WO1996031286A1 - Dispositif pour peindre du type presentant une tete de pulverisation rotative - Google Patents
Dispositif pour peindre du type presentant une tete de pulverisation rotative Download PDFInfo
- Publication number
- WO1996031286A1 WO1996031286A1 PCT/JP1996/000929 JP9600929W WO9631286A1 WO 1996031286 A1 WO1996031286 A1 WO 1996031286A1 JP 9600929 W JP9600929 W JP 9600929W WO 9631286 A1 WO9631286 A1 WO 9631286A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- ring
- air
- atomizing head
- rotary atomizing
- conductive
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/053—Arrangements for supplying power, e.g. charging power
- B05B5/0533—Electrodes specially adapted therefor; Arrangements of electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
- B05B5/0403—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member
- B05B5/0407—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
- B05B5/0426—Means for supplying shaping gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
Definitions
- the present invention relates to a rotary atomizing head type coating apparatus using an indirect charging method suitable for use in low-resistance paints such as, for example, water-based paints and metallic paints.
- a rotary atomizing head type coating apparatus rotates the rotary atomizing head at a high speed, applies a high voltage to an object to be coated, supplies paint to the rotary atomizing head, and performs rotary atomization.
- the atomized charged paint particles are applied to the object by flying along an electrostatic field formed between the atomized charged paint particles and the object located in front of the bow.
- reference numeral 1 denotes a coating machine main body mounted on a reciprocator (not shown). Inside the coating machine main body 1, an air motor such as a metal material composed of an air bearing 2A and a driving unit 2B is provided. 2 and a valve device (not shown) such as a paint valve and a dump valve, and the outer periphery of the coating machine main body 1 is covered with a resin cover 3.
- the air motor 2 is grounded via cable 2C.
- the resin cover 3 is made of, for example, polyethylene terephthalate (PET), polyacetanol (P0M), polyamide (PA), or polyethylene (PE) , Insulation made of polypropylene (PP), etc. It is formed of a resin material.
- Reference numeral 4 denotes a rotating shaft made of a metal material rotatably supported by an air bearing 2 A of the air motor 2.
- the tip of the rotating shaft 4 protrudes out of the coating machine body 1, and the base end thereof is the air motor.
- the second motor 2 is attached to the second drive unit 2 B, and is driven to rotate at a high speed by the air motor 2.
- Reference numeral 5 denotes a bell-shaped rotary atomizing head made of a metal material provided at the tip of the rotary shaft 4, and the rotary atomizing head 5 has a cup-shaped outer peripheral surface 5A and an inner peripheral side. It has a paint smooth surface 5B and a paint discharge edge 5C on the tip side.
- Reference numeral 6 denotes a center-feed type paint supply pipe provided through the rotary shaft 4.
- the tip of the paint supply pipe 6 extends toward the rotary atomizing head 5.
- a paint valve is provided on the base end side, and the paint valve is connected to a paint tank (neither is shown) via a paint pipe.
- Numeral 7 denotes a shaving air ring which is located on the tip side of the coating machine main body 1 and is screwed to the tip of the resin cover 3.
- the shaving air ring 7 is the rotary atomizing head.
- 5 is provided on the front end side of the coating machine main body 1 so as to cover the outer peripheral surface 5A so as to cover the outer peripheral surface 5A.
- the single-ring air ring 7 is the same as the inner peripheral ring 8 formed of an insulating resin material and located on the outer peripheral side of the inner peripheral ring 8.
- shaving air is ejected from the air ejection port 10 in the direction of arrow A to generate an air flow.
- the inner ring 8 is in contact with the air motor 2. It is fixed at.
- the inner ring 8 and the outer ring 9 may be made of, for example, polyether sulfone (PES), polyphenylene sulfide (PPS), or polyether sulfide (PEI). ), Polyetheretherketone (PEEK), etc. are used.
- PES polyether sulfone
- PPS polyphenylene sulfide
- PEI polyether sulfide
- PEEK Polyetheretherketone
- An external electrode (only two are shown) is connected to each of the external electrodes 11 to charge the paint particles sprayed from the paint discharge edge 5 C of the rotary atomizing head 5. (Not shown), a high voltage (for example, ⁇ 60 to 190 kV) is applied.
- the air motor 2 Since the air motor 2 is grounded to the ground via the cable 2 C, the air motor 2 made of a metal material, the rotating shaft 4 and the rotating atomizing head 5 are kept at the same ground potential.
- each external electrode 11 and the rotary atomizing head 5 that is at the ground potential are connected.
- An electrostatic field region is formed between the external electrodes 11 and the object to be coated (not shown).
- a high voltage of -690 kV, for example, is applied to each of the external electrodes 11, and the vicinity of the tip of each of the external electrodes 11 becomes a negative ionization zone. I have.
- the rotating shaft 4 and the rotary atomizing head 5 are rotated at a high speed by the air motor 2 of the coating machine body 1 and the paint valve is opened, so that the paint valve is opened.
- the paint supplied to the rotary atomizing head 5 in this way is subjected to centrifugal force due to the rotation of the rotary atomizing head 5.
