US20100303562A1 - Double-Sided Double-Ended Cutting Insert and Cutting Tool Therefor - Google Patents

Double-Sided Double-Ended Cutting Insert and Cutting Tool Therefor Download PDF

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Publication number
US20100303562A1
US20100303562A1 US12/783,993 US78399310A US2010303562A1 US 20100303562 A1 US20100303562 A1 US 20100303562A1 US 78399310 A US78399310 A US 78399310A US 2010303562 A1 US2010303562 A1 US 2010303562A1
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US
United States
Prior art keywords
cutting insert
cutting
insert
cutting tool
top clamp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/783,993
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English (en)
Inventor
Gil Hecht
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Iscar Ltd
Original Assignee
Iscar Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Iscar Ltd filed Critical Iscar Ltd
Assigned to ISCAR, LTD. reassignment ISCAR, LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HECHT, GIL
Publication of US20100303562A1 publication Critical patent/US20100303562A1/en
Priority to US13/957,193 priority Critical patent/US9120155B2/en
Abandoned legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/16—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
    • B23B27/1625—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with plate-like cutting inserts of special shape clamped by a clamping member acting almost perpendicularly on the chip-forming plane
    • B23B27/164—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with plate-like cutting inserts of special shape clamped by a clamping member acting almost perpendicularly on the chip-forming plane characterised by having a special shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/148—Composition of the cutting inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/16—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/16—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
    • B23B27/1625—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with plate-like cutting inserts of special shape clamped by a clamping member acting almost perpendicularly on the chip-forming plane
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B27/00—Tools for turning or boring machines; Tools of a similar kind in general; Accessories therefor
    • B23B27/14—Cutting tools of which the bits or tips or cutting inserts are of special material
    • B23B27/16—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped
    • B23B27/1666—Cutting tools of which the bits or tips or cutting inserts are of special material with exchangeable cutting bits or cutting inserts, e.g. able to be clamped with plate-like cutting inserts clamped by a clamping member acting almost perpendicularly on chip-forming plane
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B29/00—Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
    • B23B29/04—Tool holders for a single cutting tool
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B29/00—Holders for non-rotary cutting tools; Boring bars or boring heads; Accessories for tool holders
    • B23B29/04—Tool holders for a single cutting tool
    • B23B29/043—Tool holders for a single cutting tool with cutting-off, grooving or profile cutting tools, i.e. blade- or disc-like main cutting parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C5/00—Milling-cutters
    • B23C5/16—Milling-cutters characterised by physical features other than shape
    • B23C5/20—Milling-cutters characterised by physical features other than shape with removable cutter bits or teeth or cutting inserts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B2226/00—Materials of tools or workpieces not comprising a metal
    • B23B2226/12—Boron nitride
    • B23B2226/125—Boron nitride cubic [CBN]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23B—TURNING; BORING
    • B23B2226/00—Materials of tools or workpieces not comprising a metal
    • B23B2226/31—Diamond
    • B23B2226/315—Diamond polycrystalline [PCD]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00—Cutters, for shaping
    • Y10T407/22—Cutters, for shaping including holder having seat for inserted tool
    • Y10T407/2268—Cutters, for shaping including holder having seat for inserted tool with chip breaker, guide or deflector
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00—Cutters, for shaping
    • Y10T407/22—Cutters, for shaping including holder having seat for inserted tool
    • Y10T407/2272—Cutters, for shaping including holder having seat for inserted tool with separate means to fasten tool to holder
    • Y10T407/2282—Cutters, for shaping including holder having seat for inserted tool with separate means to fasten tool to holder including tool holding clamp and clamp actuator
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00—Cutters, for shaping
    • Y10T407/23—Cutters, for shaping including tool having plural alternatively usable cutting edges
    • Y10T407/235—Cutters, for shaping including tool having plural alternatively usable cutting edges with integral chip breaker, guide or deflector
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T407/00—Cutters, for shaping
    • Y10T407/27—Cutters, for shaping comprising tool of specific chemical composition

Definitions

  • the present invention relates to a cutting insert for performing metal cutting operations, and to a cutting tool therefor.
