TWI750171B - Plate for semiconductor processing and method for manufacturing semiconductor device - Google Patents

Plate for semiconductor processing and method for manufacturing semiconductor device Download PDF

Info

Publication number
TWI750171B
TWI750171B TW106116272A TW106116272A TWI750171B TW I750171 B TWI750171 B TW I750171B TW 106116272 A TW106116272 A TW 106116272A TW 106116272 A TW106116272 A TW 106116272A TW I750171 B TWI750171 B TW I750171B
Authority
TW
Taiwan
Prior art keywords
sheet
semiconductor processing
semiconductor
length
mentioned
Prior art date
Application number
TW106116272A
Other languages
Chinese (zh)
Other versions
TW201803042A (en
Inventor
中村優智
佐伯尚哉
小野義友
Original Assignee
日商琳得科股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日商琳得科股份有限公司 filed Critical 日商琳得科股份有限公司
Publication of TW201803042A publication Critical patent/TW201803042A/en
Application granted granted Critical
Publication of TWI750171B publication Critical patent/TWI750171B/en

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L21/6836Wafer tapes, e.g. grinding or dicing support tapes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • C09J7/25Plastics; Metallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
    • H01L21/561Batch processing
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2221/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
    • H01L2221/67Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
    • H01L2221/683Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L2221/68304Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L2221/68327Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support used during dicing or grinding
    • H01L2221/68336Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support used during dicing or grinding involving stretching of the auxiliary support post dicing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/18High density interconnect [HDI] connectors; Manufacturing methods related thereto
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/93Batch processes
    • H01L2224/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L2224/96Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being encapsulated in a common layer, e.g. neo-wafer or pseudo-wafer, said common layer being separable into individual assemblies after connecting

Landscapes

  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • General Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Physics & Mathematics (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Dicing (AREA)
  • Adhesive Tapes (AREA)
  • Laminated Bodies (AREA)
  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Weting (AREA)
  • Wire Bonding (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

本發明係一種半導體加工用板片,其係至少具備基材的半導體加工用板片,復原率為70%以上、100%以下;在23℃在基材的MD方向所測定的上述半導體加工用板片的100%應力,對在23℃在基材的CD方向所測定的上述半導體加工用板片的100%應力的比為0.8以上、1.2以下;或者,在23℃在基材的MD方向及CD方向所測定的半導體加工用板片的拉伸彈性模數,分別為10MPa以上、350MPa以下,且在23℃在基材的MD方向及CD方向所測定的半導體加工用板片的100%應力,分別為3MPa以上、20MPa以下,且在23℃在基材的MD方向及CD方向所測定的半導體加工用板片的斷裂伸度,分別為100%以上。該半導體加工用板片,可大幅延伸,可將半導體晶片彼此充分分離。 The present invention relates to a sheet for semiconductor processing, which is a sheet for semiconductor processing including at least a base material, and the recovery rate is 70% or more and 100% or less; The ratio of the 100% stress of the sheet to the 100% stress of the above-mentioned sheet for semiconductor processing measured in the CD direction of the substrate at 23°C is 0.8 or more and 1.2 or less; or, at 23°C in the MD direction of the substrate The tensile modulus of elasticity of the sheet for semiconductor processing measured in the CD direction is 10 MPa or more and 350 MPa or less, respectively, and 100% of the sheet for semiconductor processing measured in the MD and CD directions of the substrate at 23°C The stress is 3 MPa or more and 20 MPa or less, respectively, and the breaking elongation of the sheet for semiconductor processing measured at 23° C. in the MD direction and the CD direction of the substrate is 100% or more, respectively. The sheet for semiconductor processing can be greatly extended, and the semiconductor wafers can be sufficiently separated from each other.

Description

半導體加工用板片及半導體裝置的製造方法 Sheet for semiconductor processing and method for manufacturing semiconductor device

本發明係關於半導體加工用板片,較佳為關於使用於擴大複數半導體晶片的間隔的半導體加工用板片。 The present invention relates to a sheet for semiconductor processing, preferably a sheet for semiconductor processing used for widening the interval between a plurality of semiconductor wafers.

近年,電子機器的小型化、輕量化,及高機能化持續進展。搭載於電子機器的半導體裝置亦被要求小型化、薄型化及高密度化。半導體晶片,有構裝在接近其尺寸的封裝。如此的封裝,有時稱為晶片尺寸封裝(Chip Scale Package,CSP)。作為CSP之一,可列舉晶圓級封裝(Wafer Level Package,WLP)。在WLP中,在藉由切割而個片化之前,在晶圓形成外部電極等,最終將晶圓切割而個片化。作為WLP,可列舉扇入(Fan-In)型與扇出(Fan-Out)型。在扇出型的WLP(以下,有時簡稱為「FO-WLP」。)中,係以較晶片尺寸大的區域之方式利用密封構件覆蓋半導體晶片,而形成半導體晶片密封體,不只是半導體晶片的電路面、亦在密封構件的表面區域形成再配線層或外部電極。 In recent years, miniaturization, weight reduction, and high functionality of electronic devices have continued to progress. Semiconductor devices mounted on electronic equipment are also required to be miniaturized, thinned, and high-density. Semiconductor wafers, which are housed in packages close to their size. Such a package is sometimes referred to as a Chip Scale Package (CSP). As one of the CSPs, a wafer level package (Wafer Level Package, WLP) can be cited. In WLP, before individualization by dicing, external electrodes and the like are formed on the wafer, and finally the wafer is diced and individualized. As the WLP, a fan-in (Fan-In) type and a fan-out (Fan-Out) type can be mentioned. In the fan-out WLP (hereinafter, sometimes abbreviated as "FO-WLP"), the semiconductor wafer is covered with a sealing member in a region larger than the wafer size to form a semiconductor wafer sealing body, not only the semiconductor wafer A rewiring layer or an external electrode is also formed on the surface area of the sealing member.

例如,在專利文獻1,記載關於從半導體晶圓個片化的複數半導體晶片,留下其電路形成面,使用鑄模構件包圍周遭而形成擴張晶圓,在半導體晶片外面的區域使再配線圖案延伸存在而形成的半導體封裝的製造方法。在專利文獻1所述 的製造方法中,在將個片化的複數半導體晶片以鑄模構件包圍之前,換貼到擴展用的晶圓黏貼膠帶,使晶圓黏貼膠帶展延而擴大複數半導體晶片之間的距離。 For example, Patent Document 1 describes that a plurality of semiconductor wafers are separated from semiconductor wafers, leaving their circuit forming surfaces, surrounding the periphery with a mold member to form an expanded wafer, and extending rewiring patterns in areas outside the semiconductor wafers A method of manufacturing a semiconductor package formed by existing. described in Patent Document 1 In the manufacturing method of the present invention, before the individualized plural semiconductor chips are surrounded by the mold member, they are replaced with wafer adhesive tapes for expansion, so that the wafer adhesive tapes are extended to increase the distance between the plural semiconductor chips.

[先前技術文獻] [Prior Art Literature] [專利文獻] [Patent Literature]

[專利文獻1]國際公開第2010/058646號 [Patent Document 1] International Publication No. 2010/058646

在如上所述的FO-WLP的製造方法,為了在半導體晶片外的區域形成上述再配線圖案等,需要使半導體晶片彼此充分分離。 In the above-mentioned manufacturing method of FO-WLP, in order to form the above-mentioned rewiring pattern and the like in a region outside the semiconductor wafer, it is necessary to sufficiently separate the semiconductor wafers from each other.

本發明係有鑑於如上所述的實狀所完成者,以提供適於需要使半導體晶片彼此充分分離的用途、可大幅延伸的半導體加工用板片為目標。 The present invention has been accomplished in view of the above-mentioned actual conditions, and an object of the present invention is to provide a greatly extendable sheet for semiconductor processing suitable for applications in which semiconductor wafers are required to be sufficiently separated from each other.

為了達成上述目標,第1,本發明提供一種半導體加工用板片,其係至少具備基材的半導體加工用板片,其特徵在於:上述半導體加工用板片的復原率,為70%以上、100%以下,上述復原率,係將上述半導體加工用板片切出150mm×15mm的試驗片以使夾具間的長度成為100mm之方式而以夾具夾住長度方向的兩端,之後,以200mm/min的速度拉伸,直到夾具間的長度成為200mm,以夾具間的長度擴張為200mm的狀態保持1分鐘,之後,以200mm/min的速度沿著 長度方向使夾具間的長度恢復到100mm,以夾具間的長度恢復到100mm的狀態保持1分鐘,之後,以60mm/min的速度沿著長度方向拉伸,測定拉伸力的測定值顯示0.1N/15mm時的夾具間的長度,將該長度減去初期的夾具間的長度100mm的長度上為L2(mm),將在上述擴張的狀態的夾具間的長度200mm減去初期夾具間的長度100mm的長度(mm)設為L1(mm)時,以下式(I)算出之值:復原率(%)={1-(L2÷L1)}×100...(I)(發明1)。 In order to achieve the above object, first, the present invention provides a sheet for semiconductor processing, which is a sheet for semiconductor processing including at least a base material, wherein the recovery rate of the sheet for semiconductor processing is 70% or more, 100% or less, the above recovery rate is obtained by cutting out the test piece of 150mm×15mm from the above-mentioned sheet for semiconductor processing so that the length between the jigs becomes 100mm, and the both ends in the longitudinal direction are clamped by the jig, and then the two ends in the longitudinal direction are clamped by 200mm/ Stretch at a speed of min until the length between the clamps reaches 200 mm, and hold the state where the length between the clamps is expanded to 200 mm for 1 minute. In the longitudinal direction, the length between the clamps was restored to 100 mm, and the length between the clamps was restored to 100 mm for 1 minute. After that, it was stretched in the longitudinal direction at a speed of 60 mm/min. The measured value of the tensile force showed 0.1N. The length between the clamps at the time of /15mm is L2 (mm) by subtracting the length between the clamps at the initial stage of 100mm from the length, and the length between the clamps in the expanded state is 200mm minus the length between the clamps at the initial stage of 100mm. When the length (mm) of is L1 (mm), the value calculated by the following formula (I): recovery rate (%)={1-(L2÷L1)}×100...(I) (Invention 1).

根據上述發明(發明1),藉由使復原率在上述範圍,可大幅延伸。因此,可合適地使用於例如,FO-WLP的製造等的需要使半導體晶片彼此充分分離的用途。 According to the above-mentioned invention (Invention 1), by setting the recovery rate in the above-mentioned range, it can be greatly extended. Therefore, it can be suitably used for applications in which semiconductor wafers are required to be sufficiently separated from each other, such as manufacture of FO-WLP.

第2,本發明提供一種半導體加工用板片,其係至少具備基材的半導體加工用板片,其特徵在於:在23℃在上述基材的MD方向所測定的上述半導體加工用板片的100%應力,對在23℃在上述基材的CD方向所測定的上述半導體加工用板片的100%應力的比,為0.8以上、1.2以下,上述100%應力,係將上述半導體加工用板片切出150mm×15mm的試驗片,以使夾具間的長度成為100mm之方式而以夾具夾住長度方向的兩端,之後,以200mm/min的速度沿著長度方向拉伸,直到夾具間的長度成為200mm時的拉伸力的測定值,以半導體加工用板片的剖面積商除計算而得之值(發明2)。 Second, the present invention provides a sheet for semiconductor processing, which is a sheet for semiconductor processing including at least a base material, wherein the sheet for semiconductor processing is measured at 23° C. in the MD direction of the base material. 100% stress, the ratio of the 100% stress to the 100% stress of the above-mentioned sheet for semiconductor processing measured in the CD direction of the above-mentioned substrate at 23° C. is 0.8 or more and 1.2 or less, and the above-mentioned 100% stress refers to the above-mentioned sheet for semiconductor processing. A test piece of 150 mm × 15 mm was cut out, and the two ends in the longitudinal direction were clamped by the clamps so that the length between the clamps was 100 mm, and then the test pieces were stretched along the longitudinal direction at a speed of 200 mm/min until the length between the clamps was 100 mm. The measured value of the tensile force when the length was 200 mm was calculated by dividing the quotient of the cross-sectional area of the sheet for semiconductor processing (Invention 2).

根據上述發明(發明2),藉由使100%應力的比在上述範圍,可大幅延伸。因此,可合適地使用於,例如,FO-WLP的製造等的需要使半導體晶片彼此充分分離的用途。 According to the above invention (Invention 2), by making the ratio of 100% stress within the above range, it is possible to greatly extend. Therefore, it can be suitably used for applications in which semiconductor wafers are sufficiently separated from each other, for example, in the production of FO-WLP.

第3,本發明提供一種半導體加工用板片,其係至少具備基材的半導體加工用板片,其特徵在於:在23℃在上述基材的MD方向及CD方向所測定的上述半導體加工用板片的拉伸彈性模數,分別為10MPa以上、350MPa以下,在23℃在上述基材的MD方向及CD方向所測定的上述半導體加工用板片的100%應力,分別為3MPa以上、20MPa以下,上述100%應力,係將上述半導體加工用板片切出150mm×15mm的試驗片,以使夾具間的長度成為100mm之方式而以夾具夾住長度方向的兩端,之後,以200mm/min的速度沿著長度方向拉伸,直到夾具間的長度成為200mm時的拉伸力的測定值,以半導體加工用板片的剖面積商除計算而得之值,在23℃在上述基材的MD方向及CD方向所測定的上述半導體加工用板片的斷裂伸度,分別為100%以上(發明3)。 Third, the present invention provides a sheet for semiconductor processing, which is a sheet for semiconductor processing including at least a base material, wherein the sheet for semiconductor processing is measured in the MD and CD directions of the base material at 23° C. The tensile modulus of elasticity of the sheet is 10 MPa or more and 350 MPa or less, respectively, and the 100% stress of the semiconductor processing sheet measured in the MD direction and CD direction of the substrate at 23°C is 3 MPa or more and 20 MPa, respectively. Hereinafter, the above-mentioned 100% stress is obtained by cutting out the test piece of 150 mm×15 mm from the above-mentioned sheet for semiconductor processing, and sandwiching both ends in the longitudinal direction with the jigs so that the length between the jigs becomes 100 mm. The measured value of the tensile force when the length between the jigs becomes 200 mm is obtained by dividing the cross-sectional area quotient of the semiconductor processing sheet in the longitudinal direction at a speed of min. The elongation at break of the above-mentioned sheet for semiconductor processing measured in the MD direction and the CD direction is 100% or more, respectively (Invention 3).

根據上述發明(發明3),藉由使拉伸彈性模數及斷裂伸度在上述範圍,可大幅延伸。因此,可合適地使用於例如,FO-WLP的製造等的需要使半導體晶片彼此充分分離的用途。 According to the above invention (Invention 3), by making the tensile modulus of elasticity and the elongation at break within the above-mentioned ranges, it is possible to greatly extend. Therefore, it can be suitably used for applications in which semiconductor wafers are required to be sufficiently separated from each other, such as manufacture of FO-WLP.

在上述發明(發明1~3),以進一步具備層積在上述基材的至少一方的面的黏著劑層為佳(發明4)。 In the above inventions (Inventions 1 to 3), it is preferable to further include an adhesive layer laminated on at least one surface of the base material (Invention 4).

在上述發明(發明1~4),上述基材,以含有熱塑性彈性體為佳(發明5)。 In the above inventions (Inventions 1 to 4), the substrate preferably contains a thermoplastic elastomer (Invention 5).

在上述發明(發明5),上述熱塑性彈性體,以胺甲酸乙酯系彈性體為佳(發明6)。 In the above invention (Invention 5), the thermoplastic elastomer is preferably a urethane-based elastomer (Invention 6).

在上述發明(發明1~6),以使用於將層積於上述半導體加工用板片的一面的複數半導體晶片之相鄰的半導體晶 片的相互的間隔,擴張到200μm以上、6000μm以下為佳(發明7)。 In the above-mentioned inventions (Inventions 1 to 6), the adjacent semiconductor wafers are used for the plurality of semiconductor wafers stacked on one surface of the above-mentioned semiconductor processing sheet. The distance between the sheets is preferably expanded to 200 μm or more and 6000 μm or less (Invention 7).

在上述發明(發明1~7),以使用於藉由在互相正交的X軸及Y軸的+X軸方向、-X軸方向、+Y軸方向及-Y軸方向的4方向施加張力,將半導體加工用板片拉伸,而擴展層積在上述半導體加工用板片的一面的複數半導體晶片的間隔為佳(發明8)。 In the above inventions (Inventions 1 to 7), tension is applied in four directions: +X-axis direction, -X-axis direction, +Y-axis direction, and -Y-axis direction of the X-axis and Y-axis which are orthogonal to each other. It is preferable to stretch the sheet for semiconductor processing, and to expand the interval of the plurality of semiconductor wafers stacked on one side of the sheet for semiconductor processing (Invention 8).

在上述發明(發明1~8),以使用於具備:在黏著板片的一面,設置個片化的複數半導體晶片的步驟;及拉伸上述黏著板片,擴大上述複數半導體晶片彼此的間隔的步驟的半導體裝置的製造方法,而作為上述黏著板片為佳(發明9)。 In the above-mentioned inventions (Inventions 1 to 8), there is provided a step of disposing a plurality of individual semiconductor wafers on one side of an adhesive sheet; The manufacturing method of a semiconductor device according to the steps is preferable as the above-mentioned adhesive sheet (Invention 9).

在上述發明(發明1~9),以使用於製造扇出型的半導體晶圓級封裝為佳(發明10)。 In the above inventions (Inventions 1 to 9), it is preferable to use them for manufacturing a fan-out semiconductor wafer level package (Invention 10).

關於本發明的半導體加工用板片,能夠大幅延伸,而能夠將半導體晶片彼此充分分離。 The sheet piece for semiconductor processing of the present invention can be greatly extended, and the semiconductor wafers can be sufficiently separated from each other.

W‧‧‧半導體晶圓 W‧‧‧Semiconductor Wafer

W1‧‧‧電路面 W1‧‧‧circuit surface

W2‧‧‧電路 W2‧‧‧circuit

W3‧‧‧背面 W3‧‧‧Back

W4‧‧‧內部端子電極 W4‧‧‧Internal terminal electrode

W5‧‧‧溝 W5‧‧‧ditch

W6‧‧‧背面 W6‧‧‧Back

CP‧‧‧半導體晶片 CP‧‧‧Semiconductor Chip

1‧‧‧半導體封裝 1‧‧‧Semiconductor Packaging

3‧‧‧密封體 3‧‧‧Sealing body

4A‧‧‧第一絕緣層 4A‧‧‧First insulating layer

4B‧‧‧第二絕緣層 4B‧‧‧Second insulating layer

5‧‧‧再配線層 5‧‧‧Rewiring layer

5A‧‧‧外部電極墊 5A‧‧‧External electrode pad

6‧‧‧外部端子電極 6‧‧‧External terminal electrode

10‧‧‧第一黏著板片 10‧‧‧First adhesive plate

11‧‧‧第一基材薄膜 11‧‧‧First substrate film

12‧‧‧第一黏著劑層 12‧‧‧First Adhesive Layer

20‧‧‧第二黏著板片 20‧‧‧Second adhesive plate

21‧‧‧第二基材薄膜 21‧‧‧Second substrate film

22‧‧‧第二黏著劑層 22‧‧‧Second adhesive layer

30‧‧‧保護板片 30‧‧‧Protection plate

40‧‧‧表面保護板片 40‧‧‧Surface protection sheet

41‧‧‧第四基材薄膜 41‧‧‧Fourth substrate film

42‧‧‧第四黏著劑層 42‧‧‧The fourth adhesive layer

50‧‧‧研磨機 50‧‧‧grinding machine

60‧‧‧密封構件 60‧‧‧Sealing components

100‧‧‧擴展裝置 100‧‧‧Extensions

101、101A、101B、101C‧‧‧保持手段 101, 101A, 101B, 101C‧‧‧Maintaining means

200‧‧‧半導體加工用板片 200‧‧‧Semiconductor processing sheet

第1圖係說明關於本發明的一實施形態的半導體加工用板片的使用方法的第1態樣的剖面圖。 FIG. 1 is a cross-sectional view illustrating a first aspect of a method of using a sheet for semiconductor processing according to an embodiment of the present invention.

第2圖係說明關於本發明的一實施形態的半導體加工用板片的使用方法的第1態樣的剖面圖。 FIG. 2 is a cross-sectional view illustrating a first aspect of the method of using the sheet for semiconductor processing according to the embodiment of the present invention.

第3圖係說明關於本發明的一實施形態的半導體加工用板片的使用方法的第1態樣的剖面圖。 FIG. 3 is a cross-sectional view illustrating a first aspect of the method of using the sheet for semiconductor processing according to the embodiment of the present invention.

第4圖係說明關於本發明的一實施形態的半導體加工用板片的使用方法的第2態樣的剖面圖。 FIG. 4 is a cross-sectional view illustrating a second aspect of the method of using the sheet for semiconductor processing according to the embodiment of the present invention.

第5圖係說明關於本發明的一實施形態的半導體加工用板片的使用方法的第2態樣的剖面圖。 FIG. 5 is a cross-sectional view illustrating a second aspect of the method of using the sheet for semiconductor processing according to the embodiment of the present invention.

第6圖係說明關於本發明的一實施形態的半導體加工用板片的使用方法的第2態樣的剖面圖。 FIG. 6 is a cross-sectional view illustrating a second aspect of the method of using the sheet for semiconductor processing according to the embodiment of the present invention.

第7圖係說明關於本發明的一實施形態的半導體加工用板片的使用方法的第2態樣的剖面圖。 FIG. 7 is a cross-sectional view illustrating a second aspect of the method of using the sheet for semiconductor processing according to the embodiment of the present invention.

第8圖係說明使用於實施例的2軸延伸擴展裝置的平面圖。 Fig. 8 is a plan view illustrating the 2-axis extension device used in the embodiment.

以下說明關於本發明的實施形態。 Embodiments of the present invention will be described below.

關於本實施形態的半導體加工用板片,係至少具備基材而構成。 The sheet for semiconductor processing according to the present embodiment is configured to include at least a base material.

關於本實施形態的半導體加工用板片的復原率,以70%以上、100%以下為佳。 The recovery rate of the sheet for semiconductor processing according to the present embodiment is preferably 70% or more and 100% or less.

