US20110214770A1 - Insulating cartridge - Google Patents

Insulating cartridge Download PDF

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Publication number
US20110214770A1
US20110214770A1 US13/129,000 US200913129000A US2011214770A1 US 20110214770 A1 US20110214770 A1 US 20110214770A1 US 200913129000 A US200913129000 A US 200913129000A US 2011214770 A1 US2011214770 A1 US 2011214770A1
Authority
US
United States
Prior art keywords
insulating
cartridge
material filling
insulating material
aerogel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/129,000
Other languages
English (en)
Inventor
Ulrich Knitt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
RWE Power AG
Original Assignee
RWE Power AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by RWE Power AG filed Critical RWE Power AG
Assigned to RWE POWER AKTIENGESELLSCHAFT reassignment RWE POWER AKTIENGESELLSCHAFT ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KNITT, ULRICH
Publication of US20110214770A1 publication Critical patent/US20110214770A1/en
Abandoned legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00Thermal insulation in general
    • F16L59/02Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • F16L59/021Shape or form of insulating materials, with or without coverings integral with the insulating materials comprising a single piece or sleeve, e.g. split sleeve, two half sleeves
    • F16L59/024Shape or form of insulating materials, with or without coverings integral with the insulating materials comprising a single piece or sleeve, e.g. split sleeve, two half sleeves composed of two half sleeves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00Component parts or details of steam boilers
    • F22B37/02Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • F22B37/36Arrangements for sheathing or casing boilers