  • a cutting insert which has at least a cutting edge that is coated with, or made of, a superhard material, for example, a superabrasive material, e.g., Polycrystalline Diamond (PCD) or Cubic Boron Nitride (CBN).
  • a superhard material for example, a superabrasive material, e.g., Polycrystalline Diamond (PCD) or Cubic Boron Nitride (CBN).
  • PCD Polycrystalline Diamond
  • CBN Cubic Boron Nitride
  • the cutting insert is assembled, for example, from two separate components: a cutting insert body and a cutting tip.
  • the cutting insert body is formed, for example, of a material used for manufacturing ordinary cutting inserts, for example, cemented carbide such as Tungsten carbide, and the cutting tip, which is significantly smaller in size than the cutting insert body, is formed of a superabrasive material such as PCD or CBN.
  • a pocket is formed in an end of the cutting insert body and the cutting tip is brazed to the pocket, or positioned therein using other methods.
  • the above-described manufacture of a cutting insert may be prolonged and expensive. Also, the assembling of a cutting insert from two separate components may result in manufacture imprecisions that reduce the cutting quality of the cutting insert. In addition, the cutting tip may undesirably become detached or torn from the cutting insert body, either partially or entirely, for example, due to extensive use of the cutting insert and/or due to a poor assembling thereof.
  • a cutting tool in some embodiments of the invention, includes a cutting tool holder and a cutting insert.
  • the cutting tool holder has a cutting tool body and a cutting insert clamp, henceforth referred to as a “top clamp”, attached thereto using a securing member received in a through-bore formed in a central portion of the top clamp.
  • the cutting tool body has an insert pocket formed at a front end thereof, having the cutting insert releasably retained therein.
  • the top clamp secures the cutting insert in the insert pocket, for example, when the securing member is fastened.
  • the cutting insert includes only imperforated surfaces, i.e., in some embodiments the cutting insert does not include any clamping bore for receiving therein clamping components such as a screw, a pin or a lever to clamp the cutting insert in the insert pocket.
  • the cutting insert may have unitary, one-piece construction and be made of superhard material, for example, superabrasive material such as Cubic Boron Nitride (CBN) or Polycrystalline Diamond (PCD).
  • CBN Cubic Boron Nitride
  • PCD Polycrystalline Diamond
  • the cutting insert may be machined out of a planar disc of superabrasive material, e.g., using electro-discharge machining methods.
  • the cutting insert is an indexable, double-sided, double-ended cutting insert having a longitudinal axis defining an end-to-end direction of the cutting insert.
  • the cutting insert may have a general shape of a double-headed arrow, e.g., as seen from a top view, and include two identical, opposing top and bottom surfaces, and a peripheral surface extending therebetween.
  • the peripheral surface includes two central surfaces and four intermediate surfaces. Rake surfaces are formed at opposite cutting ends of both the top and bottom surfaces.
  • the cutting insert is mirror-symmetrical with respect to a first median plane thereof, the first median plane containing the longitudinal axis and extending through the top and bottom surfaces.
  • the two central surfaces are located mirror-symmetrically with respect to the first median plane, and each intermediate surface extends from a respective end of the respective central surface, in a direction away from the first median plane.
  • the central surfaces and the intermediate surfaces are generally perpendicular to the top and bottom surfaces.
  • the cutting insert has a second median plane, the second median plane being perpendicular to the first median plane and extending through the top and bottom surfaces and also the two central surfaces. In these embodiments, the cutting insert is mirror-symmetrical also with respect to the second median plane.
  • the peripheral surface additionally includes four end surfaces, e.g., four substantially planar end surfaces, each end surface extending from a respective intermediate surface in the direction of the first median plane, and forming respective cutting corners thereat.
