WO2002040216A1 - Procede d'assemblage a l'aide d'informations d'affichage et ensemble fabrique selon ledit procede d'assemblage - Google Patents
Procede d'assemblage a l'aide d'informations d'affichage et ensemble fabrique selon ledit procede d'assemblage Download PDFInfo
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- WO2002040216A1 WO2002040216A1 PCT/JP2001/010004 JP0110004W WO0240216A1 WO 2002040216 A1 WO2002040216 A1 WO 2002040216A1 JP 0110004 W JP0110004 W JP 0110004W WO 0240216 A1 WO0240216 A1 WO 0240216A1
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- information
- cell structure
- metal container
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2350/00—Arrangements for fitting catalyst support or particle filter element in the housing
- F01N2350/02—Fitting ceramic monoliths in a metallic housing
- F01N2350/04—Fitting ceramic monoliths in a metallic housing with means compensating thermal expansion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2350/00—Arrangements for fitting catalyst support or particle filter element in the housing
- F01N2350/02—Fitting ceramic monoliths in a metallic housing
- F01N2350/06—Fitting ceramic monoliths in a metallic housing with means preventing gas flow by-pass or leakage
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2450/00—Methods or apparatus for fitting, inserting or repairing different elements
- F01N2450/02—Fitting monolithic blocks into the housing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49345—Catalytic device making
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4935—Heat exchanger or boiler making
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/496—Multiperforated metal article making
- Y10T29/49604—Filter
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49764—Method of mechanical manufacture with testing or indicating
- Y10T29/49771—Quantitative measuring or gauging
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49764—Method of mechanical manufacture with testing or indicating
- Y10T29/49771—Quantitative measuring or gauging
- Y10T29/49776—Pressure, force, or weight determining
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49908—Joining by deforming
- Y10T29/49909—Securing cup or tube between axially extending concentric annuli
- Y10T29/49913—Securing cup or tube between axially extending concentric annuli by constricting outer annulus
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
- Y10T29/49908—Joining by deforming
- Y10T29/49925—Inward deformation of aperture or hollow body wall
- Y10T29/49927—Hollow body is axially joined cup or tube
Definitions
- the present invention relates to a method for assembling an assembly in which a cell structure is housed and held in a metal container via a compressible material. More specifically, unique information is displayed on a surface of a member constituting the assembly, and The present invention relates to a method for assembling an assembly using members that satisfy appropriate combination conditions using information.
- the present invention relates to a catalyst carrier or filter for exhaust gas purification and deodorization of an internal combustion engine, or a chemical reaction device utilizing a catalytic action, for example, a catalyst carrier or a filter used in a reformer for a fuel cell or the like.
- Cell structure and cylindrical metal container as an assembly used for catalytic converters used for purification of exhaust gases from internal combustion engines and for chemical reaction equipment that uses catalytic action, or as filters or heat exchangers (Can)), a compressible material having cushioning property is arranged, and a predetermined compressive surface pressure is applied to the cell structure via the compressible material, so that the cell structure is placed in the metal container. It is known that it is gripped and stored (canned) in a room.
- a ceramic honeycomb structure which is a type of cell structure, has a fek medium component such as platinum, palladium, or rhodium.
- the precious metal dispersedly supported is held and held in a metal container via a ceramic mat, etc., and mounted on the exhaust system.
- the cell structure is preferably held in a metal container by applying a compressive surface pressure to its outer peripheral surface, and therefore preferably has high strength.
- the wall thickness of the cell partition is progressing to improve the purification performance, and the strength level is decreasing accordingly.
- the strength of the cell structure can be measured by the “isostatic fracture strength test”. This is a test in which a cell structure is placed in a rubber cylindrical container, covered with an aluminum plate, and subjected to isotropic pressure compression in water. It simulates the compression load weight when it is used.
- the isostatic strength is indicated by a pressurized pressure value at the time when the carrier is broken, and is specified in an automotive standard JAS ⁇ standard M505-87 issued by the Japan Society of Automotive Engineers of Japan.
