US20150180030A1 - High voltage cathode compositions for lithium-ion batteries - Google Patents

High voltage cathode compositions for lithium-ion batteries Download PDF

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US20150180030A1
US20150180030A1 US14/415,755 US201314415755A US2015180030A1 US 20150180030 A1 US20150180030 A1 US 20150180030A1 US 201314415755 A US201314415755 A US 201314415755A US 2015180030 A1 US2015180030 A1 US 2015180030A1
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lithium
composition
energy
transition metal
cathode
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Zhonghua Lu
Kevin W Eberman
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3M Innovative Properties Co
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3M Innovative Properties Co
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/50Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
    • H01M4/505Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • C01G53/40Complex oxides containing nickel and at least one other metal element
    • C01G53/42Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2
    • C01G53/44Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese
    • C01G53/50Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G53/00Compounds of nickel
    • C01G53/40Complex oxides containing nickel and at least one other metal element
    • C01G53/42Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2
    • C01G53/44Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese
    • C01G53/56Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese of the type (MnO3)2-, e.g. Li2(NixMn1-x)O3 or Li2(MyNixMn1-x-y)O3
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/131Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/621Binders
    • H01M4/622Binders being polymers
    • H01M4/623Binders being polymers fluorinated polymers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/66Selection of materials
    • H01M4/661Metal or alloys, e.g. alloy coatings
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2002/00Crystal-structural characteristics
    • C01P2002/70Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
    • C01P2002/76Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by a space-group or by other symmetry indications
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/10Solid density
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/40Electric properties
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/026Electrodes composed of, or comprising, active material characterised by the polarity
    • H01M2004/028Positive electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/624Electric conductive fillers
    • H01M4/625Carbon or graphite
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present disclosure relates to compositions useful as cathodes for lithium-ion batteries.
  • the present disclosure is directed to cathode compositions, particularly O3 type structured lithium transition metal oxides including nickel (Ni), cobalt (Co), and manganese (Mn).
  • the composition has an O3 type structure.
  • the composition has an O3 type structure.
  • the O3 type structured lithium transition metal oxides deliver the highest volumetric energy at 1 C rate between 2.5-4.7V at 30° C.
  • FIG. 1 is a graph of composited energy at 1 C rate between 2.5-4.7V vs Li/Li+ at 30° C. vs. Co and Ni/Mn for the samples of Table 1.
  • FIGS. 2A-2C are cross section contour plots of composited volumetric energy at 1 C and Li/M values of 1.03, 1.115 and 1.2, respectively, vs. Co and Ni/Mn.
  • High energy lithium ion batteries require higher volumetric energy electrode materials than conventional lithium ion batteries.
  • metal alloy anode materials into batteries, because such anode materials have high reversible capacity (much higher than conventional graphite), cathode materials of commensurately high capacity are desirable.
  • Ni, Mn, and/or Co oxide materials are known, but none of such materials have shown utility at high-voltage, due to capacity fade, low rate-performance, or low density.
  • LiCoO 2 has been widely used in commercial lithium ion batteries. LiCoO 2 , however, cannot cycle well beyond 4.5V and has other drawbacks associated with Co dissolution.
  • the lithium transition metal oxide compositions of the present disclosure may include Ni, Mn, and Co.
  • compositions of the preceding embodiments may be in the form of a single phase having an O3 crystal structure.
  • the compositions may not undergo a phase transformation to a spinel crystal structure when incorporated in a lithium-ion battery and cycled for at least 40 full charge-discharge cycles at 30° C. and a final capacity of greater than 130 mAh/g using a discharge current of 30 mA/g.
  • the present disclosure also features lithium-ion batteries incorporating these compositions in combination with an anode and an electrolyte.
  • the phrase“O3 type structure” refers to a lithium metal oxide composition having a crystal structure consisting of alternating layers of lithium atoms, transition metal atoms and oxygen atoms.
