WO1999024656A1 - Similicuir du type nubuck et son procede de fabrication - Google Patents
Similicuir du type nubuck et son procede de fabrication Download PDFInfo
- Publication number
- WO1999024656A1 WO1999024656A1 PCT/JP1998/004554 JP9804554W WO9924656A1 WO 1999024656 A1 WO1999024656 A1 WO 1999024656A1 JP 9804554 W JP9804554 W JP 9804554W WO 9924656 A1 WO9924656 A1 WO 9924656A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- artificial leather
- nubuck
- sheet
- polymer
- ultrafine fibers
- Prior art date
Links
- 239000002649 leather substitute Substances 0.000 title claims abstract description 114
- 238000000034 method Methods 0.000 title claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 239000000835 fiber Substances 0.000 claims abstract description 108
- 229920000642 polymer Polymers 0.000 claims abstract description 100
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 28
- 230000008961 swelling Effects 0.000 claims abstract description 27
- 239000003125 aqueous solvent Substances 0.000 claims abstract description 6
- 229920001410 Microfiber Polymers 0.000 claims description 82
- 239000004744 fabric Substances 0.000 claims description 47
- 238000011282 treatment Methods 0.000 claims description 38
- 229920000728 polyester Polymers 0.000 claims description 20
- 239000003658 microfiber Substances 0.000 claims description 15
- 208000016261 weight loss Diseases 0.000 claims description 11
- 229920001577 copolymer Polymers 0.000 claims description 10
- 239000010985 leather Substances 0.000 claims description 10
- 239000004952 Polyamide Substances 0.000 claims description 9
- 229920002647 polyamide Polymers 0.000 claims description 9
- 238000004898 kneading Methods 0.000 claims description 7
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- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 24
- 239000002131 composite material Substances 0.000 description 21
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- 239000002904 solvent Substances 0.000 description 18
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- 239000000470 constituent Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229920002451 polyvinyl alcohol Polymers 0.000 description 5
- 230000001007 puffing effect Effects 0.000 description 5
- 229920002292 Nylon 6 Polymers 0.000 description 4
- 206010035039 Piloerection Diseases 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 230000001747 exhibiting effect Effects 0.000 description 4
- 238000010030 laminating Methods 0.000 description 4
- 230000005371 pilomotor reflex Effects 0.000 description 4
- 229920000515 polycarbonate Polymers 0.000 description 4
- 230000004580 weight loss Effects 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000002216 antistatic agent Substances 0.000 description 3
- 239000013013 elastic material Substances 0.000 description 3
- 238000007602 hot air drying Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229920001778 nylon Polymers 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920003225 polyurethane elastomer Polymers 0.000 description 3
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000004902 Softening Agent Substances 0.000 description 2
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 230000003078 antioxidant effect Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
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- 239000000986 disperse dye Substances 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- ORUIBWPALBXDOA-UHFFFAOYSA-L magnesium fluoride Chemical compound [F-].[F-].[Mg+2] ORUIBWPALBXDOA-UHFFFAOYSA-L 0.000 description 2
- 229910001635 magnesium fluoride Inorganic materials 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- YZTJKOLMWJNVFH-UHFFFAOYSA-N 2-sulfobenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1S(O)(=O)=O YZTJKOLMWJNVFH-UHFFFAOYSA-N 0.000 description 1
- WSQZNZLOZXSBHA-UHFFFAOYSA-N 3,8-dioxabicyclo[8.2.2]tetradeca-1(12),10,13-triene-2,9-dione Chemical compound O=C1OCCCCOC(=O)C2=CC=C1C=C2 WSQZNZLOZXSBHA-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 241000282412 Homo Species 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 241000233855 Orchidaceae Species 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- QMXBEONRRWKBHZ-UHFFFAOYSA-N [Na][Mo] Chemical compound [Na][Mo] QMXBEONRRWKBHZ-UHFFFAOYSA-N 0.000 description 1
- 239000000980 acid dye Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
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- 238000010036 direct spinning Methods 0.000 description 1
- VVTXSHLLIKXMPY-UHFFFAOYSA-L disodium;2-sulfobenzene-1,3-dicarboxylate Chemical group [Na+].[Na+].OS(=O)(=O)C1=C(C([O-])=O)C=CC=C1C([O-])=O VVTXSHLLIKXMPY-UHFFFAOYSA-L 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
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- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
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- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0004—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using ultra-fine two-component fibres, e.g. island/sea, or ultra-fine one component fibres (< 1 denier)
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
- D06N3/0075—Napping, teasing, raising or abrading of the resin coating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/2395—Nap type surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
- Y10T428/24438—Artificial wood or leather grain surface
Definitions
- the present invention relates to an artificial leather capable of exhibiting a nubuck tone and a method for producing the same. More specifically, in particular, the direction of the surface nap of artificial leather is reduced as much as possible, and the structure is such that short naps are densely present.From these facts, it is possible to obtain a good nubuck appearance and texture.
- the present invention relates to an artificial leather that can be played and a method for producing the same. Background technology In recent years, the technology for manufacturing artificial leather with naps, which is manufactured from an entangled body of ultrafine fibers of synthetic fibers and a polymer elastic body, has been making further progress, and it has become a high-end fashion field and automobile. It has been widely accepted in the field of seats, interiors and furniture. It can be said that these artificial leather manufacturing techniques have advanced particularly in the field of suede-like artificial leather, etc., but since such artificial leather has many naps of ultrafine fibers on its surface, it is as follows. Specific problems existed during sewing and the like.
- the direction of the nap is strong, and the product sewn by sewing the sewing machine by changing the direction of a plurality of fabric pieces has a large difference in the density of the color on the appearance.
- such artificial leather in which a large difference in the appearance of color on the nap surface is unlikely to occur depending on the viewing direction, especially if the nap length is short and the nap density is dense, Essentially, it is more suitable for the field of nubuck-like artificial leather than the field of suede-like artificial leather.
- Japanese Patent Application Laid-Open No. 7-26886 describes that a sheet composed of ultrafine fibers and an elastic polymer is sliced, and a solution containing a solvent of the elastic polymer is coated on the slice surface. A method of performing puffing on a surface to which a solution containing the solvent is applied is described.
- Japanese Patent Application Laid-Open No. Hei 1-269885 discloses that after a composite fiber sheet is impregnated with a polymer elastic body, a part of the polymer elastic body in the thickness direction is squeezed from the surface of the base material, After coagulation, a method has been proposed in which the conjugate fiber is made extremely fine, a solvent of an elastic polymer is applied to the non-napped surface, solidified, and the applied surface is buffed.