- the paint spreads radially outward from the paint discharge edge 5C while spreading in a thin film shape on the paint smooth surface 5B, the paint changes from a film shape to a liquid thread, and further. It is atomized into particles from the liquid thread.
- the charged particles are charged to a high voltage in the ionization zone formed in front of 1 and fly toward the coating object connected to the earth, and are charged on the surface of the coating object. Apply.
- the rotary atomizing head 5 since the rotary atomizing head 5 is rotating at a high speed, the paint particles emitted from the paint discharge edge 5C due to the centrifugal force tend to fly outward in the radial direction.
- the X-ving air ring 7 discharges from the paint discharge edge 5 C of the rotary atomizing head 5 by the discharging air which is jetted in the direction of arrow A from the air discharge port 10 of the air-ring 7.
- the paint particles are shaped so that they are squeezed forward.
- the rotary atomizing head 5 was removed in order to prevent the coating machine main body 1 from being stained by negatively charged paint particles.
- the part is covered with an insulating resin material such as shaving air ring 7 and resin cover 3. That is, when a high voltage is applied to each of the external electrodes 11, the X-Ping air ring 7 and the resin cover 3 formed of the insulating resin material are subjected to the external electrodes 11. The negative charge formed by the negative ions is charged by the negative ions. Then, the negative ions charged on the shaving air ring 7 and the resin cover 3 are repelled by the same polarity as the negatively charged paint particles. Prevents paint from adhering to Bing Air Ring 7.
- the potential relationship between the rotary atomizing head 5 and the shaving air ring 7 was examined.
- the air ring 7 is only in contact with the air motor 2 that is grounded via the insulating resin.
- the rotary atomizing head 5 is directly grounded via the rotary shaft 4 made of a metal material and the air motor 2. For this reason, from the perspective of the external electrode 11 to which a high negative voltage is applied, the shaving air ring 7 is electrically more positive than the rotary atomizing head 5 grounded to ground. positioned.
- the potential difference between the rotary atomizing head 5 and each of the external electrodes 11 is larger than the potential difference between the shaving air ring 7 and each of the external electrodes 11. It will be much larger. Therefore, a strong and large positive discharge is generated at the paint discharge edge 5 C of the rotary atomizing head 5, and a weak and small positive discharge is generated at the tip of the cooling air ring 7. I think it will.
- the negative ions formed by the external electrodes 11 are attracted so as to be absorbed by the positive discharge, and the negative ions are large and thick at the paint discharge edge 5C. Clouds are generated, and a small and thin negative ion cloud is generated at the tip of the shaving air ring 7.
- the cloud at the tip of the shaving air ring 7 has a very small positive discharge, and the cloud from the shaving air ring 7 When the shaving air is blown, the minus ion cloud at the tip of the shaving air ring 7 seems to be extremely sparse.
- the paint particles sprayed from the paint discharge edge 5C of the rotary atomizing head 5 are negatively charged while passing through the ionization zone by each external electrode 11.
- the charged paint particles fly and paint toward the grounded object (the positive tendency seen from the external electrode 11).
- some of the paint particles flow from the rear of the single air ring 7 toward the tip due to the vortex generated by the rotation of the rotary atomizing head 5.
- the minute positive discharge as described above is generated at the tip of the shielding air ring 7, the negative ions around the tip are reduced and become thinner. ing.
- paint particles (paint mist) that are negatively charged by the external electrode 11 and float are not repelled by the MINUS ion, but instead are repelled. It is considered that the air is sucked by the plus discharge and adheres to the tip of the ceiling air ring 7 to contaminate the ceiling air ring 7.
- FIGS. 12 and 14 the stains due to the paint P adhered to the shaving air ring 7 are as shown in FIGS. 12 and 14, and are apparent from these figures. As described above, this phenomenon is particularly prominent on the ceiling air ring 7 between the line connecting the center point of the rotary atomizing head 5 and each external electrode 11 (shown by a dashed line). are doing. The reason is that, due to the arrangement of the six external electrodes 11, the positive discharge is large on the line connecting the center point of the rotary atomizing head 5 and each external electrode 11, and is small between the lines. Therefore, it is considered that the dirt due to the paint P first starts from the front end between the lines, and the dirt spreads radially toward the resin cover 3.
- the present invention has been made in view of the above-mentioned problems of the prior art, and the present invention has a rotary atomizing head type coating for preventing a ceiling air ring from being stained by paint. It is intended to provide equipment. Disclosure of the invention
- the present invention provides a coating machine main body whose outer peripheral side is covered with a resin cover, an air motor provided in the coating machine main body and maintained at a ground potential, and a tip of the coating machine main body. Side, which is rotatably provided by the air motor and whose tip is a paint discharge edge, and a rearward side of the paint discharge edge of the rotary head.
- a shaving air ring which is provided at the front end of the coating machine body so as to cover the outer peripheral side of the rotary atomizing head and which blows shaving air from an air outlet.