在本說明書,所謂復原率,係如下計算。首先,將半導體加工用板片切出150mm×15mm,而得到試驗片。該切出,係以半導體加工用板片的基材的MD方向,與試驗片的長度方向一致地進行。接著,以夾具夾住試驗片的長度方向的兩端,使夾具間的長度成為100mm。將此時的夾具間的長度設為初期夾具間的長度L0(mm)。接著,將夾具間以200mm/min的速度沿著長度方向拉伸,使夾具間成為200mm的狀態保持1分鐘。將擴張到200mm之後的夾具間的長度減去初期夾具間的長度 L0(mm)(即100mm)的長度設為擴張長度L1(mm)(=100mm)。1分鐘的保持之後,使夾具間的長度以200mm/min的速度恢復,以夾具間成為100mm(即L0(mm))的狀態保持1分鐘。之後,將夾具間以60mm/min的速度沿著長度方向拉伸,記錄拉伸力的測定值顯示0.1N/15mm時的夾具間的長度。將該長度減去初期的夾具間的長度L0(mm)之值設為L2(mm)。藉由將如上所得到的L1及L2之值套入,得到復原率(%) In this specification, the so-called recovery rate is calculated as follows. First, the sheet piece for semiconductor processing was cut out to 150 mm×15 mm to obtain a test piece. This cutting out was performed in the MD direction of the base material of the sheet|seat for semiconductor processing, which matched the longitudinal direction of a test piece. Next, both ends in the longitudinal direction of the test piece were clamped with jigs so that the length between the jigs was 100 mm. Let the length between the jigs at this time be the length L0 (mm) between the initial jigs. Next, the space between the clamps was stretched in the longitudinal direction at a speed of 200 mm/min, and the state where the space between the clamps was 200 mm was maintained for 1 minute. The length between the clamps after expansion to 200mm is subtracted from the length between the initial clamps The length of L0 (mm) (that is, 100 mm) is set as the expansion length L1 (mm) (=100 mm). After holding for 1 minute, the length between the jigs was recovered at a speed of 200 mm/min, and the length between the jigs was kept at 100 mm (ie, L0 (mm)) for 1 minute. After that, the length between the jigs was drawn at a speed of 60 mm/min in the longitudinal direction, and the measured value of the recorded tensile force showed the length between the jigs at 0.1 N/15 mm. The value obtained by subtracting the initial length L0 (mm) between the jigs from this length is set to L2 (mm). By inserting the values of L1 and L2 obtained above, the recovery rate (%) is obtained

復原率(%)={1-(L2÷L1)}×100...(I) Recovery rate (%)={1-(L2÷L1)}×100...(I)

再者,在該拉伸試驗,試驗片的厚度,並無特別限制,可與試驗對象的半導體加工用板片的厚度相同。此外,具體的測定方法,係如後述的試驗例所示。 In addition, in this tensile test, the thickness of the test piece is not particularly limited, and may be the same as the thickness of the test piece for semiconductor processing. In addition, the specific measurement method is shown in the test example mentioned later.

此外,在關於本實施形態的半導體加工用板片,在23℃在基材的MD方向所測定的上述半導體加工用板片的100%應力,對在23℃在基材的CD方向所測定的上述半導體加工用板片的100%應力的比,係以0.8以上、1.2以下為佳。在此,所謂MD方向,係指在基材之製造時的流動方向,所謂CD方向,係指垂直於MD方向的方向。 In addition, regarding the sheet for semiconductor processing of the present embodiment, the 100% stress of the sheet for semiconductor processing measured at 23° C. in the MD direction of the base material is compared to the 100% stress measured at 23° C. in the CD direction of the base material. The 100% stress ratio of the sheet for semiconductor processing is preferably 0.8 or more and 1.2 or less. Here, the MD direction refers to the flow direction at the time of manufacture of the base material, and the CD direction refers to the direction perpendicular to the MD direction.

在本說明書,所謂100%應力,係如下計算。在將上述半導體加工用板片切出150mm×15mm的試驗片,以夾具夾住長度方向的兩端,使夾具間的長度成為100mm,以200mm/min的速度沿著長度方向拉伸,直到夾具間的長度成為200mm時的拉伸力的強度(拉伸力的測定值)所顯示的100%強度,以半導體加工用板片的剖面積商除計算所得到的100%應力(MPa)。該切出,係以半導體加工用板片之製造時的流動方 向(MD方向)或與MD方向正交的方向(CD方向),與試驗片的長度方向一致地進行。再者,在該拉伸試驗,試驗片的厚度,並無特別限制,可與試驗對象的半導體加工用板片的厚度相同。此外,具體的測定方法,係如後述的試驗例所示。 In this specification, the so-called 100% stress is calculated as follows. Cut out a test piece of 150 mm × 15 mm from the above-mentioned sheet for semiconductor processing, clamp both ends in the longitudinal direction with clamps, make the length between the clamps 100 mm, and stretch at a speed of 200 mm/min in the longitudinal direction until the clamps The 100% strength shown by the tensile strength (measured value of tensile force) when the length of the gap is 200 mm is calculated by dividing the 100% stress (MPa) obtained by dividing the cross-sectional area quotient of the sheet for semiconductor processing. The cutting out is based on the flow method during the manufacture of the sheet for semiconductor processing. The direction (MD direction) or the direction orthogonal to the MD direction (CD direction) is carried out in accordance with the longitudinal direction of the test piece. In addition, in this tensile test, the thickness of the test piece is not particularly limited, and may be the same as the thickness of the test piece for semiconductor processing. In addition, the specific measurement method is shown in the test example mentioned later.

此外,在關於本實施形態的半導體加工用板片,較佳為在23℃在基材的MD方向及CD方向所測定的半導體加工用板片的拉伸彈性模數,分別為10MPa以上、350MPa以下,在23℃在基材的MD方向及CD方向所測定的半導體加工用板片的100%應力,分別為3MPa以上、20MPa以下,且在23℃在基材的MD方向及CD方向所測定的半導體加工用板片的斷裂伸度,分別為100%以上。 In addition, in the sheet for semiconductor processing according to the present embodiment, it is preferable that the tensile modulus of elasticity of the sheet for semiconductor processing measured in the MD direction and CD direction of the base material at 23° C. is 10 MPa or more and 350 MPa, respectively. Hereinafter, the 100% stress of the sheet for semiconductor processing measured in the MD and CD directions of the substrate at 23°C is 3 MPa or more and 20 MPa or less, respectively, and the 100% stress measured in the MD and CD directions of the substrate at 23°C The elongation at break of the semiconductor processing sheet is more than 100%, respectively.

關於本實施形態的半導體加工用板片,藉由具有上述物性,可不會發生斷裂而容易延伸,其結果,可大幅延伸。 Since the sheet for semiconductor processing of the present embodiment has the above-mentioned physical properties, it can be easily stretched without breaking, and as a result, it can be greatly stretched.

特別是,上述復原率在上述範圍時,係意味著在將半導體加工用板片大幅延伸之後容易復原。一般而言,若將具有降伏點的板片延伸到降伏點以上,則板片會發生塑性變形,而發生塑性變形的部分,即,極端延伸的部分,係成為分佈不均的狀態。若將如此的狀態的板片進一步延伸,則會從上述極端延伸的部分發生斷裂,即使不發生斷裂,擴展亦變得不均勻。此外,在將應變繪製在x軸、將伸度繪製在y軸而分別繪圖的應力-應變圖,即使是斜率dx/dy並未得到由正值變化成0或負值的應力值,而不顯示明確的降伏點的板片,隨著拉伸量變大,板片仍會發生塑性變形,同樣地發生斷裂,或擴展不均勻。另一方面,並非發生塑性變形,而是發生彈性變形時, 藉由去除應力,版片容易復原到原來的形狀。因此,復原率係代表以充分大的拉伸量的100%伸長後可復原到何種程度的指標,藉由使復原率在上述範圍,在將半導體加工用板片大幅延伸時,可將薄膜的塑性變形抑制在最小限度,不容易發生斷裂,且可均勻地擴展。 In particular, when the above-mentioned recovery rate is in the above-mentioned range, it means that recovery is easy after the sheet for semiconductor processing is largely stretched. In general, when a plate having a yield point is extended beyond the yield point, the plate undergoes plastic deformation, and the plastically deformed portion, that is, the extremely extended portion, is in a state of uneven distribution. When the sheet piece in such a state is further stretched, a break occurs from the portion extending from the above-mentioned extreme extent, and even if the break does not occur, the spread becomes uneven. In addition, in a stress-strain diagram that plots strain on the x-axis and elongation on the y-axis, even the slope dx/dy does not obtain a stress value that changes from a positive value to a 0 or a negative value, and does not Plates exhibiting a well-defined yield point will still undergo plastic deformation as the amount of stretch increases, and likewise fracture, or spread unevenly. On the other hand, when not plastic deformation occurs, but elastic deformation occurs, By removing the stress, the pattern is easily restored to its original shape. Therefore, the recovery rate is an index representing the degree of recovery after 100% elongation with a sufficiently large stretching amount. By setting the recovery rate in the above-mentioned range, when the sheet for semiconductor processing is greatly stretched, the film can be The plastic deformation is suppressed to a minimum, fracture is not easy to occur, and it can be expanded uniformly.

此外,100%應力的比在上述範圍時,以及拉伸彈性模數、100%應力及斷裂伸度在上述範圍時,將半導體加工用板片,沿著基材的MD方向及CD方向延伸時(以下,有時將如此的延伸稱為「2軸延伸」。),不容易發生斷裂,而可大幅延伸。 In addition, when the ratio of 100% stress is in the above range, and when the tensile modulus, 100% stress and elongation at break are in the above range, when the sheet for semiconductor processing is extended in the MD and CD directions of the base material (Hereinafter, such stretching may be referred to as "biaxial stretching".) It is unlikely to be broken and can be greatly stretched.

在如上所述的半導體加工用板片,具體而言,可使半導體晶片的相互的間隔分離到200μm以上的距離。如此的半導體加工用板片,可合適地使用於,FO-WLP的製造方法等的要求充分擴大半導體晶片彼此的間隔的半導體裝置的製造方法。 In the above-mentioned sheet for semiconductor processing, specifically, the mutual distance between the semiconductor wafers can be separated by a distance of 200 μm or more. Such a sheet for semiconductor processing can be suitably used for a manufacturing method of a semiconductor device in which the distance between semiconductor wafers is sufficiently widened, such as a manufacturing method of FO-WLP.

1. 半導體加工用板片的物性 1. Physical properties of wafers for semiconductor processing

在關於本實施形態的半導體加工用板片,復原率,以70%以上為佳,特別是以80%以上為佳,進一步以85%以上為佳。此外,該復原率,以100%以下為佳。藉由使復原率在上述範圍,如上所述,可大幅延伸半導體加工用板片。 In the sheet for semiconductor processing according to the present embodiment, the recovery rate is preferably 70% or more, particularly 80% or more, and more preferably 85% or more. In addition, the recovery rate is preferably 100% or less. By setting the recovery rate in the above-mentioned range, as described above, the sheet for semiconductor processing can be greatly stretched.

在關於本實施形態的半導體加工用板片,在23℃在基材的MD方向所測定的半導體加工用板片的100%應力,對在23℃在基材的CD方向所測定的半導體加工用板片的100%應力的比,以0.8以上為佳,特別是以0.83以上為佳, 進一步以0.85以上為佳。此外,該比,以1.2以下為佳,特別是以1.17以下為佳,進一步以1.15以下為佳。藉由使100%應力的比在上述範圍,如將半導體加工用板片2軸延伸時,即使是容易僅對特定的方向施加應力的情形,亦可抑制半導體加工用板片發生斷裂。其結果,可將半導體加工用板片更大地延伸。 Regarding the sheet for semiconductor processing of the present embodiment, the 100% stress of the sheet for semiconductor processing measured in the MD direction of the substrate at 23° C. is measured in the CD direction of the substrate at 23° C. The ratio of the 100% stress of the plate is preferably above 0.8, especially preferably above 0.83. More preferably, it is 0.85 or more. In addition, the ratio is preferably 1.2 or less, particularly preferably 1.17 or less, and more preferably 1.15 or less. By setting the 100% stress ratio in the above range, even when stress is easily applied only in a specific direction when the sheet for semiconductor processing is extended biaxially, the sheet for semiconductor processing can be suppressed from breaking. As a result, the sheet for semiconductor processing can be extended larger.

在關於本實施形態的半導體加工用板片,在23℃在基材的CD方向所測定的半導體加工用板片的斷裂伸度,以100%以上為佳,特別是以150%以上為佳,進一步以200%以上為佳。此外,該斷裂伸度,以1200%以下為佳,特別是以1000%以下為佳。藉由使該斷裂伸度在上述範圍,可使半導體加工用板片,在基材的CD方向大幅延伸。再者,CD方向的斷裂伸度的測定方法,係如後述的試驗例所示。 Regarding the sheet for semiconductor processing of the present embodiment, the elongation at break of the sheet for semiconductor processing measured at 23° C. in the CD direction of the substrate is preferably 100% or more, particularly preferably 150% or more. Further more preferably 200% or more. In addition, the elongation at break is preferably 1200% or less, especially 1000% or less. By making this breaking elongation into the said range, the sheet|seat for semiconductor processing can be extended largely in the CD direction of a base material. In addition, the measuring method of the breaking elongation in CD direction is as shown in the test example mentioned later.

在關於本實施形態的半導體加工用板片,在23℃在基材的MD方向所測定的半導體加工用板片的斷裂伸度,以100%以上為佳,特別是以150%以上為佳,進一步以200%以上為佳。此外,該斷裂伸度,以1200%以下為佳,特別是以1000%以下為佳。藉由使該斷裂伸度在上述範圍,可使半導體加工用板片,在基材的MD方向大幅延伸。再者,MD方向的斷裂伸度的測定方法,係如後述的試驗例所示。 Regarding the sheet for semiconductor processing of the present embodiment, the elongation at break of the sheet for semiconductor processing measured in the MD direction of the substrate at 23° C. is preferably 100% or more, particularly preferably 150% or more. Further more preferably 200% or more. In addition, the elongation at break is preferably 1200% or less, especially 1000% or less. By setting the elongation at break in the above-mentioned range, the sheet for semiconductor processing can be greatly extended in the MD direction of the base material. In addition, the measuring method of the elongation at break in the MD direction is as shown in the test example described later.

在關於本實施形態的半導體加工用板片,在23℃在基材的CD方向所測定的半導體加工用板片的拉伸彈性模數,以10MPa以上為佳,特別是以20MPa以上為佳,進一步以25MPa以上為佳。此外,該拉伸彈性模數,以350MPa以下為佳,特別是以300MPa以下為佳,進一步以250MPa以下為 佳。藉由使上述拉伸彈性模數在10MPa以上,在半導體加工用板片上層積半導體晶片等時,可良好地支持該半導體晶片等。此外,藉由使上述拉伸彈性模數在350MPa以下,可使半導體加工用板片具有適當的柔軟性,可使半導體加工用板片更容易大幅延伸。再者,上述拉伸彈性模數的測定方法,係如後述的試驗例所示。 Regarding the sheet for semiconductor processing of the present embodiment, the tensile modulus of elasticity of the sheet for semiconductor processing measured at 23° C. in the CD direction of the substrate is preferably 10 MPa or more, particularly preferably 20 MPa or more. More preferably, it is 25 MPa or more. In addition, the tensile modulus of elasticity is preferably 350 MPa or less, particularly 300 MPa or less, and more preferably 250 MPa or less. good. When the said tensile elastic modulus is 10 MPa or more, when a semiconductor wafer etc. are laminated|stacked on the sheet|seat for semiconductor processing, the said semiconductor wafer etc. can be supported favorably. Moreover, by making the said tensile elastic modulus 350 MPa or less, the sheet|seat for semiconductor processing can have suitable flexibility, and the sheet|seat for semiconductor processing can be extended more easily. In addition, the measuring method of the said tensile elastic modulus is shown in the test example mentioned later.

在關於本實施形態的半導體加工用板片,在23℃在基材的MD方向所測定的半導體加工用板片的拉伸彈性模數,以10MPa以上為佳,特別是以20MPa以上為佳,進一步以25MPa以上為佳。此外,該拉伸彈性模數,以350MPa以下為佳,特別是以300MPa以下為佳,進一步以250MPa以下為佳。藉由使上述拉伸彈性模數在10MPa以上,在半導體加工用板片上層積半導體晶片等時,可良好地支持該半導體晶片等。此外,藉由使上述拉伸彈性模數在350MPa以下,可使半導體加工用板片具有適當的柔軟性,可使半導體加工用板片更容易大幅延伸。再者,上述拉伸彈性模數的測定方法,係如後述的試驗例所示。 Regarding the sheet for semiconductor processing of the present embodiment, the tensile modulus of elasticity of the sheet for semiconductor processing measured in the MD direction of the substrate at 23° C. is preferably 10 MPa or more, particularly preferably 20 MPa or more. More preferably, it is 25 MPa or more. The tensile modulus of elasticity is preferably 350 MPa or less, particularly 300 MPa or less, and more preferably 250 MPa or less. When the said tensile elastic modulus is 10 MPa or more, when a semiconductor wafer etc. are laminated|stacked on the sheet|seat for semiconductor processing, the said semiconductor wafer etc. can be supported favorably. Moreover, by making the said tensile elastic modulus 350 MPa or less, the sheet|seat for semiconductor processing can have suitable flexibility, and the sheet|seat for semiconductor processing can be extended more easily. In addition, the measuring method of the said tensile elastic modulus is shown in the test example mentioned later.

在關於本實施形態的半導體加工用板片,在23℃在基材的CD方向所測定的半導體加工用板片的100%應力,以3MPa以上為佳,特別是以5MPa以上為佳,進一步以6MPa以上為佳。藉由使該100%應力在3MPa以上,即使將半導體加工用板片大幅延伸而減低基材的厚度,亦可保持支持分離的狀態的晶片所需的力量。此外,該100%應力,以20MPa以下為佳,特別是以18MPa以下為佳,進一步以16MPa以下為佳。 藉由使該100%應力在20MPa以下,不會對擴展裝置施加過度的負荷而可將半導體加工用板片大幅延伸,即使長期連續地使用裝置,亦能夠期待防止裝置的故障。再者,CD方向的100%應力的測定方法,係如後述的試驗例所示。 Regarding the sheet for semiconductor processing of the present embodiment, the 100% stress of the sheet for semiconductor processing measured in the CD direction of the substrate at 23° C. is preferably 3 MPa or more, particularly preferably 5 MPa or more, and further Better than 6MPa. By making the 100% stress 3 MPa or more, even if the thickness of the substrate is reduced by greatly extending the sheet for semiconductor processing, the force required to support the separated wafer can be maintained. In addition, the 100% stress is preferably 20 MPa or less, particularly preferably 18 MPa or less, and more preferably 16 MPa or less. By setting the 100% stress to 20 MPa or less, the sheet for semiconductor processing can be greatly extended without applying an excessive load to the expansion device, and even if the device is continuously used for a long time, it can be expected to prevent the failure of the device. In addition, the measuring method of the 100% stress in CD direction is as shown in the test example mentioned later.

在關於本實施形態的半導體加工用板片,在23℃在基材的MD方向所測定的半導體加工用板片的100%應力,以3MPa以上為佳,特別是以5MPa以上為佳,進一步以6MPa以上為佳。藉由使該100%應力在3MPa以上,即使將半導體加工用板片大幅延伸而減低基材的厚度,亦可保持支持分離的狀態的晶片所需的力量,可將半導體加工用板片沿著基材的CD方向大幅延伸。此外,該100%應力,以20MPa以下為佳,特別是以18MPa以下為佳,進一步以16MPa以下為佳。藉由使該100%應力在20MPa以下,不會對擴展裝置施加過度的負荷而可將半導體加工用板片大幅延伸,即使長期連續地使用裝置,亦能夠期待防止裝置的故障。再者,MD方向的100%應力的測定方法,係如後述的試驗例所示。 Regarding the sheet for semiconductor processing of the present embodiment, the 100% stress of the sheet for semiconductor processing measured in the MD direction of the substrate at 23° C. is preferably 3 MPa or more, particularly preferably 5 MPa or more, and further Better than 6MPa. By making the 100% stress 3MPa or more, even if the thickness of the substrate is reduced by greatly extending the sheet for semiconductor processing, the force required to support the separated wafer can be maintained, and the sheet for semiconductor processing can be moved along the The CD direction of the base material is greatly extended. In addition, the 100% stress is preferably 20 MPa or less, particularly preferably 18 MPa or less, and more preferably 16 MPa or less. By setting the 100% stress to 20 MPa or less, the sheet for semiconductor processing can be greatly extended without applying an excessive load to the expansion device, and even if the device is continuously used for a long time, it can be expected to prevent the failure of the device. In addition, the measuring method of the 100% stress in MD direction is as shown in the test example mentioned later.

關於本實施形態的半導體加工用板片,以至少一方的面具有黏著性為佳。藉此,可在該面黏貼固定半導體晶片等。再者,在本說明書,有時將在半導體加工用板片具有黏著性而黏貼半導體晶片等的面稱為「黏著面」。關於本實施形態的半導體加工用板片的黏著力,以300mN/25mm以上為佳,特別是以800mN/25mm以上為佳,進一步以1000mN/25mm以上為佳。此外,該黏著力,以30000mN/25mm以下為佳,特別是以15000mN/25mm以下為佳,進一步以10000mN/25mm以下 為佳。藉由使該黏著力在300mN/25mm以上,可將半導體晶片等良好地黏貼固定。此外,藉由使該黏著力在30000mN/25mm以下,可良好地進行,將半導體晶片等從關於本實施形態的半導體加工用板片換貼到其他的黏著板片;將半導體晶片等從關於本實施形態的半導體加工用板片轉印到可以吸附保持半導體晶片等的保持構件;將半導體晶片等從關於本實施形態的半導體加工用板片進行拾取等。再者,在本說明書的黏著力,係以矽製的鏡面晶圓作為被著體,遵照JIS Z0237:2009的180°剝撕法測定的黏著力(mN/25mm)。此外,關於本實施形態的半導體加工用板片,係僅由基材所形成時,黏著力係對該基材的一方的面測定;關於本實施形態的半導體加工用板片,係由基材與後述的黏著劑層所形成時,黏著力係對在該黏著劑層之與基材為相反側的面測定。 It is preferable that at least one surface of the sheet for semiconductor processing of the present embodiment has adhesiveness. Thereby, a semiconductor chip etc. can be attached and fixed to this surface. In addition, in this specification, the surface which has adhesiveness to the sheet|seat for semiconductor processing, and adheres a semiconductor wafer etc. may be called "adhesion surface." The adhesive force of the semiconductor processing sheet of the present embodiment is preferably 300 mN/25 mm or more, particularly 800 mN/25 mm or more, and more preferably 1000 mN/25 mm or more. In addition, the adhesive force is preferably 30000mN/25mm or less, especially 15000mN/25mm or less, and further 10000mN/25mm or less better. By making this adhesive force 300mN/25mm or more, a semiconductor chip etc. can be adhered and fixed favorably. In addition, by setting the adhesive force to be 30,000 mN/25mm or less, it is possible to satisfactorily carry out exchanging semiconductor wafers and the like from the sheet for semiconductor processing related to this embodiment to another adhesive sheet; The sheet for semiconductor processing according to the embodiment is transferred to a holding member capable of adsorbing and holding semiconductor wafers and the like, and the semiconductor wafers and the like are picked up from the sheet for semiconductor processing according to the present embodiment. In addition, the adhesive force in this specification refers to the adhesive force (mN/25mm) measured according to the 180° peeling method of JIS Z0237:2009 using a silicon mirror wafer as a substrate. In addition, when the sheet for semiconductor processing of the present embodiment is formed from only the base material, the adhesive force is measured on one side of the base material; for the sheet for semiconductor processing of the present embodiment, the adhesive force is measured from the base material When the adhesive layer described later is formed, the adhesive force is measured on the surface of the adhesive layer on the opposite side to the substrate.