- a first object of the present invention is to provide an artificial leather having a high sewing yield with little large difference in the appearance of color on the nap surface depending on the viewing direction.
- the realization of such artificial leather is intended to provide a nubuck-like artificial leather with an excellent appearance that has never been seen before.
- a second object of the present invention is to provide a method capable of producing the artificial leather as described above, in particular, a nubuck-like artificial leather having an excellent appearance which has never been seen before.
- a third object of the present invention is to provide an artificial leather as described above, in which the texture is particularly soft, and the appearance of a large difference in color density on the napped surface is extremely small. It is an object of the present invention to provide a method capable of producing artificial leather with a tone.
- the nubuck tone artificial leather of the present invention which achieves the first object of the present invention has the following constitution.
- the elastic polymer is applied to the entangled body formed of ultrafine fibers, the artificial leather having a napped surface composed of microfine fibers less Tomohen surface, apparent density of the artificial leather is 0. 3 g Z cm 3 or more
- the nap length is 0.5 mm or less
- the R value obtained by the following equation is obtained from the gonio-reflection curve measured by rotating the nap surface from 0 ° to 180 ° using an automatic goniophotometer.
- Artificial leather characterized by being 25% or less.
- R value (%) (R1-R3) / (R1-R2) x 100
- R 1 is the amount of reflected light at 0 degrees
- R 2 is the minimum amount of reflected light in the rotation range of 0 degrees to 180 degrees
- 83 is the amount of reflected light at 180 degrees.
- the method for producing a nubuck tone artificial leather of the present invention that achieves the second object of the present invention has the following configuration.
- the method comprises: applying a macromolecular elastic body to the ultrafine fiber entangled body; After substantially solidifying, the polymer elastic body is immersed in the swelling agent to swell the polymer elastic body, and then the sheet is compressed in the sheet thickness direction.
- a method for producing a nubuck-like artificial leather characterized in that at least one surface of the nubuck-like artificial leather is subjected to a brushing treatment after removing the nucleus with an aqueous solvent.
- the method for producing a nubuck tone artificial leather of the present invention that achieves the third object of the present invention described above includes the method for producing a nubuck tone artificial leather of the present invention described above, wherein Previously, the restraint on the base of the nap was alleviated to reduce the direction of the nap.Specifically, a treatment to reduce the amount of extra fine fibers was performed, or the entire nap was rubbed. Processing is performed.
- FIG. 1 is a schematic model diagram illustrating a measuring method of a bending reflection curve according to the present invention.
- FIG. 2 shows an example of a deflection reflection curve of a conventional artificial leather.
- FIG. 3 shows an example of a deflection reflection curve of the nubuck tone artificial leather of the present invention.
- BEST MODE FOR CARRYING OUT THE INVENTION the nubuck tone artificial leather of the present invention and a method for producing the same will be described in detail.
- the present invention solves the above-mentioned problem, that is, the problem in sewing based on the difference in gloss of the surface due to the direction of the nap, and thoroughly examines the realization of an artificial leather with improved sewing staples. It has been found that this problem can be solved by making the reflection state of the light specific, that is, by reducing the difference in surface gloss as much as possible. They have found that they can do it.
- the nubuck tone artificial leather of the present invention has an R value of 25% obtained from a bending angle reflection curve measured by rotating the nap surface by 0 to 180 degrees using an automatic bending angle photometer. It is as follows.
- an artificial leather in which a polymer elastic body is provided to an entangled body made of microfibers and at least one surface of which has a napped surface made of microfibers is used to raise the surface of the sheet using, for example, sandpaper, in the process of raising hair. Buffing in the evening direction of the sheet usually causes piloerection. At this time, directionality is given to the piloerection depending on the puffing direction.
- the direction in which the nap is likely to fall when the nap is rubbed with a brush is defined as the forward direction
- the direction in which the nap occurs is defined as the reverse direction.
- an automatic lamp equipped with a halogen lamp (12 V, 50 W) as a light source lamp Incident light (i) is converted to artificial leather using a goniophotometer (GP-1R, GP-200 type).
- the incident angle ( ⁇ ) is set to 60 degrees
- the light receiving angle ( ⁇ ) of the reflected light (R) is set to 60 degrees toward the center point (0).
- number of piles 59
- pile length 2.6 mm (thickness from the back of the fabric to the tip of the pile)
- heat-set and brush fabric with the pile inclined in the-direction is weighted.
- Length of 400 g x width 10 cm x 10 cm Place the object fixed to a load with a flat surface on the nap surface of artificial leather, and move in the forward direction of the nap at a speed of 5 mZ seconds. Stroking Repeat this operation 5 times to obtain a measurement sample.
- This sample is set so that the positive direction (a) of the nap is perpendicular to the incident light (i) as shown in FIG.
- the sample angle at this position is 0 degree.
- the artificial leather is continuously rotated in the direction of the arrow by 180 degrees at the same time as the light source is illuminated, and the reflected light (R) is continuously measured to obtain a deflection angle reflection curve.
- the reference conditions for obtaining the R value (%) shown in the present invention are those measured under the following conditions.
- the amount of reflected light was 50% of the position of the magnesium fluoride white plate ( Adjust the aperture of the light source and the sensitivity of the device so that it comes to X), start measurement, and obtain the gonio-reflection curve as shown in Fig. 2.
- R value (%) (Rl-R3) / (R1-R2) x 100
- R 1 is the amount of reflected light at 0 degrees
- R 2 is the minimum amount of reflected light in the rotation range of 0 degrees to 180 degrees
- 3 is the amount of reflected light at 180 degrees.
- variable reflection curve This will be described in more detail with reference to an example of the variable reflection curve.
- R 1 refers to R 1 on the variable angle reflection curve in FIG. 2, that is, the reflected light amount at which the light source hits the upright in the positive direction at 90 degrees.
- R 2 refers to the lowest amount of reflected light when the artificial leather is continuously rotated in the direction of the arrow in FIG. 1 at a constant speed up to 180 degrees
- R 3 refers to when rotated 180 degrees. That is, it is the amount of reflected light at a position that is completely opposite to the direction of the napped hair at R 1.
- the present inventors set the light amount difference of (R 1 —R 2) to 100% in such a deflection angle reflection curve, and obtained the percentage of the light amount difference of (R 1 —R 3).