  • the transition metal atoms are located in octahedral sites between oxygen layers, making a MO2 sheet, and the MO2 sheets are separated by layers of the alkali metals such as Li. They are classified in this way: the structures of layered AxMO2 bronzes into groups (P2, O2, O6, P3, O3).
  • the letter indicates the site coordination of the alkali metal A (prismatic (P) or octahedral (O)) and the number gives the number of MO2 sheets (M) transition metal) in the unit cell.
  • the O3 type structure is generally described in Zhonghua Lu, R. A. Donaberger, and J. R. Dahn, Superlattice Ordering of Mn, Ni, and Co in Layered Alkali Transition Metal Oxides with P2, P3, and O3 Structures, Chem. Mater. 2000, 12, 3583-3590, which is incorporated by reference herein in its entirety.
  • ⁇ -NaFeO 2 (R-3m) structure is an O3 type structure (super lattice ordering in the transition metal layers often reduces its symmetry group to C2/m).
  • the terminology O3 structure is also frequently used referring to the layered oxygen structure found in LiCoO 2 .
  • compositions of the present disclosure have the formulae set forth above.
  • the formulae themselves reflect certain criteria that have been discovered and are useful for maximizing performance.
  • the compositions adopt an O3 crystal structure featuring layers generally arranged in the sequence lithium-oxygen-metal-oxygen-lithium. This crystal structure is retained when the composition is incorporated in a lithium-ion battery and cycled for at least 40 full charge-discharge cycles at 30° C. and a final capacity of above 130 mAh/g using a discharge current of 30 mA/g, rather than transforming into a spinel-type crystal structure under these conditions.
  • the cathode compositions of the present disclosure may be synthesized by jet milling or by combining precursors of the metal elements (e.g., hydroxides, nitrates, and the like), followed by heating to generate the cathode composition. Heating may be conducted in air at temperatures of at least about 600° C. or at least 800° C. The ability to conduct the heating process in air may be desirable because it obviates the need and associated expense of maintaining an inert atmosphere.
  • precursors of the metal elements e.g., hydroxides, nitrates, and the like
  • the cathode composition and selected additives such as binders (e.g., polymeric binders), conductive diluents (e.g., carbon), fillers, adhesion promoters, thickening agents for coating viscosity modification such as carboxymethylcellulose or other additives known by those skilled in the art can be mixed in a suitable coating solvent such as water or N-methylpyrrolidinone (NMP) to form a coating dispersion or coating mixture.
  • binders e.g., polymeric binders
  • conductive diluents e.g., carbon
  • fillers e.g., fillers, adhesion promoters, thickening agents for coating viscosity modification such as carboxymethylcellulose or other additives known by those skilled in the art
  • NMP N-methylpyrrolidinone
  • the coating dispersion or coating mixture can be mixed thoroughly and then applied to a foil current collector by any appropriate coating technique such as knife coating, notched bar coating, dip coating, spray coating, electrospray coating, or gravure coating.
  • the current collectors can be thin foils of conductive metals such as, for example, copper, aluminum, stainless steel, or nickel foil.
  • the slurry can be coated onto the current collector foil and then allowed to dry in air followed by drying in a heated oven, typically at about 80° C. to about 300° C. for about an hour to remove all of the solvent.
  • the present disclosure further relates to lithium-ion batteries.
  • the cathode compositions of the present disclosure can be combined with an anode and an electrolyte to form a lithium-ion battery.
  • suitable anodes include lithium metal, carbonaceous materials, silicon alloy compositions, and lithium alloy compositions.
  • Exemplary carbonaceous materials can include synthetic graphites such as mesocarbon microbeads (MCMB) (available from E-One Moli/Energy Canada Ltd., Vancouver, BC), SLP30 (available from TimCal Ltd., Bodio Switzerland), natural graphites and hard carbons.
  • Useful anode materials can also include alloy powders or thin films.