- An external electrode that is provided at a position radially outward of the coating machine main body and that is configured to charge paint particles sprayed from a paint discharge edge of the rotary atomizing head and to which a high voltage is externally applied.
- At least a part of the air ring is formed of a conductive material electrically connected to the air motor, and at least a part of the portion made of the conductive material is formed as an annular repulsion electrode. It is characterized by doing.
- the annular repulsion electrode is directly grounded to the ground via the air motor, and the positive discharge is larger on the annular repulsion electrode side than the paint discharge edge. .
- the negative ion cloud generated by the external electrode is attracted to the plus discharge on the side of the shaping air ring, and the negatively charged paint particles and the negative charge. Ion clouds are repelled at the same polarity, and paint adheres to the ceiling air ring. Contamination can be prevented.
- the above-mentioned moving air ring is made of a conductive material and is insulated so as to cover an inner ring on the inner peripheral side and connected to the air motor in an air-tight manner, and an outer periphery of the inner ring.
- An outer ring formed of a resin material; an air outlet formed between the inner ring and the outer ring; and the annular repulsion electrode formed on the inner ring. It can be configured by the tip side.
- the shaping air ring is formed of an insulating resin material having the air ejection port at a tip end side, and is formed of a conductive material on an inner peripheral side of the shaping air ring.
- a conductive ring electrically connected to a motor is provided, and the annular repulsion electrode can be formed by a tip side of the conductive ring.
- the shaping air ring is formed of an insulating resin material having a flat front surface provided with an air ejection port, and a conductive air is provided on an inner peripheral side of the shaving air ring.
- a conductive ring made of a material and electrically connected to the air motor is provided, and the annular repulsion electrode is formed on a front surface of the shaving air ring by a member different from the conductive ring.
- the configuration may be such that an annular repulsion electrode is electrically connected to the conductive ring.
- the annular repulsion electrode sucks the shaving air ejected from each air outlet.
- the cloud of the negative ion can be carried to the outer peripheral side of the rotary atomizing head, and the paint particles emitted from the paint discharge edge of the rotary atomizing head can be easily negatively charged. You.
- the conductive material forming the annular repulsion electrode is a conductive material.
- An electrically conductive metal material may be used.
- a conductive resin material may be used as a conductive material constituting the annular repulsion electrode.
- the moving air ring according to the present invention is formed of an insulating resin material, and the air motor is electrically connected to the inner peripheral side of the moving air ring.
- a conductive film can be formed, and at least a part of the conductive film can be configured as an annular repulsion electrode.
- the above-mentioned sealing air ring is made of an inner ring formed of an insulating resin material and an outer ring formed of an insulating resin material so as to cover the outer circumference of the inner ring.
- the air outlet is formed between the inner ring and the outer ring, and the conductive film is formed by applying a conductive coating to the inner ring.
- the annular repulsion electrode can be formed by the front end side of the conductive film.
- the shaving air ring is formed of an insulating resin material having a flat front surface provided with an air outlet, and the conductive film is formed on an inner periphery of the shaping air ring.
- a film can be formed by applying a conductive paint from the side to the front portion, and the leading end side of the conductive film can be configured as the annular repulsion electrode.
- the annular repulsion electrode can be formed as an annular body surrounding the outer peripheral surface of the rotary atomizing head.
- FIG. 1 is a longitudinal sectional view showing a main part of a rotary atomizing head type coating apparatus according to a first embodiment.
- FIG. 2 shows the rotation of the rotary atomizing head type coating apparatus according to the first embodiment. It is a front view shown in the state where the atomization head was removed.
- FIG. 3 is a longitudinal sectional view showing a main part of a rotary atomizing head type coating apparatus according to a second embodiment.
- FIG. 4 is a front view of the rotary atomizing head type coating apparatus according to the second embodiment with the rotary atomizing head removed.
- FIG. 5 is a longitudinal sectional view showing a main part of a rotary atomizing head type coating apparatus according to a third embodiment.
- FIG. 6 is a longitudinal sectional view showing a main part of a rotary atomizing head type coating apparatus according to a fourth embodiment.
- FIG. 7 is a longitudinal sectional view showing a main part of a rotary atomizing head type coating apparatus according to a fifth embodiment.
- FIG. 8 is a longitudinal sectional view showing a main part of a rotary atomizing head type coating apparatus according to a sixth embodiment.
- FIG. 9 is a longitudinal sectional view showing a main part of a rotary spinning head type coating apparatus according to a seventh embodiment.
- FIG. 10 is a longitudinal sectional view showing a main part of a rotating head-type painting apparatus according to an eighth embodiment.
- FIG. 11 is a longitudinal sectional view showing the overall configuration of a rotary atomizing head type coating apparatus according to the prior art.
- Fig. 12 is a front view showing the state in which dirt has occurred on the ceiling air ring 5 minutes after the start of painting, with the rotary atomization head removed.
- Figure 13 is a front view showing the state in which dirt has occurred on the single-wing air ring 10 minutes after the start of painting, with the rotary atomizing head removed.
- Fig. 14 is a front view showing the state in which the cleaning air ring has become dirty 15 minutes after the start of painting, without the rotary atomizing head.