  • the peripheral surface may alternatively include two end surfaces, e.g., two curved end surfaces, located mirror-symmetrically with respect to the second median plane, extending between two respective intermediate surfaces on the same side of the second median plane.
  • the peripheral surface may include other end surfaces, e.g., based on specific design and/or cutting requirements of the cutting insert.
  • the top clamp may have a generally triangular shape, e.g., as seen from a top view.
  • the top clamp includes a bottom surface, facing an upper surface of the cutting tool body.
  • the top clamp has a generally asymmetrical shape.
  • a single sliding surface of the top clamp inclinedly protrudes down from a first rear corner of the top clamp, slidingly engaging a complementary shaped sloping surface of the cutting tool body.
  • the sliding surface slides against the sloping surface in a direction away from the first median plane, downward and rearward.
  • the top clamp includes two engagement surfaces, to respectively engage the cutting insert, e.g., exclusively, in two engagement regions.
  • the top clamp includes, for example, a top engagement surface, formed at a front portion of the top clamp's bottom surface, to engage the cutting insert top surface in a top engagement region formed thereon.
  • the top clamp additionally includes an insert-side engagement surface, extending generally perpendicularly downward from the front portion of the top clamp's bottom surface, to engage one of the intermediate surfaces in a side engagement region on the peripheral surface of the cutting insert.
  • a supporting boss may project downward from a second rear corner of the top clamp's bottom surface, to solidly engage the upper surface of the tool body, e.g., when the securing member is fastened.
  • the engagement between the supporting boss and the upper surface directs clamping forces applied by the top clamp toward the cutting insert, resulting in increased, solid securing of the cutting insert in the insert pocket.
  • the top clamp In a fastened position, the top clamp may exclusively engage the cutting tool body through the sliding surface and the supporting boss.
  • the cutting insert engages the insert pocket in three spaced apart engagement regions of three respective intermediate surfaces, to provide solid engagement between the cutting insert and the insert pocket, e.g., without over-constraining the position of the cutting insert in the insert pocket.
  • an imaginary plane extends through the top clamp, passes through the top engagement surface and includes a central axis of the through-bore. Due to the asymmetric structure of the top clamp, the single sliding surface is entirely positioned on one side of the imaginary plane, and the supporting boss and the insert-side engagement surface are positioned entirely on the opposite side thereof.
  • the geometry of the cutting insert beneficially results in that the body of the cutting insert is relatively small in volume with respect to the cutting regions or cutting tips of the cutting insert.
  • a cutting insert according to the present invention can be formed, for example, to have unitary one-piece construction and made of superhard material, wherein material is not “wasted” on formation of the body of the cutting insert, e.g., which is not directly involved in the cutting operation. Therefore, the cutting insert is both relatively inexpensive to manufacture, and provided with desired cutting abilities, for example, for adequately performing extensive cutting operations such as cutting of hard metals or superalloys.
  • the present invention provides an improved securing means for securing the cutting insert of the present invention in a cutting tool holder.
  • FIG. 1 is a perspective view of a front end of a cutting tool, which includes a top clamp for securing a cutting insert in a cutting tool holder, in accordance with some embodiments of the invention
  • FIG. 2 is an exploded perspective view of the cutting tool of FIG. 1 , in accordance with some embodiments of the invention.
  • FIG. 3 is another exploded perspective view of the cutting tool of FIG. 1 , in accordance with some embodiments of the invention.
  • FIG. 4 is a bottom perspective view of the top clamp of FIG. 1 ;
  • FIG. 5 is a top view of the cutting tool of FIG. 1 , in accordance with some embodiments of the invention.
  • FIG. 6 is a perspective view of the cutting insert of FIG. 1 , in accordance with some embodiments of the invention.
  • FIG. 7 is a perspective view of a cutting insert, in accordance with other embodiments of the invention.
  • FIG. 8 is a top view of the cutting insert of FIG. 1 , in accordance with some embodiments of the invention.