關於本實施形態的半導體加工用板片,以具有耐熱性為佳。使用關於本實施形態的半導體加工用板片製造晶圓級封裝時,在關於本實施形態的半導體加工用板片上,有時將半導體晶片以密封構件密封。一般而言,使用熱硬化性的材料作為密封構件,密封時該材料會被加熱。藉由使半導體加工用板片具有耐熱性,可抑制該半導體加工用板片因加熱所致之變形。 The sheet for semiconductor processing according to the present embodiment preferably has heat resistance. When a wafer level package is manufactured using the sheet for semiconductor processing according to the present embodiment, the semiconductor wafer may be sealed with a sealing member on the sheet for semiconductor processing according to the present embodiment. Generally, a thermosetting material is used as the sealing member, and the material is heated during sealing. By making the sheet for semiconductor processing heat resistant, deformation of the sheet for semiconductor processing due to heating can be suppressed.

關於本實施形態的半導體加工用板片的厚度,以30μm以上為佳,特別是以50μm以上為佳。此外,該厚度,以300μm以下為佳,特別密封以250μm以下為佳。 The thickness of the sheet for semiconductor processing according to the present embodiment is preferably 30 μm or more, and particularly preferably 50 μm or more. In addition, the thickness is preferably 300 μm or less, and particularly preferably 250 μm or less for sealing.

2. 基材 2. Substrate

關於本實施形態的半導體加工用板片的基材,只要半導體加工用板片可達成上述物性,其構成材料,並無特別限定,通常係由以樹脂系材料作為主材料的薄膜所構成。特別是,由容易達成上述物性的觀點,作為基材的材料,以使用熱塑性彈性體或橡膠系材料為佳,該等之中,由更容易達成上述物性的觀點,以使用熱塑性彈性體為特佳。此外,由容易達成上述物性的觀點,作為基材的構成材料,以使用玻璃轉移溫度(Tg)相對較低的樹脂為佳,特別是,如此的樹脂的玻璃轉移溫度(Tg),以90℃以下為佳,特別是以80℃以下為佳,進一步以70℃以下為佳。 The base material of the sheet for semiconductor processing of the present embodiment is not particularly limited as long as the sheet for semiconductor processing can achieve the above-mentioned physical properties, and its constituent material is not particularly limited, but is usually formed of a film mainly composed of a resin-based material. In particular, it is preferable to use a thermoplastic elastomer or a rubber-based material as the material of the base material from the viewpoint that the above-mentioned physical properties can be easily achieved, and among these, the use of a thermoplastic elastomer is particularly useful from the viewpoint that the above-mentioned physical properties can be easily achieved. good. In addition, from the viewpoint of easily attaining the above-mentioned physical properties, it is preferable to use a resin having a relatively low glass transition temperature (Tg) as a constituent material of the base material. In particular, the glass transition temperature (Tg) of such a resin is 90° C. The temperature is preferably below, particularly preferably 80°C or lower, and more preferably 70°C or lower.

作為熱塑性彈性體,可列舉胺甲酸乙酯系彈性體、烯烴系彈性體、氯乙烯系彈性體、聚酯系彈性體、苯乙烯系彈性體、丙烯酸系彈性體、醯胺系彈性體等。該等之中,由更容易達成上述物性的觀點,以使用胺甲酸乙酯系彈性體為佳。 Examples of the thermoplastic elastomer include urethane-based elastomers, olefin-based elastomers, vinyl chloride-based elastomers, polyester-based elastomers, styrene-based elastomers, acrylic-based elastomers, amide-based elastomers, and the like. Among these, it is preferable to use a urethane-based elastomer from the viewpoint of achieving the above-mentioned physical properties more easily.

胺甲酸乙酯系彈性體,一般係使長鏈多元醇、鏈延長劑及二異氰酸酯反應而得到者,由具有長鏈多元醇所衍生的構成單位的柔軟鏈段、與鏈延長劑與二異氰酸酯的反應所得到的聚胺甲酸乙酯結構的硬鏈段所組成。 Urethane-based elastomers are generally obtained by reacting long-chain polyols, chain extenders, and diisocyanates, and are composed of soft segments having structural units derived from long-chain polyols, chain extenders, and diisocyanates. It is composed of hard segments of the polyurethane structure obtained by the reaction.

將胺甲酸乙酯系彈性體,按照使用於作為其柔軟鏈段成分的長鏈多元醇的種類分類,則可分為聚酯系聚胺甲酸乙酯彈性體、聚醚系聚胺甲酸乙酯彈性體、聚碳酸酯系聚胺甲酸乙酯彈性體等。在關於本實施形態的半導體加工用板片,該等之中,由容易達成上述物性的觀點,以使用聚醚系聚胺甲酸 乙酯彈性體為佳。 Urethane-based elastomers can be classified into polyester-based polyurethane elastomers and polyether-based polyurethanes according to the type of long-chain polyol used as a soft segment component. Elastomers, polycarbonate-based polyurethane elastomers, etc. Among the sheets for semiconductor processing according to the present embodiment, polyether-based polyurethanes are used from the viewpoint of being easy to achieve the above-mentioned physical properties. Ethyl ester elastomers are preferred.

作為上述長鏈多元醇之例,可列舉內脂系聚酯多元醇、己二酸酯系聚酯多元醇等的聚酯多元醇;聚丙烯(乙烯)多元醇、聚四亞甲基醚二醇等的聚醚多元醇;聚碳酸酯多元醇等。該等之中,由更容易達成上述物性的觀點,使用己二酸酯系聚酯多元醇為佳。 Examples of the above-mentioned long-chain polyols include polyester polyols such as lactone-based polyester polyols and adipate-based polyester polyols; polypropylene (ethylene) polyols, polytetramethylene ether diols Polyether polyols of alcohols, etc.; polycarbonate polyols, etc. Among these, it is preferable to use an adipate-based polyester polyol from the viewpoint of achieving the above-mentioned physical properties more easily.

作為上述二異氰酸酯之例,可列舉2,4-甲苯二異氰酸酯、2,6-甲苯二異氰酸酯、4,4'-二苯甲烷二異氰酸酯、六亞甲基二異氰酸酯等。該等之中,由更容易達成上述物性的觀點,使用六亞甲基二異氰酸酯為佳。 As an example of the said diisocyanate, 2, 4- toluene diisocyanate, 2, 6- toluene diisocyanate, 4, 4'- diphenylmethane diisocyanate, hexamethylene diisocyanate, etc. are mentioned. Among these, it is preferable to use hexamethylene diisocyanate from the viewpoint of achieving the above-mentioned physical properties more easily.

作為上述鏈延長劑,可列舉1,4-丁二醇,1,6-己二醇的低分子多元醇、芳香族二胺。該等之中,從容易達到上述物性的觀點,以使用1,6-己二醇為佳。 As said chain extension agent, 1, 4- butanediol, the low molecular weight polyol of 1, 6- hexanediol, and aromatic diamine are mentioned. Among these, it is preferable to use 1,6-hexanediol from the viewpoint of easily attaining the above-mentioned physical properties.

作為烯烴系彈性體,可列舉包含選自由乙烯‧α-烯烴共聚物、丙烯‧α-烯烴共聚物、丁烯‧α-烯烴共聚物、乙烯‧丙烯‧α-烯烴共聚物、乙烯‧丁烯‧α-烯烴共聚物、丙烯‧丁烯‧α-烯烴共聚物、乙烯‧丙烯‧丁烯‧α-烯烴共聚物、苯乙烯‧異戊二烯共聚物及苯乙烯‧乙烯‧丁烯共聚物所組成之群之至少1種的樹脂。 Examples of the olefin-based elastomer include copolymers selected from the group consisting of ethylene·α-olefin copolymers, propylene·α-olefin copolymers, butene·α-olefin copolymers, ethylene·propylene·α-olefin copolymers, ethylene·butene ‧Alpha-olefin copolymer, propylene‧butene‧alpha-olefin copolymer, ethylene‧propylene‧butene‧alpha-olefin copolymer, styrene‧isoprene copolymer and styrene‧ethylene‧butene copolymer At least one resin of the group consisting of.

烯烴系彈性體的密度,並無特別限定,由更穩定地得到將半導體晶圓黏貼於半導體加工用板片時之凹凸追隨性優良的基材等的觀點,以0.860g/cm3以上、未滿0.905g/cm3為佳,以0.862g/cm3以上、未滿0.900g/cm3為更佳,以0.864g/cm3以上、未滿0.895g/cm3以下為特佳。 The density of the olefin-based elastomer is not particularly limited, but it is 0.860 g/cm 3 or more, not less than 0.860 g/cm 3 , from the viewpoint of more stably obtaining a substrate that is excellent in conformability to irregularities when a semiconductor wafer is attached to a sheet for semiconductor processing. full 0.905g / cm 3 preferably to 0.862g / cm 3 or more and less than 0.900g / cm 3 is more preferred to 0.864g / cm 3 or more, less than 0.895g / cm 3 or less is particularly preferred.

烯烴系彈性體,在用於形成該彈性體的全單體之中,由烯烴系化合物組成的單體的質量比率(在本說明書,亦稱為「烯烴含有率」。),以50~100質量%為佳。烯烴含有率過低時,難以顯現包含來自烯烴的結構單位的彈性體的性質,難以顯示柔軟性或橡膠彈性。由穩定地得到該效果的觀點,烯烴含有率,以50質量%以上為佳,以60質量%以上為更佳。 In the olefin-based elastomer, the mass ratio of the monomer composed of the olefin-based compound among all the monomers used to form the elastomer (in this specification, it is also referred to as "the olefin content ratio".) is 50 to 100. Mass % is better. When the olefin content is too low, it becomes difficult to exhibit the properties of an elastomer including a structural unit derived from an olefin, and it becomes difficult to exhibit flexibility or rubber elasticity. From the viewpoint of stably obtaining this effect, the olefin content is preferably 50 mass % or more, more preferably 60 mass % or more.

作為苯乙烯系彈性體,可列舉苯乙烯-共軛二烯共聚物及苯乙烯-烯烴共聚物等。作為苯乙烯-共軛二烯共聚物的具體例,可列舉苯乙烯-丁二烯共聚物、苯乙烯-丁二烯-苯乙烯共聚物(SBS)、苯乙烯-丁二烯-丁烯-苯乙烯共聚物、苯乙烯-異戊二烯共聚物、苯乙烯-異戊二烯-苯乙烯共聚物(SIS)、苯乙烯-乙烯-異戊二烯-苯乙烯共聚物等的未加氫苯乙烯-共軛二烯共聚物;苯乙烯-乙烯/丙烯-苯乙烯共聚物(SEPS,苯乙烯-異戊二烯-苯乙烯共聚物的加氫物)、苯乙烯-乙烯-丁烯-苯乙烯共聚物(SEBS,苯乙烯-丁二烯共聚物的加氫物)等的加氫苯乙烯-共軛二烯共聚物等。此外,工業上,可列舉Tufprene(旭化成公司製)、Kraton(Kraton Polymer Japan公司製)、住友TPE-SB(住友化學公司製)、Epo Friend(Daicel化學工業公司製)、Rabalon(三菱化學公司製)、Septon(Kuraray公司製)、tuftec(旭化成公司製)等的商品名。苯乙烯系彈性體,可為加氫物,亦可為未加氫物。 As a styrene-type elastomer, a styrene-conjugated diene copolymer, a styrene-olefin copolymer, etc. are mentioned. Specific examples of styrene-conjugated diene copolymers include styrene-butadiene copolymers, styrene-butadiene-styrene copolymers (SBS), styrene-butadiene-butene- Unhydrogenated styrene copolymers, styrene-isoprene copolymers, styrene-isoprene-styrene copolymers (SIS), styrene-ethylene-isoprene-styrene copolymers, etc. Styrene-conjugated diene copolymer; styrene-ethylene/propylene-styrene copolymer (SEPS, hydrogenated product of styrene-isoprene-styrene copolymer), styrene-ethylene-butylene- Hydrogenated styrene-conjugated diene copolymers such as styrene copolymers (SEBS, hydrogenated products of styrene-butadiene copolymers) and the like. In addition, industrially, Tufprene (manufactured by Asahi Kasei Co., Ltd.), Kraton (manufactured by Kraton Polymer Japan Co., Ltd.), Sumitomo TPE-SB (manufactured by Sumitomo Chemical Co., Ltd.), Epo Friend (manufactured by Daicel Chemical Industry Co., Ltd.), Rabalon (manufactured by Mitsubishi Chemical Corporation) ), Septon (manufactured by Kuraray Corporation), tuftec (manufactured by Asahi Kasei Corporation), etc. The styrene-based elastomer may be a hydrogenated product or an unhydrogenated product.

作為橡膠系材料,可列舉,例如天然橡膠、合成異戊二烯橡膠(IR)、丁二烯橡膠(BR)、苯乙烯-丁二烯橡膠(SBR)、氯丁二烯橡膠(CR)、丙烯腈-丁二烯共聚橡膠(NBR)、 丁基橡膠(IIR)、鹵化丁基橡膠、丙烯酸橡膠、胺甲酸乙酯橡膠、多硫橡膠等,該等可以1種單獨或組合2種以上使用。 Examples of rubber-based materials include natural rubber, synthetic isoprene rubber (IR), butadiene rubber (BR), styrene-butadiene rubber (SBR), chloroprene rubber (CR), Acrylonitrile-butadiene copolymer rubber (NBR), Butyl rubber (IIR), halogenated butyl rubber, acrylic rubber, urethane rubber, polysulfide rubber, etc., may be used alone or in combination of two or more.

作為基材,可使用層積複數層如上述材料所形成的薄膜。此外,亦可使用將如上述材料所形成的薄膜與其他的薄膜層積的基材。 As the base material, a thin film formed by laminating a plurality of layers of the above-mentioned materials can be used. Moreover, the base material which laminated|stacked the thin film formed by the above-mentioned material and another thin film can also be used.

層積複數層薄膜時,在達成上述物性上,其構成可將貢獻率高的薄膜,以相對較厚的厚度配置在中央,以上述貢獻率低的、厚度相對較薄的其他薄膜包夾該薄膜。此外,使用玻璃轉移溫度(Tg)相對較低的樹脂,雖在達成上述物性上較佳,但由於如此的樹脂黏著性較高,故將如此的樹脂設在半導體加工用板片的表面時,在半導體加工用板片的製造時或使用時,有使操作變得困難的可能性。因此,可藉由將玻璃轉移溫度(Tg)相對較低的樹脂薄膜,以玻璃轉移溫度(Tg)相對較高的樹脂薄膜包夾,或對玻璃轉移溫度(Tg)相對較低的樹脂薄膜層積玻璃轉移溫度(Tg)相對較高的樹脂薄膜,藉此使上述物性的達成與操作性並存。 When a plurality of layers of thin films are laminated, in order to achieve the above-mentioned physical properties, a thin film with a high contribution rate can be arranged in the center with a relatively thick thickness, and the thin film with a low contribution rate and a relatively thin thickness can be sandwiched by the above-mentioned thin film. film. In addition, it is preferable to use a resin with a relatively low glass transition temperature (Tg) to achieve the above-mentioned physical properties. However, since such a resin has high adhesiveness, when such a resin is provided on the surface of the semiconductor processing sheet, the There is a possibility that the handling may be difficult at the time of manufacture or use of the sheet for semiconductor processing. Therefore, the resin film with a relatively low glass transition temperature (Tg) can be sandwiched with a resin film with a relatively high glass transition temperature (Tg), or the resin film layer with a relatively low glass transition temperature (Tg) can be sandwiched By depositing a resin film with a relatively high glass transition temperature (Tg), the achievement of the above-mentioned physical properties and workability are coexisted.

關於本實施形態的半導體加工用板片,係僅由基材構成時,以該基材具有黏著性為佳。該黏著性,係可在常態發揮時,作為基材,以使用具有自黏性者為佳。 When the sheet for semiconductor processing according to the present embodiment is composed of only a base material, it is preferable that the base material has adhesiveness. The adhesiveness can be used as a base material under normal conditions, and it is better to use a self-adhesive one.

此外,關於本實施形態的半導體加工用板片,係僅由基材構成,並且該基材為層積複數薄膜而成時,在所層積的複數薄膜之中,可只有位於最外層的薄膜或只有該等的一方為具有黏著性者。例如,藉由對玻璃轉移溫度(Tg)相對較低的樹脂薄膜的一方的面,層積玻璃轉移溫度(Tg)相對較高的樹脂 薄膜,可僅在該一方的面發揮黏著性。再者,在本說明書的半導體加工用板片的最外層,係不包含剝離板片等在使用時會被去除之物。 In addition, the sheet for semiconductor processing according to the present embodiment is composed of only the base material, and when the base material is formed by laminating plural thin films, among the plural thin films to be laminated, only the thin film located in the outermost layer may be or only one of those parties is adhesive. For example, by laminating a resin having a relatively high glass transition temperature (Tg) on one side of a resin film having a relatively low glass transition temperature (Tg) The film can exhibit adhesiveness only in this aspect. In addition, in the outermost layer of the sheet|seat for semiconductor processing of this specification, the thing which will be removed at the time of use, such as a peeling sheet|seat, is not included.

在本實施形態的基材,以上述樹脂系材料作為主材料的薄膜內,亦可包含顏料、染料、難燃劑、塑化劑、抗靜電劑、滑劑、填充劑等的各種添加劑。作為顏料,可列舉,例如二氧化鈦、碳黑等。此外,作為填充劑,可例示如三聚氰胺樹脂等的有機系材料、氣相二氧化矽等的無機系材料及鎳粒子等的金屬系材料。如此的添加劑的含量,並無特別限定,以維持在基材能夠發揮所期望的功能的範圍為佳。 The substrate of the present embodiment may contain various additives such as pigments, dyes, flame retardants, plasticizers, antistatic agents, lubricants, and fillers in the film mainly composed of the above-mentioned resin-based material. As a pigment, titanium dioxide, carbon black, etc. are mentioned, for example. Moreover, as a filler, organic materials, such as melamine resin, inorganic materials, such as fumed silica, and metal materials, such as nickel particles, can be illustrated. The content of such additives is not particularly limited, but it is preferable to maintain the content within the range in which the substrate can exhibit the desired function.

半導體加工用板片具有後述的黏著劑層時,基材,在提升與層積在其表面的黏著劑層的密著性的目的,可根據期望,在一面或兩面,施行氧化法或凹凸化法等的表面處理,或施行形成底漆層的底漆層處理。上述氧化法,可列舉,例如電暈放電處理、電漿放電處理、鉻氧化處理(濕式)、火焰處理、熱風處理、臭氧、紫外線照射處理等,此外,凹凸化法,可列舉,例如,噴砂法、熔射處理法等。 When the sheet for semiconductor processing has an adhesive layer described later, the base material may be subjected to an oxidation method or unevenness on one side or both sides, as desired, for the purpose of improving the adhesiveness with the adhesive layer laminated on the surface. Surface treatment by method, etc., or a primer layer treatment for forming a primer layer. The above-mentioned oxidation method includes, for example, corona discharge treatment, plasma discharge treatment, chromium oxidation treatment (wet type), flame treatment, hot air treatment, ozone, ultraviolet irradiation treatment, etc. In addition, the concavo-convex method includes, for example, Sandblasting, thermal spraying, etc.

此外,黏著劑層含有能量線硬化性黏著劑時,基材,以具有對能量線的穿透性為佳。特別是,使用紫外線作為能量線時,基材以對紫外線具有穿透性為佳;使用電子線作為能量線時,基材以對電子線具有穿透性為佳。 In addition, when the adhesive layer contains an energy ray curable adhesive, the substrate preferably has permeability to energy rays. In particular, when ultraviolet rays are used as energy rays, the substrate preferably has penetrability to ultraviolet rays; when electron rays are used as energy rays, the substrate preferably has penetrability to electron rays.

在關於本實施形態的半導體加工用板片,基材的製造方法,並無特別限制,可使用例如,澆鑄成型法(熔融澆鑄法)、T型模具法或膨脹法等的熔融擠出法、淋幕法等的任何 方法。其中,由容易控制厚度的誤差的觀點,以使用澆鑄成型法製造基材為佳。此時,較佳為將成為基材的材料的液狀的調合物(硬化前的樹脂、樹脂的溶液等),澆鑄在工程板片上成為薄膜狀之後,藉由使塗膜硬化而薄膜化,而製造基材。 There is no particular limitation on the method for producing the substrate for semiconductor processing according to the present embodiment, and for example, a melt extrusion method such as a casting method (melt casting method), a T-die method, or an expansion method can be used. any method. Among them, it is preferable to use the casting method to manufacture the base material from the viewpoint of easy control of the thickness error. In this case, it is preferable to cast a liquid mixture (resin before hardening, a solution of resin, etc.) of the material used as the base material on the engineering sheet to form a thin film, and then harden the coating film to form a thin film, to manufacture the base material.

基材的厚度,只要半導體加工用板片在所期望的步驟,能夠適當地發揮機能,並無限定。基材的厚度,以20μm以上為佳,特別是以40μm以上為佳。此外,該厚度,以250μm以下為佳,特別是以200μm以下為佳。 The thickness of the base material is not limited as long as the sheet for semiconductor processing can function appropriately in a desired step. The thickness of the base material is preferably 20 μm or more, particularly 40 μm or more. In addition, the thickness is preferably 250 μm or less, particularly preferably 200 μm or less.

此外,以2cm間隔測定厚度時,基材的厚度的標準偏差,以2μm以下為佳,特別是以1.5μm以下為佳,進一步以1μm以下為佳。藉由使該標準偏差在2μm以下,可使半導體加工用板片具有高精度的厚度,可將半導體加工用板片均勻地延伸。 Further, when the thickness is measured at intervals of 2 cm, the standard deviation of the thickness of the base material is preferably 2 μm or less, particularly 1.5 μm or less, and more preferably 1 μm or less. By making this standard deviation 2 μm or less, the thickness of the sheet for semiconductor processing can be obtained with high precision, and the sheet for semiconductor processing can be uniformly stretched.

3. 黏著劑層 3. Adhesive layer

本實施形態的半導體加工用板片,以進一步具備層積在基材的至少一方的面的黏著劑層為佳。藉此,半導體加工用板片,在該黏著劑層側的面容易發揮所期望的黏著性,可將半導體晶片等良好地黏貼在該面。 It is preferable that the sheet|seat for semiconductor processing of this embodiment further includes the adhesive bond layer laminated|stacked on at least one surface of a base material. Thereby, the sheet|seat for semiconductor processing can exhibit the desired adhesiveness easily on the surface on the side of this adhesive agent layer, and can adhere a semiconductor wafer etc. to this surface satisfactorily.