- FIGS. 1 and 2 show a first embodiment according to the present invention.
- reference numeral 21 denotes a jumping air ring according to the present embodiment, which is located on the tip side of the coating machine main body 1 and is screwed to the tip of the resin force bar 3.
- the bing air ring 21 is located at the rear side of the rotary atomizing head 5 in place of the cooling air ring 7 described in the prior art and covers the outer peripheral surface 5A so as to cover the outer peripheral surface 5A. 1 is provided on the tip side.
- the above-mentioned sealing air ring 21 is made of, for example, an inner peripheral surface formed of a conductive material made of a metal material such as copper, stainless steel, and aluminum.
- the inner ring 22 is provided so as to cover the outer periphery of the inner ring 22 and, for example, a polyethersulfone (PES), a polyolefin sulfide (PPS) Outer ring 23 made of an insulating resin material such as polyethylene, polyether imid (PEI), or polyether ether ketone (PEEK), and the ring 22.
- an annular air jet port 24 for jetting a jumper toward the outer peripheral side of the rotary atomizing head 5.
- the proximal end 22 A of the inner ring 22 is in contact with the outer periphery of the air motor 2 and is electrically connected thereto, and is grounded to a ground.
- Reference numeral 25 denotes an annular repulsion electrode provided at the tip end 22B of the inner peripheral ring 22.
- the annular repulsion electrode 25 is located near the outer periphery 5A of the rotary atomizing head 5.
- As an annular body surrounding The inner ring 22 is formed integrally with the inner ring 22.
- the rotary atomizing head type coating apparatus according to the present embodiment configured as described above can also perform the same coating operation as the above-described conventional technology.
- the inner peripheral ring 22 of the shaving air ring 21 is formed of a metal material, and the base end 22 of the inner peripheral ring 22 is formed.
- A can be directly grounded to the ground via the air motor 2, and its tip 22 B is formed as an annular repulsion electrode 25.
- the rotary atomizing head 5 made of a metal material is also directly grounded to the earth via the rotary shaft 4 and the air motor 2, so that the moving air ring 2 is used.
- the ring-shaped repulsion electrode 25 of 1 and the rotary atomizing head 5 have the same potential (earth).
- the distance between the external electrode 11 and the annular repulsion electrode 25 is It is shorter than the distance between 1 and the rotating edge 5 to the paint discharge edge 5C. For this reason, the positive discharge becomes larger near the external electrode 11, and the positive discharge generated at the annular repulsive electrode 25 is larger than the positive discharge generated at the paint discharge edge 5 C. It becomes bad. As a result, the negative ion cloud generated by each of the external electrodes 11 is attracted to the side of the ring-shaped repulsion electrode 25 where the positive discharge is large, and the vicinity of the ring-shaped repulsion electrode 25. It is large and thick.
- the paint particles released from the paint discharge edge 5 C of the rotary atomizing head 5 and charged to the negative charge by the high voltage of each external electrode 11 are turned into the annular repulsion electrode 2.
- the negative repulsion caused by the negative ion cloud located in the vicinity of 5 can reliably prevent the charged paint particles from adhering to the ceiling air ring 21.
- the outer peripheral side of the inner peripheral side ring 22 is composed of the outer peripheral side ring 23 made of an insulating resin material. The insulation distance between the side ring 22 and each external electrode 11 can be ensured. This prevents a short circuit between the annular repulsion electrode 25 of the shaving air ring 21 and each of the external electrodes 11, suppresses a positive discharge at the annular repulsion electrode 25, and enhances safety. be able to.
- the shaving air spouted from the air spout 24 of the shaving air ring 21 turns the minor ion sucked in large quantities near the annular repulsion electrode 25 into a rotary atomizer. It can be carried to the outer circumference of the head 5. Therefore, the paint particles discharged from the paint discharge edge 5C of the rotary atomizing head 5 can be reliably charged by the transported negative ions, and the coating on the object to be coated can be performed. Efficiency can be increased.
- the inner peripheral ring 22 is formed of a metal material, and the distal end side thereof is formed as an annular repulsion electrode 25. I have.
- the annular repulsion electrode 25 located at the tip of the shaving air ring 21 can strongly generate a positive discharge.
- the attracted minus ion cloud and the negatively charged paint particles cause the same polar repulsion, and the dust adheres to the cooling air ring 21 and the resin cover 3. It is possible to reliably prevent any paint particles from adhering.
- FIGS. 3 and 4 show a second embodiment.
- the feature of this embodiment is that the cooling air ring is constituted by a single member, and a plurality of air members are provided at the tip thereof. An injection port was formed, and the tip of the conductive ring provided on the inner peripheral side was used as an annular repulsion electrode. And there.
- the same components as those in the above-described first embodiment are denoted by the same reference numerals, and description thereof will be omitted.
- reference numeral 31 denotes a piercing air ring according to the present embodiment which is provided in place of the piercing air ring 21 according to the first embodiment.