- the R value (%) is 25% or less, preferably 20% or less, and more preferably 15% or less, even if the fabric is turned and the sewing machine is sewn, the gloss of the napped surface is improved. It was found that the difference was small, the difference in color density was reduced visually, the fabric could be used effectively, and the sewing yield was improved.
- the R value (%) is preferably 0.1% or more, more preferably 0.5% or more. is there. If the R value (%) is too small, the appearance of human leather is no longer poor.
- examples of the entangled body composed of ultrafine fibers include, for example, Using at least a two-component polymer, conjugate fibers formed by conjugate spinning or mixed spinning, or ultrafine fibers obtained by direct spinning of a single component polymer are formed into a web, and entangled with a needle punch or a water jet punch.
- a nonwoven fabric is formed by combining means, and then, in the case of a conjugate fiber, a microfiber is formed by dissolving and removing at least one component, or by peeling and dividing by a physical or chemical action.
- those that can obtain an entangled body composed of ultrafine fibers can be used.
- the form of such a conjugate fiber or ultrafine fiber is not particularly limited, and the point is that it is only necessary to form an entangled body composed of the ultrafine fiber.
- the above-mentioned conjugate fibers include, for example, ultrafine fiber-forming polymers such as polyamides such as nylon 6, nylon 66, nylon 12, copolymerized nylon, polyethylene terephthalate, copolymerized polyethylene terephthalate, and polyethylene.
- ultrafine fiber-forming polymers such as polyamides such as nylon 6, nylon 66, nylon 12, copolymerized nylon, polyethylene terephthalate, copolymerized polyethylene terephthalate, and polyethylene.
- Polyesters such as butylene terephthalate, copolymerized polybutylene terephthalate, polypropylene terephthalate and its copolymers are arranged, and can be separated or separated by dissolution and removal or physical / chemical action.
- the polymer As the polymer, the above-mentioned polyamides, polyesters, polyethylene, polystyrene, polypropylene, and other polyolefins are used, and from these polymers, the cross-sectional formability, spinnability, and stretchability of ultrafine fibers are used. What is necessary is just to combine in consideration of the above.
- the sheet according to the present invention is often subjected to a softening finish (weight reduction treatment) with alkali, so that one component of the composite fiber can be dissolved in alkali, and
- a softening finish weight reduction treatment
- alkali a polymer which is insoluble in the solvent of the elastic polymer and is soluble in water.
- the alkali-soluble polymer contains terephthalic acid and ethylene glycol as main constituents, and 6 to 12 mol% of 5 to sodium molybdenum acid and Z or 0 to 1 mol of the total acid component.
- the resin be a copolymerized polyester containing 110 moI% of isofluoric acid.
- a polymer in which additives such as a light-proof agent, a pigment, an anti-glare agent, an antistatic agent, a flame retardant and the like are appropriately contained in the ultrafine fiber-forming polymer may be used.
- the ultrafine fibers in the present invention may be in the form of a single fiber, but are preferably in the form of a bundle of fibers in which a plurality of fibers are aggregated to form one bundle.
- the number of such fiber bundles is preferably at least 5, more preferably 15 or more, particularly preferably 30 or more. This is because, as the number of fibers forming the bundle increases, a dense nap structure can be realized. It should be noted, however, that the preferred number of fibers can vary depending on the thickness of the fibers.
- the average fiber thickness of the ultrafine fibers is preferably 0.From the viewpoints of the texture of artificial leather having a nubuck tone, surface roughness, coloring properties, and the denseness of naps described later, the average thickness of the ultrafine fibers is preferably 0. The range is from 0.1 dtex to 0.1 dtex.
- the ultrafine fibers When the average fiber thickness of the ultrafine fibers is large even within the range, it is preferable to reduce the number of ultrafine fiber bundles, or when the average fiber thickness of the ultrafine fibers is small even within the range, the ultrafine fibers It is good to have many bundles.
- the average fiber thickness of the ultrafine fibers is less than 0.01 dtex, the strength of the fibers may be reduced, and the nap may be easily cut during buffing. In some cases, it is difficult to cut short and uniform, resulting in uneven naps, which may make it difficult to obtain the effects of the present invention.
- the preferred average fiber thickness of the ultrafine fibers is from 0.05 dtex to 0.05 dtex.
- the artificial leather substrate of the present invention is obtained by adding a polymer elastic body to an entangled body formed by such ultrafine fibers.
- the polymer elastic body is not particularly limited.
- polyurethane is a typical example, and polyester diol type, polyether diol type, and polycarbonate diol type may be used alone. Is a combination It is preferably used from the viewpoint of the texture as artificial leather and the surface of the leather.
- the high molecular elastic body may be one in which additives such as a coloring agent, an antioxidant, an antistatic agent, a dispersant, a softening agent, and a setting modifier are appropriately compounded.
- the nubuck tone artificial leather of the present invention has an R value (%) of 25% or less as shown in FIG. 3 and, as described above, further rotates the sample surface to about 90 degrees. Then, it is a preferable feature that there is almost no valley of two remarkable changes in the amount of reflected light around 90 degrees on the reflection curve shown in FIG. This indicates that the preferred artificial leather of the present invention has little change in the amount of reflected light even at around 90 degrees, and hardly causes a difference in color density.
- Nubuck artificial leather of the present invention to enhance the apparent density of the entire artificial leather is the utmost surface important to the fiber rich, as its guide, be 0. Is on 3 g / cm 3 or less It is necessary, and more preferably 0.4 g Z cm 3 or more.
- the apparent density referred to here is the value obtained by dividing the basis weight of artificial leather by the thickness.In this way, increasing the apparent density of the entire artificial leather increases the apparent density of the microfiber. In other words, it is important to obtain the fineness of the nubuck-like raised hair.
- the apparent density of such artificial leather is less than 0.3 g Z cm 3 , it generally tends to be artificial leather with a uniform orientation of naps, and the elastic polymer is exposed on the surface. At around 90 degrees on the reflection curve as shown in Fig. 2, there is a valley of two changes in the amount of reflected light, and the artificial leather is easy to see the color density difference visually. It is more likely to be adopted and difficult to adopt.
- the change in the amount of reflected light generally changes depending on the napped state of the artificial leather surface.
- the raised hair on the surface of artificial leather is buffed on at least one side using sandpaper, for example, using a sheet in which a polymer elastic body is added to an entangled body of ultrafine fibers.