- a ceramic honeycomb structure used as a catalyst carrier for a converter for purifying automobile exhaust gas, when the cell partition wall thickness is 0.1 lmm or less and the aperture ratio exceeds 85%, It has been found that it is very difficult to maintain a static strength of 10 kg / cm 2 or more.
- the compression pressure acting on the outer peripheral portion of the cell structure is uniform because the gap between the cell structure and the metal container accommodating the cell structure is not constant due to the external accuracy of the cell structure.
- the cell structure may be damaged by a large gripping surface pressure acting partially.
- the surface pressure is lowered too much, the cell structure cannot be held in the metal container due to high temperature exhaust gas flow and vibration in the actual use environment, so the required minimum surface pressure exists .
- the partition wall thickness of the cell structure decreases, the isostatic strength level of the cell structure decreases.
- the surface pressure also needs to be as low as possible while maintaining the minimum surface pressure required for gripping the cell structure.As the compression surface pressure level decreases, the variation in the surface pressure also decreases, that is, a more uniform surface It is necessary to make pressure distribution.
- the ceramic honeycomb structure used as a catalyst carrier as described above is dried as it is after extrusion molding, processed to a predetermined length, and then fired, and then left in a metal container. Since the honeycomb structure is housed inside, the outer diameter of the honeycomb structure is in a state where dimensional fluctuations and deformations are added in all steps of forming, drying and firing, and it is a very large size compared to metal processing members etc. It has variation in shape.
- the outer periphery of a large-sized 82-cam-shaped structure is machined and removed after firing, and then the outer periphery is coated with ceramic cement. It can be put to practical use without machining the outer periphery of the structure. Therefore, while examining how to improve the outer diameter accuracy of the ceramic honeycomb structure, when the ceramic 82 cam structure is stored in a metal container, the 82 cam structure is required. The challenge is how to minimize the effects of variations in body diameter.
- the present invention has been made in view of the above-described conventional problems, and is intended for assembling an assembly in which a cell structure is housed and held in a metal container via a compressible material.
- An object of the present invention is to provide an assembling method in which even if there are variations in external dimensions of members such as a body, the influence is suppressed, and an appropriate gripping state without breakage of a cell structure can be easily obtained. . Disclosure of the invention
- a compressible material having a cushioning property is arranged in a compressed state between the outer peripheral portion of the cell structure and the cylindrical metal container, and a compressive surface is provided on the cell structure via the compressible material.
- the cell structure is held in the metal container, whereby the cell structure is housed and held in the metal container via a compressible material.
- information on the outer diameter of the cell structure and / or the inner diameter of the metal container is displayed on the surface of the member before entering the assembling step.
- the assembling method (first invention) is characterized in that the cell structure and the metal container satisfying the appropriate holding conditions are selected based on the read and the information.
- a compressible material having a cushioning property is arranged in a compressed state between the outer peripheral portion of the cell structure and the cylindrical metal container, and the compressible material is applied to the cell structure.
- the second aspect of the present invention provides an assembling method (second invention), in which a metal container is manufactured so as to be combined with the cell structure.
- an assembly (third invention) assembled by any of the above-described assembling methods there is provided an assembly (third invention) assembled by any of the above-described assembling methods.
- FIG. 1 (a) and 1 (b) are explanatory views showing a honeycomb-shaped structure used as a cell structure in Examples, FIG. 1 (a) is a plan view, and FIG. 1 (b) is a perspective view It is.
- FIG. 2 is an explanatory diagram showing a bar code marking method using a laser marker device.
- FIG. 3 is an explanatory view showing a case where the honeycomb-shaped structure is stored and held in a metal container by using the clamshell method.
- FIG. 4 is an explanatory view showing a case where the honeycomb structure is housed and held in a metal container by using a pushing method.
- FIG. 5 is an explanatory diagram showing a case where the honeycomb structure is housed in a metal container and gripped by using a winding method.
- FIG. 6 is an explanatory diagram showing a case in which the 82-cam-shaped structure is housed and held in a metal container by using a tube contraction method.