- the bearing 31 is positioned at the tip end of the coating machine body 1 and is screwed to the tip end of the resin cover 3 so that the outer peripheral surface 5A is located behind the rotary atomizing head 5. It is provided on the tip side of the coating machine main body 1 so as to cover it.
- the shaving air ring 31 is made of, for example, polyether sulfone (PES), polyphenylene sulfide (PPS), polyether imide (PEI).
- Ring body 32 formed as a J-shaped cross-section ring having a flat front surface 32 A by an insulating resin material such as polyethylene, polyetheretherketone (PEEK), or the like.
- a plurality of air outlets 33 which are annularly positioned on the front surface 32 A of the ring main body 32 and discharge the shaping air toward the outer periphery of the rotary atomizing head 5.
- Numeral 34 denotes a conductive ring formed integrally with the inner peripheral side of the ring main body 32.
- the conductive ring 34 is made of, for example, copper, stainless steel, aluminum, or the like. It is formed by a conductive member made of a metal material such as niobium.
- the conductive ring 34 has its base end 34 A in contact with the outer periphery of the air motor 2 for electrical conduction, and its distal end 34 B has a shaving air ring 31. 0 that extends up to the front part 3 2 a
- Numeral 3 5 is an annular repulsion electrode provided at the tip 3 4 ⁇ of the conductive ring 34 of the shaving air ring 31.
- the annular repulsion electrode 35 is formed integrally with the conductive ring 34 as an annular body surrounding the outer periphery of the outer peripheral surface 5A of the rotary atomizing head 5.
- the rotating air atomizing head type coating apparatus according to the present embodiment also employs the above-described first embodiment in the cooling air ring 31.
- the plus discharge by the annular repulsion electrode 35 can be made larger than the plus discharge at the paint discharge edge 5 C of the rotary atomizing head 5.
- the negative ion cloud attracted by the positive discharge of the annular repulsion electrode 35 is made thicker and thicker, and the negative ion cloud is formed in the negative ion cloud.
- repelling the charged paint particles the charged paint can be prevented from adhering to the shedding air ring 31.
- FIG. 5 shows a third embodiment.
- the feature of this embodiment is that a single member is used to form a ceiling air ring having an air outlet on the front surface.
- a conductive ring is provided on the inner peripheral side of the waving air ring, and another annular repulsion electrode connected to the conductive ring is provided on the front surface.
- the same components as those in the above-described first embodiment are denoted by the same reference numerals, and description thereof will be omitted.
- reference numeral 41 denotes a shading air ring according to the third embodiment
- the shading air ring 41 is a second shading air ring.
- a ring main body 4 formed as a J-shaped cross-section ring having a flat front surface portion 42 A by the same insulating resin material as the ceiling air ring 31 according to the embodiment. 2 and a plurality of air outlets 4 3, which are located in an annular shape on the front part 42 A of the ring body 42, and blow out the jumping air toward the outer peripheral surface of the rotary atomizing head 5. , 43,....
- Reference numeral 44 denotes a conductive ring formed integrally with the inner peripheral side of the ring body 32.
- the conductive ring 44 is, for example, copper, stainless steel, aluminum, or the like. It is formed of a conductive material made of a metal material such as a rubber.
- the conductive ring 44 has its base end 44 A in contact with the outer periphery of the air motor 2 to be electrically connected.
- Reference numeral 45 denotes an annular repulsion electrode provided on the front part 42 A of the ring body 42 with a conductive ring 44 and a member, and the annular repulsion electrode 45 is an outer peripheral surface 5 of the rotary atomizing head 5. It is formed as a flat ring surrounding the vicinity of the outside of A. Then, the annular repulsion electrode 45 is connected to the tip end 44 B of the conductive ring 44, and is connected to the air motor 2 via the conductive ring 44, Held at ground potential.
- an annular repulsion electrode 45 electrically connected to the conductive ring 44 is provided on the front portion 42A of the ring body 42, so that the surface area of the annular repulsion electrode 45 is reduced. A large positive discharge can be generated, and paint particles adhering to the cooling air ring 41 can be further reduced.
- FIG. 6, 7, and 8 show fourth, fifth, and sixth embodiments according to the present invention.
- This corresponds to the first to third embodiments described above, and the same components are denoted by '(dash), and description thereof will be omitted.
- the sealing air ring 21 ' according to the fourth embodiment shown in FIG. 6 is used in the above-described shearing air ring 21 according to the first embodiment.
- the inner ring 22 2 ′ is formed of a conductive resin material instead of the inner ring 22 2.
- the proximal end 22 A 'of the inner ring 22' is in contact with and electrically connected to the outer periphery of the air motor 2, and the distal end 22 'is an annular repulsion electrode 25'. It is configured as
- the conductive resin material forming the inner ring 22 ' is obtained by kneading the above-described resin material with a metal fiber, metal powder, or the like and imparting conductivity, and is used instead of the metal material. It is a thing.
- jumping ring 31 ' according to the fifth embodiment shown in FIG. 7 is the same as the metal used in the above-described shaping air ring 31 according to the second embodiment.
- a conductive ring 34 In place of 34, a conductive ring 34 'using a conductive resin material is formed.