- sandpaper for example, using a sheet in which a polymer elastic body is added to an entangled body of ultrafine fibers.
- the nap length is the length from the root to the tip of the nap when the nap is rubbed by rubbing the nap surface with a brush, and the brush may be any as long as it can spread the nap and spread it. .
- the thickness is 0.5 mm or less. If the length of the nap exceeds 0.5 mm, the direction of the nap becomes more uniform, and the aforementioned R value (%) tends to increase, and the artificial leather of the present invention can be obtained. It becomes difficult.
- the nap length of the ultrafine fibers is preferably uniform and shorter, such as a velvet pile.
- Means for obtaining such a napped state include, for example, increasing the puffing speed, reducing the size of the sandpaper coating, or increasing the adhesiveness between the ultrafine fibers and the polymer elastic body before performing puffing. Alternatively, it can be obtained by raising the frictional resistance, applying a fine inorganic fine particle to the sheet surface with a brush, and puffing at a high speed.
- the artificial leather of the present invention has a nap made of ultrafine fibers, and it is essential that the nap length is 0.05 mm or more. Therefore, the preferred nap length is 0.1 mm or more and 0.5 mm or less, more preferably 0.1 mm or more and 0.4 mm or less. When the thickness is less than 0.05 mm, the appearance of leather becomes poor, which is not preferable.
- the ultrafine fiber-forming polymer is a polyester or a copolymer thereof. If it is a kind, use an alkaline solution P / JP98 / 04554
- the ultrafine fiber forming polymer is a polyamide
- it is effective to perform a pretreatment with a swelling agent and a physical kneading treatment such as a dyeing process.
- the nubuck tone artificial leather of the present invention is a method conventionally known as a method for producing artificial leather, in which a nap sheet is produced by raising a sheet in which a polymer elastic body is provided to an ultrafine fiber entangled body. After applying the polymer elastic body to the microfiber entangled body and substantially solidifying the polymer elastic body, the sheet is substantially completely immersed in the swelling agent of the polymer elastic body, After the polymer elastic body is thereby swollen, the sheet is compressed in the sheet thickness direction, and then the swelling agent is removed with an aqueous solvent, and then sliced as necessary, and at least one surface is brushed. It can be manufactured by processing.
- the extra fine fiber is 15 mm.
- a method of forming a web by a paper making method and forming an entangled body by a water jet punch, a method of forming an entangled body of a long fiber by a melt blow method, or a needle punch on the sheet is described below.
- a method in which a water entangled body is formed by applying a water jet punch or the like can be used.
- the fibers are shortened, and a web is formed by an ordinary method such as a card cross wrapper method, a random webber method, or a melt blow method, followed by needle punching.
- an ordinary method such as a card cross wrapper method, a random webber method, or a melt blow method, followed by needle punching.
- a polymer elastic body is provided to these fiber entangled bodies.
- the fiber entangled body is subjected to a shrinkage heat treatment, or a roll or a roll under heating is applied.
- a so-called “jet press” By applying pressure in a heated state using a plate or in a wet state called a so-called “jet press”, it is possible to increase the density of the fiber entangled body, or to apply a paste such as polyvinyl alcohol. It is preferable to combine the steps of applying and immobilizing the form to enhance the product quality.
- the structure of the fiber entangled body the three-dimensional entangled structure of the ultrafine fibers described above is generally used. However, as the thickness of the product becomes thinner, depending on the deployment item and field, it may become stronger. May be too low to use.
- an entangled body of an ultrafine fiber and an entangled integral of a woven fabric and Z or a knitted fabric are referred to as a fiber entangled body. Use is particularly preferred.
- Such an integrated entangled body with a woven fabric and / or a knitted fabric can be achieved by laminating a web of microfiber or conjugate fiber as described above on a woven fabric and a Z or a knitted fabric, using a needle punch, a water jet punch. Alternatively, entanglement and integration may be performed by a combination of these.
- the laminating method is a method of laminating a woven or knitted fabric on both sides or one side of a web and performing an entanglement process, or a method of laminating a woven or knitted fabric on one side of the web and performing an entanglement process.
- a method in which a plurality of the entangled bodies are further overlapped and subjected to another entanglement treatment, and cut in half in a later step can be used.
- filament yarn, spun yarn, or blend yarn of filament and short fiber can be used as the yarn type constituting the woven or knitted fabric.
- the types of woven or knitted fabrics include weft knitting, lace knitting represented by warp knitting and tricot knitting, and various knittings based on those knittings, or plain weaves, twills, satin weaves, and their weaving Any of various woven fabrics based on the above can be employed, and is not particularly limited.
- the needle type may cause the yarn type of the woven or knitted fabric to be easily cut when the entanglement between the web of microfiber or composite fiber and the woven or knitted fabric is strengthened. It is preferable that these yarn types are strong twist yarns as means for preventing this.
- the number of twists of the strong twisted yarn is preferably 500 T / m or more, 450 M TZ m or less, more preferably 150 M TZ m or more, 450 M TZ m or less, and most preferably. Is not less than 2000 T / m and not more than 450 TZm. If it is less than 500 T / m, due to insufficient squeezing of the monofilaments constituting the yarn, the fibers are stuck on the needle during formation of the entangled body, which is not preferable because it is easily damaged. Further, even if the number of twists is large, the yarn becomes too hard, which is not preferable in terms of softening the feeling of the product, and is preferably 400 TZm or less.
- the woven or knitted fabric is preferably formed by using at least a part of the high twist yarn as described above.
- a yarn using a strong twist yarn as all constituent yarns is good for exhibiting high tenacity.
- these strong twisted yarns may be provided with a polyvinyl alcohol-based or acryl-based paste.
- polyesters As the fibers constituting the woven or knitted fabric, polyesters, polyamides, polyethylene, polypropylene, and copolymers thereof can be used.
- polyesters, polyamides and copolymers thereof alone or in combination.
- polyesters which can be subjected to alkali weight reduction treatment and which can easily adjust the product texture And their copolymers are more preferable.
- the fiber is a fine fiber or a composite fiber entangled and integrated using a possible composite fiber, and is finely divided before or after the application of the polymer elastic body.
- the fiber cross-sectional shape is not particularly limited, but the constituent yarn of the woven or knitted fabric is an alkali-soluble polymer as a sea component. It is composed of sea-island type composite fiber.
