US20150180030A1 - High voltage cathode compositions for lithium-ion batteries - Google Patents
High voltage cathode compositions for lithium-ion batteries Download PDFInfo
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- US20150180030A1 US20150180030A1 US14/415,755 US201314415755A US2015180030A1 US 20150180030 A1 US20150180030 A1 US 20150180030A1 US 201314415755 A US201314415755 A US 201314415755A US 2015180030 A1 US2015180030 A1 US 2015180030A1
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- lithium
- composition
- energy
- transition metal
- cathode
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Images
Classifications
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- H—ELECTRICITY
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- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/50—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
- H01M4/505—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
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- C01G53/40—Complex oxides containing nickel and at least one other metal element
- C01G53/42—Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2
- C01G53/44—Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese
- C01G53/50—Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2
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- C01G53/42—Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2
- C01G53/44—Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese
- C01G53/56—Complex oxides containing nickel and at least one other metal element containing alkali metals, e.g. LiNiO2 containing manganese of the type (MnO3)2-, e.g. Li2(NixMn1-x)O3 or Li2(MyNixMn1-x-y)O3
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- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
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- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/13—Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
- H01M4/131—Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx
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- H01M4/525—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Definitions
- the present disclosure relates to compositions useful as cathodes for lithium-ion batteries.
- the present disclosure is directed to cathode compositions, particularly O3 type structured lithium transition metal oxides including nickel (Ni), cobalt (Co), and manganese (Mn).
- the composition has an O3 type structure.
- the composition has an O3 type structure.
- the O3 type structured lithium transition metal oxides deliver the highest volumetric energy at 1 C rate between 2.5-4.7V at 30° C.
- FIG. 1 is a graph of composited energy at 1 C rate between 2.5-4.7V vs Li/Li+ at 30° C. vs. Co and Ni/Mn for the samples of Table 1.
- FIGS. 2A-2C are cross section contour plots of composited volumetric energy at 1 C and Li/M values of 1.03, 1.115 and 1.2, respectively, vs. Co and Ni/Mn.
- High energy lithium ion batteries require higher volumetric energy electrode materials than conventional lithium ion batteries.
- metal alloy anode materials into batteries, because such anode materials have high reversible capacity (much higher than conventional graphite), cathode materials of commensurately high capacity are desirable.
- Ni, Mn, and/or Co oxide materials are known, but none of such materials have shown utility at high-voltage, due to capacity fade, low rate-performance, or low density.
- LiCoO 2 has been widely used in commercial lithium ion batteries. LiCoO 2 , however, cannot cycle well beyond 4.5V and has other drawbacks associated with Co dissolution.
- the lithium transition metal oxide compositions of the present disclosure may include Ni, Mn, and Co.
- compositions of the preceding embodiments may be in the form of a single phase having an O3 crystal structure.
- the compositions may not undergo a phase transformation to a spinel crystal structure when incorporated in a lithium-ion battery and cycled for at least 40 full charge-discharge cycles at 30° C. and a final capacity of greater than 130 mAh/g using a discharge current of 30 mA/g.
- the present disclosure also features lithium-ion batteries incorporating these compositions in combination with an anode and an electrolyte.
- the phrase“O3 type structure” refers to a lithium metal oxide composition having a crystal structure consisting of alternating layers of lithium atoms, transition metal atoms and oxygen atoms.
- the transition metal atoms are located in octahedral sites between oxygen layers, making a MO2 sheet, and the MO2 sheets are separated by layers of the alkali metals such as Li. They are classified in this way: the structures of layered AxMO2 bronzes into groups (P2, O2, O6, P3, O3).
- the letter indicates the site coordination of the alkali metal A (prismatic (P) or octahedral (O)) and the number gives the number of MO2 sheets (M) transition metal) in the unit cell.
- the O3 type structure is generally described in Zhonghua Lu, R. A. Donaberger, and J. R. Dahn, Superlattice Ordering of Mn, Ni, and Co in Layered Alkali Transition Metal Oxides with P2, P3, and O3 Structures, Chem. Mater. 2000, 12, 3583-3590, which is incorporated by reference herein in its entirety.
- ⁇ -NaFeO 2 (R-3m) structure is an O3 type structure (super lattice ordering in the transition metal layers often reduces its symmetry group to C2/m).
- the terminology O3 structure is also frequently used referring to the layered oxygen structure found in LiCoO 2 .
- compositions of the present disclosure have the formulae set forth above.
- the formulae themselves reflect certain criteria that have been discovered and are useful for maximizing performance.
- the compositions adopt an O3 crystal structure featuring layers generally arranged in the sequence lithium-oxygen-metal-oxygen-lithium. This crystal structure is retained when the composition is incorporated in a lithium-ion battery and cycled for at least 40 full charge-discharge cycles at 30° C. and a final capacity of above 130 mAh/g using a discharge current of 30 mA/g, rather than transforming into a spinel-type crystal structure under these conditions.
- the cathode compositions of the present disclosure may be synthesized by jet milling or by combining precursors of the metal elements (e.g., hydroxides, nitrates, and the like), followed by heating to generate the cathode composition. Heating may be conducted in air at temperatures of at least about 600° C. or at least 800° C. The ability to conduct the heating process in air may be desirable because it obviates the need and associated expense of maintaining an inert atmosphere.
- precursors of the metal elements e.g., hydroxides, nitrates, and the like
- the cathode composition and selected additives such as binders (e.g., polymeric binders), conductive diluents (e.g., carbon), fillers, adhesion promoters, thickening agents for coating viscosity modification such as carboxymethylcellulose or other additives known by those skilled in the art can be mixed in a suitable coating solvent such as water or N-methylpyrrolidinone (NMP) to form a coating dispersion or coating mixture.
- binders e.g., polymeric binders
- conductive diluents e.g., carbon
- fillers e.g., fillers, adhesion promoters, thickening agents for coating viscosity modification such as carboxymethylcellulose or other additives known by those skilled in the art
- NMP N-methylpyrrolidinone
- the coating dispersion or coating mixture can be mixed thoroughly and then applied to a foil current collector by any appropriate coating technique such as knife coating, notched bar coating, dip coating, spray coating, electrospray coating, or gravure coating.
- the current collectors can be thin foils of conductive metals such as, for example, copper, aluminum, stainless steel, or nickel foil.
- the slurry can be coated onto the current collector foil and then allowed to dry in air followed by drying in a heated oven, typically at about 80° C. to about 300° C. for about an hour to remove all of the solvent.
- the present disclosure further relates to lithium-ion batteries.
- the cathode compositions of the present disclosure can be combined with an anode and an electrolyte to form a lithium-ion battery.
- suitable anodes include lithium metal, carbonaceous materials, silicon alloy compositions, and lithium alloy compositions.
- Exemplary carbonaceous materials can include synthetic graphites such as mesocarbon microbeads (MCMB) (available from E-One Moli/Energy Canada Ltd., Vancouver, BC), SLP30 (available from TimCal Ltd., Bodio Switzerland), natural graphites and hard carbons.
- Useful anode materials can also include alloy powders or thin films.
- Such alloys may include electrochemically active components such as silicon, tin, aluminum, gallium, indium, lead, bismuth, and zinc and may also comprise electrochemically inactive components such as iron, cobalt, transition metal silicides and transition metal aluminides.
- the lithium-ion batteries of the present disclosure can contain an electrolyte.
- Representative electrolytes can be in the form of a solid, liquid or gel.
- Exemplary solid electrolytes include polymeric media such as polyethylene oxide, polytetrafluoroethylene, polyvinylidene fluoride, fluorine-containing copolymers, polyacrylonitrile, combinations thereof and other solid media that will be familiar to those skilled in the art.
- liquid electrolytes examples include ethylene carbonate, propylene carbonate, dimethyl carbonate, diethyl carbonate, ethyl-methyl carbonate, butylene carbonate, vinylene carbonate, fluoroethylene carbonate, fluoropropylene carbonate, .gamma.-butylrolactone, methyl difluoroacetate, ethyl difluoroacetate, dimethoxyethane, diglyme (bis(2-methoxyethyl) ether), tetrahydrofuran, dioxolane, combinations thereof and other media that will be familiar to those skilled in the art.
- the electrolyte can be provided with a lithium electrolyte salt.
- the electrolyte can include other additives that will familiar to those skilled in the art.
- lithium-ion batteries of the present disclosure can be made by taking at least one each of a positive electrode and a negative electrode as described above and placing them in an electrolyte.
- a microporous separator such as CELGARD 2400 microporous material, available from Celgard LLC, Charlotte, N.C., may be used to prevent the contact of the negative electrode directly with the positive electrode.
- DI deionized
- the MSO 4 solution was pumped into the beaker at 2.5 mL/min.
- the NaOH solution was also pumped in.
- the M(OH) 2 was precipitated out.
- the resulting precipitate was filtered, washed with 0.5M NaOH solution to reduce the sulfate impurities, then washed carefully several times using DI water, and dried at 110° C. for 10 hours to provide a dry metal hydroxide.
- Lithium metal oxide material was dispersed in N-methylpyrrolidone (NMP) solvent (from Aldrich Chemical Co.) together with Super P conductive carbon black (from MMM Carbon, Belgium) and polyvinylidine difluoride (PVDF) (from Aldrich Chemical Co.) to form a cathode dispersion composed of 90 weight percent oxide, 5 weight percent Super P and 5 weight percent of PVDF.
- NMP N-methylpyrrolidone
- PVDF polyvinylidine difluoride
- the dispersion was coated on aluminum foil using a stainless steel coating bar, and dried at 110° C. for 4 hours to form a composite cathode coating.
- the active cathode loading was about 8 mg/cm 2 .
- the cathode material was incorporated into 2325 coin cell half cells in a conventional manner with metallic lithium foil as the counter electrode.
- CELGARD 2325 microporous membrane 25 micron thickness, from Celgard, Charlotte, N.C.
- Lithium hexafluorophosphate LiPF6
- 1M in ethylene carbonate/diethyl carbonate 1:2
- the coin cells were cycled using a Maccor series 2000 Cell cycler (available from Maccor Inc. Tulsa, Okla., USA) at a temperature of 30° C. between 2.5 V and 4.7 V vs. Li/Li+.
- the composited volumetric energy of a composition is defined as 75% of the gravimetric energy (energy/active mass) times the true density (0.75 (gravimetric energy X true density)) (maintaining a porosity of 25% in the electrode).
- the energy retention (Energy vs cycle number) of each cathode for the first 40 cycles can be fitted with a linear line. The slope indicates the fading. The flatter curve indicates better fade and therefore higher slope.
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| US201361787046P | 2013-03-15 | 2013-03-15 | |
| PCT/US2013/050683 WO2014014913A2 (en) | 2012-07-20 | 2013-07-16 | High voltage cathode compositions for lithium-ion batteries |
| US14/415,755 US20150180030A1 (en) | 2012-07-20 | 2013-07-16 | High voltage cathode compositions for lithium-ion batteries |
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| US14/601,579 Abandoned US20150243981A1 (en) | 2012-07-20 | 2015-01-21 | High voltage cathode compositions for lithium-ion batteries |
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| CN109599531B (zh) | 2013-03-12 | 2020-08-11 | 苹果公司 | 使用高级阴极材料的高电压、高体积能量密度锂离子电池 |