  • FIG. 9 is a top view of a cutting insert in accordance with yet other embodiments of the invention.
  • FIG. 10 is a top view of a cutting insert in accordance with yet other embodiments of the invention.
  • FIG. 11 is a top view of a cutting insert in accordance with yet other embodiments of the invention.
  • FIG. 12 is a top view of a cutting insert in accordance with yet other embodiments of the invention.
  • FIG. 13 is a cross section view of the cutting tool shown in FIG. 5 , taken along the line XIII-XIII in FIG. 5 , in accordance with some embodiments of the invention.
  • embodiments of the invention may refer to other cutting tools, e.g., to milling tools or to other metal cutting tools having one or more cutting inserts releasably retained therein.
  • FIGS. 1-13 showing a cutting tool 10 , and a plurality of portions, components and sections thereof, in accordance with a plurality of embodiments of the invention.
  • the cutting tool 10 includes a cutting tool holder 12 , having a cutting tool body 14 and a cutting insert clamp 16 , henceforth referred to as “top clamp 16 ”.
  • the top clamp 16 is attached to the cutting tool body 14 using a securing member 18 , for example, a screw having two opposite threads at respective ends thereof, e.g., as shown in FIG. 2 , or other appropriate securing means.
  • the cutting tool 10 has a front end 19 and a rear end 21 .
  • the cutting tool body 14 includes an insert pocket 20 formed at the front end 19 , the insert pocket 20 having a cutting insert 22 releasably retained therein.
  • the top clamp 16 secures the cutting insert 22 in the insert pocket 20 , e.g., as described in detail below.
  • the cutting insert 22 is an indexable, double-sided double-ended cutting insert having a longitudinal axis L defining an end-to-end direction of the cutting insert.
  • the cutting insert 22 has identical top and bottom surfaces, 24 ′, 24 ′′, respectively. Each top and bottom surface comprises at least two spaced apart rake surfaces 25 formed at opposite cutting ends 31 of the insert 22 .
  • the cutting insert 22 additionally includes a peripheral surface 26 extending between the top and bottom surfaces 24 ′, 24 ′′.
  • top and bottom surfaces 24 ′, 24 ′′ and the peripheral surface 26 are imperforated, i.e., the cutting insert 22 does not include any clamping bore for receiving therein a clamping component such as a screw, pin or lever, and thus is devoid of any such clamping bores.
  • the cutting insert 22 has unitary, one-piece construction and is formed of superhard material, for example, a superabrasive material such as Cubic Boron Nitride (CBN) or Polycrystalline Diamond (PCD).
  • CBN Cubic Boron Nitride
  • PCD Polycrystalline Diamond
  • the cutting insert 22 may be cut, or machined, out of a larger planar disc of superabrasive material, e.g., using electro-discharge machining methods or other methods.
  • the cutting insert 22 may have four cutting corners 28 , e.g., one cutting corner 28 associated with each rake surface 25 , respectively.
  • the cutting insert 22 is 180 degrees indexable about a first axis T 1
  • 180 degrees indexable about a second axis T 2 e.g., as shown in FIG. 6 .
  • the rake surfaces 25 may include one or more grooves 30 formed thereon, e.g., as shown in FIG. 7 , each groove 30 associated with a respective cutting corner 28 .
  • the grooves 30 may function as chip formers for regulating chip flow during a cutting operation.
  • the cutting insert 22 is mirror-symmetrical with respect to a first median plane M 1 thereof, the first median plane M 1 extending longitudinally through the cutting insert 22 , containing the longitudinal axis L, extending through the top and bottom surfaces 24 ′, 24 ′′ and passing through the cutting corners 28 .
  • the cutting insert 22 includes a second median plane M 2 that extends through the top and bottom surfaces 24 ′, 24 ′′ and perpendicularly to the first median plane M 1 and includes the first and second axes T 1 and T 2 .
  • the cutting insert 22 is in addition mirror-symmetrical with respect to the second median plane M 2 , e.g., as shown in FIGS. 8-12 .