- a conductive ring 44 'using a conductive resin material is formed instead of the conductive ring 44.
- the shaving air rings 21 ', 31', and 41 'in the fourth to sixth embodiments configured as described above also have the same configuration as the first to third embodiments.
- the effect can be obtained.
- the singing air ring 2 1 ', 31' and 41 ' can be integrally formed by using an insulating resin material and a conductive resin material, increasing the manufacturing efficiency and reducing the cost compared to the first to third embodiments. This can be drastically improved.
- FIG. 9 shows a seventh embodiment of the present invention.
- the feature of this embodiment is that the shaving air ring is formed by a single member, and the shaving air ring is one of the members.
- a conductive film is formed on the peripheral side, and the tip side of the conductive film is configured as an annular repulsion electrode.
- the same components as those in the above-described first embodiment are denoted by the same reference numerals, and description thereof will be omitted.
- reference numeral 51 denotes a ceiling air ring according to the present embodiment, and the shaping air ring 51 is the same as the shaping air ring 7 described in the prior art.
- An inner ring 52 formed of the same insulating resin material and an insulating resin material formed to cover the outer periphery of the inner ring 52 similarly.
- Reference numeral 55 denotes a conductive film formed by applying, for example, a conductive paint over substantially the entire circumference of the inner peripheral surface of the inner ring 52.
- the proximal end 55 ⁇ contacts and is electrically connected to the outer periphery of the air motor 2, and the distal end 55 ⁇ ⁇ extends from the front surface of the inner ring 52 to the vicinity of the air outlet 54. are doing.
- the conductive film 55 for example, a conductive paint obtained by kneading copper powder, aluminum powder, carbon, metal oxide, or the like is used.
- the annular repulsion electrode 56 is located at the tip 55 ⁇ of the conductive film 55.
- the annular repulsion electrode 56 is formed integrally with the conductive film 55 as an annular body surrounding the outer periphery of the outer peripheral surface 5A of the rotary atomizing head 5.
- the present embodiment is configured as described above, but in this embodiment, similarly to the above-described embodiments, the negatively charged paint is applied to the negative electrode near the annular repulsion electrode 55. This repulsion is caused by the cloud, and it is possible to reliably prevent the paint particles from adhering to the ceiling air ring 51.
- the shaving air jetted from the air jet port 54 of the shaving air ring 51 turns a large amount of negative ions sucked in the vicinity of the annular repulsion electrode 56 into a rotary atomizing head 5. It can be transported to the outer peripheral side. Therefore, the paint particles released from the rotary atomizing head 5 can be reliably charged by the carried negative ions, and the coating efficiency on the workpiece can be improved. it can.
- the conductive film 55 can be formed by applying a conductive paint to the inner ring 52, so that the film forming process and the manufacturing process are performed.
- the process is easy, and any electric conductivity or resistance can be set according to the film thickness.
- FIG. 10 shows an eighth embodiment according to the present invention.
- the feature of this embodiment is that the shaving air ring is constituted by a single member and is formed on the tip side thereof.
- the air blower is a plurality of air outlets, and the tip end of the conductive film provided on the inner peripheral side is an annular repulsion electrode.
- the same components as those in the above-described first embodiment are denoted by the same reference numerals, and description thereof will be omitted.
- reference numeral 61 denotes a living air ring according to the present embodiment.
- the shaving air ring 61 is positioned at the tip side of the coating machine body 1 and is screwed to the tip end of the resin cover 3 so that the shaving air ring 61 is located behind the rotary atomizing head 5. Is provided on the tip side of the coating machine main body 1 so as to cover the outer peripheral surface 5A.
- the shaving air ring 61 is formed as a J-shaped cross-section ring having a flat front surface 62 A by the same insulating resin material as in each of the above-described embodiments.
- Reference numeral 64 denotes a conductive film formed by applying a conductive paint or the like over substantially the entire inner peripheral surface of the ring main body 62, and the conductive film 64 is a base end.
- the part 64 A is in contact with and electrically connected to the outer peripheral side of the air motor 2, and the tip part 64 B extends to the front part 62 A of the ring body 62.
- Numeral 65 denotes an annular repulsion electrode provided at the tip end portion 64B of the conductive film 64, and the annular repulsion electrode 65 surrounds the periphery of the outer peripheral surface 5A of the rotary atomizing head 5. It is formed integrally with the conductive film 64 as an annular body.
- the present embodiment is configured as described above, the present embodiment can also obtain the same operation and effects as those of the above-described embodiments.
- the X-Pingering is formed of a conductive material, and the number of parts made of the conductive material is reduced. Also a part of the ring
- the electrode As the generating electrode, the brass discharge becomes larger on the annular repelling electrode side than the paint discharge edge, and the cloud of the negative ions generated by the external electrode becomes a shear.
- the negatively charged paint particles, which are attracted by the positive discharge on the bing air ring side, and the negative ion cloud cause the same polar repulsion, and the shaving air ring is contaminated with paint. Can be reliably prevented.
- the above-described sifting air ring covers an inner peripheral ring formed of a conductive material and electrically connected to an air motor, and covers an outer periphery of the inner peripheral ring.
- the outer ring formed of an insulating resin material as described above, the air outlet is formed between the inner ring and the outer ring, and the annular repulsion electrode is formed on the inner ring. It can be configured by the tip of the ring.
- the above-mentioned shinging air ring is formed of an insulating resin material having an air ejection port on a tip end side, and a conductive material is provided on an inner peripheral side of the shingling air ring.
- a conductive ring formed of a conductive material and electrically connected to the air motor is provided, and the annular repulsion electrode can be constituted by the distal end side of the conductive ring. This not only prevents the shaving air ring from being contaminated, but also sucks the annular repulsion electrode by the shaving air that is jetted from the air jet port.
- the negative cloud can be conveyed to the outer peripheral side of the rotary atomizing head, and the paint particles released from the paint discharge edge of the rotary atomizing head can be easily negatively charged. The efficiency of coating on the substrate can be increased.
- the above-mentioned X-ving air ring is formed of an insulating resin material having a flat front surface provided with an air ejection port.
- a conductive ring formed of conductive material and connected to the air motor in an air-tight manner.
- the annular repulsion electrode is provided on the front of the X-Bing air ring as a separate member from the conductive ring.
- the annular repulsion electrode according to the present invention can be formed of a conductive metal material, or can be formed of a conductive resin material. It is possible to manufacture using the same material, and it is possible to increase the manufacturing efficiency.
- the shaving air ring is formed of an insulating resin material, and the shaving air ring is formed of a conductive film electrically connected to the air motor.
- the conductive film By forming at least a part of the conductive film as an annular anti-power generation electrode, the negative charged paint particles and the negative ion cloud near the annular repulsion electrode are formed. Not only can it repel the same polarity, preventing paint from adhering to the cooling air ring.
- the annular repulsion electrode is formed of a conductive film, Manufacture of membranes and annular anti-power electrodes is easy.
- a film can be formed by applying a conductive paint as a conductive film, the film forming process and the manufacturing process are easy, and the film thickness can be adjusted. Electrical conductivity or resistance can be set.
- the annular repulsion electrode is formed into an annular body surrounding the outer peripheral surface of the rotary atomizing head, whereby the annular repelling electrode is released from the paint discharge edge of the rotary atomizing head. Paint particles Therefore, negative charging can be easily and uniformly performed.
Landscapes
- Electrostatic Spraying Apparatus (AREA)
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP96908347A EP0767005B1 (en) | 1995-04-06 | 1996-04-05 | Rotary atomizing head type coating machine |
KR1019960706711A KR100204972B1 (ko) | 1995-04-06 | 1996-04-05 | 회전무화두형 도장장치 |
DE69625435T DE69625435T2 (de) | 1995-04-06 | 1996-04-05 | Beschichtungsvorrichtung mit rotationszerstäuber |
US08/737,934 US5775598A (en) | 1995-04-06 | 1996-04-05 | Rotary atomizing head type coating machine |
CA002192164A CA2192164C (en) | 1995-04-06 | 1996-04-05 | Rotary atomizing head type coating machine |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7/106840 | 1995-04-06 | ||
JP10684195 | 1995-04-06 | ||
JP7/106841 | 1995-04-06 | ||
JP10684095 | 1995-04-06 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO1996031286A1 true WO1996031286A1 (fr) | 1996-10-10 |
Family
ID=26446946
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP1996/000929 WO1996031286A1 (fr) | 1995-04-06 | 1996-04-05 | Dispositif pour peindre du type presentant une tete de pulverisation rotative |
Country Status (8)
Country | Link |
---|---|
US (1) | US5775598A (ja) |
EP (1) | EP0767005B1 (ja) |
JP (1) | JP3184455B2 (ja) |
KR (1) | KR100204972B1 (ja) |
CA (1) | CA2192164C (ja) |