- FIG. 7 is an explanatory diagram showing a case where the honeycomb structure is housed in a metal container and gripped by using a contraction method.
- FIG. 8 is an explanatory diagram showing a case where the honeycomb structure is housed and held in a metal container by using a rotary forging method.
- the assembly used in a catalytic converter or the like in which the cell structure is housed and held in a metal container via a compressible material, is placed between the outer peripheral portion of the cell structure and the cylindrical metal container.
- the cell structure is assembled by holding a cell structure in a metal container by arranging a compressible material having a cushioning property in a compressed state and applying a compressive surface pressure to the cell structure via the compressible material.
- the first invention in such an assembly method of the assembly, information on the outer diameter of the cell structure and / or the inner diameter of the metal container is displayed on the surface of the member before entering the assembling step.
- the information is read, and based on the information, a cell structure and a metal container having appropriate holding conditions are selected.
- the metal container is selected.
- a surface pressure is applied to the cell structure housed and gripped in an appropriate range.
- a metal container is manufactured so as to have an appropriate gripping condition and combined with the cell structure. It is characterized by.
- characters and bar codes can be used as the information display format.
- Information may be displayed using two types of display formats. For example, both character and barcode display formats can be used together.
- Information can be displayed by ink coating, laser, sand blast, chemical corrosive action, stamping (stamping), etc.
- the information may be printed on a label, and the label may be attached to the surface of the member.
- ink jet method it is preferable to use an ink jet method or a thermal transfer method.
- two types of methods can be used in combination. For example, it is also possible to use both the ink jet method or the heat transfer method and the stamping method.
- two types of inks for example, a heat-resistant ink and a non-heat-resistant ink may be used in combination as needed.
- the assembly assembled according to the present invention carries a catalyst component in a cell structure like a catalytic converter, after displaying information, lacquer, paraffin, or vinyl is displayed on the displayed information. It is preferable to apply a transparent water-repellent liquid such as resin or silica sol.
- the cell structure serving as the carrier is colored in various brownish to black colors, depending on the type and concentration of the catalyst component. Further, in order to fix the catalyst component on the carrier, baking is performed by heat treatment at about 400 to 800 ° C., and when displaying information with ink, heat-resistant ink is used. Further, since the catalyst component is generally made into an aqueous solution and supported on the carrier, it is desirable that the carrier (cell structure) has a certain degree of water absorption. Are used. Under such conditions, the catalyst is applied by flowing an aqueous solution containing a catalyst component into the through-holes of the cell structure without applying the water-repellent liquid as described above on the displayed information.
- the types of heat-resistant ink are limited, there is no bright color, and many of them have a brownish color similar to that of the catalyst component after heat treatment, so the part where the information is displayed is colored.
- Information becomes difficult to read. In particular, when the coloring is not uniform and the coloring is mottled, the reading becomes impossible with a reading method that requires sharpness such as image analysis.
- the water-repellent liquid enters the surface of the display unit and the pores of the material, and when catalyzed, the liquid repellent liquid causes a capillary phenomenon.
- repelling the aqueous solution that oozes to the outer peripheral wall or drips on the outer peripheral wall surface it is possible to prevent coloring of the information display portion and maintain a readable state.
- the heat-resistant component of the heat-resistant ink is a pigment (mineral powder), and when applied to an ink jet, it is necessary to reduce the particle size of the pigment.
- the content of the pigment can be higher than that of ink-jet printing, and the imprint is thicker and darker, so that the contrast is ensured.As a result, the penetration of catalyst components is prevented, and the literacy rate is increased. Can be.
- stamping since the stamping is performed mechanically, there is a disadvantage that it takes longer time than the ink jet. Therefore, it may be convenient to print in inkjet at a high line speed and stamp on another line. In this case, even if heat resistance is finally required, if the ink for stamping is made to have heat resistance, the ink of the ink jet does not necessarily need to have heat resistance.