- the alkali-soluble polymer is mainly composed of terephthalic acid and ethylene glycol, and is 6 to 12 mo 1% of 5-sodium with respect to the total acid component. Sulfoisophthalic acid and Z or 0 to
- the average fiber diameter of the monofilament constituting the woven or knitted fabric is preferably 1 ⁇ m to 30 ⁇ m, more preferably 2 ⁇ to 15 ⁇ m, and 30 ⁇ to It is preferably in the range of 150 ⁇ m, more preferably in the range of 50 ⁇ to 120 ⁇ m.
- the average fiber diameter of the monofilament is less than 1 ⁇ , it is preferable for softening of the product, but the strength becomes difficult to obtain.On the other hand, if it exceeds 30 ⁇ m, the opposite occurs. Trends occur. Also, if the constituent yarn is less than 30 ⁇ m, the seal is apt to be formed at the time of lamination with the web, and if it exceeds 150 ⁇ m, the entanglement with the web is insufficient, and the yarn is easily peeled off. So not preferred.
- the form of the fiber entangled body at the time of providing the polymer elastic body is other than the entangled form of the entangled body of the ultrafine fibers or the entangled form of the woven or knitted fabric with the ultrafine fibers already described above.
- the configuration of the entangled body is, for example, an entangled body of a conjugate fiber, an entangled body in which the conjugate fiber is entangled with a woven or knitted fabric, or a conjugated fiber with a conjugate fiber. It is possible to use an entangled body that is entangled with a woven or knitted fabric using a composite fiber.
- a method using a process of forming ultrafine fibers after the application of the polymer elastic body is also included in the concept of impregnating the entangled body of microfine fibers with the polymer elastic body in the present invention.
- polymer elastic material examples include polyurethane elastomer, acrylonitrile 'butadiene rubber, butadiene rubber, natural rubber, polyvinyl chloride, polyamide, and the like.
- polyurethane elastomers are preferred from the viewpoints of workability and the quality of final products in the production process of the nubuck-like artificial leather of the present invention, and polyester diols having an average molecular weight of 500 to 300 are particularly preferable.
- polyester diols having an average molecular weight of 500 to 300 are particularly preferable.
- a polyether diol type or a polycarbonate diol type is particularly preferably used.
- the polymer elastic body is impregnated or coated with the polymer elastic body, and the solvent is removed from the polymer elastic body to substantially solidify the polymer elastic body.
- substantially solidify the polymer elastic body means that the sheet is compressed to half its thickness and released even if a part of the solvent remains in the polymer elastic body. In this state, the elastic polymer is not squeezed out together with the solvent.
- additives such as a coloring agent, an antioxidant, an antistatic agent, a dispersant, a softening agent, or a coagulation regulator are blended into the polymer elastic body as necessary. You may. 54
- the sheet comprising the fiber entangled body and the polymer elastic body thus obtained is subsequently immersed in a solution containing a swelling agent for the polymer elastic body to swell the polymer elastic body. Then, a compression process for compressing the sheet is performed in the sheet thickness direction.
- the sheet is formed by using the above-described entangled composite fiber or an entangled body formed by entanglement and integration of the conjugate fiber and a woven or knitted fabric.
- a polymer elastic body is added to the entangled body which is entangled with the knitted fabric, first, the composite fiber is made extremely thin using a non-solvent of the polymer elastic body, and then rolled under heating. After being densified by a heating and pressurizing method, etc., pressurizing is performed by dipping in a solution containing a swelling agent for the polymer elastic body to swell the polymer elastic body, and then sheeting in the sheet thickness direction. Compress the data.
- the composite fiber may be immersed in a solution containing a swelling agent for the polymer elastic body without being thinned, thereby swelling the polymer elastic body and compressing the sheet in the sheet thickness direction. It is preferable to make it extremely fine.
- the swelling agent it is preferable to use a solvent having a good affinity for water, which is diluted with water.
- the preferred concentration of the solution containing the swelling agent is a concentration that swells the polymer elastic body without dissolving the same, and after the sheet is treated with the swelling agent, is compressed to a thickness of 1/2. Then, after release, it is preferable to use a material having an effect of reducing the thickness to 90% or less of the original thickness.
- a solvent include dimethylformamide, dimethylacetamide, and dimethylsulfoxide.
- the swelling agent is obtained by appropriately diluting the solvent with water.
- the concentration of the swelling agent should be different depending on the polymer elastic material used for the fiber entangled body, and cannot be specified unconditionally, but as a rule of thumb, 60% or more is preferable, and 80% or more is preferable. More preferred.
- the compression ratio and compression ratio may be appropriately adjusted in consideration of the type of the polymer elastic body, the amount of adhesion, and the like.
- a sheet immersed in a swelling agent is compressed in the sheet thickness direction and solidified, and the sheet thickness retention rate when solidified is greater than the sheet thickness before immersion. Therefore, compressing so as to fall within the range of 50% or more and 90% or less generally gives good results.
- the technical point of the present invention is that the swelling agent solution is applied to the sheet by applying gravure cop or spray cop, or the swelling agent solution is applied to the release paper surface.
- a swelling agent solution is transferred to a sheet using a material or the like, and then the sheet is nipped and subjected to hot air drying treatment or the like.
- the technical point of the present invention is that the sheet itself is substantially completely immersed in the swelling agent solution, nipped in an immersion bath or immersed in the immersion bath, and compressed in the sheet thickness direction. Next, the swelling agent is removed with an aqueous solvent, followed by hot air drying or the like.
- the polymer elastic body of the entire sheet is swelled, so that the density in the thickness direction of the fiber entangled body is easily made uniform, and the swelling agent is dispersed in an aqueous solvent. Since it is removed and solidified, it is difficult for the polymer elastic body to penetrate into the inter-fiber voids, and because it forms a wet film, it does not cause problems such as hardening of the texture.
- the structure of the sheet is a fiber entangled body in which the woven or knitted fabric is entangled, it is preferable to brush the surface of the fiber entangled body where the woven or knitted fabric is not located.
- the knitted fabric is near the surface layer, it is preferable to rub the fabric or the knitted fabric lightly without damaging the fabric or knitted fabric.
- the ultra-fine processing may be performed after the raising processing is performed.
- polyester or a copolymer thereof when polyester or a copolymer thereof is used as a polymer for forming ultrafine fibers after or before the raising treatment, it is effective to subject the ultrafine fibers to alkali reduction processing. It is.
- polyamides are used as a polymer for forming ultrafine fibers, it is effective to perform physical kneading treatment.
- polyester or a copolymer thereof is used as the forming polymer of the ultrafine fibers, it is also effective to appropriately apply a kneading treatment to the whole napping cloth in addition to the weight reduction treatment.
- the physical kneading process is not a jig-force method / thermosol method, but a combination of a circuit yurra or a tumbler, etc.
- a brushed sheet having a more flexible texture can be obtained.
- the weight loss rate in the weight reduction process is determined by the thickness of the ultra-fine fibers used. Although it may be determined, it is generally preferable to set the content to 30% by weight, more preferably 2 to 20% by weight, and more preferably 3 to 10% by weight. Good.
- the weight loss rate is less than 1% by weight, it is not sufficient for a field requiring more flexibility, while if the weight loss rate exceeds 30% by weight, the strength of the ultrafine fibers decreases, which is not preferable.
- a method of reducing the weight a method of steaming after applying hot water, hot water, or glue of power soda may be appropriately selected.
- the fiber entangled structure when performing the alkali reduction treatment, when the fiber entangled structure is an entangled integral of a microfiber non-woven fabric and a woven or knitted fabric, the microfiber and / or woven or knitted fabric is woven. If the weight is reduced, the texture of the entangled integrated sheet can be made more flexible. In this case, it is important that both the ultrafine fibers, the woven fabric, and the knitted fabric, or one of them, is formed of an acrylic polymer, that is, a polyester or a copolymer thereof. In this way, not only the texture but also the spreadability of the ultrafine fibers can be increased and the smoothness can be improved by the weight reduction treatment, and the effect of improving the sunset can be further enhanced.
- the elastic polymer may be degraded.
- the polymer elastic body is polyurethane elastomer, if the alkali concentration is low, it may be a polyester type or polyester / polyether diol type. In this case, it is preferable to use a polyether type, a polycarbonate type or a combination thereof.
- the production method of the present invention is a method for producing a raised sheet, which is a problem of the prior art. It is also possible to eliminate texture hardening caused by shortening and raising nap, and according to the preferred embodiment, a nubuck-like artificial leather with further improved softness and smoothness can be obtained. It is possible to obtain.
- the nubuck-like artificial leather obtained by the present invention has a small napping direction of the fabric and enhances the sewing yield, not only in the field of clothing but also in the field of materials such as furniture, balls, shoes, and car sheets. It is effective for
- nubuck-like artificial leather of the present invention can meet such a demand.
- Island component is polyethylene terephthalate
- sea component is polystyrene
- island Z sea ratio is polystyrene
- This filter was subjected to shrinkage treatment, dried, polyvinyl alcohol was applied, dried, immersed in trichloride and squeezed with shaped to completely remove polystyrene as a sea component. Later, it was dried.
- the obtained fiber entangled sheet is an ultrafine fiber entangled sheet obtained by entanglement of ultrafine fibers of polyethylene terephthalate of about 0.04 dtex which was an island component.
- This fiber entangled sheet was impregnated with a polyester-polyether-based polyurethane as a solid content so as to be about 30 parts per island fiber, and the polyurethane was wet-coagulated.
- the fiber entangled sheet (thickness: about 1.5 mm) is substantially completely immersed in a 90% by weight aqueous solution of dimethylformamide to swell the polyurethane resin. At the same time, it is compressed under the clearance condition of about half the original thickness, immersed in water, solvent is removed, dried, and an ultrafine fiber bundle of polyethylene terephthalate with an average fiber thickness of about 0.04 dte X A sheet (thickness: about 1.2 mm) was obtained in which the polymer entangled body was provided with a polymer elastic body.
- This sheet was cut in half in the thickness direction (cut into two pieces of 1Z2 thickness), and the half-cut surface was brushed using a 400-mesh sandpaper to prepare a greige machine. .
- the greige machine is put into a Circular dyeing machine, subjected to alkali treatment so that the loss rate of ultrafine fibers is 4%, and once removed from the Circular dyeing machine, the feeding direction is reversed and the sheet is recycled. After that, the mixture is dyed brown using a disperse dye and finished.Then, the mixture is placed in a tumbler type rubbing machine and dried at the same time as the rubbing.
- the apparent density is 0.41 g /
- a nubuck-like artificial leather having a cm 3 and a nap length of about 0.5 mm was obtained.
- the R value obtained from the deflection curve is 15%, and there is almost no valley between the two changes in reflected light amount at around 90 degrees on the reflection curve as shown in Fig. 3. there were.
- Example 2 Using the same sea-island composite fiber stable as in Example 1, a plain weave made of polyethylene terephthalate with 5D—2f and a twist number of 2500 TZm was used. The fabric was laid at a basis weight of 0 g / m 2 ) and needle punched to prepare a fiber entangled fiber with a basis weight of 80 g / m 2 .
- Example 2 Thereafter, the fiber was treated under the same conditions as in Example 1 to obtain a fiber entangled body in which an ultrafine fiber bundle made of polyethylene terephthalate having an average fiber thickness of about 0.04 dtex and a woven fabric were entangled and integrated.
- An artificial leather exhibiting a good nubuck tone and having an apparent density of 0.44 g / cm 3 and a nap length of 0.4 mm to which the urethane was applied was obtained.
- the R value obtained from the bending reflection curve measured by the same method as in Example 1 was 12%, and 90 ° on the same reflection curve as in Example 1. It had almost no valley between the two reflected light amounts before and after.
- Island component is nylon 6
- sea component is polystyrene
- island Z sea ratio 50 Z 50% by weight
- number of islands is 36 islands
- composite fiber thickness is about 3.3 dtex
- cut length is about 51 mm
- This filter was subjected to shrinkage treatment, dried, polyvinyl alcohol was applied, dried, immersed in trichlorne, and squeezed with a mangle to repeatedly remove polystyrene as a sea component. Dried.
- the obtained fiber entangled sheet was approximately 0.05 dte X of nylon 6 This is an ultrafine fiber entangled sheet in which ultrafine fibers are entangled.
- the fiber-entangled sheet was impregnated with a polyester-polyether-based polyurethane as a solid so as to have a solid content of about 35 parts per island fiber, and the polyurethane was wet-coagulated.
- the fiber entangled sheet (thickness: about 1.3 mm) is substantially completely immersed in an 85% by weight aqueous solution of dimethylformamide to swell the polyurethane, and Compressed under the clearance condition of about half the thickness of the fiber, immersed in water, removed the solvent, dried, and entangled with an ultrafine fiber bundle of nylon 6 with an average fiber thickness of about 0.05 dte X.
- a sheet (thickness: about 1.0 mm) provided with a polymer elastic body was obtained.
- the sheet was cut in half in the thickness direction (cut into two pieces of 1Z2 thickness), and the cut face was brushed using a 400-mesh sandpaper to prepare a greige machine. .
- the greige machine is put into a Sakiura dyeing machine, subjected to a hot-dip treatment, and once taken out of the Sakiura dyeing machine, the feeding direction is reversed and reloaded, and then the gold-containing acid dye is used. staining was performed, finishing the process in Brown Te, further tumbler subjected to one type kneading processor performs simultaneous drying and crumpling treatment, apparent density 0. 4 5 g / cm 3 , nap length of about 0.4 mm nubuck artificial leather was obtained.
- the R value obtained from the deflection curve is 17%, and there is almost no valley between the two reflected light amount changes at around 90 degrees on the reflection curve as shown in Fig. 3. there were.
- Polyester in which island component is 6 and sea component is 5—Polyester in which sodium sulfoisophthalate unit is copolymerized with 5.2 moI% of total acid component unit, islands / sea ratio 50/50 weight %, Number of islands 36 islands, composite fiber thickness about 4.4 dtex, cut length about 51 mm, canned number about 12 peaks / in The staples were cut with a card / cloth wrapper, and were subjected to needle punching to produce filters having a basis weight of 600 g / m 2. These filters were subjected to shrinkage treatment and dried. This sheet was impregnated with dimethylformamide-based polyether-polyurethane as solids so as to be about 45 parts per island fiber, and wet-solidified.
- the greige machine was put into a Circular dyeing machine in the same manner as in Example 3 and subjected to a dyeing finish treatment, and an artificial nubuck tone having an apparent density of 0.44 g Z cm 3 and a nap length of 0.4 mm was obtained. I got leather.
- the bending angle reflection curve of this nubuck tone artificial leather was measured by an automatic bending angle photometer in the same manner as in Example 1.
- the R value obtained from the gonio-reflection curve was 19%, and there was almost no valley between the two reflected light amount changes at around 90 degrees on the reflection curve as shown in Fig. 3. It was. Also, as in Example 1, the difference in color density on the nap face sewn with the sewing machine was extremely small.
- Island component is polyethylene terephthalate
- sea component is polystyrene
- island sea ratio 55/45 wt%
- number of islands is 36 islands
- composite fiber thickness is about 4.4 dtex
- cut length is about 51 mm
- Use a staple of polymer inter-arrayed fiber with a gen shrinkage of about 12 ridges Zin use this staple as a web with a card cross wrapper, and perform a needle punch to obtain a weight of 570 g / make Fel bets m 2, and these full ⁇ Le Bok shrinking treatment and drying.
- This sheet was impregnated with a solution prepared by dissolving a polyester-polyether-based resin in 92/8% by weight of dimethylformamide / water so that the solid content was about 30 parts per island fiber. And wet coagulated.
- the sheet was immersed in Trichlorethylene, pressed, deseached, dried, and heat-pressed by a press roll so that the apparent density of the island fiber became 0.4 g / cm 3 .
- a sheet in which a polymer elastic body is applied to an entangled body of ultrafine fibers is obtained.
- the obtained sheet is cut in half, and the cut surface is brushed with a 400-mesh sandpaper to produce a greige machine. did.
- the greige machine is put into a Circularula dyeing machine in the same manner as in Example ⁇ , and dyeing and finishing treatment is performed to produce nubuck-tone artificial leather having an apparent density of 0.49 gcm 3 and a nap length of 0.4 mm. Obtained.
- the nubuck tone artificial leather was measured for its bending reflection curve using an automatic goniophotometer.
- the R value obtained from the deflection curve was 16%, and there was almost no valley between the two reflected light amount changes at around 90 degrees on the reflection curve as shown in Fig. 3. It was. Also, as in Example 1, the difference in color density on the nap surface sewn with a sewing machine was extremely small.
- the island component is polyethylene terephthalate
- the sea component is polystyrene
- the island / sea ratio 80/20 wt%
- the number of islands is 16 islands
- the composite fiber thickness is about 4.4 dtex
- the cut length is about 51 staples are made with a card and cross wrapper, and are punched with a needle. to produce a fiber-entangled Fell door of m 2.
- the felt is shrink-treated, dried, polyvinyl alcohol is applied, dried, then immersed in trichlorne, squeezed with mangles, dried, and the microfiber entangled sheet is dried. Obtained.
- the sheet is impregnated with a polyester-polyester polyurethane as a solid so as to have a solid content of about 30 parts per island fiber, wet coagulated, solvent removed, dried, and dried to an average fiber thickness of about 0.
- a sheet was obtained in which an entangled body of a 23 dte X polyethylene terephthalate ultrafine fiber bundle was provided with a polymer elastic body.
- This sheet was cut in half and the non-cut surface was brushed with 240 mesh sandpaper to produce a greige machine.
- the R value obtained from the deflection curve obtained by measuring the artificial leather in the same manner as in Example 1 was 37%, and two reflection lights at around 90 degrees on the reflection curve as shown in FIG. It had a remarkable valley with a change in quantity.
- Example I the color density difference in the visual judgment after sewing was large.
- Comparative Example 2 A sheet impregnated with the polyurethane of Example 5, wet coagulated, immersed in trichlorethylene, pressed, deseached, and dried was used. This sheet was heated to 90% by weight of dimethylformamide. After immersing in an aqueous solution and not compressing, it was cut in half, and the non-cut surface was brushed with 240-mesh sandpaper to make a greige machine.
- this green machine was put into a Circular dyeing machine and dyed and finished in the same manner as in Example 5.
- artificial leather having an apparent density of 0.29 gcm 3 and a nap length of about 1.0 mm was obtained.
- the R value obtained from the deflection curve obtained by measuring the artificial leather in the same manner as in Example 1 was 31%, and two reflection lights at around 90 degrees on the reflection curve shown in FIG. It had a remarkable valley with a change in quantity. As in the case of Example 1, the difference in color density in the naked eye judgment after sewing was large.
- the artificial leather obtained according to the present invention has a novel nubuck appearance and texture, and is used in the fields of high-end fashion, automobile seats, interiors, furniture, etc. It is widely accepted.