Definitions

  • the invention relates to an insulating cartridge as part of a jacket of devices of a steam generator which are under media pressure, for example as pipe casing insulation, with an essentially closed sheet metal housing which completely encloses an insulating material filling.
  • Such an insulating cartridge is often used for the thermal insulation of pipe lines at steam generators.
  • the known insulating cartridges are sheet metal cartridges which are in the form of half shells and are filled with mineral wool, glass fiber wool or similar insulating materials. These are described, for example, in DE 29 23 094 A.
  • insulating materials In the cold insulation and thermal insulation of pipe lines, it is customary to provide insulating materials with a jacket which protects the insulating material against climatic conditions and mechanical damage.
  • the jacket of the insulation is frequently carried out by sheeting the insulating material, for example with sheet zinc.
  • closed insulating cartridges which completely enclose the insulating material.
  • the sheet metal housing of the insulating cartridges is intended to afford sufficient protection against mechanical damage to the insulating material.
  • Insulating cartridges of the type described above are provided, for example, for lines with a diameter of up to about 800 mm and an internal pressure of 160 bar at a media temperature of about 300° C. It can easily be imagined that the leakage jet from such a line may introduce relatively high mechanical forces into the insulating cartridge.
  • the object on which the invention is based is to improve in this respect an insulating cartridge of the type initially mentioned.
  • an insulating cartridge as part of a jacket of devices of a steam generator which are under media pressure, for example as pipe casing insulation, with an essentially closed sheet metal housing which completely encloses an insulating material filling, the insulating cartridge being distinguished in that the insulating material filling comprises an aerogel.
  • Aerogel is to be understood generally and in the context of the invention as meaning highly porous solids in which up to 95% of the volume is composed of pores.
  • the insulating material filling provided is an inorganic aerogel which is non-wettable, is floatable and is incombustible.
  • An insulating cartridge in which the insulating material filling comprises a silicate aerogel has proved to be especially advantageous.
  • silicate aerogels may have, for example, a pore diameter of about 20 nm with a porosity of >90%.
  • the density of the material may amount to between 90 and 100 kg/m 3 .
  • Thermal conductivity may amount, for example, to about 0.018 W/m ⁇ K at 25° C.
  • Such material may have an internal surface area of about 600 to 800 m 2 /g. The material is therefore predominently suitable as insulating material for the purposes described above.
  • silicate aerogel material bearing the commercial designation “Nanogel” which is sold by the company CABOT Corporation.
  • the insulating material filling to comprise an aerogel as a granulate, preferably with a mean grain size of 0 to 4 mm.
  • a granulate possesses, in particular, handling benefits. It can be decanted into corresponding filling orifices of sheet metal cartridges.
  • the insulating cartridges can be filled with the highest possible packing density.
  • the insulating material filling may comprise at least one aerogel molding.
  • a molding could be adapted to the configuration of the preferably dimensionally stable sheet metal housing.
  • the sheet metal housing of the insulating cartridges may be composed, for example, of austenitic steel.
  • the aerogel there is provision for the aerogel to be non-translucent. A correspondingly treated aerogel may be used for this purpose. The advantage of this is that the infrared reflectivity of the sealing material used is increased and therefore the insulating action is improved.
  • the insulating material filling may comprise graphite powder and/or metal oxide powder.
  • the powder may, for example, be in a homogeneous mixture with an aerogel granulate.
  • the insulating material filling may comprise aerogel and graphite powder and/or metal oxide powder in a homogeneous mixture, the fraction of graphite powder and/or metal oxide powder being between 1.5 and 4.5 ma %.
  • the insulating cartridge according to the invention has an approximately C-shaped cross section and is provided with fastening means by which insulating cartridges designed complementarily to one another can be assembled to form an essentially closed pipe casing.
  • the insulating cartridge may be adapted to any desired contour of a media-carrying device to be insulated.
  • FIG. 1 shows a diagrammatic view of a pipe line which is clad with insulating cartridges according to the invention
  • FIG. 2 shows a top view along the arrows II-II in FIG. 1 ,
  • FIG. 3 shows a longitudinal section along the arrows III-III in FIG. 2 .
  • FIG. 4 shows an exploded view of an alternative embodiment of the insulating cartridge according to the invention.
  • FIG. 5 shows the insulating cartridge from FIG. 5 in the assembled state.
  • FIG. 1 shows a pipe line portion 1 of a high-temperature pipe line carrying a medium which is under pressure.
  • the pipe line portion 1 is clad with insulating cartridges 2 according to the invention, the insulating cartridges 2 having in each case a C-shaped cross-sectional profile, and two mutually complementary insulating cartridges 2 being assembled in each case with fastening means 3 to form a closed tubular insulating jacket 4 .
  • fastening means are, for example, known shackle-type toggle fastenings.
  • Each insulating cartridge 2 is composed of a riveted or welded sheet metal housing 5 , preferably made from austenitic sheet steel.
  • the sheet metal housing is closed over the entire circumference and on the end faces 6 and is provided with an insulating material filling 7 .
  • these comprise an insulating material filling in the form of a granulate of a silicate aerogel.
  • this is a granulate with a mean grain size of 0 to 4 mm, comprising trimethylsilyloxy-modified silica gel as the main component.
  • This has a porosity of >90%, a pore diameter of about 20 nm, a bulk density of between 90 and 100 kg/m 3 and a thermal conductivity of about 0.18 W/m ⁇ K at 25° C.
  • the specific surface area amounts to between 600 and 800 m 2 /g.
  • the aerogel is incombustible and non-wettable and floatable.
  • the granulate is introduced into the insulating cartridges through orifices 8 provided on the end faces of the latter.
  • the orifices 8 are subsequently closed by means of covers 9 .
  • the covers 9 may be welded, screwed or riveted.
  • FIGS. 4 and 5 show a further exemplary embodiment of the insulating cartridge 2 according to the invention.
  • the insulating material filling 7 is formed as a molding 10 , the configuration of which is adapted to the configuration of the dimensionally stable sheet metal housing 5 .
  • the molding 10 is inserted with a fit into the sheet metal housing 5 , the end face 6 of which is closed by means of a correspondingly formed cover 9 .
  • the areogel either in the form of the granulate or of the molding 10 , is improved in terms of its infrared reflectivity, that is to say its insulating properties with regard to thermal radiation, by means of coloring.
  • dusting of the molding 10 with graphite powder and/or metal oxide powder may be considered.
  • the granulate may be mixed with graphite powder and/or metal oxide powder, the graphite powder and/or metal oxide powder having a fraction of 1 to 4 ma % in the mixture.

