature in the furnace to obtain composite materials B-8 to B-14. With respect to this material B-8 to 14, the presence or absence of the synthesis of Mg 2 Si and the remaining state of Si were confirmed by observing the structure with an optical microscope and performing X-ray diffraction. Table 2 also shows the results. Table 2. Properties of green compact A-8 and composite material B_8 ⁇ "! 4
  • pure Mg powder (average particle size: 112 ⁇ m) and Si powder (average particle size: 64 ⁇ m) were prepared, and they were mixed so as to have the composition shown in Table 3.
  • a mixed powder was obtained.
  • the obtained mixed powder was filled in a circular mold having a diameter of 11.3 mm, and a load of a surface pressure of 6 t / cm 2 was applied to produce green compacts A-9 to A-15.
  • the porosity of each of these molded products A-9 to A-15 was measured to be 8.9 to 11%, which satisfied the range specified by the present invention.
  • the obtained green compact A-16 to 22 was converted into a tubular furnace into which a nitrogen gas (gas flow rate: 3 dm 3 / min) was introduced and the furnace temperature was controlled at 580 ° C. And heat it for 15 minutes * and hold it. Then, composite materials B-22 to B-28 were obtained.
  • the conditions of the powder forging method were: mold temperature: 250 ° C, surface pressure: 8 t / cm 2, and a water-soluble lubricant on the mold wall from the viewpoint of preventing adhesion between the solidified body and the mold. was applied.
  • the average corrosion rates of the obtained composite materials B-22 to B-28 were measured.
  • a cube (10 mm X 10 mm X thickness 1 Omm) was machined from each material B-22 to B-28, and polished with emery paper to obtain a test piece.
  • the test pieces were evaluated for corrosion resistance by a 5% salt spray test (100 hr).
  • the average corrosion rate was calculated from the weight change before and after the test and used as an index for corrosion resistance evaluation.
  • Table 4 also shows the results.
  • Table 4 also shows the amount of Mg 2 Si (calculated from the composition). Table 4. Properties of green compacts A-16-22 and composite material B-22-28
  • Table 4 shows that composite materials B-22 to 26 have excellent corrosion resistance. On the other hand, it can be seen that the materials B-27 and 28 having a small amount of Mg 2 Si have low corrosion resistance.
  • a composite powder X-101 85 parts by weight of pure Mg powder (average particle size: 168 m) and 15 parts by weight of Si powder (average particle size: 5'8111) were prepared. After blending both, the powder was mechanically ground, mixed and pressed by using a rotating pole mill for 5 hours to obtain a composite powder X-101. The obtained composite powder X—101 was filled in a circular mold having a diameter of 34 mm, A green compact A-101 was produced by applying a load of a surface pressure of 6 tZcm 2 . Further, a green compact A-102 having the same composition as that of the green compact A-101 was produced without performing a treatment using a rotary pole mill for 5 hours.
  • the following tubular furnace was prepared separately from the green compact A-101. That is, a tubular furnace into which nitrogen gas (gas flow rate: 3 dm 3 / ni i ri) was introduced and whose temperature was controlled in the vicinity of 100 to 500 ° C shown in Table 1 was prepared. .
  • the green compact A-101 or A-102 obtained above was introduced into this tubular furnace, heated and maintained for 5 minutes, and immediately solidified by powder forging to obtain a relative density of 99% or more, and the magnesium was melted.
  • the base composite materials B-101 to B-110 were obtained.
  • the conditions for the powder forging method were: mold temperature: 250 ° C; surface pressure: 8 tZcm 2. From the viewpoint of preventing adhesion between the solidified body and the mold, water-soluble lubrication was applied to the mold wall surface. The agent was applied.
  • Table 101 shows the properties of the green compacts A-101 or A-102 and the magnesium-based composite materials B-101 to B-110 obtained above.
  • Table 101 shows the properties of the green compacts A-101 or A-102 and the magnesium-based composite materials B-101 to B-110 obtained above.
  • R n No—101 to 105 the composite powder according to the present invention is used, and the heating temperature is as low as 150 ° C. to 343 ° C., so that a high hardness composite material can be obtained.
  • Run Nos. 106-107 use the composite powder according to the present invention. Therefore, generation of Mg 2 Si was confirmed, but the hardness was lower than desired. This is probably because the heating temperature was too high and the Mg 2 Si particles grew coarsely.
  • Run No. 108 uses the composite powder according to the present invention, but since the heating temperature is too low, generation of Mg 2 Si cannot be confirmed and, of course, the hardness is insufficient. Was. In Run Nos. 109 to 110, generation of Mg 2 Si was not confirmed because the composite powder according to the present invention was not used and the heating temperature was too low. Of course, the hardness was also insufficient.