- the compressible material having a cushioning property is selected from the group consisting of a metal wire mesh, a heat-expandable mat composed of ceramic fibers and permicular, and a non-heat-expandable mat composed mainly of ceramic fibers and containing no vermiculite.
- a heat-expandable material such as vermiculite, mainly composed of ceramic fibers such as alumina, high alumina, mullite, silicon carbide, silicon nitride, zirconia, and titania.
- the compressive force acting on the outer periphery of the cell structure does not fluctuate greatly within the practical temperature range, and the compressive force acts substantially uniformly on the entire outer periphery of the cell structure Is preferred.
- Methods for storing the cell structure in the metal container and applying a compressive surface pressure to the cell structure via a compressible material include a clamshell method, a pushing method, a curling method, a contraction method, and rotation. It is preferable to use any one of the forging methods.
- the cell structure is a honeycomb structure having a plurality of cell passages formed by a plurality of partition walls, and has a cell partition thickness of 0. It is preferable that the diameter is 11 mm or less and the aperture ratio is 85% or more. Further, it is preferable that the 82-cam structure has an outer wall forming an outer diameter profile around the structure, and the outer wall has a thickness of at least 0.05 mm.
- the cell structure used in the present invention may be a form-like structure in addition to the above-mentioned honeycomb-like structure.
- the cell structure is made of one or two ceramic materials selected from the group consisting of cordierite, alumina, mullite, lithium aluminum-silicate, aluminum titanate, titania, zirconia, silicon nitride, aluminum nitride and silicon carbide. It is preferable to use a composite of the above ceramic materials. Further, those made of one kind of adsorbing material selected from the group consisting of activated carbon, silica gel and zeolite can also be suitably used.
- the honeycomb-shaped structure produced by extrusion molding has a triangular, quadrangular, hexagonal, or round shape, and generally has a square cell which is one of the quadrangular shapes. It is widely used, but recently an 82-cam structure with hexagonal cells is also being used.
- the cell structure When used as a hornworm medium converter, it is necessary to carry a catalyst component on the cell structure. Usually, after the catalyst component is carried on the cell structure, the cell structure is transferred to gold. Although the cell structure is housed and held in the metal container, the cell structure may be held in the metal container and then the catalyst component may be carried on the cell structure.
- the third invention is an assembly assembled by the method according to the first or second invention, and as described above, since the cell structure is held in the metal container with an appropriate compression surface pressure, It can be suitably used for applications such as catalyst converters for automobile exhaust gas purification.
- a fourth invention is a cell structure before assembly in which the information used in the method according to the first or second invention is displayed, and the information is displayed in advance in various formats and means as described above. Thus, the assembling method of the first or second invention is realized based on the information.
- the assembly may have a structure in which a plurality of cell structures are arranged in series in a single metal container along a cell passage direction via a compressible material having cushioning properties.
- a plurality of assemblies each holding and holding one cell structure in a single metal container via a compressible material having a cushioning property are provided in one metal outer cylinder along the cell passage direction of the cell structure. May be used in series.
- the size of the metal containers should be as close as possible. It is desirable to connect them.
- a method using an ink jet printing device and a method using a laser device have a high printing speed and are non-contact. desirable.
- a display method using a laser is preferable to an ink jet method from the viewpoint of maintenance because it does not require ink and does not require pre-processing in advance.
- the inspection of the dimensions of the honeycomb-shaped structure is performed at the end of the manufacturing process of the honeycomb-shaped structure.
- the honeycomb-shaped structure 1 that has exited the measuring device is then sent to the laser marker device 3, and based on the outer diameter dimension information sent at the same time, an 82-cam A bar code is marked on the outer surface of the structure 1. Since the QR code has a small marking area, the marking time is short, and it is more suitable because it is less affected by the curvature of the outer surface of the 82-cam structure.
- laser marking conditions An example of laser marking conditions is described below.
- a laser marker apparatus that it is appropriate for Y AG pulsed laser one device or C_ ⁇ 2 carbon dioxide gas laser one device.
- YAG laser marker system (Lamp excitation type ML-41 41 B manufactured by Miyachi Technos Co., Ltd.)
- Cordierite honeycomb structure (partition 2 mi 1, cell density 900 cpsi, nominal outer diameter ⁇ 106 mm, length 114 mm)
- the ceramic honeycomb structure having the barcode marked in the manufacturing process is then sent to the catalyst component supporting process. Then, in the loading step, the catalyst component is loaded on the honeycomb-shaped structure transported into the catalyst loading device.
- Heat resistant ink room temperature: dark brown, after heat treatment: orange
- Cordierite honeycomb structure (partition 2 m i 1, cell density 900 cps i, nominal outer diameter ⁇ 106 mm, length 1 14 mm)
- Measured average outer diameter of the honeycomb-shaped structure After printing under these conditions, create a frame that is about 5 mm larger in length and width than the marked information, and set the following conditions in the frame.
- After applying an overcoat and carrying the catalyst component on the 82-cam structure it was examined whether the information could be recognized by image analysis. As a comparison, a sample without an overcoat was also tested. As a result, those with no overcoat, especially those with mottled colors, could not be recognized by image analysis, and the literacy rate was about 60%.
- the catalyst did not penetrate into the outer wall on which the information was marked, so that the information remained clear, and the digit recognition rate by image analysis was 100%.
- Cobalt oxide CoO
- chromium oxide C r 2 0 3
- iron oxide Fe 2 ⁇ 3
- Cordierite honeycomb structure (partition 2mi 1, cell density 900 cpsi, nominal outer diameter 106mm, length 114mm)
- the ink material was melted on a stamp base and the information was stamped on the honeycomb-shaped structure with a rubber stamp.
- stamping as in the case of the inkjet method, overcoating was also performed, and the catalyst component was carried on both the coated and non-overcoated ones. I checked whether it was possible. Book In the example, the catalyst loading was carried out using a black-brown catalyst component.However, even if it was not overcoated and was colored in a mottled shape, the seal that was not recognized by image analysis was faded. Only about the things, the recognition rate was about 96%. In addition, the literacy rate was 100% for all overcoats.
- the 82-cam-like structure carrying the catalyst component is transported to a catalyst baking step, where it is treated at a high temperature of 400 to 800 ° C. Since the information written on the honeycomb-shaped structure may become illegible or burn out due to the discoloration of the honeycomb-shaped structure in the supporting or baking process of the catalyst component, there is a concern that the ink jet method is used. It is desirable to use a heat-resistant ink.
- the catalyst component is not carried on the outer surface of the honeycomb-shaped structure by masking, so that the marked bar code or the like is not buried with the catalyst component, but slight discoloration is inevitable. It is necessary to set marking conditions such as barcodes so that they can be read. In the case of laser marking, since the surface of the member is decomposed and removed in a very shallow region, the honeycomb-like structure carrying the catalyst component after passing through the catalyst component loading process is then subjected to the canning process. It will be transported.
- a bar code on which information on the outer diameter of the honeycomb structure is placed is read in advance by a bar code reader.
- the read dimensional information is instantly transmitted to the metal container production line.
- a metal container is formed by rolling a thin metal plate to a predetermined size using a press jig and joining the joints by welding.
- the above information is transmitted to the can body manufacturing apparatus, and the dimensions of the can body are determined based on the information. In this way, the clearance between the honeycomb structure and the metal container (can) is controlled, and an optimal combination is realized.
- the metal container and the compressible material can be selected based on the barcode information of the honeycomb structure. It is generally known to use characters instead of barcodes as information transmission means. Character information can also be printed by an ink jet method or a laser marking method. In this case, the printed character information is captured by a CCD camera and recognized by a pattern matching method. In this method, a character is registered in advance, and a pattern closest to the registered character is selected from the shading information of the photographed character. The present inventors read the numerical information of the outer diameter and the mass indicated by the laser marking method described above using an OMRON F350 image recognition device and confirmed that the information could be transmitted without error. did.
- the reading principle of the bar code reader is as follows.
- One laser beam is irradiated on the bar code label, and the irregularly reflected light is received by the light receiving section of the bar code reader. Since the irregularly reflected light is affected by the difference in reflectance between the space and the bar, this is converted to an ON / OFF digital signal, and the space and the bar are discriminated and read. Therefore, if the difference (P CS) in the intensity of diffusely reflected light becomes small even with a bar code, it becomes difficult to read with a bar code reader, and the above-described image recognition processing method is effective.
- one of the clamshell method shown in FIG. 3, the pushing method shown in FIG. 4, and the curling method shown in FIG. 5 is used.
- the outer diameter of the metal container 5 is reduced by applying compression pressure from outside via a tap (pressure type) 11.
- a contraction method of narrowing the outer diameter of the metal container 5 by pressing it into a jig 12 provided with a taper on the inner periphery near one of the open ends is also performed. I have.
- the outer diameter of the metal container 5 is reduced by plastic working using a processing jig 13 while rotating the metal container 5 (so-called rotary forging method). It is also possible to reduce the pressure and apply the surface pressure. If this method is used, it is possible to carry out the process from keying to cone formation in a consistent processing line in combination with the recent practice of narrowing both ends of the can body by spinning to form a cone.
- a compressive elastic gripping material (compressible material) 7 is previously wound around an 82 cam-shaped structure 1.
- the clamshell method is shown in Fig. 3, where it is divided into two metal containers. It is sandwiched while applying a load at 5a and 5b, and the part of the mating surface (collar) is welded to make an integrated container.
- the press-in method is to press-fit into the integrated metal container 5 using the guide 9.
- the winding method is to apply a surface pressure by winding and pulling a metal plate 5 'serving as a metal container, and then welding and fixing a joint portion of the metal plate 5'.
- the mat compressible material
- the mat is displaced when the metal container is pressed from the upper and lower surfaces, and the mat is displaced on the insertion side when the material is inserted into the metal container. For this reason, if the displaced portion extends over a wide area, the overall surface pressure will increase.
- a suitable method for applying the surface pressure is to apply the surface pressure to the honeycomb-like structure in the metal container and hold it in the metal container without causing the relative position shift between the mat and the metal container as much as possible. It is. From this viewpoint, the coiling method, the contraction method, and the rotary forging method require that the can body surrounds the cell structure wrapped in the compressible material before applying the surface pressure. However, the relative positional deviation between the can body and the compressible material is small, which is desirable. Note that the pushing method is used only as a method of arranging the honeycomb-shaped structure in the can body, and it is also possible to use a contraction tube method or a rotary forging method as a means for applying surface pressure.
- the present invention when assembling an assembly in which a cell structure is housed and held in a metal container via a compressible material, the external dimensions of members such as a cell structure constituting the assembly are described. Even if there is variation in the An appropriate gripping state without breakage of the cell structure can be easily obtained.