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Thermal Insulation (AREA)
  • Silicon Compounds (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
US13/129,000 2008-11-12 2009-10-30 Insulating cartridge Abandoned US20110214770A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102008056987.9 2008-11-12
DE102008056987A DE102008056987A1 (de) 2008-11-12 2008-11-12 Isolierkassette
PCT/EP2009/007772 WO2010054752A2 (de) 2008-11-12 2009-10-30 Isolierkassette

Publications (1)

Publication Number Publication Date
US20110214770A1 true US20110214770A1 (en) 2011-09-08

Family

ID=42104974

Family Applications (1)

Application Number Title Priority Date Filing Date
US13/129,000 Abandoned US20110214770A1 (en) 2008-11-12 2009-10-30 Insulating cartridge

Country Status (10)

Country Link
US (1) US20110214770A1 (ja)
EP (1) EP2427693A2 (ja)
JP (1) JP2012508353A (ja)
CN (1) CN102378875A (ja)
CA (1) CA2743410A1 (ja)
DE (1) DE102008056987A1 (ja)
RU (1) RU2509951C9 (ja)
UA (1) UA105909C2 (ja)
WO (1) WO2010054752A2 (ja)
ZA (1) ZA201102944B (ja)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014008058A1 (en) * 2012-07-06 2014-01-09 Waters Technologies Corporation Techniques for thermally insulating a liquid chromatographic column
US20140090736A1 (en) * 2012-09-28 2014-04-03 Bp Corporation North America Inc. Burn protection systems and standoffs for piping
US11185795B2 (en) 2012-07-06 2021-11-30 Waters Technologies Corporation Techniques for thermally insulating a chromatographic column

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT515051A1 (de) * 2013-10-21 2015-05-15 Dürregger Nathalie Anordnung mit einer flüssigkeitsführenden Leitung
CN104075076A (zh) * 2014-06-10 2014-10-01 北京豪特耐管道设备有限公司 一种热力管道修复工艺
DE202014006236U1 (de) * 2014-07-31 2015-11-06 Christof Schulte-Göbel Isolierung für mit Heißgas in Berührung kommende Teile einer Schmalflächenbeschichtungsvorrichtung, insbesondere für schlauch- oder rohrförmige Führungen für Heißgas
CN104329541B (zh) * 2014-10-29 2016-04-13 浙江创想节能科技有限公司 一种金属双壁可拆保温罩及制作方法
CN107178682A (zh) * 2017-07-19 2017-09-19 赵俊芳 一种反辐射绝热复合结构及其制作方法
RU192163U1 (ru) * 2018-06-19 2019-09-05 Алексей Евгеньевич Кузнецов Теплоизоляционная оболочка с внутренней аэрогелевой вставкой
RU190561U1 (ru) * 2018-12-20 2019-07-03 Алексей Евгеньевич Кузнецов Теплоизоляционная оболочка с внутренней аэрогелевой вставкой, смещенной относительно оболочки
CN114962862A (zh) * 2022-05-13 2022-08-30 安徽工业大学 核电站高温管道单层隔热屏蔽装置

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US273687A (en) * 1883-03-06 Non-conducting covering
US1618455A (en) * 1922-11-01 1927-02-22 Dry Zero Corp Refrigerator-pipe insulate
US3559694A (en) * 1969-04-14 1971-02-02 Associated Insulation Of Calif Removable insulated fitting for pipe joints
US4534662A (en) * 1980-08-09 1985-08-13 Reinhold Barlian Device for detecting vapor leakages
US5020481A (en) * 1989-02-13 1991-06-04 Nelson Thomas E Thermal insulation jacket
US5569513A (en) * 1994-08-10 1996-10-29 Armstrong World Industries, Inc. Aerogel-in-foam thermal insulation and its preparation
US20020025427A1 (en) * 1997-01-24 2002-02-28 Fritz Schwertfeger Multilayer composite materials with at least one aerogel-containing layer and at least one other layer, process for producing the same and their use
US20020041866A1 (en) * 1994-02-15 2002-04-11 Esperanza Morales Water-dispersible granules based on live organisms
US6403180B1 (en) * 1996-11-22 2002-06-11 Armacell Enterprises Gmbh Pipe insulation
US20020079011A1 (en) * 2000-12-21 2002-06-27 Toth Peter R. Insulation cover
US6460576B2 (en) * 2001-01-12 2002-10-08 Aeroflex International Co., Ltd. Pipe insulation jacket
US6479416B1 (en) * 1995-12-21 2002-11-12 Cabot Corporation Fibrous-formation aerogel composite material containing at least one thermoplastic fibrous material, process for the production thereof, and use thereof
US20050155663A1 (en) * 2004-01-20 2005-07-21 Jacques Dhellemmes Thermally insulated pipeline
US20060272727A1 (en) * 2005-06-06 2006-12-07 Dinon John L Insulated pipe and method for preparing same
US20070221284A1 (en) * 2004-05-07 2007-09-27 Saipem S.A. Metal-Clad Insulating Complex for a Pipe
US20090029147A1 (en) * 2006-06-12 2009-01-29 Aspen Aerogels, Inc. Aerogel-foam composites
US7757722B1 (en) * 2003-06-24 2010-07-20 Lesch Jr James A Insulated pipe concealer