  • the peripheral surface 26 includes two central surfaces 32 , located mirror-symmetrically with respect to the first median plane M 1 and halved, for example, by the second median plane M 2 , which extends through the two central surfaces in addition to the top and bottom surfaces.
  • the central surfaces 32 may either be planar, and thus parallel to each other, or assume other, appropriate shapes.
  • the peripheral surface 26 additionally includes four intermediate surfaces 34 , wherein each intermediate surface 34 extends from a respective end of the respective central surface 32 in a direction away from the first median plane M 1 .
  • the intermediate surfaces 34 extend from the respective central surfaces 32 away also from the second median plane M 2 , e.g., as shown in FIGS. 8-10 and in FIG. 12 .
  • the intermediate surfaces 34 extend from the respective central surfaces 32 toward the second median plane M 2 , e.g., as shown in FIG. 11 .
  • the central surfaces 32 and the intermediate surfaces 34 may be generally perpendicular to the top and bottom surfaces 24 ′, 24 ′′.
  • the peripheral surface 26 additionally includes four end surfaces 36 , the end surfaces 36 extending from respective intermediate surfaces 34 toward the first median plane M 1 , forming respective cutting corners 28 thereat.
  • the peripheral surface 26 may alternatively include two end surfaces, e.g., two curved end surfaces 36 , located on opposite sides of the cutting insert 22 with respect to the second median plane M 2 , and extending between two respective intermediate surfaces 34 , e.g. as shown in FIG. 9 .
  • the peripheral surface 26 may include other end surfaces.
  • the top clamp 16 has a generally triangular shape, e.g., as seen from a top view.
  • the top clamp 16 includes a bottom surface 38 , which may be planar, facing an upper surface 40 of the cutting tool body 14 .
  • the top clamp 16 has a generally asymmetrical structure, such that in a secured position, for example, the top clamp 16 exclusively engages the cutting insert 22 in two engagement regions, as described in detail below.
  • the top clamp 16 includes an engagement member 41 located on the front portion 75 of the bottom surface 38 and protruding down therefrom, the engagement member 41 including a top engagement surface 42 , for engaging the cutting insert 22 in a top engagement region 44 thereof, which is formed on the top surface 24 ′.
  • the top engagement surface 42 is lower with respect to the bottom surface 38 , and may be generally planar, e.g., extending generally parallel to the bottom surface 38 , or assume other appropriate shapes for engaging the cutting insert's top surface 24 ′.
  • the top clamp 16 additionally includes an insert-side engagement surface 46 , also extending generally perpendicularly downward from the front portion 75 of the bottom surface 38 , to engage the cutting insert 22 in a side engagement region 48 formed on a side intermediate surface 34 ′ of the intermediate surfaces 34 , e.g., as shown in FIG. 2 .
  • the side intermediate surface 34 ′ only engages the insert-side engagement surface 46 , and does not engage the insert pocket 20 , e.g., as shown in FIG. 13 .
  • the insert pocket 20 and the cutting insert 22 are at least partially complementarily shaped.
  • the insert pocket 20 includes three spaced apart pocket walls 50 formed therein, for engaging the peripheral surface 26 of the cutting insert 22 .
  • three pocket intermediate surfaces 34 ′′ of the intermediate surfaces 34 respectively engage the three pocket walls 50 at three pocket engagement regions 52 of the three pocket intermediate surfaces 34 ′′, e.g., as shown in FIGS. 3 , 5 and 13 .
  • the peripheral surface 26 engages the insert pocket 20 at three spaced apart pocket engagement regions 52 , wherein in some embodiments, e.g., due to the geometry of the cutting insert 22 and insert pocket 20 , no two of the three pocket engagement regions 52 are coplanar. This provides solid securing of the cutting insert 22 in the insert pocket 20 .