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- Catalysts (AREA)
- Battery Mounting, Suspending (AREA)
- Telephone Set Structure (AREA)
- Telephone Function (AREA)
- Electrochromic Elements, Electrophoresis, Or Variable Reflection Or Absorption Elements (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Illuminated Signs And Luminous Advertising (AREA)
- Control Of Indicators Other Than Cathode Ray Tubes (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE60120743T DE60120743T2 (de) | 2000-11-17 | 2001-11-16 | Zusammenbauverfahren unter verwendung von einer informationsanzeige und hiermit hergestellter zusammenbau |
AU2002214298A AU2002214298A1 (en) | 2000-11-17 | 2001-11-16 | Assembly method utilizing display information, and assembly fabricated by the assembly method |
US10/169,794 US7721438B2 (en) | 2000-11-17 | 2001-11-16 | Assembling method using marked information and assembly assembled by said assembling method |
EP01982802A EP1334795B1 (en) | 2000-11-17 | 2001-11-16 | Assembly method utilizing display information, and assembly fabricated by the assembly method |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000-351679 | 2000-11-17 | ||
JP2000351679 | 2000-11-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2002040216A1 true WO2002040216A1 (fr) | 2002-05-23 |
Family
ID=18824695
Family Applications (3)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2001/010004 WO2002040216A1 (fr) | 2000-11-17 | 2001-11-16 | Procede d'assemblage a l'aide d'informations d'affichage et ensemble fabrique selon ledit procede d'assemblage |
PCT/JP2001/010003 WO2002040215A1 (fr) | 2000-11-17 | 2001-11-16 | Procede d'assemblage a l'aide d'informations d'affichage et ensemble fabrique selon ledit procede d'assemblage |
PCT/JP2001/009999 WO2002040157A1 (fr) | 2000-11-17 | 2001-11-16 | Procede de traitement comprenant l'utilisation d'informations d'affichage et structure cellulaire traitee a l'aide du procede de traitement |
Family Applications After (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2001/010003 WO2002040215A1 (fr) | 2000-11-17 | 2001-11-16 | Procede d'assemblage a l'aide d'informations d'affichage et ensemble fabrique selon ledit procede d'assemblage |
PCT/JP2001/009999 WO2002040157A1 (fr) | 2000-11-17 | 2001-11-16 | Procede de traitement comprenant l'utilisation d'informations d'affichage et structure cellulaire traitee a l'aide du procede de traitement |
Country Status (7)
Country | Link |
---|---|
US (3) | US6948243B2 (ja) |
EP (3) | EP1350567B1 (ja) |
AT (1) | ATE432769T1 (ja) |
AU (3) | AU2002214295A1 (ja) |
CA (1) | CA2396892C (ja) |
DE (3) | DE60138917D1 (ja) |
WO (3) | WO2002040216A1 (ja) |
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EP1486255A4 (en) * | 2002-03-20 | 2006-03-22 | Ngk Insulators Ltd | PROCESS FOR PROTECTION OF INDICATED INFORMATION AND CELLULOSE STRUCTURE WITH SURFACE INFORMATION PROTECTED BY THE PROTECTION PROCESS |
EP1543876A4 (en) * | 2002-09-25 | 2006-03-22 | Ngk Insulators Ltd | CATALYTIC HOLDER IN HONEYCOMB AND METHOD FOR PRODUCING THE SAME |
EP1726797A1 (en) | 2005-05-27 | 2006-11-29 | Ibiden Co., Ltd. | Honeycomb structured body |
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ATE370282T1 (de) * | 2005-05-18 | 2007-09-15 | Neoperl Gmbh | Sanitärkomponente, nämlich strahlregler oder strahlformer für strömende, fluide medien, verfahren zur herstellung einer derartigen sanitärkomponente sowie verwendung einer sanitärkomponente |
JP2007177767A (ja) * | 2005-12-28 | 2007-07-12 | Ibiden Co Ltd | 排気ガス処理体用の保持シール材、排気ガス処理装置及び保持シール材の製造方法 |
US20080022644A1 (en) * | 2006-07-28 | 2008-01-31 | Derosa Michael Edward | Reticulated pore formers for ceramic articles |
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US20080055348A1 (en) * | 2006-08-30 | 2008-03-06 | Lee Edgar Deeter | System and method for printing data carrying mark on honeycomb structures |