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US273687A (en) * 1883-03-06 Non-conducting covering
US1618455A (en) * 1922-11-01 1927-02-22 Dry Zero Corp Refrigerator-pipe insulate
US3559694A (en) * 1969-04-14 1971-02-02 Associated Insulation Of Calif Removable insulated fitting for pipe joints
US4534662A (en) * 1980-08-09 1985-08-13 Reinhold Barlian Device for detecting vapor leakages
US5020481A (en) * 1989-02-13 1991-06-04 Nelson Thomas E Thermal insulation jacket
US20020041866A1 (en) * 1994-02-15 2002-04-11 Esperanza Morales Water-dispersible granules based on live organisms
US5569513A (en) * 1994-08-10 1996-10-29 Armstrong World Industries, Inc. Aerogel-in-foam thermal insulation and its preparation
US6479416B1 (en) * 1995-12-21 2002-11-12 Cabot Corporation Fibrous-formation aerogel composite material containing at least one thermoplastic fibrous material, process for the production thereof, and use thereof
US6403180B1 (en) * 1996-11-22 2002-06-11 Armacell Enterprises Gmbh Pipe insulation
US20020025427A1 (en) * 1997-01-24 2002-02-28 Fritz Schwertfeger Multilayer composite materials with at least one aerogel-containing layer and at least one other layer, process for producing the same and their use
US20020079011A1 (en) * 2000-12-21 2002-06-27 Toth Peter R. Insulation cover
US6460576B2 (en) * 2001-01-12 2002-10-08 Aeroflex International Co., Ltd. Pipe insulation jacket
US7757722B1 (en) * 2003-06-24 2010-07-20 Lesch Jr James A Insulated pipe concealer
US20050155663A1 (en) * 2004-01-20 2005-07-21 Jacques Dhellemmes Thermally insulated pipeline
US20070221284A1 (en) * 2004-05-07 2007-09-27 Saipem S.A. Metal-Clad Insulating Complex for a Pipe
US20060272727A1 (en) * 2005-06-06 2006-12-07 Dinon John L Insulated pipe and method for preparing same
US20090029147A1 (en) * 2006-06-12 2009-01-29 Aspen Aerogels, Inc. Aerogel-foam composites

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014008058A1 (en) * 2012-07-06 2014-01-09 Waters Technologies Corporation Techniques for thermally insulating a liquid chromatographic column
GB2517373A (en) * 2012-07-06 2015-02-18 Waters Technologies Corp Techniques for thermally insulating a liquid chromatographic column
US10413846B2 (en) 2012-07-06 2019-09-17 Waters Technologies Corporation Techniques for thermally insulating a liquid chromatographic column
GB2517373B (en) * 2012-07-06 2021-02-17 Waters Technologies Corp Techniques for thermally insulating a liquid chromatographic column
US11185795B2 (en) 2012-07-06 2021-11-30 Waters Technologies Corporation Techniques for thermally insulating a chromatographic column
US20140090736A1 (en) * 2012-09-28 2014-04-03 Bp Corporation North America Inc. Burn protection systems and standoffs for piping

Also Published As

Publication number Publication date
WO2010054752A2 (de) 2010-05-20
EP2427693A2 (de) 2012-03-14
CA2743410A1 (en) 2010-05-20
ZA201102944B (en) 2012-07-25
RU2011123908A (ru) 2012-12-20
RU2509951C2 (ru) 2014-03-20
CN102378875A (zh) 2012-03-14
UA105909C2 (uk) 2014-07-10
RU2509951C9 (ru) 2014-09-20
WO2010054752A3 (de) 2012-01-26
JP2012508353A (ja) 2012-04-05
DE102008056987A1 (de) 2010-05-20

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AS Assignment

Owner name: RWE POWER AKTIENGESELLSCHAFT, GERMANY

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:KNITT, ULRICH;REEL/FRAME:026268/0992

Effective date: 20110505

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION