US20100107590A1 - Device for producing a rope lap - Google Patents

Device for producing a rope lap Download PDF

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Publication number
US20100107590A1
US20100107590A1 US12/607,516 US60751609A US2010107590A1 US 20100107590 A1 US20100107590 A1 US 20100107590A1 US 60751609 A US60751609 A US 60751609A US 2010107590 A1 US2010107590 A1 US 2010107590A1
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US
United States
Prior art keywords
rope
warp beam
accordance
lap
creel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/607,516
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English (en)
Inventor
Hans Gerhard Wroblowski
Markus KUBE
Kevin S. Ahlstrom
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Karl Mayer Textilmaschinenfabrik GmbH
Original Assignee
Karl Mayer Textilmaschinenfabrik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Karl Mayer Textilmaschinenfabrik GmbH filed Critical Karl Mayer Textilmaschinenfabrik GmbH
Assigned to KARL MAYER TEXTILMASCHINENFABRIK GMBH reassignment KARL MAYER TEXTILMASCHINENFABRIK GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: AHLSTROM, KEVIN S, KUBE, MARCUS, WROBLOWSKI, HANS GERHARD
Publication of US20100107590A1 publication Critical patent/US20100107590A1/en
Abandoned legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01H—SPINNING OR TWISTING
    • D01H9/00—Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine
    • D01H9/18—Arrangements for replacing or removing bobbins, cores, receptacles, or completed packages at paying-out or take-up stations ; Combination of spinning-winding machine for supplying bobbins, cores, receptacles, or completed packages to, or transporting from, paying-out or take-up stations ; Arrangements to prevent unwinding of roving from roving bobbins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28—Traversing devices; Package-shaping arrangements
    • B65H54/2848—Arrangements for aligned winding
    • B65H54/2854—Detection or control of aligned winding or reversal
    • B65H54/2869—Control of the rotating speed of the reel or the traversing speed for aligned winding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00—Guides for filamentary materials; Supports therefor
    • B65H57/16—Guides for filamentary materials; Supports therefor formed to maintain a plurality of filaments in spaced relation
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02H—WARPING, BEAMING OR LEASING
    • D02H5/00—Beaming machines
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • D06B3/08—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments as hanks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/31—Textiles threads or artificial strands of filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/30—Handled filamentary material
    • B65H2701/38—Thread sheet, e.g. sheet of parallel yarns or wires

Definitions

  • the invention relates to a device for producing a rope lap with a creel in which a plurality of thread bobbins is arranged, a rope-forming device for combining threads drawn off from the creel to faun a rope, and a bobbin carriage.
  • ropes are combined to form thread strands, which are also called “ropes.” These ropes are then subjected to a further treatment, for example, a dyeing process. A different appearance results when a rope is dyed than when threads arranged next to one another are dyed.
  • a further treatment for example, a dyeing process.
  • a different appearance results when a rope is dyed than when threads arranged next to one another are dyed.
  • One example of the use of ropes is the indigo rope-dyeing method, in which approx. 300 to 500 threads are drawn off from a creel and combined to form a rope or cable.
  • a so-called ascending batch winder in which a lap roller lies in a winding bed that is formed by two lapper rollers. At least one of the lapper rollers is driven and transfers the drive power by friction to the lap roller and the rope lap forming thereon.
  • the axis of the lap roller is guided laterally in vertical slide rails. With increasing diameter of the lap roller or of the rope lap, the lap roller rises in the slide rails.
  • the rope is wound up on the lap roller in the manner of a cross-bobbin winding, i.e., a laying device is used which displaces the rope parallel to the axis of the lap roller during the rotation of the lap roller.
  • a cross-bobbin winding i.e., a laying device is used which displaces the rope parallel to the axis of the lap roller during the rotation of the lap roller.
  • relatively high displacement speeds are necessary thereby.
  • a stable lap build-up is decisively dependent on the angle of intersection and the ratio between the circumferential speed and displacement speed.
  • extremely rapid reverse movements of the laying device are necessary at the axial ends of the rope lap.
  • An ascending batch winder of this type is designed for a production speed of no more than 500 m/min as a rule. In a normal production, however, a speed of only 300-350 m/min. is generally used.
  • the invention renders possible a high production speed.
  • a device of the type mentioned at the outset includes a bobbin carriage having a warp beam with side disks.
  • a traversing device with a rope guide, through which the rope is guided, is arranged adjacent to the warp beam.
  • production speeds can be achieved that are at least twice as fast as the production speed of an ascending batch winder.
  • a warp beam can be operated at a speed of 1000-1500 m/min, when threads are wound up lying next to one another directly from a creel.
  • the rope can also be wound up at this speed. Since the warp beam has side disks, a traversing device with a rope guide can be used which can be moved relatively slowly and thus also exerts relatively low lateral forces on the rope. In particular, it is no longer necessary for a rapid movement reversal of the rope guide at the axial ends of the warp beam. The dynamic forces can thus be kept low, which has a favorable effect on the production speed as well as on the service life of the bobbin carriage.
  • the warp beam is in positive engagement with a rotary actuator.
  • the drive power of the rotary actuator can thus be transferred directly to the warp beam, thus to a shaft on which the rope lap then forms.
  • large torques can be transferred in a controlled manner.
  • High winding speeds can thus also be achieved, which is associated with certain uncertainties in the case of a frictional transfer of drive forces.
  • the bobbin carriage is embodied or formed as a center wind.
  • the warp beam is thus held in the area of its rotational axis.
  • the laying of the rope lap on changing contact points is thus omitted.
  • the service life of the device is increased.
  • the warp beam is connected to a braking device in a non-slip manner.
  • the braking device can then act directly on the warp beam and thus transfer high braking forces. Even a warp beam with a virtually completed rope lap and a correspondingly large mass can then be braked in a relatively short time. This has advantages when a thread breakage occurs.
  • the warp beam can then be braked so quickly that the broken thread is not yet incorporated into the rope lap. The thread can then be joined again and the production can be continued.
  • the traversing device has a drive control that displaces the rope guide by a maximum of five times the thickness of the rope parallel to the axis of the warp beam for each revolution of the warp beam.
  • the thread guide is displaced by one thickness of the rope for each revolution of the warp beam.
  • the individual windings of the rope are placed next to one another on the warp beam.
  • a somewhat higher traversing speed is not harmful.
  • the warp beam has a diameter detection device which is connected to a rotary actuator.
  • the diameter detection device detects the diameter of the rope lap forming on the warp beam. This diameter is crucial for the speed at which the rope is drawn onto the warp beam or the rope lap forming thereon. Since this speed should be kept constant, the diameter detection device can be coupled to the rotary actuator in order to ensure in a simple manner that the circumferential speed of the rope lap remains constant.
  • At least one pressure roller is provided, which can be brought to bear with a predetermined pressure on the circumference of the rope lap forming on the warp beam.
  • the pressure roller several pressure rollers or pressure rolls can also be provided, ensures that the rope is wound on the rope lap with a certain tension, without the individual threads being excessively strained in the rope, as would be the case with the use of a trumpet unit.
  • the rope lap is homogenized.
  • the rope lap has a certain elasticity on its outer circumference, so that the pressure roller can impress the currently wound up rope into the surface somewhat and thus can build up a uniform winding pressure.
  • a rope braking device is arranged upstream of the bobbin carriage. With the rope braking device a certain tension can be produced in the rope, which then is lapped in the rope lap.
  • a winding area of the bobbin carriage is encapsulated. This has two advantages. On the one hand, soiling to a greater extent of the environment of the bobbin carriage by particles that are spun off from the rope during winding is avoided. On the other hand, contamination from outside being inserted into the rope lap can also be avoided.
  • a second thread path is provided, which circumvents the rope-forming device and the rope guide, wherein the threads from the creel to the warp beam can be optionally guided through the first thread path or the second thread path.
  • a combination device i.e., the threads from the creel can be wound up either in the form of a rope or with parallel thread guidance.
  • the warp beam is likewise suitable for the winding up of a thread sheet with parallel thread guidance.
  • Embodiments of the invention are directed to a device for producing a rope lap.
  • the device includes a rope-forming device structured and arranged to combine threads drawn off from a plurality of thread bobbins in a creel to form a rope, and a bobbin carriage having a warp beam with side disks and a traversing device with a rope guide arranged adjacent to the warp beam. The rope is guided through the rope guided.
  • the device can further include a rotary actuator arranged in positive engagement with the warp beam.
  • the bobbin carriage can be embodied as a center wind device.
  • a braking device can be coupled to the warp beam in a non-slip manner.
  • the traversing device can include a drive control structured and arranged to displace the rope guide parallel to an axis of the warp beam by a maximum of five times a thickness of the rope for each revolution of the warp beam.
  • the warp beam may include a diameter detection device connected to the rotary actuator.
  • At least one pressure roller may be structured and arranged to bear a predetermined pressure on a circumference of a rope lap forming on the warp beam.
  • the device can include a rope braking device arranged upstream of the bobbin carriage.
  • a winding area of the bobbin carriage can be encapsulated.
  • the threads from the creel through the rope forming device and from the rope forming device to the rope guide can form a first thread path, and a second thread path may be arranged to circumvent the rope-forming device and the rope guide. In this manner, the threads from the creel to the warp beam can be selectively guided along one of the first and second thread path.
  • the device can further include a preparation device structured and arranged to suction off a thread sheet formed between the creel and the bobbin carriage.
  • a fan reed can be positioned between the creel and the bobbin carriage.
  • the method can include displacing the guide parallel to an axis of the warp beam by a maximum of five times a thickness of the rope for each revolution of the warp beam.
  • the method can also include detecting a diameter of the rope lap.
  • the method can include exerting a predetermined pressure on a circumference of a rope lap forming on the warp beam.
  • the method can further include braking progression of the rope upstream of the bobbin carriage.
  • the threads from the creel through the rope forming device and from the rope forming device to the rope guide can form a first thread path, and a second thread path may be arranged to circumvent the rope-forming device and the rope guide, and the method can further include selecting one of the first and second thread paths along which the threads from the creel to the warp beam will be guided.
  • FIG. 1 illustrates a side view of a device for producing a rope lap
  • FIG. 2 illustrates a plan view of the device
  • FIG. 3 illustrates a side view of a bobbin carriage
  • FIG. 4 illustrates a plan view of the bobbin carriage.
  • FIG. 1 shows a device 1 for producing a rope lap from a rope.
  • the device 1 has a creel 3 in which a plurality of bobbins 4 are arranged. A thread can be drawn off from each bobbin 4 .
  • Bobbins 4 are arranged on both sides of a central plane 5 , so that two thread sheets 6 , 7 are drawn off from creel 3 . For example, in the order of magnitude of 300-500 threads can be drawn off from creel 3 if a corresponding number of bobbins 4 is available.
  • Two partial thread sheets 6 , 7 are combined to form a thread sheet 8 and run through a preparation device 9 in which thread sheet 8 for example can be suctioned off.
  • a preparation device 9 of this type is optional.
  • Thread sheet 8 can subsequently run through a fan reed 10 , which is also optional, i.e., it can be omitted.
  • Thread sheet 8 can then be guided to a deflection device 11 , which is arranged in the area of a warping mill 12 , which is explained in more detail in connection with FIGS. 3 and 4 .
  • Deflection device 11 has, for example, a diversion roller 13 for diverting thread sheet 8 .
  • Thread sheet 8 is then guided back to a rope-forming device 14 , which forms a rope 2 from thread sheet 8 , in that it combines the thread sheet 8 laterally. The rope 2 is fed in turn to warping device 12 .
  • warp beam 15 i.e., a mechanically stable shaft which is provided at its two axial ends with side disks 16 , 17 , is arranged.
  • Warp beam 15 is supported in the area of its axis 18 and is in positive connection with a drive motor 19 , shown only diagrammatically. The output of drive motor 19 is transferred to warp beam 15 in a non-slip manner.
  • Warping device 12 is embodied as a center wind.
  • a rope lap 20 is formed on warp beam 15 .
  • rope 2 is guided through a rope guide 21 of a traversing device 22 , which is symbolized by a double arrow in FIG. 4 .
  • rope 2 is also guided over a diversion roller 23 , before it is wound up on warp beam 15 or rope lap 20 forming thereon.
  • Traversing device has a guide 24 on which rope guide 21 can be moved parallel to the axis of warp beam 15 .
  • a drive control ensures that rope guide 21 is displaced by a maximum of five times the thickness of rope 2 parallel to axis 18 of warp beam 15 for each rotation of the warp beam 15 . In most cases, the drive control will even ensure that rope guide 21 is displaced only by the thickness of rope 2 for each revolution of warp beam 15 . A lateral displacement by twice, three times or four times the thickness of rope 2 is also possible.
  • the thickness can be adjusted through rope guide 21 , which to this end is embodied or formed as an eyelet, through which rope 2 is guided.
  • the inside diameter of rope guide 21 can then be used as a gauge of the thickness of rope 2 .
  • the thickness of rope 2 i.e., the extension thereof parallel to axis 18 , can also be determined with a measuring device not shown in further detail.
  • Rope 2 can also be placed under the tension prevailing during winding up and then the thickness of the rope can be measured by hand. To this end, one measurement per rope lap can be sufficient as a rule if the winding conditions do not change substantially.
  • Rope guide 21 can thus be moved relatively slowly parallel to axis 18 of warp beam 15 during the winding up of rope 2 . As soon as rope 2 reaches one of the side disks 16 , 17 , the direction of movement of rope guide 21 is reversed. This change of direction can also be carried out at a comparatively low speed, however, so that the dynamic forces that act on rope guide 21 and thus on rope 2 can remain relatively low.
  • a pressure roller 25 is shown diagrammatically which bears against the circumference of rope lap 20 with a predetermined force, which is indicated by an arrow 26 .
  • Pressure roller 25 ensures that rope 2 is wound up on rope lap 20 with a certain tension without the threads forming rope 2 being excessively strained. The threads of rope 2 thus are given a certain tension reserve, i.e., an overstretching of the threads can be avoided.
  • the pressure roller can also be used to determine the current diameter of rope lap 20 . This diameter is then reported back to drive motor 19 , which is then controlled such that the circumferential speed of rope lap 20 remains constant.
  • pressure roller 25 instead of pressure roller 25 , of course, a different sensor could also be used for determining the diameter, for example, a laser sensor, which scans the position of the circumference of rope lap 20 continuously or in a time-selective manner.
  • a laser sensor which scans the position of the circumference of rope lap 20 continuously or in a time-selective manner.
  • a rope brake 27 can also be used, which is arranged upstream of the bobbin carriage embodied or formed as a warping device 12 . With rope brake 27 a certain tension can be produced in rope 2 , which then is wound into rope lap 20 .
  • Warp beam 15 is connected in a non-slip manner to a braking device 28 , which is shown only diagrammatically. Because braking device 28 can act on warp beam 15 in a non-slip manner, high braking forces can be produced which lead to a very rapid braking of warp beam 15 in the event of an error. For example, warp beam 15 can be braked so quickly that in the event of a thread breakage in creel 3 , the torn thread end has not yet run through rope-forming device 14 when warp beam 15 comes to a stop. Accordingly it is possible to join the thread again.
  • warping device 12 can have a housing that encloses the winding area, that is, warp beam 15 .
  • warp beam 15 For the sake of clarity, the corresponding housing parts have been removed in FIG. 4 . Only one opening is necessary in the housing, through which thread sheet 8 can be guided onto warp beam 15 or thread sheet lap 20 forming thereon.
  • a capsule of this type or a housing of this type on the one hand prevents dirt from outside being wound into thread sheet lap 20 . It also prevents dust that is produced during winding of the thread sheet 2 from being released into the environment and distributed there.
  • FIG. 1 shows a first thread path that runs through rope-forming device 14 and rope guide 21 .
  • device 1 can also be operated with a second thread path in which thread sheet 8 is guided directly to warp beam 15 .
  • warping device 12 operates in a conventional manner to wind up a thread sheet 8 from threads fed parallel to a plane.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Warping, Beaming, Or Leasing (AREA)
  • Ropes Or Cables (AREA)
  • Winding Filamentary Materials (AREA)
US12/607,516 2008-10-29 2009-10-28 Device for producing a rope lap Abandoned US20100107590A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008053762.4 2008-10-29
DE102008053762A DE102008053762B3 (de) 2008-10-29 2008-10-29 Vorrichtung zum Erzeugen eines Fadenstrangwickels