WO2008066922A2 (en) * | 2006-11-30 | 2008-06-05 | Corning Incorporated | Method of printing a data carrying mark on an unfinished ceramic structure, and structures marked thereby |
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JP2012149604A (ja) * | 2011-01-20 | 2012-08-09 | Ibiden Co Ltd | 保持シール材、排ガス浄化装置、及び、排ガス浄化装置の製造方法 |
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- 2001-11-16 US US10/169,847 patent/US6948243B2/en not_active Expired - Lifetime
- 2001-11-16 US US10/416,299 patent/US7325308B2/en not_active Expired - Lifetime
- 2001-11-16 WO PCT/JP2001/010004 patent/WO2002040216A1/ja active IP Right Grant
- 2001-11-16 DE DE60138917T patent/DE60138917D1/de not_active Expired - Lifetime
- 2001-11-16 EP EP01982798A patent/EP1350567B1/en not_active Expired - Lifetime
- 2001-11-16 AU AU2002214295A patent/AU2002214295A1/en not_active Abandoned
- 2001-11-16 AU AU2002214298A patent/AU2002214298A1/en not_active Abandoned
- 2001-11-16 WO PCT/JP2001/010003 patent/WO2002040215A1/ja active IP Right Grant
- 2001-11-16 EP EP01982802A patent/EP1334795B1/en not_active Expired - Lifetime
- 2001-11-16 US US10/169,794 patent/US7721438B2/en not_active Expired - Lifetime
- 2001-11-16 AU AU2002214297A patent/AU2002214297A1/en not_active Abandoned
- 2001-11-16 DE DE60120743T patent/DE60120743T2/de not_active Expired - Lifetime
- 2001-11-16 WO PCT/JP2001/009999 patent/WO2002040157A1/ja active Application Filing
- 2001-11-16 DE DE60120742T patent/DE60120742T2/de not_active Expired - Lifetime
- 2001-11-16 CA CA002396892A patent/CA2396892C/en not_active Expired - Fee Related
- 2001-11-16 EP EP01982801A patent/EP1334794B1/en not_active Expired - Lifetime
- 2001-11-16 AT AT01982798T patent/ATE432769T1/de not_active IP Right Cessation
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1486255A4 (en) * | 2002-03-20 | 2006-03-22 | Ngk Insulators Ltd | PROCESS FOR PROTECTION OF INDICATED INFORMATION AND CELLULOSE STRUCTURE WITH SURFACE INFORMATION PROTECTED BY THE PROTECTION PROCESS |
US7208199B2 (en) | 2002-03-20 | 2007-04-24 | Ngk Insulators, Ltd | Method of protecting indicated information and cellular structure having its surface information protected by the protecting method |
EP1543876A4 (en) * | 2002-09-25 | 2006-03-22 | Ngk Insulators Ltd | CATALYTIC HOLDER IN HONEYCOMB AND METHOD FOR PRODUCING THE SAME |
EP1462171A1 (en) * | 2003-03-28 | 2004-09-29 | Ngk Insulators, Ltd. | Water absorption measuring method of porous cell structure, water absorption information display method and method for carrying a catalyst on a porous support |
EP1726797A1 (en) | 2005-05-27 | 2006-11-29 | Ibiden Co., Ltd. | Honeycomb structured body |
Also Published As
Publication number | Publication date |
---|---|
ATE432769T1 (de) | 2009-06-15 |
CA2396892A1 (en) | 2002-05-23 |
US6948243B2 (en) | 2005-09-27 |
EP1350567A1 (en) | 2003-10-08 |
EP1334794A4 (en) | 2004-06-23 |
DE60120742D1 (de) | 2006-07-27 |
DE60120743T2 (de) | 2007-06-14 |
EP1334794B1 (en) | 2006-06-14 |
AU2002214297A1 (en) | 2002-05-27 |
US20050100486A1 (en) | 2005-05-12 |
EP1334795B1 (en) | 2006-06-14 |
US7325308B2 (en) | 2008-02-05 |
AU2002214298A1 (en) | 2002-05-27 |
EP1334795A1 (en) | 2003-08-13 |
US7721438B2 (en) | 2010-05-25 |
US20040013582A1 (en) | 2004-01-22 |
WO2002040215A1 (fr) | 2002-05-23 |
DE60120743D1 (de) | 2006-07-27 |
EP1350567B1 (en) | 2009-06-03 |
EP1334795A4 (en) | 2004-06-23 |
US20030000089A1 (en) | 2003-01-02 |
AU2002214295A1 (en) | 2002-05-27 |
DE60138917D1 (de) | 2009-07-16 |
WO2002040157A1 (fr) | 2002-05-23 |
DE60120742T2 (de) | 2007-06-06 |
CA2396892C (en) | 2005-09-20 |
EP1350567A4 (en) | 2004-05-19 |
EP1334794A1 (en) | 2003-08-13 |
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