黏著劑層,只要能夠在半導體加工用板片達成上述物性,並無特別限定。該黏著劑層,可由非能量線硬化性黏著劑構成,亦可由能量線硬化性黏著劑構成。作為非能量線硬化性黏著劑,以具有所期望的黏著力及再剝離性者為佳,可使用,例如,丙烯酸系黏著劑、橡膠系黏著劑、矽酮系黏著劑、胺甲酸乙酯系黏著劑、聚酯系黏著劑、聚乙烯醚系黏著劑等。 該等之中,由能夠有效地抑制半導體晶片等在延伸半導體加工用板片時的脫落,以丙烯酸系黏著劑為佳。 The adhesive layer is not particularly limited as long as the physical properties described above can be achieved in the sheet for semiconductor processing. The adhesive layer may be composed of a non-energy ray curable adhesive or an energy ray curable adhesive. As a non-energy ray-curable adhesive, those having desired adhesive force and releasability are preferred, and for example, acrylic adhesives, rubber-based adhesives, silicone-based adhesives, urethane-based adhesives can be used. Adhesives, polyester-based adhesives, polyvinyl ether-based adhesives, etc. Among these, an acrylic adhesive is preferable because it can effectively suppress the detachment of a semiconductor wafer or the like when extending a sheet for semiconductor processing.

另一方面,能量線硬化性黏著劑,由於藉由能量線照射硬化會使黏著力降低,因此欲使半導體晶片與半導體加工用板片分離時,藉由照射能量線,可容易地使其分離。 On the other hand, the energy ray-curable adhesive reduces the adhesive force by curing by energy ray irradiation. Therefore, when the semiconductor wafer and the sheet for semiconductor processing are to be separated, they can be easily separated by irradiating the energy ray. .

構成黏著劑層的能量線硬化性黏著劑,可以是以具有能量線硬化性的聚合物作為主要成分;亦可以是以非能量線硬化性高分子(不具有能量線硬化性的高分子)與具有至少1個以上的能量線硬化性基的單體及/或寡聚物的混合物作為主要成分。此外,可為具有能量線硬化性的聚合物與非能量線硬化性高分子的混合物;亦可為具有能量線硬化性的聚合物與具有至少1個以上的能量線硬化性基的單體及/或寡聚物的混合物;亦可為該等3種的混合物。 The energy ray curable adhesive constituting the adhesive layer may be mainly composed of a polymer with energy ray curability; it may also be composed of a non-energy ray curable polymer (a polymer without energy ray curability) and A mixture of monomers and/or oligomers having at least one energy ray-curable group as a main component. In addition, it may be a mixture of a polymer having energy ray curability and a non-energy ray curable polymer; it may also be a polymer having energy ray curability, a monomer having at least one energy ray curable group, and /or a mixture of oligomers; also a mixture of these 3 kinds.

首先,能量線硬化性黏著劑係以具有能量線硬化性的聚合物作為主要成分的情形,說明如下。 First, the case where the energy ray-curable adhesive is mainly composed of a polymer having energy ray-curability will be described below.

具有能量線硬化性的聚合物,以側鏈導入具有能量線硬化性的官能基(能量線硬化性基)的(甲基)丙烯酸酯(共)聚合物(A)(以下,有時稱為「能量線硬化型聚合物(A)」。)為佳。該能量線硬化型聚合物(A),較佳為具有含官能基單體單位的丙烯酸系共聚物(a1),與具有可與其官能基鍵結的官能基的含不飽和基化合物(a2)反應而獲得者。再者,在本說明書,(甲基)丙烯酸酯,係指丙烯酸酯及甲基丙烯酸酯的雙方。其他的類似用語亦相同。 (Meth)acrylate (co)polymer (A) (hereinafter, sometimes referred to as energy-ray-curable polymer) having an energy-ray-curable functional group (energy-ray-curable group) introduced into its side chain "Energy ray curable polymer (A)") is preferred. The energy ray-curable polymer (A) is preferably an acrylic copolymer (a1) having a functional group-containing monomer unit, and an unsaturated group-containing compound (a2) having a functional group that can be bonded to the functional group. Recipients of the reaction. In addition, in this specification, (meth)acrylate means both acrylate and methacrylate. The same applies to other similar terms.

丙烯酸系共聚物(a1),較佳為包含由含官能基單體 衍生的構成單位、與由(甲基)丙烯酸酯單體或其衍生物所衍生的構成單位。 Acrylic copolymer (a1), preferably comprising a functional group-containing monomer A derived structural unit, and a structural unit derived from a (meth)acrylate monomer or a derivative thereof.

作為丙烯酸系共聚物(a1)的構成單位的含官能基單體,以在分子內具有可與聚合性雙鍵鍵結的羥基、羧基、胺基、取代胺基、環氧基等的官能基的單體為佳。 The functional group-containing monomer, which is a structural unit of the acrylic copolymer (a1), has a functional group such as a hydroxyl group, a carboxyl group, an amino group, a substituted amino group, an epoxy group, etc., which can be bonded to a polymerizable double bond in the molecule monomer is better.

作為含羥基單體,可列舉,例如,(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸3-羥丁酯、(甲基)丙烯酸4-羥基丁酯等,該等可以單獨或組合2種以上使用。 Examples of the hydroxyl group-containing monomer include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, and 2-hydroxypropyl (meth)acrylate. -Hydroxybutyl ester, 3-hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, etc., these can be used individually or in combination of 2 or more types.

作為含羧基單體,可使用,例如,丙烯酸、甲基丙烯酸、巴豆酸、馬來酸、伊康酸、檸康酸等的乙烯性不飽和羧酸。該等,可以單獨使用,亦可以組合2種以上使用。 As the carboxyl group-containing monomer, for example, ethylenically unsaturated carboxylic acids such as acrylic acid, methacrylic acid, crotonic acid, maleic acid, itaconic acid, and citraconic acid can be used. These may be used alone or in combination of two or more.

作為含胺基單體或含取代胺基單體,可列舉,例如,(甲基)丙烯酸胺基乙酯、(甲基)丙烯酸正丁基胺基乙酯等。該等,可以單獨使用,亦可組合2種以上使用。 Examples of the amino group-containing monomer or the substituted amino group-containing monomer include aminoethyl (meth)acrylate, n-butylaminoethyl (meth)acrylate, and the like. These may be used alone or in combination of two or more.

作為構成丙烯酸系共聚物(a1)的(甲基)丙烯酸酯單體,除了烷基的碳數為1~20的(甲基)丙烯酸烷基酯之外,可良好地使用,例如,在分子內具有脂環式結構的單體(含脂環式結構單體)。 As the (meth)acrylate monomer constituting the acrylic copolymer (a1), other than the alkyl (meth)acrylate having 1 to 20 carbon atoms in the alkyl group, for example, in the molecular A monomer with an alicyclic structure inside (a monomer containing an alicyclic structure).

作為(甲基)丙烯酸烷基酯,特別是烷基的碳數為1~18的(甲基)丙烯酸烷基酯,可良好地使用,例如,(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸2-乙基己酯等。該等,可以單獨使用1種,亦可組合2種以上使用。 As the alkyl (meth)acrylate, especially the alkyl (meth)acrylate having 1 to 18 carbon atoms in the alkyl group, for example, methyl (meth)acrylate, (methyl) Ethyl acrylate, propyl (meth)acrylate, n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, and the like. These may be used individually by 1 type, and may be used in combination of 2 or more types.

作為含脂環式結構單體,可列舉,例如,(甲基)丙烯酸環己酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸金剛酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸二環戊烯氧基乙酯等。該等,可以單獨使用1種,亦可組合2種以上使用。 As the alicyclic structure-containing monomer, for example, cyclohexyl (meth)acrylate, dicyclopentyl (meth)acrylate, adamantyl (meth)acrylate, isobornyl (meth)acrylate, Dicyclopentenyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate, and the like. These may be used individually by 1 type, and may be used in combination of 2 or more types.

丙烯酸系共聚物(a1),含有上述含官能基單體所衍生的構成單位的比例,係以1質量%以上為佳,特別是以5質量%以上為佳,進一步以10質量%以上為佳。此外,丙烯酸系共聚物(a1),含有上述含官能基單體所衍生的構成單位的比例,係以35質量%以下為佳,特別是以30質量%以下為佳,進一步以25質量%以下為佳。 The ratio of the acrylic copolymer (a1) containing the structural unit derived from the functional group-containing monomer is preferably 1% by mass or more, particularly preferably 5% by mass or more, and more preferably 10% by mass or more . In addition, the acrylic copolymer (a1) contains a ratio of structural units derived from the functional group-containing monomers, preferably 35% by mass or less, particularly preferably 30% by mass or less, and more preferably 25% by mass or less better.

再者,丙烯酸系共聚物(a1),含有(甲基)丙烯酸酯單體或其衍生物所衍生的構成單位的比例,係以50質量%以上為佳,特別是以60質量%以上為佳,進一步以70質量%以上為佳。此外,丙烯酸系共聚物(a1),含有(甲基)丙烯酸酯單體或其衍生物所衍生的構成單位的比例,係以99質量%以下為佳,特別是以95質量%以下為佳,進一步以90質量%以下為佳。 Furthermore, the ratio of the acrylic copolymer (a1) containing the structural unit derived from the (meth)acrylate monomer or its derivative is preferably 50% by mass or more, particularly preferably 60% by mass or more , more preferably 70% by mass or more. In addition, the ratio of the acrylic copolymer (a1) containing the structural unit derived from the (meth)acrylate monomer or its derivative is preferably 99% by mass or less, particularly preferably 95% by mass or less, More preferably, it is 90 mass % or less.

丙烯酸系共聚物(a1),係由如上所述的含官能基單體,與(甲基)丙烯酸酯單體或其衍生物,以常法共聚合而獲得,而在該等單體之外,亦可與二甲基丙烯醯胺、甲酸乙烯酯、醋酸乙烯酯、苯乙烯等共聚合。 Acrylic copolymer (a1) is obtained by copolymerizing the above-mentioned functional group-containing monomer with a (meth)acrylate monomer or its derivative by a conventional method, and other than these monomers , can also be copolymerized with dimethyl acrylamide, vinyl formate, vinyl acetate, styrene, etc.

藉由使具有上述含官能基單體單位的丙烯酸系共聚物(a1),與具有與該官能基鍵結的官能基的含不飽和基化合 物(a2)反應,可得到能量線硬化型聚合物(A)。 By combining the acrylic copolymer (a1) having the above-mentioned functional group-containing monomer unit with an unsaturated group-containing functional group having a functional group bonded to the functional group The substance (a2) is reacted to obtain an energy ray-curable polymer (A).

含不飽和基化合物(a2)所具有的官能基,可按照丙烯酸系共聚物(a1)所具有的含官能基單體單位的官能基的種類,適宜選擇。例如,丙烯酸系共聚物(a1)所具有的官能基為羥基、胺基或取代胺基時,含不飽和基化合物(a2)所具有的官能基,以異氰酸酯基或環氧基為佳,丙烯酸系共聚物(a1)所具有的官能基為環氧基時,含不飽和基化合物(a2)所具有的官能基,以胺基、羧基或氮丙啶基為佳。 The functional group which the unsaturated group-containing compound (a2) has can be appropriately selected according to the kind of the functional group of the functional group-containing monomer unit which the acrylic copolymer (a1) has. For example, when the functional group of the acrylic copolymer (a1) is a hydroxyl group, an amino group or a substituted amino group, the functional group of the unsaturated group-containing compound (a2) is preferably an isocyanate group or an epoxy group, and an acrylic acid group is preferred. When the functional group contained in the copolymer (a1) is an epoxy group, the functional group contained in the unsaturated group-containing compound (a2) is preferably an amino group, a carboxyl group, or an aziridine group.

此外,在上述含不飽和基化合物(a2),在分子中至少包含1個能量線聚合性的碳-碳雙鍵,以包含1~6個為佳,進一步以包含1~4個為佳。作為如此的含不飽和基化合物(a2)的具體例,可列舉,例如,2-甲基丙烯醯氧乙基異氰酸酯、間-異丙烯基-α,α-二甲基苄基異氰酸酯、甲基丙烯醯基異氰酸酯、烯丙基異氰酸酯、1,1-(雙丙烯醯氧甲基)乙基異氰酸酯;藉由二異氰酸酯化合物或聚異氰酸酯化合物、與(甲基)丙烯酸羥基乙酯的反應而得到的丙烯醯基單異氰酸酯化合物;藉由二異氰酸酯化合物或聚異氰酸酯化合物、多元醇化合物、與(甲基)丙烯酸羥基乙酯的反應而得到的丙烯醯基單異氰酸酯化合物;縮水甘油(甲基)丙烯酸酯;(甲基)丙烯酸、(甲基)丙烯酸2-(1-氮丙啶基)乙酯、2-乙烯基-2-

Figure 106116272-A0202-12-0023-11
唑啉、2-異丙烯基-2-
Figure 106116272-A0202-12-0023-12
唑啉等。 Further, the unsaturated group-containing compound (a2) contains at least one energy ray polymerizable carbon-carbon double bond in the molecule, preferably 1 to 6, and more preferably 1 to 4. Specific examples of such an unsaturated group-containing compound (a2) include, for example, 2-methacryloyloxyethyl isocyanate, m-isopropenyl-α,α-dimethylbenzyl isocyanate, methyl Acryloyl isocyanate, allyl isocyanate, 1,1-(bisacrylooxymethyl)ethyl isocyanate; obtained by reaction of diisocyanate compound or polyisocyanate compound with hydroxyethyl (meth)acrylate Acryloyl monoisocyanate compound; Acryloyl monoisocyanate compound obtained by reaction of diisocyanate compound or polyisocyanate compound, polyol compound, and hydroxyethyl (meth)acrylate; Glycidyl (meth)acrylate ; (meth)acrylic acid, 2-(1-aziridinyl)ethyl (meth)acrylate, 2-vinyl-2-
Figure 106116272-A0202-12-0023-11
oxazoline, 2-isopropenyl-2-
Figure 106116272-A0202-12-0023-12
oxazoline etc.

相對上述丙烯酸系共聚物(a1)的含官能基單體莫耳數,上述含不飽和基化合物(a2)使用的比例,以50莫耳%以上為佳,特別是以60莫耳%以上為佳,進一步以70莫耳%以 上為佳。此外,對上述丙烯酸系共聚物(a1)的含官能基單體莫耳數,上述含不飽和基化合物(a2)使用的比例,以95莫耳%以下為佳,特別是以93莫耳%以下為佳,進一步以90莫耳%以下為佳。 Relative to the molar number of the functional group-containing monomer of the above-mentioned acrylic copolymer (a1), the ratio of the above-mentioned unsaturated group-containing compound (a2) used is preferably 50 mol % or more, especially 60 mol % or more. good, further to 70 mol% Above is better. In addition, with respect to the molar number of the functional group-containing monomer of the above-mentioned acrylic copolymer (a1), the proportion of the above-mentioned unsaturated group-containing compound (a2) used is preferably 95 mol % or less, especially 93 mol % The following is more preferable, and more preferably 90 mol% or less.

在丙烯酸系共聚物(a1)與含不飽和基化合物(a2)的反應,係可按照丙烯酸系共聚物(a1)所具有的官能基與含不飽和基化合物(a2)所具有的官能基的組合,適宜選擇反應的溫度、壓力、溶劑、時間,觸媒的有無、觸媒的種類。藉此,存在於丙烯酸系共聚物(a1)中的官能基與存在於含不飽和基化合物(a2)中的官能基進行反應,對丙烯酸系共聚物(a1)中的側鏈導入不飽和基,而得到能量線硬化型聚合物(A)。 The reaction between the acrylic copolymer (a1) and the unsaturated group-containing compound (a2) may be based on the functional group of the acrylic copolymer (a1) and the functional group of the unsaturated group-containing compound (a2). In combination, the temperature, pressure, solvent, and time of the reaction, the presence or absence of a catalyst, and the type of catalyst are appropriately selected. Thereby, the functional group present in the acrylic copolymer (a1) reacts with the functional group present in the unsaturated group-containing compound (a2), and the unsaturated group is introduced into the side chain in the acrylic copolymer (a1). , and the energy ray hardening type polymer (A) was obtained.

如此所得到的能量線硬化型聚合物(A)的重量平均分子量(Mw),以1萬以上為佳,特別是以15萬以上為佳,進一步以20萬以上為佳。此外,該重量平均分子量(Mw),以150萬以下為佳,特別是以100萬以下為佳。再者,在本說明書的重量平均分子量(Mw),係以凝膠滲透層析法(GPC法)測定的標準聚苯乙烯換算之值。 The weight-average molecular weight (Mw) of the energy ray-curable polymer (A) thus obtained is preferably at least 10,000, particularly preferably at least 150,000, and more preferably at least 200,000. Further, the weight average molecular weight (Mw) is preferably 1.5 million or less, particularly preferably 1 million or less. In addition, the weight average molecular weight (Mw) in this specification is the value in terms of standard polystyrene measured by gel permeation chromatography (GPC method).

即使是能量線硬化性黏著劑係以具有能量線硬化性之能量線硬化型聚合物(A)等的聚合物作為主要成分的情形,能量線硬化性黏著劑,亦可進一步含有能量線硬化性的單體及/或寡聚物(B)。 Even when the energy ray curable adhesive is mainly composed of a polymer such as an energy ray curable polymer (A) having energy ray curability, the energy ray curable adhesive may further contain energy ray curable of monomers and/or oligomers (B).

作為能量線硬化性的單體及/或寡聚物(B),可使用,例如,多元醇與(甲基)丙烯酸的酯等。 As the energy ray-curable monomer and/or oligomer (B), for example, esters of polyhydric alcohol and (meth)acrylic acid, etc. can be used.

作為該能量線硬化性的單體及/或寡聚物(B),可列 舉,例如,(甲基)丙烯酸環己酯、(甲基)丙烯酸異莰酯等的單官能性丙烯酸酯類、三羥甲基丙烷三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯、二新戊四醇六(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、二羥甲基三環癸烷二(甲基)丙烯酸酯等的多官能性丙烯酸酯類、聚酯寡聚(甲基)丙烯酸酯、聚胺甲酸乙酯寡聚(甲基)丙烯酸酯等。 Examples of the energy ray curable monomer and/or oligomer (B) include For example, monofunctional acrylates such as cyclohexyl (meth)acrylate, isobornyl (meth)acrylate, trimethylolpropane tri(meth)acrylate, neopentaerythritol tri(meth)acrylate, etc. base) acrylate, neopentaerythritol tetra(meth)acrylate, dipeotaerythritol hexa(meth)acrylate, 1,4-butanediol di(meth)acrylate, 1,6-hexane Polyfunctional acrylates such as glycol di(meth)acrylate, polyethylene glycol di(meth)acrylate, dimethyloltricyclodecane di(meth)acrylate, polyester oligomers (meth)acrylate, polyurethane oligo(meth)acrylate, and the like.

對能量線硬化型聚合物(A)調配能量線硬化性的單體及/或寡聚物(B)時,在能量線硬化性黏著劑中之能量線硬化性的單體及/或寡聚物(B)的含量,相對於能量線硬化性聚合物(A)100質量份,以超過0質量份為佳,特別是以60質量份以上為佳。此外,該含量,相對於能量線硬化型聚合物(A)100質量份,以250質量份以下為佳,特別是以200質量份以下為佳。 Energy ray curable monomer and/or oligomer in energy ray curable adhesive when energy ray curable monomer and/or oligomer (B) are formulated into energy ray curable polymer (A) The content of the substance (B) is preferably more than 0 parts by mass, particularly preferably 60 parts by mass or more, relative to 100 parts by mass of the energy ray-curable polymer (A). In addition, the content is preferably 250 parts by mass or less, particularly preferably 200 parts by mass or less, relative to 100 parts by mass of the energy ray-curable polymer (A).

在此,使用紫外線作為使能量線硬化性黏著劑硬化的能量線時,以添加光聚合起始劑(C)為佳,藉由使用該光聚合起始劑(C),可減少聚合硬化時間及光線照射量。 Here, when using ultraviolet rays as an energy ray for curing the energy ray-curable adhesive, it is preferable to add a photopolymerization initiator (C). By using the photopolymerization initiator (C), the polymerization curing time can be reduced and light exposure.

作為光聚合起始劑(C),具體可列舉,二苯甲酮、苯乙酮、安息香,安息香甲醚、安息香乙醚、安息香異丙醚、安息香異丁醚、安息香安息香酸、安息香安息香酸甲酯、安息香二甲縮酮、2,4-二乙基噻噸酮、1-羥基環己基苯基酮、苄基二苯基硫醚、四甲胺硫甲醯基單硫化物、偶氮雙異丁腈、苄基、聯苄、聯乙醯、β-氯蒽醌、(2,4,6-三甲基苄基二苯基)氧化膦、2-苯並噻唑-N,N-二乙基二硫代胺基甲酸酯、寡聚{2-羥基-2-甲 基-1-[4-(1-丙烯基)苯基]丙酮}、2,2-二甲氧基-1,2-二苯基乙烷-1-酮。該等可以單獨使用,亦可併用2種以上。 Specific examples of the photopolymerization initiator (C) include benzophenone, acetophenone, benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether, benzoin benzoic acid, and benzoin benzoic acid methyl Esters, Benzoin dimethyl ketal, 2,4-diethylthioxanthone, 1-hydroxycyclohexyl phenyl ketone, benzyl diphenyl sulfide, tetramethylamine thiocarboxylate monosulfide, azobis Isobutyronitrile, benzyl, bibenzyl, diacetyl, β-chloroanthraquinone, (2,4,6-trimethylbenzyldiphenyl)phosphine oxide, 2-benzothiazole-N,N-di Ethyl dithiocarbamate, oligo{2-hydroxy-2-methyl yl-1-[4-(1-propenyl)phenyl]acetone}, 2,2-dimethoxy-1,2-diphenylethan-1-one. These may be used alone or in combination of two or more.

光聚合起始劑(C)的使用量,相對於能量線硬化型共聚物(A)(調配能量線硬化性的單體及/或寡聚物(B)時,係指能量線硬化型共聚物(A)及能量線硬化性的單體及/或寡聚物(B)的合計量100質量份)100質量份,為0.1質量份以上,特別是以0,5質量份以上為佳。此外,光聚合起始劑(C)的使用量,相對於能量線硬化型共聚物(A)(調配能量線硬化性的單體及/或寡聚物(B)時,係指能量線硬化型共聚物(A)及能量線硬化性的單體及/或寡聚物(B)的合計量100質量份)100質量份,為10質量份以下,特別是以6質量份以下為佳。 The usage amount of the photopolymerization initiator (C) refers to the energy ray curable copolymer (A) (when the energy ray curable monomer and/or oligomer (B) is prepared, the energy ray curable copolymer The total amount of the substance (A) and the energy ray-curable monomer and/or oligomer (B) is 100 parts by mass) 100 parts by mass, preferably 0.1 part by mass or more, particularly 0,5 part by mass or more. In addition, the usage-amount of the photopolymerization initiator (C) refers to the energy ray hardening type copolymer (A) (when the energy ray hardening monomer and/or oligomer (B) is prepared) The total amount of the type copolymer (A) and the energy ray-curable monomer and/or oligomer (B) is 100 parts by mass) 100 parts by mass, preferably 10 parts by mass or less, particularly preferably 6 parts by mass or less.

在能量線硬化性黏著劑,除了上述成分之外,亦可適宜調配其他成分。作為其他成分,可列舉,例如,非能量線硬化性高分子成分或寡聚物成分(D)、架橋劑(E)等。 In the energy ray-curable adhesive, other components may be appropriately blended in addition to the above-mentioned components. As other components, a non-energy ray curable polymer component, an oligomer component (D), a bridge|crosslinking agent (E), etc. are mentioned, for example.

作為非能量線硬化性高分子成分或寡聚物成分(D),可列舉,例如,聚丙烯酸酯、聚酯、聚胺甲酸乙酯、聚碳酸酯、聚烯烴等,重量平均分子量(Mw)為3000~250萬的高分子或寡聚物為佳。藉由將該成分(D)調配在能量線硬化性黏著劑,可改善在硬化前的黏著性及剝離性、硬化後的強度,與其他層的接著性、儲存穩定性等。該成分(D)的調配量,並無特別限定,相對於能量線硬化型共聚物(A)100質量份,可在超過0質量份、50質量份以下的範圍適宜決定。 Examples of the non-energy ray-curable polymer component or oligomer component (D) include polyacrylates, polyesters, polyurethanes, polycarbonates, polyolefins, and the like. The weight average molecular weight (Mw) A polymer or oligomer of 30 million to 2.5 million is preferred. By blending the component (D) in the energy ray-curable adhesive, the adhesiveness and peelability before curing, the strength after curing, adhesion to other layers, storage stability, and the like can be improved. The compounding quantity of this component (D) is not specifically limited, It can be determined suitably in the range exceeding 0 mass part and 50 mass parts or less with respect to 100 mass parts of energy-beam curable copolymer (A).

作為架橋劑(E),可使用具有可與能量線硬化型共聚物(A)等所具有的官能基的反應性的多官能性化合物。作為 如此的多官能性化合物之例,可列舉異氰酸酯化合物、環氧化合物、胺化合物、三聚氰胺化合物、氮丙啶化合物、聯胺化合物、醛化合物、

Figure 106116272-A0202-12-0027-13
唑啉化合物、金屬烷氧化合物、金屬螯合物化合物、金屬鹽、銨鹽、反應性酚樹脂等。 As a bridge|crosslinking agent (E), the polyfunctional compound which has reactivity with the functional group which an energy ray hardening-type copolymer (A) etc. have can be used can be used. Examples of such polyfunctional compounds include isocyanate compounds, epoxy compounds, amine compounds, melamine compounds, aziridine compounds, hydrazine compounds, aldehyde compounds,
Figure 106116272-A0202-12-0027-13
oxazoline compounds, metal alkoxy compounds, metal chelate compounds, metal salts, ammonium salts, reactive phenol resins, and the like.

架橋劑(E)的調配量,相對於能量線硬化型共聚物(A)100質量份,以0.01質量份以上為佳,特別是以0.03質量份以上為佳,進一步以0.04質量份以上為佳。此外,架橋劑(E)的調配量,相對於能量線硬化型共聚物(A)100質量份,以8質量份以下為佳,特別是以5質量份以下為佳,進一步以3.5質量份以下為佳。 The blending amount of the bridging agent (E) is preferably 0.01 part by mass or more, particularly preferably 0.03 part by mass or more, more preferably 0.04 part by mass or more, relative to 100 parts by mass of the energy ray-curable copolymer (A). . In addition, the compounding amount of the bridging agent (E) is preferably 8 parts by mass or less, particularly preferably 5 parts by mass or less, and further preferably 3.5 parts by mass or less with respect to 100 parts by mass of the energy ray-curable copolymer (A). better.

接著,針對能量線硬化性黏著劑係以非能量線硬化性高分子成分與具有至少1個以上的能量線硬化性基的單體及/或寡聚物的混合物作為主要成分的情形,說明如下。 Next, the case where the energy ray-curable adhesive is mainly composed of a mixture of a non-energy ray-curable polymer component and a monomer and/or oligomer having at least one energy ray-curable group will be explained as follows .

作為非能量線硬化性高分子成分,可使用,例如,與上述的丙烯酸系共聚物(a1)同樣的成分。 As the non-energy ray-curable polymer component, for example, the same components as those of the above-mentioned acrylic copolymer (a1) can be used.

具有至少1個以上的能量線硬化性基的單體及/或寡聚物,可選擇與上述成分(B)同樣者。非能量線硬化性高分子成分,與具有至少1個以上的能量線硬化性基的單體及/或寡聚物的調配比,相對於非能量線硬化性高分子成分100質量份,具有至少1個以上的能量線硬化性基的單體及/或寡聚物,以1質量份以上為佳,特別是以60質量份以上為佳。此外,該調配比,相對於非能量線硬化性高分子成分100質量份,具有至少1個以上的能量線硬化性基的單體及/或寡聚物,以200質量份以下為佳,特別是以160質量份以下為佳。 The monomer and/or oligomer having at least one or more energy ray-curable groups can be selected from those similar to those of the above-mentioned component (B). The blending ratio of the non-energy ray-curable polymer component to the monomer and/or oligomer having at least one energy ray-curable group has at least 100 parts by mass of the non-energy ray-curable polymer component. The monomer and/or oligomer of one or more energy ray-curable groups is preferably 1 part by mass or more, particularly preferably 60 parts by mass or more. In addition, the mixing ratio is preferably 200 parts by mass or less of monomers and/or oligomers having at least one energy ray-curable group relative to 100 parts by mass of the non-energy ray-curable polymer component, especially It is preferably 160 parts by mass or less.

此時,與上述同樣地,可適宜調配光聚合起始劑(C)、架橋劑(E)。 In this case, the photopolymerization initiator (C) and the bridging agent (E) can be appropriately prepared in the same manner as described above.

黏著劑層的厚度,並無特別限定,例如,以3μm以上為佳,特別是以5μm以上為佳。此外,該厚度,以50μm以下為佳,特別是以40μm以下為佳。 The thickness of the adhesive layer is not particularly limited, but for example, it is preferably 3 μm or more, and particularly preferably 5 μm or more. In addition, the thickness is preferably 50 μm or less, particularly 40 μm or less.

4. 剝離板片 4. Peel off the plate

關於本實施形態的半導體加工用板片,在直到將其黏著面黏貼於半導體晶片等的被著體之前,以保護黏著面的目的,可在該面層積剝離板片。剝離板片的構成為任意,可例示以剝離劑等進行剝離處理的塑膠薄膜。作為塑膠薄膜的具體例,可列舉聚對苯二甲酸乙二醇酯、聚對苯二甲酸丁二醇酯、聚萘二甲酸乙二醇酯等的聚酯薄膜、及聚丙烯或聚乙烯的聚烯烴薄膜。作為剝離劑,可使用矽酮系、氟系、長鏈烷基系等,該等之中,以廉價而可得到穩定的性能的矽酮系為佳。關於剝離板片的厚度,並無特別限制,通常為20~250μm左右。 With regard to the sheet for semiconductor processing of the present embodiment, a release sheet may be laminated on the surface for the purpose of protecting the adhesive surface until the adhesive surface is attached to a substrate such as a semiconductor wafer. The structure of the peeling sheet is arbitrary, and a plastic film subjected to peeling treatment with a peeling agent or the like can be exemplified. Specific examples of plastic films include polyester films such as polyethylene terephthalate, polybutylene terephthalate, and polyethylene naphthalate, and polypropylene or polyethylene films. Polyolefin film. As a release agent, a silicone type, a fluorine type, a long-chain alkyl type, etc. can be used, and among these, a silicone type which can obtain stable performance at low cost is preferable. Although there is no restriction|limiting in particular about the thickness of a peeling sheet, Usually, it is about 20-250 micrometers.

5. 半導體加工用板片的製造方法 5. Manufacturing method of sheet for semiconductor processing

關於本實施形態的半導體加工用板片,可與先前的半導體加工用板片同樣地製造。特別是,作為由基材與黏著劑層所形成的半導體加工用板片的製造方法,只要是在基材的一方的面層積由上述的黏著性組合物所形成的黏著劑層,其詳細方法,並無特別限定。若舉一例,則可例示調製含有構成黏著劑層的黏著性組合物、及根據期望而進一步含有溶劑或分散劑的塗佈液,在基材的一面上,以模具塗佈機、淋幕塗佈機、噴霧塗佈機、狹縫塗佈機、刮刀塗佈機等塗佈該塗佈液而形成塗膜,將 該塗膜乾燥,藉此形成黏著劑層。塗佈液,只要可進行塗佈,其性狀並無特別限定,有含有用於形成黏著劑層的成分作為溶質時,亦有以作為分散質而含有的情形。 The sheet for semiconductor processing of the present embodiment can be manufactured in the same manner as the sheet for conventional semiconductor processing. In particular, as a method for producing a sheet for semiconductor processing formed from a substrate and an adhesive layer, as long as the adhesive layer formed of the above-mentioned adhesive composition is laminated on one surface of the substrate, the details The method is not particularly limited. As an example, a coating liquid containing an adhesive composition constituting an adhesive layer and, if desired, further containing a solvent or a dispersing agent can be prepared, and a die coater or curtain coating can be used on one side of the substrate. The coating liquid is applied by cloth machine, spray coater, slit coater, knife coater, etc. to form a coating film, and the The coating film dries, thereby forming an adhesive layer. The properties of the coating liquid are not particularly limited as long as it can be applied, and when it contains a component for forming an adhesive layer as a solute, it may be contained as a dispersoid.

此外,作為半導體加工用板片的製造方法的另一例,係在上述剝離板片的剝離面上塗佈塗佈液而形成塗膜,使其乾燥而形成黏著劑層與剝離板片所組成的層積體,將該層積體的在黏著劑層之與剝離板片側的面為相反側的面黏貼到基材,而得到半導體加工用板片與剝離板片的層積體。在該層積體的剝離板片,可作為工程材料而剝離,以可在直到黏貼半導體晶片、半導體晶圓等的被著體之前,保護黏著劑層。 In addition, as another example of the manufacturing method of the sheet for semiconductor processing, the coating liquid is applied to the peeling surface of the peeling sheet to form a coating film, which is dried to form an adhesive layer and a peeling sheet. The laminated body is bonded to the base material on the surface of the laminated body on the opposite side to the surface on the release sheet side of the adhesive layer to obtain a laminated body of the sheet for semiconductor processing and the release sheet. The peeling sheet of the laminate can be peeled off as a process material, so that the adhesive layer can be protected until a semiconductor wafer, a semiconductor wafer, or the like to be attached.

塗佈液含有架橋劑時,可藉由改變上述的乾燥條件(溫度、時間等),或另外設定加熱處理,使塗膜內的非能量線硬化性丙烯酸系黏著劑(N)或能量線硬化性黏著劑(A)進行與架橋劑的架橋反應,在黏著劑層內以所期望的存在密度形成架橋結構即可。為了使該架橋反應充分進行,以上述方法等在基材層積黏著劑層之後,亦可將所得到的半導體加工用板片,例如,在23℃、相對濕度50%的環境靜置數日而進行熟成。 When the coating liquid contains a bridging agent, the non-energy ray-curable acrylic adhesive (N) or the energy ray-curable adhesive in the coating film can be cured by changing the above-mentioned drying conditions (temperature, time, etc.) or setting heat treatment separately. The adhesive (A) may undergo a bridging reaction with the bridging agent to form a bridging structure at a desired density in the adhesive layer. In order to make this bridging reaction sufficiently proceed, after laminating the adhesive layer on the base material by the above-mentioned method or the like, the obtained sheet for semiconductor processing may be allowed to stand, for example, in an environment of 23° C. and 50% relative humidity for several days. to mature.

6. 半導體加工用板片的使用方法 6. How to use the sheet for semiconductor processing

關於本實施形態的半導體加工用板片,例如,能夠使用於擴大層積在半導體加工用板片的一面的複數半導體晶片的間隔。 The sheet for semiconductor processing according to the present embodiment can be used, for example, to widen the interval between a plurality of semiconductor wafers stacked on one surface of the sheet for semiconductor processing.

特別是,較佳為使用於將層積在半導體加工用板片的一面的複數半導體晶片之相鄰的半導體晶片的相互的間隔,擴大到200μm以上。再者,該間隔的上限,並無特別限制, 可為,例如,6000μm。 In particular, it is preferable to widen the mutual interval between adjacent semiconductor wafers between a plurality of semiconductor wafers stacked on one surface of the semiconductor processing sheet to 200 μm or more. Furthermore, the upper limit of the interval is not particularly limited, It can be, for example, 6000 μm.

此外,關於本實施形態的半導體加工用板片,能夠使用於至少以2軸延伸,擴大層積在半導體加工用板片的一面的複數半導體晶片的間隔之情形。此時,半導體加工用板片,例如,在互相正交的X軸及Y軸的+X軸方向、-X軸方向、+Y軸方向及-Y軸方向的4方向施加張力而拉伸,更具體而言,係分別沿著基材的MD方向及CD方向拉伸。 In addition, the sheet for semiconductor processing according to the present embodiment can be used when extending at least two axes to widen the interval between a plurality of semiconductor wafers stacked on one surface of the sheet for semiconductor processing. At this time, the sheet for semiconductor processing is stretched, for example, by applying tension in four directions of the X axis and the Y axis that are orthogonal to each other: the +X axis direction, the -X axis direction, the +Y axis direction, and the -Y axis direction. More specifically, it stretches along the MD direction and CD direction of the base material, respectively.

如上所述的2軸延伸,例如,可使用在X軸方向及Y軸方向施加張力的分離裝置進行。在此,X軸及Y軸為正交,與X軸平行的方向之中之一為+X軸方向,與該+X軸方向相反的方向為-X軸方向,與Y軸平行的方向之中之一為+Y軸方向,與該+Y軸方向相反的方向為-Y軸方向。 The biaxial stretching as described above can be performed, for example, using a separation device that applies tension in the X-axis direction and the Y-axis direction. Here, the X axis and the Y axis are orthogonal, one of the directions parallel to the X axis is the +X axis direction, the direction opposite to the +X axis direction is the -X axis direction, and one of the directions parallel to the Y axis is the -X axis direction. One of them is the +Y-axis direction, and the direction opposite to the +Y-axis direction is the -Y-axis direction.

上述分離裝置,較佳為對半導體加工用板片,向+X軸方向、-X軸方向、+Y軸方向及-Y軸方向的4方向施加張力,在該4方向分別具有複數保持手段、及對應該等的複數張力施加手段。在各方向,保持手段及張力施加手段的數量,可依半導體加工用板片的尺寸而決定,可為,例如,3個以上、10個以下左右。 The above-mentioned separation device preferably applies tension to four directions of +X-axis direction, -X-axis direction, +Y-axis direction, and -Y-axis direction to the sheet for semiconductor processing, and each of the four directions has a plurality of holding means, and the means for applying the corresponding plural tensions. In each direction, the number of the holding means and the tension applying means can be determined according to the size of the sheet for semiconductor processing, and may be, for example, about 3 or more and 10 or less.

在此,例如,在為了向+X軸方向施加張力所具備的包含複數保持手段與複數張力施加手段的群中,較佳為各個保持手段,係具備保持半導體加工用板片的保持構件,各個張力施加手段,係使對應於該張力施加手段的保持構件向+X軸方向移動而對半導體加工用板片施加張力。然後,較佳為複數張力施加手段,以分別獨立地使保持手段向+X軸方向移動之 方式設置。此外,較佳為在分別向-X軸方向、+Y軸方向及-Y軸方向施加張力所具備之包含複數保持手段與複數張力施加手段的三個群,亦具有同樣的構成。藉此,上述分離裝置,可對正交於各方向的方向的每個區域,對半導體加工用板片施加不同大小的張力。 Here, for example, in a group including a plurality of holding means and a plurality of tensioning means provided for applying tension in the +X axis direction, each holding means is preferably provided with a holding member for holding a semiconductor processing sheet, and each holding member is preferably provided. The tension applying means moves the holding member corresponding to the tension applying means in the +X-axis direction to apply tension to the sheet for semiconductor processing. Then, a plurality of tension applying means are preferably used to move the holding means in the +X-axis direction independently of each other. mode setting. In addition, it is preferable that three groups including plural holding means and plural tension applying means are provided for applying tension in the -X axis direction, +Y axis direction, and -Y axis direction, respectively, and have the same configuration. As a result, the above-described separation device can apply different magnitudes of tension to the semiconductor processing sheet for each region in the direction orthogonal to each direction.

一般而言,使用4個保持構件,將半導體加工用板片,從+X軸方向、-X軸方向、+Y軸方向及-Y軸方向的4方向分別保持,向該4方向延伸時,對半導體加工用板片,除了該等4方向之外,對該等的合成方向(例如,+X軸方向與+Y軸方向的合成方向、+Y軸方向與-X軸方向的合成方向、-X軸方向與-Y軸方向的合成方向、及-Y軸方向與+X軸方向的合成方向)亦施加張力。結果,有時在半導體加工用板片的內側的半導體晶片的間隔與在外側的半導體晶片的間隔發生差異。 In general, when four holding members are used to hold the sheet for semiconductor processing from four directions of the +X axis direction, the -X axis direction, the +Y axis direction, and the -Y axis direction, respectively, and extend in the four directions, For the sheet for semiconductor processing, in addition to these four directions, the combined directions of these (for example, the combined direction of the +X-axis direction and the +Y-axis direction, the combined direction of the +Y-axis direction and the -X-axis direction, Tension is also applied in the combined direction of the -X axis direction and the -Y axis direction, and the combined direction of the -Y axis direction and the +X axis direction). As a result, the interval between the semiconductor wafers on the inner side of the sheet for semiconductor processing and the interval between the semiconductor wafers on the outer side may be different.

但是,在上述分離裝置,由於複數張力施加手段能夠在+X軸方向、-X軸方向、+Y軸方向及-Y軸方向的各個方向,分別獨立地對半導體加工用板片施加張力,因此能夠以消除如上述的半導體加工用板片的內側與外側的間隔的差異之方式而延伸半導體加工用板片。結果,可正確地調整半導體晶片的間隔。 However, in the above separation device, since the plurality of tension applying means can apply tension to the semiconductor processing plate independently in each of the +X axis direction, the -X axis direction, the +Y axis direction, and the -Y axis direction. The sheet piece for semiconductor processing can be extended so that the difference of the space|interval of the inner side and the outer side of the sheet piece for semiconductor processing as mentioned above may be eliminated. As a result, the spacing of the semiconductor wafers can be adjusted correctly.

上述分離裝置,以進一步具備測定半導體晶片的相互間隔的測定手段為佳。在此,上述張力施加手段,較佳為基於測定手段的測定結果,以可個別地移動複數保持構件之方式而設置。藉此,基於上述測定手段的半導體晶片的間隔的測定結果,可進一步調整該間隔,其結果,可以更正確地調整半 導體晶片的間隔。 It is preferable that the above-mentioned separation apparatus further includes a measuring means for measuring the mutual distance between the semiconductor wafers. Here, the tension applying means is preferably provided so that the plurality of holding members can be moved individually based on the measurement results of the measurement means. Thereby, the interval can be further adjusted based on the measurement result of the interval between the semiconductor wafers by the above-mentioned measuring means, and as a result, the half can be adjusted more accurately. spacing of conductor wafers.

再者,在上述分離裝置,保持手段,可為機械夾頭、夾持筒等的夾頭手段、減壓幫浦、真空抽氣器等的減壓手段,或,亦可為以接合劑、磁力等支持半導體加工用板片的構成。此外,作為在夾頭手段的保持構件,亦可使用,例如,具有以下構成者:具備將半導體加工用板片由下支持的下支持構件、以下支持構件支持的驅動機器、與以驅動機器的輸出軸支持之可藉由驅動機器驅動而將將半導體加工板片由上壓住的上支持構件。作為該驅動機器,可列舉,例如,轉動馬達、平移馬達、線性馬達、單軸機器人、多關節機器人等的電動機器、氣缸、油壓缸、無桿缸及旋轉缸等的致動器等。 Furthermore, in the above-mentioned separation device, the holding means may be a mechanical chuck, a chuck means such as a clamping cylinder, a pressure reducing means such as a decompression pump or a vacuum aspirator, or may be a bonding agent, Magnetic force etc. support the structure of the sheet for semiconductor processing. In addition, it can also be used as a holding member in the chuck means. For example, there is a structure including a lower support member that supports the semiconductor processing plate from the bottom, a drive device supported by the following support member, and a drive device. The output shaft supports an upper support member that can be driven by a driving machine to press the semiconductor processing plate from above. Examples of the driving device include electric devices such as rotary motors, translation motors, linear motors, uniaxial robots, and articulated robots, and actuators such as air cylinders, hydraulic cylinders, rodless cylinders, and rotary cylinders.

此外,在上述分離裝置,張力施加手段,亦可為具備驅動機器、藉由該驅動機器使保持構件移動者。作為該驅動機器,可使用作為上述者。例如,張力施加手段,可為以下的構成:具備作為驅動機器的平移馬達、及介於平移馬達與保持構件之間的輸出軸,驅動的平移馬達經由輸出軸而使保持構件移動。 Moreover, in the said separation apparatus, the tension|tensile_strength applying means may be provided with a drive apparatus, and the holding member may be moved by this drive apparatus. As the driving device, the above-mentioned ones can be used. For example, the tension applying means may include a translation motor as a driving device, and an output shaft interposed between the translation motor and the holding member, and the driven translation motor may move the holding member via the output shaft.

使用關於本實施形態的半導體加工用板片擴大半導體晶片的間隔時,可從半導體晶片彼此接觸的狀態、或半導體晶片的間隔幾乎沒有被擴大的狀態,擴大其間隔,或者,亦可從半導體晶片彼此的間隔已被擴展到既定的間隔的狀態,進一步擴大其間隔。 When the space between the semiconductor wafers is widened by using the sheet for semiconductor processing according to the present embodiment, the space between the semiconductor wafers can be enlarged from a state in which the semiconductor wafers are in contact with each other, or a state in which the space between the semiconductor wafers is hardly enlarged, or the space between the semiconductor wafers can be enlarged. The distance between each other has been expanded to the predetermined distance, and the distance is further expanded.

從半導體晶片相互接觸的狀態、或半導體晶片的間隔幾乎沒有被擴大的狀態,擴大其間隔時,例如,藉由在切 割板片上分割半導體晶圓而得到複數半導體晶片之後,將複數半導體晶片從該切割板片轉印到關於本實施形態的半導體加工用板片,接著,將該半導體晶片的間隔擴大。或者,亦可在關於本實施形態的半導體加工用板片上將半導體晶圓分割而得到複數半導體晶片之後,將該半導體晶片的間隔擴大。 From a state in which the semiconductor wafers are in contact with each other, or a state in which the gap between the semiconductor wafers is hardly widened, when the gap is widened, for example, by cutting After dividing the semiconductor wafer on the dicing sheet to obtain a plurality of semiconductor wafers, the plurality of semiconductor wafers are transferred from the dicing sheet to the sheet for semiconductor processing according to the present embodiment, and then the intervals between the semiconductor wafers are enlarged. Alternatively, after dividing a semiconductor wafer on the sheet for semiconductor processing according to the present embodiment to obtain a plurality of semiconductor wafers, the interval between the semiconductor wafers may be widened.