Publications (1)

Publication Number Publication Date
US20100107590A1 true US20100107590A1 (en) 2010-05-06

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ID=42129766

Family Applications (1)

Application Number Title Priority Date Filing Date
US12/607,516 Abandoned US20100107590A1 (en) 2008-10-29 2009-10-28 Device for producing a rope lap

Country Status (9)

Country Link
US (1) US20100107590A1 (ko)
JP (1) JP2010106426A (ko)
KR (1) KR20100047818A (ko)
CN (1) CN101724949A (ko)
BR (1) BRPI0904406A2 (ko)
DE (1) DE102008053762B3 (ko)
IT (1) IT1396760B1 (ko)
TR (1) TR200907111A2 (ko)
TW (1) TW201022120A (ko)

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ES2395870T3 (es) * 2010-09-10 2013-02-15 Karl Mayer Textilmaschinenfabrik Gmbh Máquina urdidora cónica y procedimiento para el funcionamiento de una máquina urdidora cónica
EP3192905B1 (de) * 2016-01-15 2018-03-14 Karl Mayer Rotal Srl Teilkettbaum und gatter einer assembliervorrichtung
CN106044362B (zh) * 2016-08-15 2019-04-12 浙江万方安道拓纺织科技有限公司 一种纱线绕线机
WO2018224173A1 (en) * 2017-06-09 2018-12-13 Calik Denim Tekstil San. Ve Tic. A.S. Warping machine for a rope and corresponding method

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US1338329A (en) * 1920-04-27 Yarn-chain trumpet
US1366447A (en) * 1917-12-21 1921-01-25 Edgar S Nethercut Winder
US1378257A (en) * 1920-06-08 1921-05-17 William J Maloney Attachment for warping-machines
US1485531A (en) * 1923-05-21 1924-03-04 Draper Corp Guide means for warpers and similar machines
US1833495A (en) * 1924-01-21 1931-11-24 Barber Colman Co Ball warper
US1543782A (en) * 1924-02-02 1925-06-30 Maue Frederick William Reed-shifting means for warping machines
US1626829A (en) * 1924-09-09 1927-05-03 William P Hornbuckle Warper attachment
US1759090A (en) * 1929-05-11 1930-05-20 Sipp Eastwood Corp Warping-machine indicator
US2092811A (en) * 1933-03-10 1937-09-14 Celanese Corp Treatment of yarns
US2572904A (en) * 1946-04-06 1951-10-30 American Viscose Corp Apparatus for winding
US2680280A (en) * 1951-05-21 1954-06-08 Courtaulds Ltd Warping
US2972796A (en) * 1958-06-20 1961-02-28 Du Pont Process and apparatus for handling yarns
US3110951A (en) * 1962-02-08 1963-11-19 Narrow Fabric Company Combination creel and warper apparatus
US3422513A (en) * 1965-10-18 1969-01-21 Celanese Corp Reed threading aid means
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ITTO20090792A1 (it) 2010-04-30
BRPI0904406A2 (pt) 2012-10-02
DE102008053762B3 (de) 2010-06-10
CN101724949A (zh) 2010-06-09
TW201022120A (en) 2010-06-16
TR200907111A2 (tr) 2009-11-23
JP2010106426A (ja) 2010-05-13
IT1396760B1 (it) 2012-12-14
KR20100047818A (ko) 2010-05-10

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