  • AZ91D magnesium alloy powder (average particle size: 61 ⁇ m; nominal composition: Mg—9A1—lZnZma ss%) and Si powder (average particle size: 64 ⁇ ) 10 Parts by weight.
  • mechanical crushing, mixing and compression treatment were performed for 4 hours using a vibration ball mill to obtain a composite powder.
  • the obtained composite powder was filled in a circular mold having a diameter of 34 mm, and a load of a surface pressure of 6 tZ cm 2 was applied to produce a green compact A-103.
  • the composition was the same as that of the green compact A-103, the green compact A-104 was produced without performing the vibration pole mill treatment for 4 hours.
  • the following tubular furnace was prepared separately from the green compact A-103 or A-104. That is, a tubular furnace into which nitrogen gas (gas flow rate: 3 dmVmin) was introduced and whose temperature in the furnace was controlled at around 80 to 530 ° C shown in Table 1 was prepared.
  • the green compact A-103 or A-104 obtained above was introduced into this tubular furnace, heated and maintained for 5 minutes, and immediately solidified by powder forging to a relative density of 99% or more, and the magnesium-based composite material was obtained.
  • B—11 1 to B—120 were obtained.
  • the conditions of the powder forging method, mold temperature: 250 ° C; ⁇ Pimen ⁇ : 8 t a Bruno cm 2, solidified and the mold wall from the viewpoint of adhesion prevention of the mold soluble Lubricant was applied.
  • Table 102 shows the properties of the green compacts A-103 or A-104 and the magnesium-based composite materials B-11 to B-120 obtained above.
  • “presence / absence of Mg 2 Si” was observed by X-ray diffraction.
  • “Hardness” is a value measured by a scale E Rockwell measuring device as described above. Table 102. Properties of green compacts A-103-104 and composite material B-111-120
  • R n No. 1 11 to 1 15 use the composite powder according to the present invention, and have a heating temperature of .150 ° C. to 346 ° C. to obtain a high hardness composite material. Came out.
  • Run Nos. 116 to 117 since the composite powder according to the present invention was used, generation of Mg 2 Si was confirmed, but the hardness was lower than desired. This is probably because the heating temperature was too high and the Mg 2 Si particles grew coarsely.
  • Run No. 118 uses a composite powder according to the present invention, but since the heating temperature is too low, generation of Mg 2 Si cannot be confirmed and, of course, the hardness is insufficient. there were.
  • Run Nos. 109 to 110 generation of Mg 2 Si was not confirmed because the composite powder according to the present invention was not used and the heating temperature was too low. Of course, the hardness was also insufficient.
  • a disk (diameter 50 mm, thickness 3 mm) made of pure Mg (purity 99.85%) and the composite powder X-101 of Example 101 were prepared. Prepare a state in which the composite powder X-101 is placed on one side of a disk, and introduce it into a furnace controlled at 160 ° C into which nitrogen gas (gas flow rate: 3 dm 3 / min) has been introduced. And heated and held for 5 minutes. Then, a surface pressure of 8 tZcm 2 was applied using a hydraulic press to produce a clad plate material in which the magnesium-based composite powder was in close contact with the magnesium circular plate. Again, put it in a furnace under a nitrogen gas atmosphere After insertion, temperature: 250 ° C., holding time: 10 minutes.
  • the obtained composite material was checked for the presence of Mg 2 Si peaks by X-ray diffraction, polished with emery paper, and evaluated for corrosion resistance by a 5% salt spray test (lOOhr). The average corrosion rate was calculated from the weight change before and after the test, and used as an index for corrosion resistance evaluation.
  • the magnesium-based composite material of the present invention has high strength, high abrasion resistance and high corrosion resistance in addition to weight reduction, for example, structural component materials such as automobile parts and home electric appliance parts where these properties are desired simultaneously. And it can be used as medical welfare or protective equipment such as nursing beds, wheelchairs, canes, and walking cars.
  • the magnesium-based composite powder used in the production method of the present invention can be applied as follows. That is, while being placed on the magnesium alloy plate, plastic working such as pressurization / compression / "rolling" is performed at room temperature or warm temperature, and then the heating step used in the present invention is provided.
  • can Maguneshiumu based composite powder of the present invention is to produce a clad sheet was pressure bonded. That is, only the magnesium alloy sheet table surface, a clad plate of Mg 2 S i particles are dispersed, the Mg 2 S i particles it can be prepared Maguneshiumu alloy plate and firmly bonded to that plate.
  • the clad sheet has excellent corrosion resistance and wear resistance by uniform dispersion of M g 2 S i particles particles, structural lightweight piping Can be used as a part.