從半導體晶片彼此的間隔已被擴展到既定的間隔的狀態,進一步擴大其間隔時,使用其他的半導體加工用板片,較佳的是關於本實施形態的半導體加工用板片,將半導體晶片彼此的間隔擴展到既定的間隔之後,再將半導體晶片從該板片轉印到關於本實施形態的半導體加工用板片,接著,藉由將關於本實施形態的半導體加工用板片延伸,能夠進一步擴大半導體晶片的間隔。再者,如此的半導體晶片的轉印與半導體加工用板片的延伸,可重覆進行複數次,直到半導體晶片的間隔成為所期望的距離。 From the state where the gap between the semiconductor wafers has been widened to a predetermined gap, when the gap is further widened, another sheet for semiconductor processing is used, and it is preferable to use another sheet for semiconductor processing in the present embodiment. After the interval between the two is expanded to a predetermined interval, the semiconductor wafer is transferred from the sheet to the sheet for semiconductor processing according to the present embodiment, and then, by extending the sheet for semiconductor processing according to the present embodiment, it is possible to further Increase the spacing of semiconductor wafers. In addition, such transfer of a semiconductor wafer and extension of the sheet|seat for semiconductor processing can be repeated several times until the space|interval of a semiconductor wafer becomes a desired distance.

再者,關於本實施形態的半導體加工用板片,以使用於要求將半導體晶片的間隔分離相對較大的用途為佳,作為如此的用途之例,較佳可列舉扇出型的半導體晶圓級封裝(FO-WLP)的製造方法。作為如此的FO-WLP的製造方法之例,可列舉以下所說明的第1態樣及第2態樣。 Furthermore, the sheet for semiconductor processing according to the present embodiment is preferably used for an application requiring relatively large separation of semiconductor wafers, and as an example of such an application, a fan-out type semiconductor wafer is preferably used. A manufacturing method of packaging-in-level (FO-WLP). As an example of the manufacturing method of such a FO-WLP, the 1st aspect and the 2nd aspect demonstrated below are mentioned.

(1)第1態樣 (1) The first aspect

以下說明關於本實施形態的半導體加工用板片的FO-WLP的製造方法的第1態樣。再者,在該第1態樣,關於本實施形態的半導體加工用板片,係被使用於作為後述的第二黏著板片20。 Hereinafter, the first aspect of the manufacturing method of the FO-WLP of the sheet for semiconductor processing according to the present embodiment will be described. In addition, in this 1st aspect, the sheet for semiconductor processing of this embodiment is used as the 2nd adhesive sheet 20 mentioned later.

在第1(A)圖,顯示黏著在第一黏著板片10的半導體晶圓W。半導體晶圓W具有電路面W1,在電路面W1形成有電路W2。第一黏著板片10,係黏貼於與半導體晶圓W的電路面W1為相反側的背面W3。第一黏著板片10,具有第一基材薄膜11與第一黏著劑層12。第一黏著劑層12,係層積於第一基材薄膜11。 In FIG. 1(A), the semiconductor wafer W attached to the first adhesive sheet 10 is shown. The semiconductor wafer W has a circuit surface W1, and a circuit W2 is formed on the circuit surface W1. The first adhesive sheet 10 is attached to the back surface W3 on the opposite side to the circuit surface W1 of the semiconductor wafer W. As shown in FIG. The first adhesive sheet 10 has a first base film 11 and a first adhesive layer 12 . The first adhesive layer 12 is laminated on the first base film 11 .

[切割步驟] [cutting step]

在第1(B)圖,顯示保持在第一黏著板片10的複數半導體晶片CP。 FIG. 1(B) shows a plurality of semiconductor wafers CP held by the first adhesive sheet 10 .

保持在第一黏著板片10的半導體晶圓W,係藉由切割而個片化,形成複數半導體晶片CP。切割,使用切割鋸等的切斷手段。切割時的切斷深度,係設定為半導體晶圓W的厚度與第一黏著劑層12的合計,以及加入切割鋸的磨耗部分的深度。藉由切割,第一黏著劑層12亦被切斷成與半導體晶片CP相同的尺寸。再者,亦有藉由切割而在第一基材薄膜11形成切口的情形。 The semiconductor wafers W held on the first adhesive sheet 10 are individualized by dicing to form a plurality of semiconductor wafers CP. To cut, use a cutting means such as a dicing saw. The cutting depth at the time of dicing is set as the sum of the thickness of the semiconductor wafer W and the first adhesive layer 12 , and the depth of the worn portion of the dicing saw. By dicing, the first adhesive layer 12 is also cut into the same size as the semiconductor wafer CP. In addition, there is a case where a slit is formed in the first base film 11 by dicing.

再者,切割,亦可對半導體晶圓W照射雷射而進行,以取代上述使用之切割鋸等的切斷手段。例如,可藉由照射雷射,將半導體晶圓W完全截斷,而個片化為複數半導體晶片CP。或者,亦可藉由雷射光的照射,在半導體晶圓W內部形成改質層之後,在後述的第一擴展步驟,藉由拉伸第一黏著板片10,使半導體晶圓W在改質層的位置斷裂,將半導體晶片CP個片化(隱形切割)。隱形切割之情形,係雷射光的照射,例如,將紅外光域的雷射光,以聚焦在半導體晶圓W的 內部所設定的焦點而照射。此外,在該等方法,雷射光的照射,可從半導體晶圓W的任一側進行。 In addition, the dicing may be performed by irradiating the semiconductor wafer W with a laser, instead of the cutting means such as the dicing saw used above. For example, by irradiating a laser, the semiconductor wafer W can be completely cut, and individualized into a plurality of semiconductor wafers CP. Alternatively, after the modification layer is formed inside the semiconductor wafer W by irradiation of laser light, the semiconductor wafer W may be modified by stretching the first adhesive sheet 10 in the first expansion step described later. The position of the layer is broken, and the semiconductor wafer CP is individually sliced (stealth dicing). In the case of stealth dicing, it is the irradiation of laser light, for example, the laser light in the infrared light domain is focused on the surface of the semiconductor wafer W. It is irradiated at the focal point set inside. In addition, in these methods, the irradiation of the laser light can be performed from either side of the semiconductor wafer W. As shown in FIG.

[第一擴展步驟] [First expansion step]

在第1(C)圖,顯示說明將保持複數半導體晶片CP的第一黏著板片10拉伸的步驟(以下,有時稱為「第一擴展步驟」。)的圖。 In FIG. 1(C), the figure explaining the process of extending|stretching the 1st adhesive sheet 10 holding the plurality of semiconductor wafers CP (Hereinafter, it may be referred to as "the 1st expansion process.") is shown.

藉由切割將複數半導體晶片CP個片化之後,將第一黏著板片10拉伸,擴大複數半導體晶片CP之間的間隔。此外,進行隱形切割時,藉由將第一黏著板片10拉伸,使半導體晶圓W在改質層的位置斷裂,而個片化複數半導體晶片CP,同時擴大複數半導體晶片CP之間的間隔。在第一擴展步驟,作為第一黏著板片10的拉伸方法,並無特別限定。作為拉伸第一黏著板片10的方法,可列舉,例如,將環狀或圓狀的擴張器抵住而拉伸第一黏著板片10的方法;或使用把持構件等將第一黏著板片的外周部抓住而拉伸的方法等。 After the plurality of semiconductor wafers CP are separated into pieces by dicing, the first adhesive sheet 10 is stretched to widen the interval between the plurality of semiconductor wafers CP. In addition, when the stealth dicing is performed, by stretching the first adhesive sheet 10, the semiconductor wafer W is broken at the position of the modified layer, and the plurality of semiconductor wafers CP are separated into pieces, and the gap between the plurality of semiconductor wafers CP is enlarged at the same time. interval. In the first expansion step, the stretching method of the first adhesive sheet 10 is not particularly limited. As a method of stretching the first adhesive sheet 10, for example, a method of stretching the first adhesive sheet 10 by pressing an annular or circular dilator; A method of grasping and stretching the outer peripheral portion of the sheet, etc.

第一黏著板片10,較佳為以具有適於上述切割步驟、同時適於第一擴展步驟的拉伸彈性模數。由此觀點,第一黏著板片10,以拉伸彈性模數較後述的第二黏著板片20大為佳。藉此,第一黏著板片10,不會損及切割時的性能,而能夠發揮既定的擴展性,第二黏著板片20,則能夠發揮更優良的擴展性。 The first adhesive sheet 10 preferably has a tensile modulus of elasticity suitable for the above-mentioned cutting step and also suitable for the first expanding step. From this point of view, the tensile modulus of elasticity of the first adhesive sheet 10 is preferably larger than that of the second adhesive sheet 20 to be described later. In this way, the first adhesive sheet 10 can exhibit a predetermined expansibility without impairing the performance during cutting, and the second adhesive sheet 20 can exhibit better expansibility.

再者,如第1(C)圖所示,使半導體晶片CP之間的距離為D1。作為距離D1,例如,以15μm以上、110μm以下為佳。 Furthermore, as shown in FIG. 1(C), the distance between the semiconductor wafers CP is set to D1. The distance D1 is preferably, for example, 15 μm or more and 110 μm or less.

[轉印步驟] [transfer step]

在第2(A)圖,顯示說明在第一擴展步驟之後,將複數半導體晶片CP轉印到第二黏著板片20的步驟(以下,有時稱為「轉印步驟」。)的圖。將第一黏著板片10拉伸而擴大複數半導體晶片CP間的距離D1之後,將第二黏著板片20黏貼在半導體晶片CP的電路面W1。在此,係使用關於本實施形態的半導體加工用板片作為該第二黏著板片20。 FIG. 2(A) shows a diagram explaining the step of transferring the plurality of semiconductor wafers CP to the second adhesive sheet 20 after the first spreading step (hereinafter, sometimes referred to as a “transfer step”). After the first adhesive sheet 10 is stretched to widen the distance D1 between the plurality of semiconductor wafers CP, the second adhesive sheet 20 is attached to the circuit surface W1 of the semiconductor wafer CP. Here, the sheet for semiconductor processing according to the present embodiment is used as the second adhesive sheet 20 .

第二黏著板片20,具有第二基材薄膜21與第二黏著劑層22。第二黏著板片20,較佳為以第二黏著劑層22覆蓋電路面W1之方式而黏貼。 The second adhesive sheet 20 has a second base film 21 and a second adhesive layer 22 . The second adhesive sheet 20 is preferably pasted in such a way that the second adhesive layer 22 covers the circuit surface W1.

第二黏著劑層22的黏著力,以較第一黏著劑層12的黏著力大為佳。若第二黏著劑層22的黏著力較大,則將複數半導體晶片CP轉印到第二黏著板片20之後,容易將第一黏著板片10剝離。 The adhesive force of the second adhesive layer 22 is preferably greater than the adhesive force of the first adhesive layer 12 . If the adhesive force of the second adhesive layer 22 is large, the first adhesive sheet 10 can be easily peeled off after transferring the plurality of semiconductor wafers CP to the second adhesive sheet 20 .

第二黏著板片20,可與複數半導體晶片CP一起,黏貼於第二環狀框架。此時,在第二黏著板片20的第二黏著劑層22上,載置第二環狀框架,將其輕輕地按壓、固定。之後,將在第二環狀框架的環形狀的內側露出的第二黏著劑層22抵住半導體晶片CP的電路面W1,將複數半導體晶片CP固定在第二黏著板片20。 The second adhesive plate 20 can be attached to the second annular frame together with the plurality of semiconductor chips CP. At this time, the second annular frame is placed on the second adhesive layer 22 of the second adhesive sheet 20, and is lightly pressed and fixed. After that, the second adhesive layer 22 exposed inside the ring shape of the second annular frame is pressed against the circuit surface W1 of the semiconductor wafer CP, and the plurality of semiconductor wafers CP are fixed to the second adhesive sheet 20 .

將第二黏著板片20黏貼之後,將第一黏著板片10剝離,使複數半導體晶片CP的背面W3露出。在剝離第一黏著板片10之後,較佳為維持在第一擴展步驟擴張的複數半導體晶片CP之間的距離D1。 After the second adhesive sheet 20 is pasted, the first adhesive sheet 10 is peeled off to expose the back surfaces W3 of the plurality of semiconductor chips CP. After the first adhesive sheet 10 is peeled off, the distance D1 between the plurality of semiconductor wafers CP expanded in the first expansion step is preferably maintained.

[第二擴展步驟] [Second expansion step]

在第2(B)圖,顯示說明保持複數半導體晶片CP的第二黏著板片20的拉伸步驟(以下,有時稱為「第二擴展步驟」。)的圖。 FIG. 2(B) is a diagram illustrating a drawing step (hereinafter, sometimes referred to as a “second expansion step”) of the second adhesive sheet 20 holding the plurality of semiconductor wafers CP.

在第二擴展步驟,進一步擴大複數半導體晶片CP之間的間隔。在第二擴展步驟,將第二黏著板片20拉伸的方法,並無特別限定。作為拉伸第二黏著板片20的方法,可列舉,例如,將環狀或圓狀的擴張器抵住而拉伸第二黏著板片20的方法;或使用把持構件等將第二黏著板片的外周部抓住而拉伸的方法。作為後者的方法,可列舉,例如,使用上述分離裝置等而2軸延伸方法。該等之中,由可更大幅擴大半導體晶片CP之間的間隔的觀點,以2軸延伸的方法為佳。 In the second expanding step, the intervals between the plurality of semiconductor wafers CP are further expanded. In the second expansion step, the method for stretching the second adhesive sheet 20 is not particularly limited. As a method of stretching the second adhesive sheet 20, for example, a method of stretching the second adhesive sheet 20 by pressing an annular or circular dilator; A method in which the outer peripheral part of the sheet is grasped and stretched. As the latter method, for example, a biaxial stretching method using the above-mentioned separation apparatus or the like can be mentioned. Among these, from the viewpoint that the interval between the semiconductor wafers CP can be further expanded, the method of biaxial extension is preferable.

再者,如第2(B)圖所示,使第二擴展步驟後的半導體晶片CP間的間隔成為D2。距離D2較距離D1大。作為距離D2,例如,以200μm以上、6000μm以下為佳。 Furthermore, as shown in FIG. 2(B), the interval between the semiconductor wafers CP after the second expansion step is set to D2. The distance D2 is larger than the distance D1. The distance D2 is preferably, for example, 200 μm or more and 6000 μm or less.

[密封步驟] [Sealing step]

在第2(C)圖,顯示說明使用密封構件60,密封複數半導體晶片CP的步驟(以下,有時稱為「密封步驟」。)的圖。 FIG. 2(C) is a diagram illustrating a step (hereinafter, sometimes referred to as a “sealing step”) of sealing the plurality of semiconductor wafers CP using the sealing member 60 .

密封步驟,係在第二擴展步驟之後實施。留下電路面W1,將複數半導體晶片CP以密封構件60覆蓋,藉此形成密封體3。在複數半導體晶片CP之間亦填充密封構件60。在此,由於藉由第二黏著板片20覆蓋電路面W1及電路W2,因此能夠防止電路面W1被密封構件60覆蓋。 The sealing step is performed after the second expansion step. The sealing body 3 is formed by covering the plurality of semiconductor wafers CP with the sealing member 60 while leaving the circuit surface W1. The sealing member 60 is also filled between the plurality of semiconductor wafers CP. Here, since the circuit surface W1 and the circuit W2 are covered by the second adhesive sheet 20 , the circuit surface W1 can be prevented from being covered by the sealing member 60 .

藉由密封步驟,得到將各自分離既定距離的複數 半導體晶片CP埋進密封構件60的密封體3。在密封步驟,較佳為複數半導體晶片CP,係以維持距離D2的狀態而被密封構件60覆蓋。 Through the sealing step, plural numbers are obtained that separate each by a predetermined distance The semiconductor wafer CP is embedded in the sealing body 3 of the sealing member 60 . In the sealing step, preferably a plurality of semiconductor wafers CP are covered by the sealing member 60 in a state where the distance D2 is maintained.

密封步驟之後,將第二黏著板片20剝離,露出半導體晶片CP的電路面W1、及密封體3之與第二黏著板片20接觸的面3A。 After the sealing step, the second adhesive sheet 20 is peeled off to expose the circuit surface W1 of the semiconductor wafer CP and the surface 3A of the sealing body 3 which is in contact with the second adhesive sheet 20 .

[再配線形成步驟、及外部端子電極的連接步驟] [Rewiring Forming Step and External Terminal Electrode Connection Step]

在第3(A)圖,顯示剝離第二黏著板片20之後的密封體3的剖面圖。對該密封體3,依序進行:形成再配線層的再配線層形成步驟;及對形成的再配線層連接外部端子電極的步驟。再者,在第3(A)圖,顯示更詳細表示第2(C)圖所示的電路W2的內部端子電極W4。 FIG. 3(A) shows a cross-sectional view of the sealing body 3 after peeling off the second adhesive sheet 20 . The sealing body 3 is sequentially performed: a rewiring layer forming step of forming a rewiring layer; and a step of connecting an external terminal electrode to the formed rewiring layer. In addition, in Fig. 3(A), the internal terminal electrode W4 of the circuit W2 shown in Fig. 2(C) is shown in more detail.

藉由再配線層形成步驟及與外部端子電極的連接步驟,如第3(B)圖所示,形成連接於內部端子電極W4的再配線層5,及連接於再配線層5的外部端子電極6。具體而言,係如下形成。首先,在半導體晶片CP的電路面W1及密封體3的面3A形成第一絕緣層4A。接著,將再配線層5,以與內部端子電極W4電性連接之方式而形成。再者,形成覆蓋再配線層5的第二絕緣層4B。此時,再配線層5,留下外部電極墊5A,而被第二絕緣層4B覆蓋。最後,在外部電極墊5A,載置焊錫球等的外部端子電極6,藉由焊接等,將外部端子電極6與外部電極墊5A電性連接。 Through the rewiring layer forming step and the connecting step with the external terminal electrodes, as shown in FIG. 3(B), the rewiring layer 5 connected to the internal terminal electrode W4 and the external terminal electrode connected to the rewiring layer 5 are formed 6. Specifically, it is formed as follows. First, the first insulating layer 4A is formed on the circuit surface W1 of the semiconductor wafer CP and the surface 3A of the sealing body 3 . Next, the rewiring layer 5 is formed so as to be electrically connected to the internal terminal electrode W4. Furthermore, the second insulating layer 4B covering the rewiring layer 5 is formed. At this time, the rewiring layer 5 is covered with the second insulating layer 4B, leaving the external electrode pad 5A. Finally, the external terminal electrodes 6 such as solder balls are placed on the external electrode pads 5A, and the external terminal electrodes 6 and the external electrode pads 5A are electrically connected by soldering or the like.

[第二切割步驟] [Second cutting step]

在第3(C)圖,顯示說明將連接外部端子電極6的密封體3 個片化的步驟(以下,有時稱為「第二切割步驟」。)的剖面圖。在第二切割步驟,以半導體晶片CP為單位兒個片化密封體3。將密封體3個片化的方法,並無特別限定。例如,可採用與上述切割半導體晶圓W的方法同樣的方法,將密封體3個片化。將密封體3個片化的步驟,可將密封體黏貼在切割板片等的黏著板片而實施。 In Fig. 3(C), the sealing body 3 to which the external terminal electrodes 6 are to be connected is shown and explained A cross-sectional view of the step of individualization (hereinafter, sometimes referred to as a "second dicing step"). In the second dicing step, the encapsulated body 3 is individualized in units of the semiconductor wafer CP. The method of forming the three sealed bodies into pieces is not particularly limited. For example, the sealing body can be divided into three pieces by the same method as the method of dicing the semiconductor wafer W described above. The step of forming the sealing body into three pieces can be carried out by sticking the sealing body on an adhesive sheet such as a dicing sheet.

藉由將密封體3個片化,製造半導體晶片CP單位的半導體封裝1。如上所述在半導體晶片CP的區域外扇出的外部電極墊5A連接外部端子電極6的半導體封裝1,係被製造而作為扇出型的晶圓級封裝(FO-WLP)。 By dividing the sealing body into three pieces, the semiconductor package 1 of the semiconductor wafer CP unit is manufactured. The semiconductor package 1 in which the external electrode pads 5A fan-out outside the area of the semiconductor wafer CP as described above are connected to the external terminal electrodes 6 is manufactured as a fan-out wafer level package (FO-WLP).

[變形例] [Variation]

關於上述第1態樣的FO-WLP的製造方法,亦可變更一部分的步驟,或省略一部分的步驟。 About the manufacturing method of the FO-WLP of the said 1st aspect, you may change a part of steps, or may abbreviate|omit a part of steps.

(2)第2態樣 (2) The second aspect

以下說明關於本實施形態的半導體加工用板片的FO-WLP的製造方法的第2態樣。再者,在第2態樣,關於本實施形態的半導體加工用板片,係被使用於作為後述的第二黏著板片20。 Next, the second aspect of the manufacturing method of the FO-WLP of the sheet for semiconductor processing according to the present embodiment will be described. In addition, in the 2nd aspect, the sheet for semiconductor processing of this embodiment is used as the 2nd adhesive sheet 20 mentioned later.

在第4(A)圖,顯示黏貼於作為第三黏著板片的保護板片30的半導體晶圓W。半導體晶圓W具有作為第一面的電路面W1,在電路面W1形成有電路W2。保護板片30,係黏貼於半導體晶圓W的電路面W1。保護板片30,係保護電路面W1及電路W2。 In FIG. 4(A), the semiconductor wafer W attached to the protective sheet 30 as the third adhesive sheet is shown. The semiconductor wafer W has a circuit surface W1 as a first surface, and a circuit W2 is formed on the circuit surface W1. The protective sheet 30 is attached to the circuit surface W1 of the semiconductor wafer W. As shown in FIG. The protection plate 30 protects the circuit surface W1 and the circuit W2.

保護板片30具有第三基材薄膜31與第三黏著劑 層32。第三黏著劑層32,係層積於第三基材薄膜31。 The protective sheet 30 has a third base film 31 and a third adhesive Layer 32. The third adhesive layer 32 is laminated on the third base film 31 .

[溝形成步驟] [Groove formation step]

在第4(B)圖,顯示說明從半導體晶圓W的電路面W1側形成既定深度的溝的步驟(以下,有時稱為「溝形成步驟」。)的圖。 FIG. 4(B) is a diagram illustrating a step of forming a groove of a predetermined depth from the circuit surface W1 side of the semiconductor wafer W (hereinafter, sometimes referred to as a “groove forming step”).

在溝形成步驟,從保護板片30側,使用切割裝置的切割刀等對半導體晶圓W切入切口。此時,將保護板片30完全切斷,且從半導體晶圓W的電路面W1,切入較半導體晶圓W的厚度淺的深度的切口,形成溝W5。溝W5,係以劃分形成在半導體晶圓W的電路面W1的複數電路W2之方式而被形成。溝W5的深度,只要較目的的半導體晶片的厚度稍微深的程度,並無特別限定。形成溝W5時,會發生來自半導體晶圓W的切削屑。在第2態樣的製造方法,以電路面W1受到保護板片30保護的狀態,而進行溝W5的形成,因此能夠防止因切削屑所致之電路面W1、電路W2的污染或破損。 In the groove forming step, a notch is cut into the semiconductor wafer W from the side of the protective sheet 30 using a dicing blade of a dicing device or the like. At this time, the protective sheet 30 is completely cut, and a groove W5 is formed from the circuit surface W1 of the semiconductor wafer W to a depth shallower than the thickness of the semiconductor wafer W. The grooves W5 are formed so as to divide the plurality of circuits W2 formed on the circuit surface W1 of the semiconductor wafer W. As shown in FIG. The depth of the groove W5 is not particularly limited as long as it is slightly deeper than the thickness of the intended semiconductor wafer. When the grooves W5 are formed, chips from the semiconductor wafer W are generated. In the manufacturing method of the second aspect, since the grooves W5 are formed in a state where the circuit surface W1 is protected by the protective sheet 30 , contamination or damage of the circuit surface W1 and the circuit W2 due to chips can be prevented.

[研削步驟] [grinding step]

在第4(C)圖,顯示說明形成溝W5之後,研削作為半導體晶圓W的第二面的背面W6的步驟(以下,有時稱為「研削步驟」。)的圖。 FIG. 4(C) is a diagram illustrating a step (hereinafter, sometimes referred to as a “grinding step”) of grinding the back surface W6 as the second surface of the semiconductor wafer W after the trench W5 is formed.

在關於第2態樣的製造方法,係在研削前,在保護板片30側,黏貼第一黏著板片10。黏貼第一黏著板片10之後,使用研磨機50,從背面W6側研削半導體晶圓W。藉由研削,使半導體晶圓W的厚度變薄,最終分割成複數半導體晶片CP。從背面W6側進行研削,直到溝W5的底部被去除, 將半導體晶圓W個片化成每個電路W2。之後,視需要進一步進行背面研削,得到既定厚度的半導體晶片CP。在關於第2態樣的製造方法,研削直到作為第三面的背面W3露出。 In the manufacturing method of the second aspect, before grinding, the first adhesive sheet 10 is pasted on the protective sheet 30 side. After the first adhesive sheet 10 is pasted, the semiconductor wafer W is ground from the back surface W6 side using the grinder 50 . The thickness of the semiconductor wafer W is reduced by grinding, and finally divided into a plurality of semiconductor wafers CP. Grinding is performed from the back surface W6 side until the bottom of the groove W5 is removed, The semiconductor wafer W is diced into each circuit W2. After that, back surface grinding is further performed as necessary to obtain a semiconductor wafer CP having a predetermined thickness. In the manufacturing method of the second aspect, grinding is performed until the back surface W3, which is the third surface, is exposed.

在第4(D)圖,顯示所分割的複數半導體晶片CP被保持在保護板片30及第一黏著板片10的狀態。再者,在本說明書,如上所述,先設置溝W5,之後進行背面研削,將半導體晶圓W分割成半導體晶片CP的方法,有時稱為「先切割法」。 FIG. 4(D) shows a state in which the divided plural semiconductor wafers CP are held by the protective sheet 30 and the first adhesive sheet 10 . In this specification, as described above, the method of first forming the grooves W5 and then performing backside grinding to divide the semiconductor wafer W into the semiconductor wafers CP is sometimes referred to as the "first dicing method".

[黏貼步驟(第二黏著板片)] [Paste Step (Second Adhesive Sheet)]

在第5(A)圖,顯示說明研削步驟之後,將第二黏著板片20,黏貼在複數半導體晶片CP的步驟(以下,有時稱為「黏貼步驟」。)的圖。 FIG. 5(A) is a diagram illustrating a step of pasting the second adhesive sheet 20 on the plurality of semiconductor wafers CP after the grinding step (hereinafter, sometimes referred to as a “sticking step”).

第二黏著板片20,係黏貼於半導體晶片CP的背面W3。第二黏著板片20具有第二基材薄膜21與第二黏著劑層22。在此,使用關於本實施形態的半導體加工用板片作為該第二黏著板片20。 The second adhesive sheet 20 is attached to the back surface W3 of the semiconductor chip CP. The second adhesive sheet 20 has a second base film 21 and a second adhesive layer 22 . Here, the sheet for semiconductor processing according to the present embodiment is used as the second adhesive sheet 20 .

第二黏著劑層22對半導體晶圓W的黏著力,以較第三黏著劑層32對半導體晶圓W的黏著力大為佳。若第二黏著劑層22的黏著力較大,則容易剝離第一黏著板片10及保護板片30。 The adhesion force of the second adhesive layer 22 to the semiconductor wafer W is better than the adhesion force of the third adhesive layer 32 to the semiconductor wafer W. If the adhesive force of the second adhesive layer 22 is large, the first adhesive sheet 10 and the protective sheet 30 can be easily peeled off.

第二黏著板片20,可與複數半導體晶片CP一起,黏貼於環狀框架。此時,在第二黏著板片20的第二黏著劑層22上,載置環狀框架,將其輕輕地按壓、固定。之後,將在環狀框架的環形狀的內側露出的第二黏著劑層22抵住半導體晶 片CP的電路面W1,將複數半導體晶片CP固定在第二黏著板片20。 The second adhesive plate 20 can be attached to the annular frame together with the plurality of semiconductor chips CP. At this time, an annular frame is placed on the second adhesive layer 22 of the second adhesive sheet 20, and is lightly pressed and fixed. After that, the second adhesive layer 22 exposed on the inner side of the ring shape of the ring frame is pressed against the semiconductor crystal The circuit surface W1 of the chip CP fixes the plurality of semiconductor chips CP on the second adhesive sheet 20 .

[剝離步驟(第一黏著板片)] [Peeling Step (First Adhesive Sheet)]

在第5(B)圖,顯示說明在黏貼第二黏著板片20之後,將第一黏著板片10及保護板片30剝離的步驟(以下,有時稱為「剝離步驟」。)的圖。 FIG. 5(B) shows a diagram explaining a step of peeling off the first adhesive sheet 10 and the protective sheet 30 after the second adhesive sheet 20 is pasted (hereinafter, sometimes referred to as a “peeling step”.) .

在剝離步驟,剝離第一黏著板片10時,將被切斷的保護板片30一起剝離。剝離保護板片30,露出複數半導體晶片CP的電路面W1。在此,如第5(B)圖所示,使藉由先切割法分割的半導體晶片CP之間的距離為D1。作為距離D1,例如,以15μm以上、110μm以下為佳。 In the peeling step, when the first adhesive sheet 10 is peeled off, the cut protective sheet 30 is peeled off together. The protective sheet 30 is peeled off to expose the circuit surfaces W1 of the plurality of semiconductor wafers CP. Here, as shown in FIG. 5(B), the distance between the semiconductor wafers CP divided by the pre-dicing method is set to D1. The distance D1 is preferably, for example, 15 μm or more and 110 μm or less.

[擴展步驟] [Extended step]

在第5(C)圖,顯示說明將保持複數半導體晶片CP的第二黏著板片20拉伸的步驟(以下,有時稱為「擴展步驟」。)的圖。 In FIG. 5(C), the figure explaining the process of extending|stretching the 2nd adhesive sheet 20 holding the plurality of semiconductor wafers CP (it may be called "expanding process" hereafter) is shown.

在擴展步驟,進一步擴大複數半導體晶片CP之間的間隔。在擴展步驟,將第二黏著板片20拉伸的方法,並無特別限定。作為拉伸第二黏著板片20的方法,可列舉,例如,將環狀或圓狀的擴張器抵住而拉伸第二黏著板片20的方法;使用把持構件等將第二黏著板片的外周部抓住而拉伸的方法等。作為後者的方法,可列舉,例如,使用上述分離裝置等而2軸延伸的方法。該等之中,由可更大幅擴大半導體晶片CP之間的間隔的觀點,以2軸延伸的方法為佳。 In the expanding step, the intervals between the plurality of semiconductor wafers CP are further expanded. In the expansion step, the method of stretching the second adhesive sheet 20 is not particularly limited. As a method of stretching the second adhesive sheet 20, for example, a method of stretching the second adhesive sheet 20 by pressing an annular or circular dilator; The method of grasping and stretching the outer peripheral part of the As the latter method, for example, a method of biaxially extending using the above-mentioned separation device or the like can be mentioned. Among these, from the viewpoint that the interval between the semiconductor wafers CP can be further expanded, the method of biaxial extension is preferable.

在關於第2態樣的製造方法,如第5(C)圖所示,使擴展步驟後的半導體晶片CP之間的距離成為D2。距離D2 較距離D1大。作為距離D2,例如,以200μm以上、6000μm以下為佳。 In the manufacturing method of the second aspect, as shown in FIG. 5(C), the distance between the semiconductor wafers CP after the expansion step is set to D2. Distance D2 It is larger than the distance D1. The distance D2 is preferably, for example, 200 μm or more and 6000 μm or less.

[密封步驟] [Sealing step]

在第6圖,顯示說明使用密封構件60密封複數半導體晶片CP的步驟(以下,有時稱為「密封步驟」。)的圖。 FIG. 6 is a diagram illustrating a step of sealing the plurality of semiconductor wafers CP using the sealing member 60 (hereinafter, sometimes referred to as a “sealing step”).

在第6(A)圖,顯示說明在擴展步驟之後,將作為第四黏著板片的表面保護板片40黏貼在複數半導體晶片CP的步驟的圖。 FIG. 6(A) shows a diagram explaining the step of adhering the surface protection sheet 40 as the fourth adhesive sheet to the plurality of semiconductor wafers CP after the expansion step.

將第二黏著板片20拉伸,而將複數半導體晶片CP之間的間隔擴展到距離D2之後,對半導體晶片CP的電路面W1黏貼表面保護板片40。表面保護板片40具有第四基材薄膜41與第四黏著劑層42。表面保護板片40,較佳為以第四黏著劑層42覆蓋電路面W1之方式而黏貼。 After the second adhesive sheet 20 is stretched to expand the interval between the plurality of semiconductor chips CP to a distance D2, the surface protection sheet 40 is attached to the circuit surface W1 of the semiconductor chips CP. The surface protection sheet 40 has a fourth base film 41 and a fourth adhesive layer 42 . The surface protection plate 40 is preferably pasted in such a way that the fourth adhesive layer 42 covers the circuit surface W1.

在黏貼表面保護板片40之後,將第二黏著板片20剝離,露出複數半導體晶片CP的背面W3。在剝離第二黏著板片20之後,較佳為以維持在擴展步驟所擴張的複數半導體晶片CP之間的距離D2。在第二黏著劑層22調配能量線聚合性化合物時,較佳為以從第二基材薄膜21側對第二黏著劑層22照射能量線,使能量線聚合性化合物硬化,再將第二黏著板片20剝離。 After the surface protection sheet 40 is pasted, the second adhesive sheet 20 is peeled off to expose the back surfaces W3 of the plurality of semiconductor wafers CP. After peeling off the second adhesive sheet 20, it is preferable to maintain the distance D2 between the plurality of semiconductor wafers CP expanded in the expanding step. When preparing the energy ray polymerizable compound in the second adhesive layer 22 , it is preferable to irradiate the second adhesive layer 22 with energy rays from the side of the second base film 21 to harden the energy ray polymerizable compound, and then the second adhesive layer 22 is irradiated with energy rays The adhesive sheet 20 is peeled off.

在第6(B)圖,顯示說明將以表面保護板片40保持的複數半導體晶片CP密封的步驟的圖。 FIG. 6(B) is a diagram illustrating a procedure of sealing the plurality of semiconductor wafers CP held by the surface protection sheet 40 .

留下電路面W1,將複數半導體晶片CP以密封構件60覆蓋,藉此形成密封體3。在複數半導體晶片CP之間亦 以密封構件60填充。在此,由於以表面保護板片40覆蓋電路面W1及電路W2,因此能夠防止電路面W1被密封構件60覆蓋。 The sealing body 3 is formed by covering the plurality of semiconductor wafers CP with the sealing member 60 while leaving the circuit surface W1. between the plurality of semiconductor wafers CP Filled with sealing member 60 . Here, since the circuit surface W1 and the circuit W2 are covered with the surface protection sheet 40 , the circuit surface W1 can be prevented from being covered by the sealing member 60 .

藉由密封步驟,得到將各自分離既定距離的複數半導體晶片CP埋進密封構件的密封體3。在密封步驟,較佳為複數半導體晶片CP,係以維持距離D2的狀態而被密封構件60覆蓋為佳。 Through the sealing step, the sealing body 3 in which the plurality of semiconductor wafers CP separated from each other by a predetermined distance is embedded in the sealing member is obtained. In the sealing step, a plurality of semiconductor wafers CP are preferably covered by the sealing member 60 while maintaining the distance D2.

密封步驟之後,將表面保護板片40剝離,露出半導體晶片CP的電路面W1、及密封體3之與表面保護板片40接觸的面3S(參照第3(A)圖)。 After the sealing step, the surface protection sheet 40 is peeled off to expose the circuit surface W1 of the semiconductor wafer CP and the surface 3S of the sealing body 3 in contact with the surface protection sheet 40 (see FIG. 3(A) ).

[再配線層形成步驟、與外部端子電極的連接步驟及第二切割步驟] [Rewiring layer formation step, connection step with external terminal electrodes, and second dicing step]

在密封步驟之後,進行再配線層形成步驟、與外部端子電極的連接步驟及第二切割步驟。該等步驟,可與第1態樣的製造方法同樣地進行(參照第3(B)圖及第3(C)圖)。經由該等步驟,可得到FO-WLP。 After the sealing step, a rewiring layer forming step, a connection step with an external terminal electrode, and a second dicing step are performed. These steps can be performed in the same manner as in the manufacturing method of the first aspect (see Fig. 3(B) and Fig. 3(C) ). Through these steps, FO-WLP can be obtained.

[變形例] [Variation]

關於上述第2態樣的FO-WLP的製造方法,亦可變更一部分的步驟、省略一部分的步驟。將如此的變形例說明如下。 About the manufacturing method of the FO-WLP of the said 2nd aspect, a part of steps may be changed or a part of steps may be omitted. Such a modified example will be described below.

作為關於第2態樣的製造方法的第1變形例,在第二黏著板片20的黏貼步驟之後,亦可進行僅將第一黏著板片10剝離的步驟。即,在上述第2態樣,將第一黏著板片10剝離時,係與切斷的保護板片30一起剝離;相對於此,在本變形例,係將保護板片30留在半導體晶片CP的電路面W1, 而將第一黏著板片10剝離。藉由第一黏著板片10的剝離,如第7(A)圖所示,被切斷的黏貼有保護板片30的複數半導體晶片CP,成為層積在第二黏著板片20上的狀態。 As a 1st modification of the manufacturing method concerning the 2nd aspect, after the sticking process of the 2nd adhesive sheet 20, the process of peeling only the 1st adhesive sheet 10 may be performed. That is, in the above-mentioned second aspect, when the first adhesive sheet 10 is peeled off, it is peeled off together with the cut protection sheet 30; on the other hand, in this modification, the protection sheet 30 is left on the semiconductor wafer The circuit surface W1 of CP, Then, the first adhesive sheet 10 is peeled off. By peeling off the first adhesive sheet 10 , as shown in FIG. 7(A) , the plurality of semiconductor wafers CP to which the protective sheet 30 has been cut and pasted are in a state of being stacked on the second adhesive sheet 20 . .

接著,如第7(B)圖所示,進行上述擴展步驟。即,以保護板片30黏貼在被切斷的半導體晶片CP的電路面W1的狀態,將第二黏著板片20拉伸,使複數半導體晶片CP間擴展到距離D2。 Next, as shown in FIG. 7(B), the above-mentioned expansion step is performed. That is, in a state where the protective sheet 30 is adhered to the circuit surface W1 of the cut semiconductor wafer CP, the second adhesive sheet 20 is stretched to spread the distance D2 between the plurality of semiconductor wafers CP.

擴展步驟之後,如第7(C)圖所示,進行將複數半導體晶片CP密封的步驟。在上述第2態樣,係如第6(B)圖所示,在表面保護板片40上密封半導體晶片CP;相對於此,在本變形例,係如第7(C)圖所示,在第二黏著板片20上,使用密封構件60而密封半導體晶片CP。在此,由於在電路面W1黏貼有保護板片30,因此能夠不黏貼表面保護板片40,以第二黏著板片黏貼在半導體晶片CP的背面W3的狀態直接密封。留下電路面W1,將複數半導體晶片CP以密封構件60覆蓋,藉此形成密封體3。密封體3的面3S與半導體晶片CP的電路面W1以同一面為佳。 After the expansion step, as shown in FIG. 7(C), a step of sealing the plurality of semiconductor wafers CP is performed. In the above-mentioned second aspect, as shown in FIG. 6(B), the semiconductor wafer CP is sealed on the surface protection sheet 40; on the other hand, in this modification, as shown in FIG. 7(C), On the second adhesive sheet 20 , the semiconductor wafer CP is sealed using the sealing member 60 . Here, since the protection sheet 30 is attached to the circuit surface W1, the surface protection sheet 40 is not attached, and the second adhesive sheet can be directly sealed with the second adhesive sheet attached to the back surface W3 of the semiconductor wafer CP. The sealing body 3 is formed by covering the plurality of semiconductor wafers CP with the sealing member 60 while leaving the circuit surface W1. The surface 3S of the sealing body 3 is preferably the same surface as the circuit surface W1 of the semiconductor wafer CP.

密封步驟之後,將保護板片30及第二黏著板片20剝離。之後,藉由進行上述的再配線層形成步驟、外部端子電極的連接步驟及第二切割步驟,得到FO-WLP。 After the sealing step, the protective sheet 30 and the second adhesive sheet 20 are peeled off. Then, by performing the above-mentioned rewiring layer forming step, external terminal electrode connecting step, and second dicing step, FO-WLP is obtained.

關於本實施形態的半導體加工用板片,由於能夠大幅延伸,故如上所說明,能夠良好地適用於需要將半導體晶片的間隔擴大的用途。 Since the sheet|seat for semiconductor processing of this embodiment can be extended greatly, as demonstrated above, it can apply suitably to the application which needs to enlarge the space|interval of a semiconductor wafer.

以上所說明的實施形態,係為容易理解本發明所 記載,而並非用於限定本發明而記載。因此,揭示於上述實施形態的各要素,係包含屬於本發明的技術範圍的全部設計變更或均等物在內的主旨。 The above-described embodiments are intended to facilitate understanding of the present invention. The description is not intended to limit the present invention. Therefore, each element disclosed in the above-described embodiment is intended to include all design changes and equivalents that belong to the technical scope of the present invention.

例如,半導體加工用板片係具有基材與黏著劑層的構成時,在基材與黏著劑層之間,亦可介在其他的層。 For example, when the sheet|seat for semiconductor processing has a structure of a base material and an adhesive bond layer, another layer may be interposed between the base material and the adhesive bond layer.

[實施例] [Example]

以下,藉由實施例等更具體地說明本發明,惟本發明的範圍並非限定於該等實施例等。 Hereinafter, the present invention will be described more specifically with reference to examples and the like, but the scope of the present invention is not limited to these examples and the like.

[實施例1] [Example 1]

(1)黏著性組合物的調製 (1) Preparation of adhesive composition

使丙烯酸丁酯/丙烯酸2-羥基乙酯=85/15(質量比)反應而得到的丙烯酸系共聚物,與相對於其2-羥基乙酯80莫耳%的甲基丙烯醯氧乙基異氰酸酯(MOI)反應,以得到能量線硬化型聚合物。該能量線硬化型聚合物的重量平均分子量(Mw)為60萬。 Acrylic copolymer obtained by reacting butyl acrylate/2-hydroxyethyl acrylate = 85/15 (mass ratio), and 80 mol% of methacryloyloxyethyl isocyanate relative to its 2-hydroxyethyl ester (MOI) reaction to obtain an energy ray hardening type polymer. The weight-average molecular weight (Mw) of this energy ray-curable polymer was 600,000.

將100質量份所得到的能量線硬化型聚合物、3質量份作為光聚合起始劑的1-羥基環己基苯基酮(BASF公司製,產品名「IRGACURE184」)、與0.45質量份作為架橋劑的甲苯二異氰酸酯系架橋劑(TOSOH公司製,產品名「CORONATE L」),在溶劑中混合,以得到黏著性組合物。 100 parts by mass of the obtained energy ray-curable polymer, 3 parts by mass of 1-hydroxycyclohexyl phenyl ketone (manufactured by BASF, product name "IRGACURE 184") as a photopolymerization initiator, and 0.45 parts by mass as a bridge A toluene diisocyanate-based bridging agent (manufactured by TOSOH, product name "CORONATE L") was mixed in a solvent to obtain an adhesive composition.

(2)半導體加工用板片的製作 (2) Production of sheets for semiconductor processing

對聚對苯二甲酸乙二醇酯(PET)薄膜的一面形成矽酮系的剝離層而得到的剝離薄膜(LINTEC公司製,產品名「SP-PET3811」)的剝離面,塗佈上述黏著性組合物,藉由加 熱乾燥,在剝離薄膜上,形成厚度10μm的黏著劑層。之後,將作為基材的聚酯系聚膠甲酸乙酯彈性體板片(Sheedom公司製,產品名「Higress DUS202」,厚度50μm)的一面黏貼在該黏著劑層的露出面,以對黏著劑層黏貼剝離薄膜的狀態而得到半導體加工用板片。 A release surface of a release film (manufactured by LINTEC, product name "SP-PET3811") obtained by forming a silicone-based release layer on one side of a polyethylene terephthalate (PET) film was coated with the above-mentioned adhesive properties composition by adding After thermal drying, an adhesive layer with a thickness of 10 μm was formed on the release film. Then, one side of a polyester-based polyethylene formate elastomer sheet (manufactured by Sheedom Corporation, product name "Higress DUS202", thickness 50 μm) as a base material was adhered to the exposed surface of the adhesive layer to prevent the adhesive A sheet for semiconductor processing was obtained in the state where the release film was adhered to the layers.

[比較例1] [Comparative Example 1]

將100質量份聚氯乙烯樹脂(PVC,平均聚合度:1050)、42質量份己二酸系聚酯可塑劑、與少量的穩定劑混煉,使用淋幕塗佈裝置成形為薄膜狀而得到之厚度80μm的氯乙烯薄膜,除了將該氯乙烯薄膜使用作為基材以外,與實施例1同樣地製作半導體加工用板片。 100 parts by mass of polyvinyl chloride resin (PVC, average degree of polymerization: 1050), 42 parts by mass of adipic acid-based polyester plasticizer, and a small amount of stabilizer were kneaded, and formed into a film using a curtain coater. A sheet for semiconductor processing was produced in the same manner as in Example 1, except that the vinyl chloride film having a thickness of 80 μm was used as a base material.

[比較例2] [Comparative Example 2]

除了使用厚度80μm的聚丙烯薄膜(PP,DiaPlus Film公司製,產品名「LT01-06051」)作為基材以外,與實施例1同樣地製作半導體加工用板片。 A sheet for semiconductor processing was produced in the same manner as in Example 1, except that a polypropylene film (PP, manufactured by DiaPlus Film Co., Ltd., product name "LT01-06051") having a thickness of 80 μm was used as a base material.

