WO2002055748A1 - Alliage a base de cuivre hydroresistant - Google Patents
Alliage a base de cuivre hydroresistant Download PDFInfo
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- WO2002055748A1 WO2002055748A1 PCT/JP2002/000210 JP0200210W WO02055748A1 WO 2002055748 A1 WO2002055748 A1 WO 2002055748A1 JP 0200210 W JP0200210 W JP 0200210W WO 02055748 A1 WO02055748 A1 WO 02055748A1
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- copper
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- resistant
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/02—Alloys containing less than 50% by weight of each constituent containing copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/04—Making non-ferrous alloys by powder metallurgy
- C22C1/0425—Copper-based alloys
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C32/00—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ
- C22C32/0047—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
- C22C32/0052—Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents only carbides
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/06—Alloys based on copper with nickel or cobalt as the next major constituent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
- B22F2998/10—Processes characterised by the sequence of their steps
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Definitions
- the present invention relates to a wear-resistant copper-based alloy.
- INDUSTRIAL APPLICABILITY The present invention can be applied to, for example, a copper-based alloy forming a sliding portion of a sliding member typified by a valve train member such as a valve seat of an internal combustion engine.
- the present applicant has developed an anti-metal alloy containing zinc and tin which is more easily oxidized than copper.
- the anti-settling tt is improved by the oxides of zinc and tin, and the wear resistance of the copper-based alloy is improved.
- tin is not always satisfactory because tin has a much lower melting point than copper.
- zinc or tin is liable to evaporate when the cladding is formed, and the surface of the composite element It was not easy to maintain the view.
- nickel 10.0 to 30.0%
- silicon 0.5 to 5.0%
- iron 2.0 to 15.0%
- chromium 1.0 'to 10.0. 0%
- Copareto 2.0-15.0%
- one or more of molybdenum, tungsten, niobium and vanadium 2.0-15.0% wear resistance consisting of pirates containing ! ⁇ ! ! Gold
- the main components of this alloy are hard particles containing Co-Mo silicide (silicide) and Cu-Ni matrix.
- the wear resistance of this wear-resistant copper-based alloy is Co-Mo-based silicide.
- the wear resistance of this wear-resistant gold is mainly ensured by a Cu-Ni-based matrix.
- This alloy is not wear resistant, even when used in harsh conditions. Furthermore, 3 ⁇ 4
- the alloys disclosed in Japanese Patent Application Laid-Open Nos. Hei 8-2-25688 and Hei 7-17978 exhibit excellent basket resistance even when used under severe conditions.
- acid oxide atmosphere In the air, an oxide exhibiting good toughness and lubricity is generated, so that it exhibits poor wear resistance.
- hard particles containing Co—Mo-based silicide silicide
- the ffi ratio of the hard particles may be increased.
- the Co-Mo-based silicide has the effect of improving the resistance, it is hard and brittle, so if the alloy composition is increased in order to increase the area ratio of the hard particles, the resistance of the base metal is increased. Decrease. In particular, when the base alloy is overlaid, the beading may increase, and the cladding is reduced during the overlay. Conversely, if the alloy decay is adjusted in such a way as to reduce the percentage of hard particles in the wear-resistant copper-based alloy, the wear resistance of the basket-resistant gold decreases.
- the present invention has been made in view of the above-described circumstances, and is not only capable of improving wear resistance in a high-temperature region, but also advantageous in improving wear resistance and machinability. Suitable for forming an embossed layer, balance lfJ «resistance, corrosion resistance and machinability It is an object of the present invention to provide a high-resistance copper-based alloy having the above characteristics.
- the present inventor has been keenly developed based on the above-mentioned problem and is a main element of hard particles.
- Co—Mo silicide is hard and brittle (generally about Hv 1200). And reduces or eliminates the hard and brittle Co-Mo-based silicide; Fe-Mo-based silicide having a lower hardness and a slightly higher toughness than the Co-Mo-based silicide; It was intended to increase the proportion of Fe-W silicide or Fe-V silicide.
- niobium carbide NbC
- the hard particles can be satisfactorily obtained, and the wear resistance, wear resistance, and corrosion resistance in a high-temperature region can be improved.
- a wear-resistant copper-based alloy according to the second invention capable of increasing ⁇ was developed.
- the nickel-resistant gold according to the first invention is in%, nickel: 5.0 to 2.0%, silicon: 0.5 to 5.0%, and iron: 3.C! ⁇ 20.0%, Chromium: 1.0-15.0%, Conoreto: 0.01 ⁇ 2.00%, and one or two of molybdenum, tandastene and vanadium 13 ⁇ 4 ⁇ : 3. 0-20. 0%, including non-pure matter, and the fact that 3 ⁇ 4 is made of copper.
- Nickel 5.0 to 20.0%
- silicon 0.5 to 5.0%
- iron 3.0 to 20.0%
- Chromium 1.0 to 15.0%
- Copa'let 0.01 to 2.00%
- molybdenum, tungsten, and vanadium 3.0 to 20.0%
- Niobium carbide 0.01% to 5.0%, including »pure substance and the balance being copper.
- % means% by weight, unless otherwise specified.
- the wear resistance in a high-temperature region can be increased. It is advantageous for increasing the wear resistance and the machinability, so that the wear resistance, the machinability and the machinability can be satisfied in a well-balanced manner.
- the wear resistance, the overlaying property, the wear resistance, and the machinability can be satisfied in a well-balanced manner.
- FIG. 1 is a perspective view illustrating a state in which a laser beam is applied to a powder layer formed by assembling powder layers formed of a wear-resistant copper-based alloy to form a restaurant.
- FIG. 2 is a schematic diagram showing a state in which a wear resistance test is performed on a test piece having a build-up layer.
- FIG. 3 is a graph showing the relationship between the rate of occurrence of norbu sheet per cylinder head and the Co amount of ()) resistant copper / gold.