  • top, side, and pocket engagement regions, 44 , 48 and 52 are shown in some drawings herein to have a generally elliptical shape. This shape has been chosen for illustrative purposes only, and the engagement regions 44 , 48 and 52 are not limited in this respect.
  • illustrations of the engagement regions 44 , 48 and 52 may not refer to any physical structure formed on surfaces of the cutting insert 22 , and are only be used to indicate the locations of respective regions of engagement between the surfaces associated therewith.
  • the engagement regions 44 , 48 and 52 on the cutting insert 22 may each assume any convenient shape, e.g., based on the specific geometries of the respective associated engagement surfaces.
  • the bottom surface 24 ′′ engages a supporting surface 54 of insert pocket 20 .
  • the supporting surface 54 may include a central recess 56 that does not engage the bottom surface 24 ′′, thereby the bottom surface 24 ′′ engages only an outer surface 58 of the supporting surface 54 , e.g., in order to avoid over-constrained engagement between the cutting insert 22 and the insert pocket 20 .
  • the top clamp 16 additionally includes a through-bore 60 , for example, a threaded through-bore, formed in a generally central portion of the top clamp 16 , and opening out to the bottom surface 38 and to a clamp upper surface 62 of the top clamp 16 , to receive the securing member 18 therein.
  • An imaginary plane P which extends through the top clamp passes through the top engagement surface 42 and includes a central axis A of the through-bore 60 .
  • the top clamp 16 includes a single sliding surface 64 , which inclinedly extends from a first rear corner 66 of the bottom surface 38 in a direction D, i.e., in a direction away from the imaginary plane P, rearward and downward; the direction D shown, for example, in FIGS. 3 , 5 and 13 .
  • a sloping surface 68 of the cutting tool body shaped complementarily to the sliding surface 64 , facing the sliding surface 64 and located substantially underneath thereto, slopes from the upper surface 40 , in the direction D.
  • fastening of the securing member 18 results in sliding of the sliding surface 64 against the sloping surface 68 , in the direction D.
  • the sliding of the sliding surface 64 in this direction results in fastening of the top clamp 16 to the cutting insert 22 through the top and side engagement regions 44 and 48 , respectively, and thus in fastening of the cutting insert 22 to the insert pocket 20 through the pocket engagement regions 52 .
  • the top clamp 16 includes a supporting boss 70 , projecting downward from a second rear corner 72 of the bottom surface 38 , to solidly engage the upper surface 40 of the cutting tool body 14 . Due to the asymmetric structure of the top clamp 16 , the single sliding surface 64 is entirely positioned on one side of the imaginary plane P, and the supporting boss 70 and insert-side engagement surface 46 are entirely positioned on the opposite side thereof.
  • the top clamp 16 may additionally include a shaft 74 , e.g., a cylindrical shaft, extending down from the bottom surface 38 and received into a corresponding bore 76 formed in the cutting tool body 14 .
  • the shaft 74 may protrude downward from the bottom surface 38 , for example, more considerably than other components extending downward from the bottom surface 38 .
  • the shaft 74 guides the top clamp 16 into position, e.g., in a specific direction and orientation with respect to the cutting tool body 14 , for example, after indexing or replacing the cutting insert 22 .
  • the bore 76 has a larger diameter than diameter of the shaft 74 . Thereby, in a secured position, the shaft 74 is not involved in securing of the cutting insert 22 .