  • Such alloys may include electrochemically active components such as silicon, tin, aluminum, gallium, indium, lead, bismuth, and zinc and may also comprise electrochemically inactive components such as iron, cobalt, transition metal silicides and transition metal aluminides.
  • the lithium-ion batteries of the present disclosure can contain an electrolyte.
  • Representative electrolytes can be in the form of a solid, liquid or gel.
  • Exemplary solid electrolytes include polymeric media such as polyethylene oxide, polytetrafluoroethylene, polyvinylidene fluoride, fluorine-containing copolymers, polyacrylonitrile, combinations thereof and other solid media that will be familiar to those skilled in the art.
  • liquid electrolytes examples include ethylene carbonate, propylene carbonate, dimethyl carbonate, diethyl carbonate, ethyl-methyl carbonate, butylene carbonate, vinylene carbonate, fluoroethylene carbonate, fluoropropylene carbonate, .gamma.-butylrolactone, methyl difluoroacetate, ethyl difluoroacetate, dimethoxyethane, diglyme (bis(2-methoxyethyl) ether), tetrahydrofuran, dioxolane, combinations thereof and other media that will be familiar to those skilled in the art.
  • the electrolyte can be provided with a lithium electrolyte salt.
  • the electrolyte can include other additives that will familiar to those skilled in the art.
  • lithium-ion batteries of the present disclosure can be made by taking at least one each of a positive electrode and a negative electrode as described above and placing them in an electrolyte.
  • a microporous separator such as CELGARD 2400 microporous material, available from Celgard LLC, Charlotte, N.C., may be used to prevent the contact of the negative electrode directly with the positive electrode.
  • DI deionized
  • the MSO 4 solution was pumped into the beaker at 2.5 mL/min.
  • the NaOH solution was also pumped in.
  • the M(OH) 2 was precipitated out.
  • the resulting precipitate was filtered, washed with 0.5M NaOH solution to reduce the sulfate impurities, then washed carefully several times using DI water, and dried at 110° C. for 10 hours to provide a dry metal hydroxide.
  • Lithium metal oxide material was dispersed in N-methylpyrrolidone (NMP) solvent (from Aldrich Chemical Co.) together with Super P conductive carbon black (from MMM Carbon, Belgium) and polyvinylidine difluoride (PVDF) (from Aldrich Chemical Co.) to form a cathode dispersion composed of 90 weight percent oxide, 5 weight percent Super P and 5 weight percent of PVDF.
  • NMP N-methylpyrrolidone
  • PVDF polyvinylidine difluoride
  • the dispersion was coated on aluminum foil using a stainless steel coating bar, and dried at 110° C. for 4 hours to form a composite cathode coating.
  • the active cathode loading was about 8 mg/cm 2 .
  • the cathode material was incorporated into 2325 coin cell half cells in a conventional manner with metallic lithium foil as the counter electrode.
  • CELGARD 2325 microporous membrane 25 micron thickness, from Celgard, Charlotte, N.C.
  • Lithium hexafluorophosphate LiPF6
  • 1M in ethylene carbonate/diethyl carbonate 1:2
  • the coin cells were cycled using a Maccor series 2000 Cell cycler (available from Maccor Inc. Tulsa, Okla., USA) at a temperature of 30° C. between 2.5 V and 4.7 V vs. Li/Li+.
  • the composited volumetric energy of a composition is defined as 75% of the gravimetric energy (energy/active mass) times the true density (0.75 (gravimetric energy X true density)) (maintaining a porosity of 25% in the electrode).
  • the energy retention (Energy vs cycle number) of each cathode for the first 40 cycles can be fitted with a linear line. The slope indicates the fading. The flatter curve indicates better fade and therefore higher slope.

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WO2014014913A3 (en) 2014-03-20
KR20150032743A (ko) 2015-03-27
WO2014014913A2 (en) 2014-01-23
US20160336596A1 (en) 2016-11-17
US20150243981A1 (en) 2015-08-27
JP2015528789A (ja) 2015-10-01

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