- FIG. 4 is a graph showing the range of the amount of Fe and the amount of Ni corresponding to the wear-resistant copper-based alloy of the first invention, and showing the relationship of »J between the amounts of Fe and Ni.
- FIG. 5 is a graph showing the ranges of the Fe amount and the Mo amount corresponding to the wear-resistant copper-based alloy of the first invention, and showing the relationship between the Fe amount and the ⁇ amount of the Mo amount.
- FIG. 6 shows a laser beam applied to a back layer formed of a powder made of a wear-resistant copper-based alloy having a thickness corresponding to the wear-resistant copper-based alloy of the first invention.
- FIG. 3 is a diagram based on a numerical mirror ⁇ (magnification: 10 times) of the overlay.
- FIG. 7 shows a laser beam applied to a powder layer formed of a powdered male material manufactured by using a wear-resistant copper-based alloy having a thickness corresponding to the wear-resistant copper-based alloy of the first invention.
- FIG. 3 is a diagram of the cladding layer based on the crepe fiber (magnification: 100 times).
- Fig. 8 shows a laser beam irradiating a powder layer made of a powdered scaffold made of a wear-resistant copper-based alloy having (3 ⁇ 4) 3 ⁇ 4 corresponding to the wear-resistant copper-based alloy of the second invention. It is a figure based on the microscopic structure (magnification: 10 times) of the built-up layer.
- Fig. 9 shows a laser beam on the back layer made of powder * # material made of a wear-resistant copper-based alloy with a pirates equivalent to the wear-resistant copper-based alloy of the second invention. It is a figure based on »Simulation « (magnification: 100 times) of the overlaid layer formed.
- Figure 10 shows the valve seat gap rate and abrasion resistance per cylinder head.
- 4 is a graph showing a relationship with the amount of niobium carbide in a copper-based alloy.
- FIG. 11 is a graph showing friction Si of the product of the present invention 2 and the like.
- FIG. 12 is a graph showing the rail rate of norbusite per cylinder head for Product 1 of the present invention, Product 2 of the present invention, and the like.
- FIG. 13 is a graph showing the number of cylinder heads processed per cutting tool for the product of the present invention and the product 2 of the present invention.
- FIG. 14 is a schematic view showing a process of forming a valve sheet by overlaying a wear-resistant copper-based alloy on a port of an internal combustion engine according to an application example.
- FIG. 15 is a perspective view of a main part schematically showing a process of forming a valve sheet by overlaying a wear-resistant copper-based alloy on a port of an internal combustion engine according to an application example.
- the regret-resistant alloy according to the first and second inventions it is possible to obtain a reference in which hard particles having a hard phase are dispersed in a matrix.
- the average 3 ⁇ 4 ⁇ of the hard particles is higher than the average 3 ⁇ 4 ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ of the matrix.
- the hard particles can adopt a form containing silicide (silicide).
- the matrix can also adopt a form containing silicide (silicide).
- the hard particles contain a silicide (silicide) containing one or more of molybdenum, tungsten, and sodium as main components.
- the hard particles include hard particles containing silicide containing Fe-Mo as a main component, hard particles containing silicide containing Fe-W as a main component, and silicide containing Fe-V as a main component. At least one of the hard particles may be employed.
- the matrix of the wear-resistant copper-based alloy a form in which a Cu—Ni-based solid solution and a silicide containing nickel as a main component are formed as main elements can be adopted. According to the resistance to '11 3 ⁇ 4 gold according to the first invention and the second invention, the hardness of the matrix (micro Vickers) is Hv13C!
- Hard and particle body is selected, but when the abrasion resistance ftllli ⁇ is 100%, 100% of the thigh ratio is, for example, 1%. 0-60%. 12-55% 3 ⁇ 4JK. Hard; the particle size of the particles is also dependent on the wear resistance of the wear-resistant copper-based alloy, such as solidification of the wear-resistant copper-based alloy, but is generally 20-3000 m, 40-600 ⁇ , 50 ⁇ 500 ⁇ , 50-200 m, but not limited thereto.
- Nickel enhances the toughness of the copper-based matrix by dissolving ⁇ 3 ⁇ 4 in the copper, and the other “ ⁇ ” forms a hard silicide (silicide) containing nickel as a major component, and is resistant to dispersive strength.
- Nickel forms hard particles with cobalt, iron, molybdenum, etc. If the content is less than the above lower limit, the properties of the copper-nickel alloy, particularly good corrosion resistance and resistance, are obtained. Abrasion resistance is hard to be reduced, hard particles are further reduced, and the above-mentioned effects cannot be sufficiently obtained, and the amount of cobalt, iron, and molybdenum that can be added is reduced.
- the hard standing material becomes, the toughness is lowered, the weldability is easily increased when a hardfacing layer is formed, and when the hardfacing is further increased, the thickness of the target object is reduced.
- 0-20. 0% is preferred.
- the content of nickel can be 5.3-18%, especially 5.5-17.0%, and the degree of ffi-see of various properties required for the wear-resistant copper-based alloy according to the present invention. According to the lower limit of the nickel content, 6.0% and 7.0% can be exemplified, and the upper limit corresponding to the lower limit is, for example, 19.0% and 18.0%. % Can be exemplified, but is not limited thereto.
- Silicon is an element that forms silicide (silicide), and forms silicide containing nickel as a main component or silicide containing molybdenum (tungsten, nonadium) as a main component, and further contributes to strengthening of a copper-based matrix. I do.
- silicide containing molybdenum (or tungsten, nonadium) as a main component has a function of improving the high-temperature lubricity of the heat-resistant copper-based alloy according to the present invention. When the content is above the lower limit, the above effects cannot be sufficiently obtained.
- the silicon content is set at 0.5 to 5.0%.
- the silicon can be between 1.0 and 4.0%, especially between 1.5 and 3.0%.
- the lower limit of the above-mentioned silicon content range can be exemplified by 0.6% and 0.7%. Examples of the upper limit corresponding to the lower limit include 4.5% and 3.8%, but are not limited thereto.