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Description
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Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP98947794A EP0953674B1 (en) | 1997-11-07 | 1998-10-08 | process for the production of nubuck-type artificial leather |
DE1998635805 DE69835805T2 (de) | 1997-11-07 | 1998-10-08 | Verfahren zur herstellung eines nubuck-kunstleders |
CA 2277077 CA2277077C (en) | 1997-11-07 | 1998-10-08 | Nubuck-like artificial leather and a production process thereof |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP30566997A JP3709676B2 (ja) | 1997-11-07 | 1997-11-07 | 立毛シートの製造方法 |
JP9/305669 | 1997-11-07 | ||
JP10252295A JP2000080572A (ja) | 1998-09-07 | 1998-09-07 | 人工皮革 |
JP10/252295 | 1998-09-07 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1999024656A1 true WO1999024656A1 (fr) | 1999-05-20 |
Family
ID=26540649
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP1998/004554 WO1999024656A1 (fr) | 1997-11-07 | 1998-10-08 | Similicuir du type nubuck et son procede de fabrication |
Country Status (5)
Country | Link |
---|---|
US (1) | US6780469B2 (ja) |
EP (1) | EP0953674B1 (ja) |
CA (1) | CA2277077C (ja) |
DE (1) | DE69835805T2 (ja) |
WO (1) | WO1999024656A1 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPWO2014034780A1 (ja) * | 2012-08-31 | 2016-08-08 | 東レ株式会社 | 人工皮革用基体 |
WO2017165741A1 (en) * | 2016-03-24 | 2017-09-28 | Karim Aftab S | Reverse transcriptase dependent conversion of rna templates into dna |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002006582A1 (fr) * | 2000-07-17 | 2002-01-24 | Toray Industries, Inc. | Produit lamellaire de type suedine et procede permettant de le produire |
ITMI20010516A1 (it) * | 2001-03-12 | 2002-09-12 | Alcantara Spa | Processo per la produzione di un tessuto non tessuto microfibroso scamosciato senza l'uso di solventi organici |
JP2003089984A (ja) * | 2001-09-20 | 2003-03-28 | Toray Ind Inc | 伸縮性に優れた人工皮革およびその製造方法 |
EP1437440B1 (en) * | 2001-09-20 | 2012-11-07 | Toray Industries, Inc. | Artificial leather excellent in expandability and method for production thereof |
KR100534525B1 (ko) * | 2002-02-01 | 2005-12-07 | 주식회사 코오롱 | 저신장성 및 유연성이 우수한 인공피혁용 복합시트 |
US7465343B2 (en) * | 2005-05-13 | 2008-12-16 | Hewlett-Packard Development Company, L.P. | Inkjet ink for use on polymeric substrate |
CN101517157B (zh) * | 2006-10-11 | 2011-12-28 | 东丽株式会社 | 皮革样片材及其制造方法 |
WO2008120702A1 (ja) * | 2007-03-30 | 2008-10-09 | Kuraray Co., Ltd. | 銀付調皮革様シートおよびその製造方法 |
TWI321601B (en) * | 2007-08-20 | 2010-03-11 | San Fang Chemical Industry Co | Manufacturing method for environment friendly ultra-fine filament products having low resistance to deformation and high physical property |
DK3385421T3 (da) * | 2010-05-25 | 2022-01-17 | Ananas Anam Uk Ltd | Naturlige nonwoven-materialer |
JP6340827B2 (ja) * | 2014-02-27 | 2018-06-13 | 東レ株式会社 | シート状物 |
CN109796578A (zh) * | 2019-01-22 | 2019-05-24 | 华大化学(安徽)有限公司 | 一种耐刮耐磨、宽发泡温度的粗羊巴树脂及其制备方法和应用 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07133592A (ja) * | 1993-11-09 | 1995-05-23 | Kuraray Co Ltd | ヌバック調シート状物及びその製造方法 |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
BE755019A (fr) * | 1969-08-19 | 1971-02-19 | Kuraray Co | Materiau en feuille utilisable comme succedane du cuir. |
JPS6043475B2 (ja) * | 1977-11-28 | 1985-09-28 | 株式会社クラレ | スエ−ド革の特長を有する立毛シ−トおよびその製造法 |
JPS6021980A (ja) * | 1983-07-12 | 1985-02-04 | Toray Ind Inc | 複合体 |
JPS6075681A (ja) * | 1983-09-30 | 1985-04-30 | Toray Ind Inc | 極薄人工皮革の製造方法 |
US5256429A (en) * | 1985-09-27 | 1993-10-26 | Toray Industries, Inc. | Composite sheet for artificial leather |
JP3126566B2 (ja) * | 1993-11-02 | 2001-01-22 | 帝人株式会社 | ヌバック調人工皮革の製造法 |
JP3187357B2 (ja) * | 1997-11-10 | 2001-07-11 | 帝人株式会社 | 皮革様シート状物およびその製造方法 |
-
1998
- 1998-10-08 WO PCT/JP1998/004554 patent/WO1999024656A1/ja active IP Right Grant
- 1998-10-08 EP EP98947794A patent/EP0953674B1/en not_active Expired - Lifetime
- 1998-10-08 CA CA 2277077 patent/CA2277077C/en not_active Expired - Fee Related
- 1998-10-08 DE DE1998635805 patent/DE69835805T2/de not_active Expired - Fee Related
-
2001
- 2001-11-07 US US10/078,218 patent/US6780469B2/en not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH07133592A (ja) * | 1993-11-09 | 1995-05-23 | Kuraray Co Ltd | ヌバック調シート状物及びその製造方法 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPWO2014034780A1 (ja) * | 2012-08-31 | 2016-08-08 | 東レ株式会社 | 人工皮革用基体 |
WO2017165741A1 (en) * | 2016-03-24 | 2017-09-28 | Karim Aftab S | Reverse transcriptase dependent conversion of rna templates into dna |
Also Published As
Publication number | Publication date |
---|---|
EP0953674A4 (en) | 2005-06-01 |
DE69835805T2 (de) | 2007-03-29 |
US6780469B2 (en) | 2004-08-24 |
CA2277077A1 (en) | 1999-05-20 |
CA2277077C (en) | 2009-03-24 |
US20020081418A1 (en) | 2002-06-27 |
EP0953674B1 (en) | 2006-09-06 |
DE69835805D1 (de) | 2006-10-19 |
EP0953674A1 (en) | 1999-11-03 |
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