US12/783,993 2009-06-01 2010-05-20 Double-Sided Double-Ended Cutting Insert and Cutting Tool Therefor Abandoned US20100303562A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US13/957,193 US9120155B2 (en) 2009-06-01 2013-08-01 Tool holder having a tool body and top clamp for retaining a cutting insert

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IL199285 2009-06-11
IL199285A IL199285A (en) 2009-06-11 2009-06-11 Shima and cutting tools for her

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US20100303562A1 true US20100303562A1 (en) 2010-12-02

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US12/783,993 Abandoned US20100303562A1 (en) 2009-06-01 2010-05-20 Double-Sided Double-Ended Cutting Insert and Cutting Tool Therefor
US13/957,193 Active 2031-02-08 US9120155B2 (en) 2009-06-01 2013-08-01 Tool holder having a tool body and top clamp for retaining a cutting insert

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US13/957,193 Active 2031-02-08 US9120155B2 (en) 2009-06-01 2013-08-01 Tool holder having a tool body and top clamp for retaining a cutting insert

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US20130294849A1 (en) * 2012-05-03 2013-11-07 Kennametal Inc. Method and milling cutter for machining hardened crankshafts or camshafts
US8740508B2 (en) * 2010-04-30 2014-06-03 Seco Tools Ab Milling tool with clamping screw having male grip at end thereof
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WO2014154972A3 (fr) * 2013-03-28 2014-12-11 Sarl Fac Système de fixation d'un outil de coupe sur un porte-outil
US20200001374A1 (en) * 2018-06-29 2020-01-02 Herramientas Preziss, S.L. Cutting Insert Applicable To Machining Tools And The Tool Bearing It
TWI827845B (zh) * 2019-05-20 2024-01-01 以色列商艾斯卡公司 高速進給車削工具總成

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Publication number Priority date Publication date Assignee Title
EP2445673A1 (en) * 2009-06-24 2012-05-02 Sandvik Intellectual Property AB A TOOL FOR CHIP REMOVING MACHINING AS WELL AS A SOLID INDExABLE CUTTING INSERT AND A SOLID BASIC BODY THEREFOR
EP2445673A4 (en) * 2009-06-24 2012-12-05 Sandvik Intellectual Property TOOL FOR MACHINING BY REMOVING MATERIAL AND INDEXABLE TORQUE INSERT AND FULL BASE BODY THEREFOR
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US8740508B2 (en) * 2010-04-30 2014-06-03 Seco Tools Ab Milling tool with clamping screw having male grip at end thereof
US20130216320A1 (en) * 2012-02-16 2013-08-22 Kennametal Inc. Tool holder with nubs for clamping a cutting insert with notches
US8727674B2 (en) * 2012-02-16 2014-05-20 Kennametal Inc. Tool holder with nubs for clamping a cutting insert with notches
US20140178137A1 (en) * 2012-02-16 2014-06-26 Kennametal Inc. Tool holder with nubs for clamping a cutting insert with notches
US20130294849A1 (en) * 2012-05-03 2013-11-07 Kennametal Inc. Method and milling cutter for machining hardened crankshafts or camshafts
US9370831B2 (en) * 2012-05-03 2016-06-21 Kennametal Inc. Method and milling cutter for machining hardened crankshafts or camshafts
WO2014154972A3 (fr) * 2013-03-28 2014-12-11 Sarl Fac Système de fixation d'un outil de coupe sur un porte-outil
US20200001374A1 (en) * 2018-06-29 2020-01-02 Herramientas Preziss, S.L. Cutting Insert Applicable To Machining Tools And The Tool Bearing It
TWI827845B (zh) * 2019-05-20 2024-01-01 以色列商艾斯卡公司 高速進給車削工具總成

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IL199285A0 (en) 2010-03-28
RU2012100234A (ru) 2013-07-20
EP2440352B1 (en) 2017-08-09
PL2440352T3 (pl) 2018-01-31
CN102802848B (zh) 2014-11-26
US20140161548A1 (en) 2014-06-12
BRPI1010891A2 (pt) 2018-07-10
KR20120027024A (ko) 2012-03-20
JP2012529379A (ja) 2012-11-22
ES2645031T3 (es) 2017-12-01
CA2761875A1 (en) 2010-12-16
EP2440352A1 (en) 2012-04-18
WO2010143177A1 (en) 2010-12-16
KR101666245B1 (ko) 2016-10-13
PT2440352T (pt) 2017-08-25
US9120155B2 (en) 2015-09-01
IL199285A (en) 2012-12-31
CN102802848A (zh) 2012-11-28

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