- Cobalt hardly forms a solid solution in copper, and forms silicide together with molybdenum, and acts to stabilize silicide.
- up to 2.00% of Connort forms a solid solution with 1 ⁇ 1, Fe, Cr, etc., and improves toughness.
- Cobalt also enhances the tendency of liquid phase separation in the molten state. It is considered that the liquid phase separated from the night-phase portion serving as the matrix mainly covers the hard particles. If the lower limit of the content is less than it *, the above effects cannot be sufficiently obtained. Or, when the content of cobalt is 0%, the property is high.
- the content of copper is 0.01 to 2.0%, preferably, the content of cobalt is 0.01 to 1.97%, particularly 0.50 to 1.70%. .
- the upper limit of the above-mentioned content range of cobalt is 1.80%, 1.60%, 1.50%.
- the lower limit corresponding to the upper limit may be, for example, 0.02% or 0.03%, but is not limited thereto.
- Iron works in the same way as Konoku / Reto, and can be replaced by costly Copa '/ Reto. Iron hardly forms a solid solution in a copper-based matrix, and is mainly present in hard particles as a Fe—Mo, Fe—W or Fe—V silicide. Fe—Mo, Fe—W, or Fe—V silicides are better than Co—Mo silicides. Low hardness and high toughness. In order to generate a large amount of silicide such as the Fe-Mo system described above, the iron content is set to 3.0 to 2.0%. If the content is less than the lower limit of the above-mentioned content, the hard particles will eventually lose their abrasion resistance, and the above-mentioned effects will not be sufficiently obtained.
- iron is set at 3.0 to 20.0% as if fled.
- the iron can be between 3.1 and 19.0%, in particular between 3.5 and 18.0%.
- the upper limit of the content range of iron can be exemplified by 18.0% and 16.0%,
- the lower limit of iron corresponding to the upper limit may be, for example, 3.3% or 3.6%, but is not limited thereto.
- Chromium acts like iron-cobalt, hardly forms a solid solution in copper-based matrix, and alloys with some of nickel and some of cobalt to increase oxidation resistance. Further, chromium hardens and further increases the tendency of liquid phase separation in the molten state. If the content is less than the lower limit of the content, the above-mentioned effects cannot be sufficiently obtained. If the content exceeds the upper limit of the content, the hard phase becomes more violent and the aggressiveness to the opponent increases. In consideration of the above-mentioned circumstances, chromium is set to 1.0 to 15.0%, preferably, chromium can be set to 1.1 to 10.0%, particularly 1.2 to 8.0%.
- the lower limit of the above-mentioned chromium content range may be, for example, 1.1%, 1.2%, and below. ⁇
- Examples of upper limits corresponding to good values include 7.0%, 6.0%, and 4.0%, but are not limited thereto.
- Molybdenum combines with silicon to form silicide (typically, a tough Fe-Mo-based silicide) in the hard particles, thereby improving basket resistance and lubricity at high temperatures.
- silicide typically, a tough Fe-Mo-based silicide
- This silicide has lower hardness and toughness than Co-Mo silicide.
- It is contained in the hard particles to enhance the high temperature resistance and lubricity.
- Silicide containing molybdenum as a main component is an oxide with a high solid lubricating property containing molybdenum as a main component, even in a relatively low temperature range of 500 to 700 ° C and at a low oxygen partial pressure. Is easy to generate.
- This oxide covers the surface of the copper-based matrix during use, and is advantageous in avoiding direct contact between the mating material and the matrix. This maintains self-lubricating properties.
- Tungsten and vanadium basically work in the same manner as molybdenum. Generate within.
- one or more of molybdenum, tungsten and vanadium is less than the above-mentioned lower limit of the content, the proportion of hard particles decreases, abrasion resistance is reduced, and the improvement effect is not sufficiently exhibited. .
- the upper limit is exceeded, hard particles are formed, the toughness is impaired, the peeling resistance is reduced, and peeling is liable to occur.
- it is set to 3.0-20.0.0%.
- one or more of molybdenum, tungsten and vanadium can be 3.0-19.0%, especially 3.0-18.0%.
- the lower limit of the content range of one or more of molybdenum, tungsten and 'vanadium' is 3. 2% and 4.0% can be exemplified, and the upper limit corresponding to the lower limit can be exemplified by 18.0%, 17.0% and 16.0%, but is not limited thereto. Note that one or more of molybdenum and tungsten may be used.
- a form in which the total amount of (iron + molybdenum) is set to, for example, 10 to 35% by weight can be adopted.
- Fe—Mo based silicide which has higher toughness than Co—Mo based silicide.
- a form in which the total amount of (nickel + iron) is set to, for example, 10 to 35% can be adopted. If it is less than this, the wear resistance will be insufficient, and if it exceeds that, the reduction rate will work rapidly.
- Niobium carbide forms a synergistic effect on the hard particles, raises the ffl of the hard particles, and contributes to achieving both anti-tt and abrasion resistance. If the niobium carbide content is below the lower limit of the content, the effect of niobium carbonization on the refinement of hard particles is not necessarily sufficient. When the content exceeds the upper limit of the above-mentioned content, a tendency to inhibit the peeling resistance is recognized. Considering the above circumstances, it is set to 0.01% to 5.0%. Preferably, it can be 0.01-0.5%, 0.05-4.0%. According to the present invention! !
- the upper limit of the above range of niobium carbide can be 4.8%, 3.0%, 2.0%, corresponding to the lower limit Examples of the lower limit to be performed include, but are not limited to, 0.02%, 0.04%, and 0.1%. Note that niobium carbide is added as needed, and may not contain niobium carbide.
- the wear-resistant copper alloy according to the present invention can adopt at least one of the following embodiments.
- the copper-resistant alloy according to the present invention can be used as a metal which is built up on an object.
- a cladding method a method of welding and cladding using a high-density energy heat source such as a laser beam, an electron beam, or an arc can be given.
- a high-density energy heat source such as a laser beam, an electron beam, or an arc
- the overlay ⁇ , the laser beam, the electron beam, and the above-mentioned laser beam, electron beam, It can be welded and built up using a high-density energy heat source such as an arc.
- «R gold is not limited to powder, but may be used as a wire or watch dog overlay material.
- the laser beam include those having a high energy density, such as a carbon dioxide laser beam and a YAG laser beam.
- Examples of the material of the object to be built up include aluminum, aluminum-based alloy, iron or alloy, copper or copper-based alloy, and the like.
- the aluminum alloys that make up the object are »aluminum alloys for Tetsuzo, such as A 1-Si, 1- ⁇ 11, 81-] 1 ⁇ 2, and A1-Zn.
- An engine such as an internal combustion engine is exemplified as the object. In the case of an internal combustion engine, a valve train material is exemplified.
- the valve system that constitutes the exhaust port It may be a single unit, or it may be applied to a norbusite that forms the intake port.
- the valve seat itself may be formed of gold, or the wear-resistant copper-based alloy according to the present invention may be built up on a knurl sheet.
- the wear-resistant copper-based alloy according to the present invention is not limited to valve-operating system materials for machine battles such as internal combustion engines, but other types of sliding materials and sliding materials for which significance is required. It can also be used for members and sintered products. Since the anti-gold alloy according to the present invention does not contain zinc or tin as an active element, it is possible to suppress the generation of fume and the like even when building up.
- the cladding layer after cladding may be formed, or a cladding alloy before cladding may be used.
- the copper-resistant alloy according to the present invention can be applied to, for example, a copper-based sliding member and a sliding portion, and specifically, a copper-based valve train mounted on an internal combustion engine. It can be applied to materials.
- the wear-resistant copper alloy according to the present invention can be used for hardfacing, for building, and for 1;
- Supplementary note 3 The cladding layer or the moving member formed by the high-density energy heat source selected from the laser beam, the electron beam, and the arc in Supplementary note 1 or 2.
- valve train member for example, a valve seat
- an internal combustion engine fighter having a wall made of gold (!) According to each claim.
- the powder of the heat-resistant 113 ⁇ 4 ⁇ gold according to each claim is coated on the base to form a powder layer, and the powder layer is solidified after being melted.
- a method for producing a sliding member which comprises forming a build-up layer having excellent heat resistance.
- the difficulty is that the sliding member must be a moving part or a valve operating part (for example, a valve seat) for an internal combustion engine.
- Hard particles are dispersed in a matrix, and hard particles are composed of a silicide containing one or more of Fe-Mo and Fe-W. Fe-V as main components. , Ni-Fe-Cr based solid solution as main element, and the matrix is based on Cu-Ni based solid solution and silicide containing nickel as a main component. «Resistant copper ⁇ ⁇ gold.
- a sliding member characterized in that a wall formed of the heat-resistant copper-based alloy according to each claim is layered on a base material made of aluminum or an aluminum alloy.
- Table 1 shows the compositions (mixing compositions) of Samples a to i relating to the wear-resistant copper-based alloy used in this example.
- the composition is set as the target fiber for the branch job.
- Sample a, sample c, sample e, and sample g are separated from the set of blue i-values 1 by ⁇ ⁇ , and indicate J «.
- Samples a to i are powders obtained by gas atomizing a molten alloy that was blended to have the composition shown in Table 1 and melted in a high vacuum.
- the particle size of the powder is 5 ⁇ m to 30.
- Gas atomization was carried out by injecting a high-temperature molten metal from a nozzle in a non-oxidizing atmosphere (argon gas or nitrogen gas atmosphere). Since the above-mentioned powder is formed by gas atomizing treatment, its component properties are high.
- the above-described sample b according to the embodiment is coated with the base ⁇ of the base 50.
- the powder layer 53 is formed on the substrate 51
- the laser beam 55 of the carbon dioxide laser is rocked by the beam oscillator 57, and the laser beams 55 and 0 are relatively moved.
- the laser beam 55 is applied to the powder layer 53, and the powder layer 53 is melted and solidified.
- the thickness of the powder layer is 600 (meat thickness: 2.0 mm. Overlay width: 6.0 mm). ) Was formed on the cover ⁇ 51 of the substrate 50.
- the shielding gas (argon gas) was sprayed from the gas supply pipe 65 to the cladding portion.
- the laser beam 55 was swung in the width direction (the arrow 1W direction) of the powder layer 53 by the beam oscillator 57.
- the laser output of the carbon dioxide gas laser was 4.5 kW, and the laser beam 55 was used to scan the powder layer 53.
- the relative diameter between the laser beam 55 and the difficult beam 50 was 15 .O mm / sec.
- the shielding gas flow rate was 10 liters / min. Meat was similarly formed for the other samples.
- the counterpart material 106 While holding the counterpart material 106 in the second holder 108, the counterpart material 106 is guided by the induction coil 104.
- the test was carried out by pressing the shaft end face of the mating material 106 against the cladding layer 101 of the test piece 100.
- the test conditions were a load of 2.0MPa, a sliding force of 0.3m / sec, a test time of 1.2ksec, and a surface temperature of the test piece 100 of 32 3 to 5 2 3 1 ⁇ .
- a material obtained by coating a surface of a material equivalent to JIS-SUH35 with an anti-alloy stellite was used.
- cutting tests were performed to examine the machinability of the overlays formed using samples a to i.
- 3 ⁇ 4 ⁇ Cutting was evaluated by the number of machines that could cut a cylinder head that formed a wall with a single cutting tool.
- Table 1 shows the ease of sample a to sample i, as well as the occurrence rate (%) of the overlay when the overlay was formed using the fibers of samples a to i, and the overlay in the wear test.
- the results of tests on the amount of sewn (mg) and the machinability (table) of meat ⁇ f in the cutting test are shown.
- the welding rate was higher for the cladding layers formed by the samples a and c according to the comparative example.
- the rejection rate was low.
- the cladding layer formed of Sample c, Sample e, and Sample g according to Comparative Example had a large value, exceeding 10 mg , and was not sufficiently heat-resistant.
- the build-up layers formed of the sample b, sample d, sample: f, sample h, and sample i according to the example the abrasion weight was 10 mg or less, which was low.
- «m3 ⁇ 4 was low for the meat inversions formed by sample b and sample d.
- the number of processed meat inversions formed from sample a related to ratio Y was not sufficient. Therefore, as can be understood from the test results shown in Table 1, the build-up formed from the powders of the b-based sample, the sample d, the sample, the sample h, and the sample i according to the present invention.
- the layer has a good balance of corrosion resistance, basket resistance and machinability. I knew it could be done.
- Fig. 3 shows the relationship between the occurrence rate (%) of the overlay layer constituting the Norbu sheet and the amount of Co.
- the overlay occurrence rate of the overlay shown in Fig. 3 indicates the incidence rate (%) of valve seats per cylinder head.
- the rejection rate was extremely low. In particular, when the amount of Co was 1.6% or less, the percentage of the ⁇ % was almost zero.
- FIG. 4 shows the effects of the Fe content and the Ni content on the wear-resistant copper-based alloy in the wear-resistant copper-based alloy based on the test results performed by the present inventors.
- A, b, c ... shown in FIG. 4 correspond to the samples in Table 1.
- the square hatching area shown in FIG. 4 is within the scope of the present invention. If the Fe content is less than 3%, the ratio of the hard particles decreases, and the heat resistance decreases. When both the Fe content and the Ni content are reduced from around 3% of Fe content and 5% of Ni content, there is a tendency that, if the Fe content and the Ni content are both reduced, the Iffffi of the ruptured particles is reduced and the resistance is lowered.
- the amount of Ni When the amount of Ni is less than 5%, the saliency tends to decrease. If the Fe content is increased beyond 20% when the Ni content is less than 5%, the coarse particles tend to be coarse and the number of hard particles tends to be reduced. If the Ni content exceeds 20% when the Fe content is less than 3%, the hard particles tend to be finely refined and the number of the hard particles tends to increase. When the Fe content is about 20% and the Ni content is about 20%, when both the Fei content and the Ni content are both high, hard particles tend to form.
- FIG. 5 shows the effect of the amount of Fe and the amount of Mo in the wear-resistant copper-based alloy on the high-resistance copper-based alloy based on the results of tests performed by the present inventors.
- A, b, c ... shown in FIG. 5 correspond to the samples in Table 1.
- the square hatching area shown in FIG. 5 is within the scope of the present invention.
- Fe 3%, Mo 3% Then, a decrease in hard particles and a decrease in wear resistance tend to occur. If the Fe content is less than 20% when the Mo content is less than 3%, excessive hardening of hard particles tends to occur, and the wear resistance tends to decrease. When the Fe content is less than 3%, the hard particles tend to be strange.
- FIGS. 6 and 7 show the appearance of the build-up layer formed by irradiating a laser beam to the powder layer formed of the powder made of the copper-based alloy having the sample i described above.
- FIG. 6 shows a magnification of 100 times
- FIG. 7 shows a magnification of 100 times.
- a large number of hard particles having inversion were dispersed throughout the matrix.
- the particle size of the hard particles was from 10 to 100 m3 ⁇ 4K.
- the hard particles were composed of a silicide containing Fe—Mo as a main component and a Ni—Fe—Cr system solid solution. It was formed as a main element.
- the matrix that constitutes the meat was composed mainly of a Cu-Ni-based solid solution and a network-like silicide containing nickel as a main component.
- the hardness of the matrix (micro Vickers) of the copper-based alloy was Hv 150 to 200 °, and the hardness of the hard particles was harder than the matrix, and was about 3 ⁇ 300 to 500.
- the anti-SifS ⁇ gold according to the example has a high tendency of liquid phase separation in a molten state, so that a plurality of liquid phases which are hardly mixed with each other are easily generated, and the separated liquid phases are each separated.
- the property of being easily separated vertically due to the specific gravity difference, heat transfer condition, etc. can be considered more. It is thought that when the standing night phase solidifies rapidly, the granular liquid phase will form granular hard particles.
- Sample P and Sample q were formed by gas atomization.
- the powder layer 53 is melted and solidified by irradiating a laser beam onto the powder layer 53 formed of the sample m, thereby forming the overlay layer 60 on the base 50. Covered 3 ⁇ 4 formed on 51 Similarly, sample w ⁇ sample By irradiating the laser beam on the powder formed by each sample of Z,
- each overlay showed that hard particles having a hard phase were dispersed in the matrix.
- the volume ratio of the hard particles was within 5 to 60% 3 ⁇ 4K of 100% when the wear-resistant copper / gold was 100%.
- Table 3 also shows the occurrence of wear on the build-up layer, the wear weight of the build-up layer, and the machinability of the build-up layer. Machinability was determined by the number of cylinder heads machined per cutting tool (unit). As shown in Table 3, looking at the incidence rate, samples m, n, and samples according to the example were used.
- the build-up layer formed of the powder of the cage-resistant 'H3 ⁇ 4 ⁇ gold of Sample p and Sample q was able to obtain well-balanced corrosion resistance, basket resistance and machinability.
- the composition (mixing composition) of sample v, sample w, sample x, sample y, and sample z relating to the wear-resistant copper-based alloy including niobium carbide is shown in Table 4.
- Table 4 the composition (mixing composition) of sample v, sample w, sample x, sample y, and sample z relating to the wear-resistant copper-based alloy including niobium carbide is shown in Table 4.
- the powder layer 53 formed of the sample V was irradiated with a laser beam J to melt and solidify the powder layer 53 to form a build-up layer 60.
- a meat layer 60 was formed by irradiating a laser beam to the powder layer 53 formed of each of the samples w to z. Examination of each overlay showed that hard particles having a hard phase were dispersed in the matrix.
- the volume ratio of the hard particles was within about 5 to 60% of 100% when the wear-resistant copper-based alloy was 100%.
- the state of occurrence of the overlay on the overlay formed using samples V to z, the amount of lapping of the steel, and the machinability of the overlay were also examined.
- Table 4 also shows the test results of the occurrence rate of the overlay (%), the wear weight (mg) of the overlay, and the machinability (table) of the overlay.
- the machinability was evaluated by the number of machined cylinder heads per 3 ⁇ 4 ⁇ cutting tool.
- the wall formed of the wear-resistant copper-based alloy powder of Sample ⁇ , Sample w, Sample x, Sample y, and Sample z according to the example shows that It was found that resilience, wear resistance and machinability were obtained in a well-balanced manner.
- the present inventors have confirmed that the silicide containing Fe—Mo as a main component constituting the hard particles is a Laves phase using X-ray diffraction.
- the matrix constituting the build-up layer was composed mainly of a Cu-Ni-based solid solution and a network-like silicide containing nickel as a main component.
- the hardness (micro Vickers) of the matrix of the copper-based alloy was about 150 to 200 Hv.
- the hardness of the hard particles was higher than that of the matrix of the copper-based alloy, and was about 300 to 500 ⁇ V.
- Fig. 10 shows the case where the powder layer of the powder formed of the above wear-resistant copper-based alloy containing niobium carbide is irradiated with a laser beam to form the valve seat into the cylinder block.
- the relationship between the rate of occurrence of pitting in the embossed layer and niobium carbide (NbC) is shown.
- the occurrence rate of meat displacement was determined as the occurrence rate (%) of valve seats per cylinder head.
- niobium carbide As shown in features B1 and B2 in Fig. 10, if the amount of niobium carbide is 5% or less, the porosity is extremely low, but if the amount of niobium carbide exceeds 5%, the build-up layer Percentage increases rapidly. Therefore, setting the amount of niobium carbide to 5% or less is important for reducing the amount of build-up in the build-up layer.
- Fig. 11 shows the test results for the wear weight of the self-building layer (valve seat) and the wear of the mating material (valve) S4.
- the product 1 of the present invention shown in FIG. 11 has a structure formed by overlaying a powder of a copper-resistant copper alloy having the composition of the sample i with a laser beam. Based.
- the product 2 of the present invention is based on a meat formed by overlaying a wear-resistant copper-gold powder formed by a sample z having a reversion of 1.2% NbC with a laser beam.
- % means% by weight.
- Conventional material (Model: CuLS50) as 15% of Ni, the Si 2. 9% ⁇ 0 7%, the Mo 6. 3% of Fe 4.
- the low wear-resistant component composition means a composition which aims at a hard ratio which is ⁇ ⁇ during hardfacing.
- the product 1 of the present invention powders each of which has been adjusted so as to have a composition of “lower” or “lower resistance” are separately used, and a laser beam is applied to the powder layer formed by each of the powders.
- a test was conducted in which a build-up layer was formed and the porosity of each build-up layer was examined.
- the product 2 of the present invention is prepared by using a powder whose composition has been increased so as to obtain a mixture of fine particles and a low-abrasion-resistant fiber, and irradiating a powder layer formed of each powder with a laser beam.
- a test was conducted in which each of the overlays was individually formed and the occurrence rate of the overlay in each overlay was examined.
- the fact that the conventional material is made to have a high wear resistance component is as follows: Cu: balance, Ni: 20.0%, Si: 2.90%, Mo: 9.3 0%, Fe: 5.00%, Cr: l. 50%. Co: 6.30%.
- the composition of the low wear resistance component was as follows: Cu: balance, Ni: 16.0%, Si: 2.95%, Mo: 6.00%. Fe: 5.00%, Cr: 5.00% : 50%, l: 50%.
- the composition of the present invention product 1 to have a high anti-resistance component is represented by the sample 13 as ⁇ ⁇ , Cu :, Ni: 17.5%, Si: 2.3%, Mo: 17.5% , Fe: 17.5%, Cr: 1.5%, Co: 1.0%.
- composition of the present invention product 1 to have a low resistance component fraction is based on the sample f, Cu: Ni: 5.5%, Si: 2.3%, Mo: 5.5%. Fe : 4.5%, Cr: l. 5%, Co: l. 0%.
- the product 2 of the present invention was made to have a high anti-cage component based on the sample V. Ni: 17.5%, Si: 2.3%, Mo: 17.5%, Fe: 17 5%, Cr: 1.5%, Co: 1.0%, NbC: 1.2%.
- the composition of the invention product 2 having a low fiber resistance component is based on the sample X, Ni: 5.5%; Si: 2.3%, Mo: 5.5%, Fe : 4.5%, Cr: l. 5%, Co: 1.0%, NbC: l. 2%.
- Figure 12 shows the results of the occupancy rate. As shown in FIG. 12, the cracking rate of the concealed flakes of the conventional material having a high durable fiber content was extremely high. On the other hand, for the test piece of the present invention 1 containing the ⁇ -component and the concealed piece of the present invention 1 containing the low-abrasion-resistant component, the weld rate was 0% and extremely low. I made it. In addition, the test piece of the present invention 2 containing a high abrasion-resistant component and the trial of the present invention 2 containing a low anti-abrasive component also showed an extremely low stress rate of 0%.
- the present invention product, and the present invention product 2 a powder whose composition was adjusted so as to be a high-resistance component composition and a low-resistance component composition, respectively, and a laser was applied to the powder layer formed by each powder.
- the meat as a norbu sheet is individually formed on the cylinder head, and then the buildup layer is cut with a cutting tool (good byte), and cutting is performed per cutting tool.
- the number of possible cylinder heads processed was investigated.
- Fig. 13 shows the results of the trial and the threat. As shown in Fig.
- Table 1 shows a set of samples a1 to i corresponding to samples a to i, respectively.
- Samples a1 to i1 each have a pulse similar to that of Samples a to i.
- Table 2 shows the compositions and test results of Samples a2 to i2 corresponding to Samples a to i, respectively.
- Samples a2 to i2 have the same excellence as samples a to i, respectively, but the amount of Co is not 1.0% but 1.8%. It is blended in.
- Samples b1, »fd1, samples: f1, sample h1, and sample i1 were formed from the wear-resistant copper-based alloy powders of the examples so that they could be polished from the « W section shown in Table 1. It was found that the build-up layer provided a better balance of pitting resistance, dragon resistance and machinability as compared with the comparative example. As shown in Table 2, the sample b2, sample d2, sample: f2, sample h2, and sample i2 were formed from the powder of a high-resistance copper-based alloy according to the example, so that the sample could be prepared from the sample. It was found that the cladding layer thus obtained was able to obtain a good balance of wear resistance, wear resistance and machinability as compared with the comparative example.
- Table 3 shows the combinations of samples m1 to q1 corresponding to samples m to q, respectively.
- the samples ml to i have the same composition as the samples m to q, respectively. . 5%.
- Table 3 shows the ⁇ ⁇ test results for samples m 2 to q 2 corresponding to samples m to q, respectively.
- Samples m2 to q2 have the same criterion as Samples m to q, respectively, but have a Co content of 1.0% instead of 1.0%.
- Table 4 shows the combinations of samples V1 to z1 corresponding to samples V to z, respectively.
- Samples vl to z1 have the same composition as Samples V to z, respectively, but have a Co content of 1.0% instead of 1.0%. It is blended at 5%.
- Table 4 shows the set J and test results of Sample V 2 to Sample z 2 corresponding to Sample V to Sample z, respectively.
- Sample V2 to Sample ⁇ 2 each have the same composition as Sample V to Sample ⁇ , but the amount of C ⁇ is not 1.0%, It is blended at 1.8%.
- the cladding layers formed from the wear-resistant copper-based alloy powders of Wfv1, Sample w1, Sample X1, Sample y1, and Sample z1 according to the examples were prepared as shown in Table 4. As a result, it was found that, compared to the comparative example, corrosion resistance, heat resistance and machinability were obtained in a well-balanced manner.
- the samples were formed from wear-resistant copper-based alloy powders of sample V2, sample w2, sample X2, sample y2, and sample z2.
- the meat was found to have a better balance of shear resistance, fiber resistance and machinability compared to the comparison.
- the matrix K is Hv 130 to 250 S, especially Hv 15 C!
- the hardness of the hard particles was harder than that of the matrix, and was approximately 250 to 700, particularly Hv 300 to 500.
- the size of the hard particles was between 20 and 300.
- the ratio of hard particles in the wear-resistant copper alloy was 5 to 5 out of 100% when the wear-resistant alloy was 100%. It was within 60%.
- Table 5 shows the analysis results (EDX) of the composition of the overlaid layer actually overlaid using sample d and sample h.
- EDX analysis results
- the hard particles contain a lot of Cu, Mo, Fe, Ni, and the matrix contains a lot of Cu, Ni.
- A1 contained 1.0% in the matrix of the build-up layer is considered to have diffused from the base material (aluminum-based alloy) on which the build-up has been performed to the build-up layer by melting during the build-up. You. A1 was not included in the hard particles in general. [table 1 ]
- Example D 17.5 2.3 17.5 17.5 1.5 1.0 ⁇ U j ⁇ 4 Z 9 cDU n Comparative example C 12.5 2.3 12.5 22.5 1.5 1.0 0.20 10 ⁇ 12 280 Example d 20.0 2.3 20.0 20.0 1.5 1.0 0.10 G 2 200 Comparative example e 7.5 2.3 7.5 2.5 1.5 1.0 0 12 to 15 300 Example f 5.5 2.3 5.5 4.5 1.5 1.0 0 ⁇ to 10 350
- Example h 5.0 2.3 3.0 3.0 1.5 1.0 0 8 to 10 350
- Example i 18.0 2.3 8.0 10.0 1.5- 1.0 0 4 to 5 330 Comparative example al 22.5 2.3 22.5 12.5 1.5 0.5 1.0 3 to 4 200
- composition composition composition composition
- composition composition composition composition
- FIGS. 14 and 15 schematically show a process of forming a valve seat by overlaying wear-resistant copper gold on a port 13 communicating with a combustion chamber of an internal combustion engine 11 for a vehicle.
- a peripheral surface 10 forming a ring ⁇ e is provided at an inner edge portion of the plurality of ports 13 which are formed of an aluminum alloy and which is connected to the combustion chamber of the internal combustion engine 11.
- the powder 100 a made of regret-resistant gold according to the present invention is deposited on the peripheral surface 10 to form a powder layer.
- the laser beam 41 oscillated from the laser oscillator 40 is oscillated by the beam oscillator 58 onto the powder layer to form the overlay layer 15 on the peripheral surface 10.
- This meat ⁇ ⁇ ⁇ 5 becomes the valve seat.
- a shielding gas typically argon gas
- the gas supply device 102 is supplied from the gas supply device 102 to the cladding «, and the cladding is fed / red.
- the powder of the heat-resistant copper-based alloy is formed by the gas atomizing treatment.
- the present invention is not limited to this.
- a powder of an abrasion-resistant II-based alloy for cladding may be formed by mechanical pulverization using a pulverizer.
- the embodiment described above is a case where the present invention is applied to a valve seat constituting a valve train of an internal combustion engine, but is not limited to this.
- the present invention can be applied to a material constituting a valve which is a mating material of a norbu seat, or a material which is built up on norbu.
- the internal combustion engine may be a gasoline engine or a diesel engine.
- the above embodiment is applied to overlaying, it is not limited to this, and may be applied to ⁇ S products, sintered products, and the like depending on the case.
- the present invention is not limited to the embodiment described above and shown in ⁇ , but can be implemented within a range not departing from the gist.