DE (1) | DE69625435T2 (ja) |
ES (1) | ES2188744T3 (ja) |
WO (1) | WO1996031286A1 (ja) |
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KR100904009B1 (ko) | 2005-08-01 | 2009-06-22 | 에이비비 가부시키가이샤 | 정전 도장 장치 |
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DE19909369A1 (de) * | 1999-03-03 | 2000-09-21 | Daimler Chrysler Ag | Elektrostatischer Zerstäuber mit einem Gehäuse |
JP4343445B2 (ja) * | 1999-03-16 | 2009-10-14 | アーベーベー・パテント・ゲーエムベーハー | 噴射空気用リング付き高速回転アトマイザー |
FR2796573A1 (fr) | 1999-07-22 | 2001-01-26 | Sames Sa | Tete de pulverisation rotative et dispositif de projection de produit de revetement equipe d'une telle tete |
KR100468811B1 (ko) * | 2000-06-26 | 2005-01-29 | 에이비비 가부시키가이샤 | 투톤 도장방법 |
DE10115463A1 (de) | 2001-03-29 | 2002-10-02 | Duerr Systems Gmbh | Zerstäuber für eine Beschichtungsanlage und Verfahren zu seiner Materialversorgung |
DE10115467A1 (de) | 2001-03-29 | 2002-10-02 | Duerr Systems Gmbh | Werkzeugwechselsystem für eine Maschine |
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US7721976B2 (en) * | 2002-07-22 | 2010-05-25 | Durr Systems, Inc. | High speed rotating atomizer assembly |
DE10239516A1 (de) | 2002-08-28 | 2004-03-18 | Dürr Systems GmbH | Schlauch für die elektrostatische Beschichtung von Werkstücken |
DE10239517A1 (de) | 2002-08-28 | 2004-03-11 | Dürr Systems GmbH | Beschichtungseinrichtung mit einem Rotationszerstäuber und Verfahren zum Steuern ihres Betriebes |
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US6991178B2 (en) | 2003-01-24 | 2006-01-31 | Dürr Systems, Inc. | Concentric paint atomizer shaping air rings |
DE10319916A1 (de) | 2003-05-05 | 2004-11-25 | Itw Gema Ag | Sprühgerät für Beschichtungsmaterial, insbesondere Beschichtungspulver |
JP4445830B2 (ja) * | 2004-10-14 | 2010-04-07 | ランズバーグ・インダストリー株式会社 | 静電式散布装置 |
CN100522383C (zh) * | 2004-12-28 | 2009-08-05 | 日本兰氏工业喷漆株式会社 | 静电涂装机 |
JP4612030B2 (ja) * | 2005-08-01 | 2011-01-12 | Abb株式会社 | 静電塗装装置 |
US8671495B2 (en) | 2006-11-06 | 2014-03-18 | Durr Systems, Inc. | Scraper pig |
JP4769762B2 (ja) | 2007-05-18 | 2011-09-07 | トヨタ自動車株式会社 | 塗装機用汚れ防止カバー |
ITTO20070683A1 (it) | 2007-09-28 | 2009-03-29 | Ohg Pejrani S R L | Procedimento e apparecchiatura per la disinfezione di ambienti. |
DE102009013979A1 (de) * | 2009-03-19 | 2010-09-23 | Dürr Systems GmbH | Elektrodenanordnung für einen elektrostatischen Zerstäuber |
DE102011006617B4 (de) | 2011-04-01 | 2018-08-16 | Bayerische Motoren Werke Aktiengesellschaft | Rotationszerstäuber mit Außenelektroden zum Beschichten eines Werkstücks |
CN102500485A (zh) * | 2011-11-17 | 2012-06-20 | 中冶京诚工程技术有限公司 | 环形放电喷嘴 |
FR3012985B1 (fr) * | 2013-11-12 | 2016-12-09 | Sames Tech | Projecteur electrostatique de produit de revetement et installation de projection comprenant un tel projecteur |
DE102015000709A1 (de) * | 2015-01-21 | 2016-07-21 | Dürr Systems GmbH | Glockenteller oder Lenkluftring mit nicht-metallischem Material zur Funkenvermeidung |
CN108136420B (zh) | 2016-02-19 | 2020-05-22 | Abb瑞士股份有限公司 | 静电涂装机 |
US11154883B2 (en) | 2017-08-18 | 2021-10-26 | Abb Schweiz Ag | Electrostatic coating machine |
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- 1996-04-05 KR KR1019960706711A patent/KR100204972B1/ko not_active IP Right Cessation
- 1996-04-05 ES ES96908347T patent/ES2188744T3/es not_active Expired - Lifetime
- 1996-04-05 WO PCT/JP1996/000929 patent/WO1996031286A1/ja active IP Right Grant
- 1996-04-05 CA CA002192164A patent/CA2192164C/en not_active Expired - Fee Related
- 1996-04-05 EP EP96908347A patent/EP0767005B1/en not_active Expired - Lifetime
- 1996-04-05 DE DE69625435T patent/DE69625435T2/de not_active Expired - Lifetime
- 1996-04-05 JP JP11010796A patent/JP3184455B2/ja not_active Expired - Fee Related
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---|---|---|---|---|
KR100904009B1 (ko) | 2005-08-01 | 2009-06-22 | 에이비비 가부시키가이샤 | 정전 도장 장치 |
JP5215461B2 (ja) * | 2009-05-11 | 2013-06-19 | Abb株式会社 | 静電塗装装置 |
Also Published As
Publication number | Publication date |
---|---|
KR100204972B1 (ko) | 1999-06-15 |
JPH08332418A (ja) | 1996-12-17 |
EP0767005A4 (en) | 1998-02-04 |
ES2188744T3 (es) | 2003-07-01 |
EP0767005A1 (en) | 1997-04-09 |
EP0767005B1 (en) | 2002-12-18 |
US5775598A (en) | 1998-07-07 |
CA2192164C (en) | 1999-10-05 |
DE69625435T2 (de) | 2003-10-23 |
DE69625435D1 (de) | 2003-01-30 |
KR970703203A (ko) | 1997-07-03 |
CA2192164A1 (en) | 1996-10-10 |
JP3184455B2 (ja) | 2001-07-09 |
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