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Abstract

L'invention concerne un procédé d'obtention d'un matériau composite à base de magnésium consistant à malaxer une poudre matricielle ayant un Mg avec une poudre Si afin d'obtenir une poudre mélangée, à remplir un conteneur avec la poudre mélangée et à appliquer une pression sur la poudre de manière à préparer un article formé compact dont la porosité est égale à 35 % ou moins, et à maintenir l'article formé compact à une température élevée dans une atmosphère de gaz inerte ou sous vide, et ce afin d'obtenir Mg2Si. Le matériau composite à base de magnésium obtenu par le procédé métallurgique précité est supprimé dans la croissance d'un grain cristallin de magnésium sous forme de matrice ou une particule Mg2Si sur un grain grossier. Le matériau composite de cette invention fait preuve de propriétés mécaniques excellentes, notamment en termes de résistance et de dureté.
PCT/JP2002/002968 2001-09-25 2002-03-27 Materiau composite a base de magnesium WO2003027341A1 (fr)

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US10/490,412 US20050016638A1 (en) 2001-09-25 2002-09-17 Magnesium base composite material
CNB028185315A CN100567529C (zh) 2001-09-25 2002-09-17 镁复合材料
JP2003530902A JP3668811B2 (ja) 2001-09-25 2002-09-17 マグネシウム基複合材料の製造方法
PCT/JP2002/009502 WO2003027342A1 (fr) 2001-09-25 2002-09-17 Materiau composite a base de magnesium
EP02763033A EP1433862A4 (fr) 2001-09-25 2002-09-17 Materiau composite a base de magnesium
JP2005022078A JP4140851B2 (ja) 2001-09-25 2005-01-28 マグネシウム基複合材料、マグネシウム基複合材料製造用の圧粉成形体および圧粉成形体の製造装置

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WO2011013609A1 (fr) 2009-07-27 2011-02-03 学校法人東京理科大学 Materiau composite aluminium/magnesium/silicium et son procede de production, element de conversion thermoelectrique utilisant le materiau composite, article de conversion thermoelectrique, et module de conversion thermoelectrique
CN102517489A (zh) * 2011-12-20 2012-06-27 内蒙古五二特种材料工程技术研究中心 一种利用回收的硅粉制备Mg2Si/Mg复合材料的方法
CN102644000A (zh) * 2012-02-20 2012-08-22 上海交通大学 一种高强韧金属基纳米复合材料的制备方法
US8282748B2 (en) 2003-11-07 2012-10-09 Mahle Gmbh Process for producing metal matrix composite materials
CN103451463A (zh) * 2013-08-27 2013-12-18 李艳 一种Mg2Si增强Mg合金复合材料的制备方法
JP2017152691A (ja) * 2016-02-24 2017-08-31 三菱マテリアル株式会社 マグネシウム系熱電変換材料の製造方法、マグネシウム系熱電変換素子の製造方法、マグネシウム系熱電変換材料、マグネシウム系熱電変換素子、熱電変換装置

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WO2008026333A1 (fr) * 2006-09-01 2008-03-06 National Institute Of Advanced Industrial Science And Technology Alliage de magnésium ignifuge à haute résistance
JP5741561B2 (ja) * 2012-12-04 2015-07-01 日本軽金属株式会社 ペリクル枠及びその製造方法
CN103193234B (zh) * 2013-04-12 2014-07-23 太原理工大学 一种利用多晶硅副产物制备镁硅基粉体热电材料的方法
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