- the words and phrases described in the embodiments and examples can be described in each claim even if they are.
- the wear-resistant copper-based alloy according to the present invention is, for example, a copper constituting a sliding portion of a sliding member typified by a valve train member such as a valve seat of an internal combustion engine. Can be applied to gold.
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Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
MXPA03006347A MXPA03006347A (es) | 2001-01-15 | 2002-01-15 | Aleacion a base de cobre, resistente al desgaste. |
JP2002556793A JP4114922B2 (ja) | 2001-01-15 | 2002-01-15 | 耐摩耗性銅基合金 |
US10/466,203 US20040045641A1 (en) | 2001-01-15 | 2002-01-15 | Wear-resistant copper-base alloy |
DE60214976T DE60214976T2 (de) | 2001-01-15 | 2002-01-15 | Verschleissfeste kupferbasislegierung |
EP02715740A EP1361288B1 (en) | 2001-01-15 | 2002-01-15 | Wear-resistant copper-base alloy |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001006798 | 2001-01-15 | ||
JP2001-6798 | 2001-01-15 |
Publications (1)
Publication Number | Publication Date |
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WO2002055748A1 true WO2002055748A1 (fr) | 2002-07-18 |
Family
ID=18874633
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2002/000210 WO2002055748A1 (fr) | 2001-01-15 | 2002-01-15 | Alliage a base de cuivre hydroresistant |
Country Status (6)
Country | Link |
---|---|
US (1) | US20040045641A1 (ja) |
EP (1) | EP1361288B1 (ja) |
JP (1) | JP4114922B2 (ja) |
DE (1) | DE60214976T2 (ja) |
MX (1) | MXPA03006347A (ja) |
WO (1) | WO2002055748A1 (ja) |
Cited By (5)
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JP2005256146A (ja) * | 2004-03-15 | 2005-09-22 | Toyota Motor Corp | 肉盛耐摩耗性銅合金及びバルブシート |
JP2017036470A (ja) * | 2015-08-07 | 2017-02-16 | トヨタ自動車株式会社 | 耐摩耗性銅基合金 |
JP2017155316A (ja) * | 2016-03-04 | 2017-09-07 | トヨタ自動車株式会社 | 耐摩耗性銅基合金 |
JP2018123388A (ja) * | 2017-02-02 | 2018-08-09 | トヨタ自動車株式会社 | 耐摩耗部材及びその製造方法 |
US10961607B2 (en) | 2017-11-09 | 2021-03-30 | Kabushiki Kaisha Toyota Chuo Kenkyusho | Hardfacing alloy and hardfacing member |
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EP1616655B1 (en) * | 2004-07-13 | 2006-11-08 | C.R.F. Società Consortile per Azioni | Method for laser welding of elements of sintered material |
US20150033561A1 (en) * | 2013-08-01 | 2015-02-05 | Gerald J. Bruck | Laser melt particle injection hardfacing |
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JP6030186B1 (ja) | 2015-05-13 | 2016-11-24 | 株式会社ダイヘン | 銅合金粉末、積層造形物の製造方法および積層造形物 |
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WO2018079304A1 (ja) | 2016-10-25 | 2018-05-03 | 株式会社ダイヘン | 銅合金粉末、積層造形物の製造方法および積層造形物 |
EP3360627B1 (de) * | 2017-02-08 | 2022-01-05 | Heraeus Deutschland GmbH & Co. KG | Pulver zur verwendung in einem additiven fertigungsverfahren |
JP7168331B2 (ja) | 2018-03-09 | 2022-11-09 | トヨタ自動車株式会社 | 銅基合金 |
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- 2002-01-15 DE DE60214976T patent/DE60214976T2/de not_active Expired - Lifetime
- 2002-01-15 JP JP2002556793A patent/JP4114922B2/ja not_active Expired - Fee Related
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JP2005256146A (ja) * | 2004-03-15 | 2005-09-22 | Toyota Motor Corp | 肉盛耐摩耗性銅合金及びバルブシート |
JP4494048B2 (ja) * | 2004-03-15 | 2010-06-30 | トヨタ自動車株式会社 | 肉盛耐摩耗性銅合金及びバルブシート |
US7850795B2 (en) | 2004-03-15 | 2010-12-14 | Toyota Jidosha Kabushiki Kaisha | Build-up wear-resistant copper alloy and valve seat |
JP2017036470A (ja) * | 2015-08-07 | 2017-02-16 | トヨタ自動車株式会社 | 耐摩耗性銅基合金 |
US10167533B2 (en) | 2015-08-07 | 2019-01-01 | Toyota Jidosha Kabushiki Kaisha | Wear-resistant copper-based alloy, cladding alloy, cladding layer, and valve system member and sliding member for internal combustion engine |
JP2017155316A (ja) * | 2016-03-04 | 2017-09-07 | トヨタ自動車株式会社 | 耐摩耗性銅基合金 |
JP2018123388A (ja) * | 2017-02-02 | 2018-08-09 | トヨタ自動車株式会社 | 耐摩耗部材及びその製造方法 |
CN108385102A (zh) * | 2017-02-02 | 2018-08-10 | 丰田自动车株式会社 | 耐磨构件及耐磨构件制造方法 |
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US10961607B2 (en) | 2017-11-09 | 2021-03-30 | Kabushiki Kaisha Toyota Chuo Kenkyusho | Hardfacing alloy and hardfacing member |
Also Published As
Publication number | Publication date |
---|---|
MXPA03006347A (es) | 2004-03-16 |
DE60214976T2 (de) | 2007-04-19 |
DE60214976D1 (de) | 2006-11-09 |
EP1361288A1 (en) | 2003-11-12 |
JP4114922B2 (ja) | 2008-07-09 |
EP1361288B1 (en) | 2006-09-27 |
US20040045641A1 (en) | 2004-03-11 |
EP1361288A4 (en) | 2005-11-30 |
JPWO2002055748A1 (ja) | 2004-10-21 |
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