| KR20170039707A (ko) * | 2014-08-05 | 2017-04-11 | 쓰리엠 이노베이티브 프로퍼티즈 컴파니 | 리튬 이온 배터리용 캐소드 조성물 |
| US10297821B2 (en) | 2015-09-30 | 2019-05-21 | Apple Inc. | Cathode-active materials, their precursors, and methods of forming |
| US11362331B2 (en) | 2016-03-14 | 2022-06-14 | Apple Inc. | Cathode active materials for lithium-ion batteries |
| CN112158891B (zh) | 2016-09-20 | 2023-03-31 | 苹果公司 | 具有改善的颗粒形态的阴极活性材料 |
| JP2019530630A (ja) | 2016-09-21 | 2019-10-24 | アップル インコーポレイテッドApple Inc. | リチウムイオン電池用の表面安定化カソード材料及びその合成方法 |
| US20210184214A1 (en) * | 2017-11-24 | 2021-06-17 | Semiconductor Energy Laboratory Co., Ltd. | Secondary battery and method for manufacturing secondary battery |
| US11695108B2 (en) | 2018-08-02 | 2023-07-04 | Apple Inc. | Oxide mixture and complex oxide coatings for cathode materials |
| US11749799B2 (en) | 2018-08-17 | 2023-09-05 | Apple Inc. | Coatings for cathode active materials |
| US11757096B2 (en) | 2019-08-21 | 2023-09-12 | Apple Inc. | Aluminum-doped lithium cobalt manganese oxide batteries |
| US12206100B2 (en) | 2019-08-21 | 2025-01-21 | Apple Inc. | Mono-grain cathode materials |
| US12074321B2 (en) | 2019-08-21 | 2024-08-27 | Apple Inc. | Cathode active materials for lithium ion batteries |
| US20220111759A1 (en) * | 2020-10-09 | 2022-04-14 | Our Next Energy, Inc. | Supplying power to an electric vehicle |
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| US6660432B2 (en) | 2000-09-14 | 2003-12-09 | Ilion Technology Corporation | Lithiated oxide materials and methods of manufacture |
| JP5034136B2 (ja) * | 2000-11-14 | 2012-09-26 | 株式会社Gsユアサ | 非水電解質二次電池用正極活物質およびそれを用いた非水電解質二次電池 |
| US6964828B2 (en) * | 2001-04-27 | 2005-11-15 | 3M Innovative Properties Company | Cathode compositions for lithium-ion batteries |
| US7211237B2 (en) * | 2003-11-26 | 2007-05-01 | 3M Innovative Properties Company | Solid state synthesis of lithium ion battery cathode material |
| CN101030639B (zh) * | 2006-03-02 | 2011-07-06 | 深圳市比克电池有限公司 | 一种锂离子电池正极材料及其制备方法 |
| CN102318109A (zh) * | 2009-02-06 | 2012-01-11 | 松下电器产业株式会社 | 锂离子二次电池及锂离子二次电池的制造方法 |
| KR20110084231A (ko) * | 2009-04-03 | 2011-07-21 | 파나소닉 주식회사 | 리튬 이온 이차전지용 양극 활물질 및 그 제조방법 및 리튬 이온 이차전지 |
| US20110183209A1 (en) * | 2010-01-27 | 2011-07-28 | 3M Innovative Properties Company | High capacity lithium-ion electrochemical cells |
| KR101240174B1 (ko) * | 2010-04-30 | 2013-03-07 | 주식회사 엘지화학 | 양극 활물질 및 이를 이용한 리튬 이차전지 |
| EP2399869B1 (de) * | 2010-06-25 | 2015-07-29 | Evonik Degussa GmbH | Mischoxidpulver enthaltend die elemente lithium, mangan, nickel und cobalt und verfahren zu deren herstellung |
| WO2012032700A1 (ja) * | 2010-09-10 | 2012-03-15 | パナソニック株式会社 | 二次電池用非水電解質および非水電解質二次電池 |
| WO2014007357A1 (ja) * | 2012-07-06 | 2014-01-09 | 住友化学株式会社 | リチウム複合金属酸化物、正極活物質、正極および非水電解質二次電池 |
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| EP2875540A2 (en) | 2015-05-27 |
| US9601771B2 (en) | 2017-03-21 |
| WO2014014913A3 (en) | 2014-03-20 |
| KR20150032743A (ko) | 2015-03-27 |
| WO2014014913A2 (en) | 2014-01-23 |
| US20160336596A1 (en) | 2016-11-17 |
| US20150243981A1 (en) | 2015-08-27 |
| JP2015528789A (ja) | 2015-10-01 |
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