[試驗例1](拉伸試驗) [Test Example 1] (tensile test)

將在實施例及比較例所製造的半導體加工用板片,裁切成15mmx140mm,剝離剝離板片而作為試驗片。關於該試驗片,遵照JIS K7161:2014及JIS K7127:1999,測定在23℃的斷裂伸度及拉伸彈性模數。具體而言,將上述試驗片,以拉伸試驗機(島津製造所製,產品名「Autograph AG-IS 500N」),夾具間距離設定為100mm之後,以200mm/min的速度進行拉伸試驗,測定斷裂伸度(%)及拉伸彈性模數(MPa)。再者,測定係在基材的製造時的流動方向(MD)及與此成直角的方向(CD)的雙方進 行。將結果顯示於表1。 The sheet piece for semiconductor processing manufactured in the Example and the comparative example was cut into 15 mm x 140 mm, the peeling sheet piece was peeled, and it was set as a test piece. About this test piece, the elongation at break and the tensile modulus of elasticity at 23°C were measured in accordance with JIS K7161:2014 and JIS K7127:1999. Specifically, the above-mentioned test piece was subjected to a tensile test at a speed of 200 mm/min using a tensile tester (manufactured by Shimadzu Corporation, product name "Autograph AG-IS 500N"), and the distance between the clamps was set to 100 mm. The elongation at break (%) and the tensile modulus of elasticity (MPa) were measured. In addition, the measurement is carried out in both the flow direction (MD) and the direction (CD) at right angles to the flow direction at the time of manufacture of the base material. Row. The results are shown in Table 1.

[試驗例2](100%應力及復原率的測定) [Test Example 2] (Measurement of 100% stress and recovery rate)

將在實施例及比較例所製造的半導體加工用板片,裁切成150mm×15mm,剝離剝離板片而作為試驗片。再者,以使半導體加工用板片在製造時的流動方向(MD方向)作為試驗片的長度方向之方式而裁切。之後,將試驗片的長度方向的兩端,以拉伸試驗機(島津製造所製,產品名「Autograph AG-IS 50N」)的夾具固定。此時,以夾具間的長度為100mm之方式,用夾具將試驗片把持。將該長度設為初期夾具間的長度L0(mm)。然後,以200mm/min的速度沿著長度方向拉伸100mm,使夾具間的長度成為200mm。將該長度減去初期夾具間的長度L0(mm)(即100mm)的長度設為擴張長度L1(mm)。測定此時的試驗力,求取拉伸試驗的100%強度(N)作為MD方向的100%強度(N)。然後,藉由將MD方向的100%強度(N),以半導體加工用板片的剖面積商除計算,求取MD方向的100%應力(MPa)。再者,以夾具間的長度擴張為200mm的狀態保持1分鐘之後,以200mm/min的速度使夾具恢復到夾具間的長度為L0(mm),以夾具間的長度為L0(mm)的狀態保持1分鐘。之後,以60mm/min的速度沿著長度方向拉伸,記錄拉伸力的測定值顯示0.1N/15mm時的夾具間的長度。將該長度減去初期的夾具間的長度L0(mm)之值設為L2(mm)。 The sheets for semiconductor processing manufactured in the examples and comparative examples were cut into 150 mm×15 mm, and the peeling sheets were peeled off as test pieces. In addition, it cut|disconnected so that the flow direction (MD direction) of the sheet piece for semiconductor processing at the time of manufacture might become the longitudinal direction of a test piece. After that, both ends in the longitudinal direction of the test piece were fixed with jigs of a tensile testing machine (manufactured by Shimadzu Corporation, product name "Autograph AG-IS 50N"). At this time, the test piece was held by the jig so that the length between the jigs was 100 mm. Let this length be the length L0 (mm) between the initial jigs. Then, it stretched by 100 mm in the longitudinal direction at a speed of 200 mm/min so that the length between the jigs was 200 mm. The length obtained by subtracting the length L0 (mm) (that is, 100 mm) between the initial clips from this length is defined as the expansion length L1 (mm). The test force at this time was measured, and the 100% strength (N) of the tensile test was obtained as the 100% strength (N) in the MD direction. Then, the 100% stress (MPa) in the MD direction is obtained by dividing the 100% strength (N) in the MD direction by the quotient of the cross-sectional area of the sheet for semiconductor processing. In addition, after maintaining the state where the length between the clamps is expanded to 200 mm for 1 minute, the clamp is returned to the state where the length between the clamps is L0 (mm) and the length between the clamps is L0 (mm) at a speed of 200 mm/min. Hold for 1 minute. After that, it was stretched in the longitudinal direction at a speed of 60 mm/min, and the measured value of the recorded tensile force showed the length between the jigs at 0.1 N/15 mm. The value obtained by subtracting the initial length L0 (mm) between the jigs from this length is set to L2 (mm).

對下式(I)套入上述L1及L2的值,算出復原率(%)。將結果顯示於表1。 The recovery rate (%) was calculated by fitting the values of L1 and L2 into the following formula (I). The results are shown in Table 1.

復原率(%)={1-(L2÷L1)}×100...(I) Recovery rate (%)={1-(L2÷L1)}×100...(I)

此外,將在實施例及比較例所製造的半導體加工用板片,以使其與製造時的流動方向成正交的方向(CD方向)作為試驗片的長度方向之方式,裁切成150mm×15mm,剝離剝離板片而作為試驗片,與上述同樣地進行100%強度(N)及100%應力(MPa)的測定,而作為各自之CD方向的100%強度(N)及CD方向的100%應力(MPa)。將結果顯示於表1。再者,算出MD方向的100%應力(MPa)對CD方向的100%應力(MPa)的比。其結果亦顯示於表1。 In addition, the sheet pieces for semiconductor processing manufactured in the examples and comparative examples were cut into 150 mm × 150 mm so that the direction (CD direction) perpendicular to the flow direction at the time of manufacture was used as the longitudinal direction of the test piece. 15mm, peel off the peeled sheet and use it as a test piece, perform the measurement of 100% strength (N) and 100% stress (MPa) in the same manner as above, and use it as the 100% strength (N) in the CD direction and 100% in the CD direction. % stress (MPa). The results are shown in Table 1. Furthermore, the ratio of the 100% stress (MPa) in the MD direction to the 100% stress (MPa) in the CD direction was calculated. The results are also shown in Table 1.

[試驗例3](擴展試驗) [Test Example 3] (Extended Test)

將切割膠帶(LINTEC公司製,產品名「ADWILL D-675」)的剝離板片剝離,將露出的黏著面,黏貼於環狀框架及6吋矽鏡面晶圓(直徑:150mm,厚度:350μm,研削面#2000)的研削面。接著,使用切割機(DISCO公司製,產品名「DFD-651」),依照如下條件,將矽鏡面晶圓以全切割之方式切割。藉此,在切割膠帶上,得到個片化的複數矽晶片。之後,對切割膠帶,使用UV照射裝置(LINTEC公司製,產品名「RAD-2000m/12」),進行UV照射(照度:120mW/cm2,光量:70mJ/cm2)。 Peel off the release sheet of dicing tape (manufactured by LINTEC, product name "ADWILL D-675"), and stick the exposed adhesive surface to the ring frame and 6-inch silicon mirror wafer (diameter: 150mm, thickness: 350μm, Ground surface #2000). Next, using a dicing machine (manufactured by DISCO, product name "DFD-651"), the silicon mirror wafer was diced by full dicing under the following conditions. Thereby, on the dicing tape, a plurality of pieces of silicon wafers are obtained. Then, the dicing tape was irradiated with UV (illuminance: 120 mW/cm 2 , light intensity: 70 mJ/cm 2 ) using a UV irradiation device (manufactured by LINTEC, product name “RAD-2000m/12”).

‧切割刀片:DISCO公司製,產品名「NBC-ZH205O 27HECC」 ‧Cutting blade: manufactured by DISCO, product name "NBC-ZH205O 27HECC"

‧轉數:30,000rpm ‧Rotation speed: 30,000rpm

‧高度:0.06mm ‧Height: 0.06mm

‧切割速度:60mm/sec ‧Cutting speed: 60mm/sec

‧晶片尺寸:3mm×3mm ‧Chip size: 3mm×3mm

接著,將在實施例及比較例所得到的半導體加工用板片,裁切成210mm×210mm的四角形的尺寸。此時,以裁切後的板片的各邊係與半導體加工用板片的基材的MD方向平行或垂直之方式而裁切。接著,將剝離板片剝離,將上述切割所得到的所有矽晶片轉印到露出的黏著面。此時,以使矽晶片的一群係位於半導體加工用板片的中央部之方式而轉印。此外,以使矽晶圓個片化時的切割線係與半導體加工用板片的各邊平行或垂直之方式而轉印。 Next, the sheet piece for semiconductor processing obtained in the Example and the comparative example was cut into the size of the square of 210 mm x 210 mm. At this time, each side of the cut sheet is cut in parallel or perpendicular to the MD direction of the base material of the sheet for semiconductor processing. Next, the release sheet is peeled off, and all the silicon wafers obtained by the above dicing are transferred to the exposed adhesive surface. At this time, it transfers so that a group of silicon wafers may be located in the center part of the sheet|seat for semiconductor processing. Moreover, it transfers so that the dicing line at the time of individualizing a silicon wafer may be parallel or perpendicular to each side of the sheet|seat for semiconductor processing.

接著,將轉印有矽晶片的半導體加工用板片,設置於可2軸延伸的擴展裝置(分離裝置)。在第8圖,顯示說明該擴展裝置100的平面圖。第8圖中,X軸及Y軸,係為互相正交的關係,使該X軸之正的方向為+X軸方向,該X軸之負的方向為-X軸方向,使該Y軸之正的方向為+Y軸方向,該Y軸之負的方向為-Y軸方向。半導體加工用板片200,係以各邊與X軸或Y軸平行之方式而設置在擴展裝置100。其結果,在半導體加工用板片200的基材的MD方向,係與X軸或Y軸平行。再者,第8圖中,矽晶片係被省略。 Next, the wafer for semiconductor processing on which the silicon wafer was transferred is set in an expansion device (separation device) capable of extending in two axes. In FIG. 8, a plan view illustrating the expansion device 100 is shown. In Fig. 8, the X-axis and the Y-axis are orthogonal to each other, so that the positive direction of the X-axis is the +X-axis direction, and the negative direction of the X-axis is the -X-axis direction, so that the Y-axis The positive direction is the +Y-axis direction, and the negative direction of the Y-axis is the -Y-axis direction. The wafer 200 for semiconductor processing is installed on the expansion device 100 so that each side is parallel to the X-axis or the Y-axis. As a result, the MD direction of the base material of the sheet 200 for semiconductor processing is parallel to the X axis or the Y axis. In addition, in Fig. 8, the silicon wafer is omitted.

如第8圖所示,擴展裝置100,在+X軸方向、-X軸方向、+Y軸方向及-Y軸方向,分別具備五個保持手段101(總計20個保持手段101)。在各方向的5個保持手段100之中,將位於兩端者設為保持手段101A,位於中央者設為保持手段101C,位於保持手段101A與保持手段101C之間者設為保持手段101B。將半導體加工用板片200的各邊,藉由該等保持手段101把持。 As shown in FIG. 8 , the expansion device 100 includes five holding means 101 (20 holding means 101 in total) in the +X-axis direction, the -X-axis direction, the +Y-axis direction, and the -Y-axis direction, respectively. Among the five holding means 100 in each direction, those located at both ends are designated as holding means 101A, those at the center are designated as holding means 101C, and those located between holding means 101A and 101C are designated as holding means 101B. Each side of the sheet 200 for semiconductor processing is held by the holding means 101 .

在此,如第8圖所示,半導體加工用板片200的一邊為210mm。此外,在各邊的保持手段101彼此的間隔為40mm。此外,在半導體加工用板片200的一邊的端部(板片的頂點),與存在於該邊之與該端部最近的保持手段101A的間隔為25mm。 Here, as shown in FIG. 8, one side of the sheet 200 for semiconductor processing is 210 mm. In addition, the interval between the holding means 101 on each side was 40 mm. In addition, the space|interval between the edge part (the vertex of the board piece) of one side of the sheet|seat 200 for semiconductor processing and the holding means 101A closest to this edge part which exists in this side is 25 mm.

接著,驅動未圖示的分別對應於保持手段101的複數張力施加手段,使保持手段101分別獨立移動。此時,針對把持半導體加工用板片200的+X軸方向側的一邊的5個保持手段101,係向+X軸方向,以延伸速度:2.5mm/sec移動40秒。與此同時,該等的5個保持手段101之中,使保持手段101A及保持手段101B,向遠離保持手段101C的方向(即,+Y軸方向或-Y軸方向)移動。此時,保持手段101A,係以延伸速度:2.5mm/sec的2/3的速度移動,使保持手段101B,以延伸速度:2.5mm/sec的1/3的速度移動。再者,保持手段101C,並沒有向+Y軸方向及-Y軸方向移動。在半導體加工用板片200,對位於+X軸方向以外的三方向側的保持手段101,亦與+X軸方向同樣地進行向各方向移動,且使保持手段101A及保持手段101B,以向遠離保持手段101C的方向移動。 Next, a plurality of tension applying means, not shown, respectively corresponding to the holding means 101 are driven to move the holding means 101 independently. At this time, the five holding means 101 holding one side of the sheet 200 for semiconductor processing on the +X axis direction side were moved in the +X axis direction for 40 seconds at an extension speed: 2.5 mm/sec. At the same time, among these five holding means 101, holding means 101A and holding means 101B are moved in a direction away from holding means 101C (ie, the +Y-axis direction or the -Y-axis direction). At this time, the holding means 101A is moved at a speed of 2/3 of the extension speed: 2.5 mm/sec, and the holding means 101B is moved at a speed of 1/3 of the extension speed: 2.5 mm/sec. In addition, the holding means 101C does not move in the +Y-axis direction and the -Y-axis direction. In the sheet 200 for semiconductor processing, the holding means 101 located on the three-direction sides other than the +X-axis direction are also moved in various directions in the same manner as in the +X-axis direction, and the holding means 101A and the holding means 101B are moved toward each other. Move in the direction away from the holding means 101C.

如上所述地使各保持手段101移動的結果,半導體加工用板片200,分別向+X軸方向及-X軸方向各延伸100mm,同時分別在+Y軸方向及-Y軸方向各延伸100mm。即,半導體加工用板片200,各邊各延伸200mm。結果,延伸後的半導體加工用板片200的各邊的長度成為410mm。 As a result of moving the holding means 101 as described above, the semiconductor processing plate 200 extends 100 mm each in the +X-axis direction and the -X-axis direction, and simultaneously extends 100 mm each in the +Y-axis direction and the -Y-axis direction. . That is, each side of the sheet 200 for semiconductor processing extends by 200 mm. As a result, the length of each side of the stretched sheet 200 for semiconductor processing was 410 mm.

對如上所述地延伸的狀態的半導體加工用板片 200,以如下基準,評價有無發生斷裂。將結果顯示於表1。 The sheet for semiconductor processing in the state extended as described above 200, the presence or absence of breakage was evaluated based on the following criteria. The results are shown in Table 1.

○:沒發生斷裂,良好地延伸。 ◯: No fracture occurred, and it stretched well.

×:發生斷裂。 ×: Breakage occurred.

此外,對有無斷裂的評價為「○」的半導體加工用板片200,以經過延伸的半導體加工用板片200的狀態,測定以複數矽晶片構成的略圓形的形狀的外徑(對應於進行切割及延伸前的矽晶圓的外徑的長度),作為晶圓外徑對應長度(mm)。將結果顯示於表1。 In addition, with respect to the semiconductor processing sheet 200 which was evaluated as "○" for the presence or absence of fracture, the outer diameter of the substantially circular shape composed of a plurality of silicon wafers (corresponding to the state of the extended semiconductor processing sheet 200) was measured. The length of the outer diameter of the silicon wafer before dicing and extension) is used as the length (mm) corresponding to the outer diameter of the wafer. The results are shown in Table 1.

再者,將測定的晶圓外徑對應長度(mm)套入以下計算式(II),算出晶片間隔(mm)。將結果顯示於表1。 Furthermore, the measured wafer outer diameter corresponding length (mm) was fitted into the following calculation formula (II), and the wafer interval (mm) was calculated. The results are shown in Table 1.

晶片間隔(mm)={晶圓外徑對應長度(mm)-150mm(矽晶圓直徑)}÷49(切割線數)...(II) Chip spacing (mm)={Length corresponding to the outer diameter of the wafer (mm)-150mm (Si wafer diameter)}÷49(Number of cutting lines)...(II)

再者,在上述式(II),切割線數為49,係基於將直徑150mm的矽晶圓切割為3mm×3mm的晶片尺寸時,矽晶圓係在一方向及與該方向正交的方向分別,以3mm的間隔切割,在各方向最大作成50等份,此時切割線數在各個方向為49條。 Furthermore, in the above formula (II), the number of cutting lines is 49, which is based on the fact that when a silicon wafer with a diameter of 150 mm is cut into a wafer size of 3 mm × 3 mm, the silicon wafer is in one direction and the direction orthogonal to the direction. Separately, cut at 3mm intervals, and make up to 50 equal parts in each direction. At this time, the number of cutting lines is 49 in each direction.

Figure 106116272-A0202-12-0052-2
Figure 106116272-A0202-12-0052-2

由表1可知,實施例的半導體加工用板片,能夠無斷裂地大幅延伸。 As can be seen from Table 1, the sheet for semiconductor processing of the examples can be greatly extended without breaking.

【產業上的可利性】 【Industrial Profitability】

關於本發明的半導體加工用板片,可良好地使用於例如FO-WLP的製造。 The sheet for semiconductor processing of the present invention can be favorably used, for example, in the production of FO-WLP.

W‧‧‧半導體晶圓 W‧‧‧Semiconductor Wafer

W1‧‧‧電路面 W1‧‧‧circuit surface

W2‧‧‧電路 W2‧‧‧circuit

W3‧‧‧背面 W3‧‧‧Back

CP‧‧‧半導體晶片 CP‧‧‧Semiconductor Chip

10‧‧‧第一黏著板片 10‧‧‧First adhesive plate

11‧‧‧第一基材薄膜 11‧‧‧First substrate film

12‧‧‧第一黏著劑層 12‧‧‧First Adhesive Layer

Claims (10)

一種半導體加工用板片,其係至少具備基材的半導體加工用板片,其特徵在於:上述半導體加工用板片的復原率,為70%以上、100%以下,上述復原率,係將上述半導體加工用板片切出150mm×15mm的試驗片,以使夾具間的長度成為100mm之方式而以夾具夾住長度方向的兩端,之後,以200mm/min的速度拉伸,直到夾具間的長度成為200mm,以夾具間的長度擴張為200mm的狀態保持1分鐘,之後,以200mm/min的速度沿著長度方向使夾具間的長度恢復到100mm,以夾具間的長度恢復到100mm的狀態保持1分鐘,之後,以60mm/min的速度沿著長度方向拉伸,測定拉伸力的測定值顯示0.1N/15mm時的夾具間的長度,將該長度減去初期的夾具間的長度100mm的長度設為L2(mm),將在上述擴張的狀態的夾具間的長度200mm減去初期夾具間的長度100mm的長度設為L1(mm)時,以下式(I)算出之值:復原率(%)={1-(L2÷L1)}×100...(I),上述基材由胺甲酸乙酯系彈性體所形成。 A sheet for semiconductor processing, which is a sheet for semiconductor processing having at least a base material, wherein the recovery rate of the sheet for semiconductor processing is 70% or more and 100% or less, and the recovery rate is the above-mentioned recovery rate. A test piece of 150 mm × 15 mm was cut out of the sheet for semiconductor processing, and the two ends in the longitudinal direction were clamped by the clamps so that the length between the clamps was 100 mm. When the length is 200mm, the length between the clamps is expanded to 200mm and held for 1 minute. After that, the length between the clamps is restored to 100mm in the longitudinal direction at a speed of 200mm/min, and the length between the clamps is restored to 100mm. After 1 minute, it was stretched in the longitudinal direction at a speed of 60 mm/min, and the measured value of the tensile force showed the length between the clamps at 0.1 N/15 mm, and the initial length between the clamps 100 mm was subtracted from the length. The length is L2 (mm), and when the length between the clamps in the expanded state is 200 mm minus the length of 100 mm between the initial clamps as L1 (mm), the value calculated by the following formula (I): Recovery rate ( %)={1-(L2÷L1)}×100...(I), and the above-mentioned base material is formed of a urethane-based elastomer. 一種半導體加工用板片,其係至少具備基材的半導體加工用板片,其特徵在於:在23℃在上述基材的MD方向所測定的上述半導體加工用板片的100%應力,對在23℃在上述基材的CD方向所測定的上述半導體加工用板片的100%應力的比,為0.8以上、1.2以下, 上述100%應力,係將上述半導體加工用板片切出150mm×15mm的試驗片,以使夾具間的長度成為100mm之方式而以夾具夾住長度方向的兩端,之後,以200mm/min的速度沿著長度方向拉伸,用夾具間的長度成為200mm時的拉伸力的測定值除以半導體加工用板片的在與長度方向垂直的面切斷時的剖面積而計算得到之值,上述基材由胺甲酸乙酯系彈性體所形成。 A sheet for semiconductor processing, which is a sheet for semiconductor processing including at least a base material, wherein 100% stress of the sheet for semiconductor processing measured in the MD direction of the base material at 23° C. The ratio of 100% stress of the above-mentioned sheet for semiconductor processing measured in the CD direction of the above-mentioned base material at 23° C. is 0.8 or more and 1.2 or less, The above-mentioned 100% stress is obtained by cutting the above-mentioned sheet for semiconductor processing into a test piece of 150 mm × 15 mm, and clamping both ends in the longitudinal direction with the clamps so that the length between the clamps is 100 mm, and then at 200 mm/min. The speed is stretched in the longitudinal direction, and the value calculated by dividing the measured value of the tensile force when the length between the jigs becomes 200 mm by the cross-sectional area of the sheet for semiconductor processing when the plane perpendicular to the longitudinal direction is cut, The said base material is formed of the urethane type elastomer. 一種半導體加工用板片,其係至少具備基材的半導體加工用板片,其特徵在於:在23℃在上述基材的MD方向及CD方向所測定的上述半導體加工用板片的拉伸彈性模數,分別為10MPa以上、350MPa以下,在23℃在上述基材的MD方向及CD方向所測定的上述半導體加工用板片的100%應力,分別為3MPa以上、20MPa以下,上述100%應力,係將上述半導體加工用板片切出150mm×15mm的試驗片,以使夾具間的長度成為100mm之方式而以夾具夾住長度方向的兩端,之後,以200mm/min的速度沿著長度方向拉伸,用夾具間的長度成為200mm時的拉伸力的測定值除以半導體加工用板片的在與長度方向垂直的面切斷時的剖面積而計算得到之值,在23℃在上述基材的MD方向及CD方向所測定的上述半導體加工用板片的斷裂伸度,分別為100%以上,上述基材由胺甲酸乙酯系彈性體所形成。 A sheet for semiconductor processing, which is a sheet for semiconductor processing comprising at least a base material, wherein the tensile elasticity of the sheet for semiconductor processing is measured in the MD and CD directions of the base material at 23° C. The modulus is 10 MPa or more and 350 MPa or less, respectively, and the 100% stress of the semiconductor processing sheet measured in the MD and CD directions of the substrate at 23°C is 3 MPa or more and 20 MPa or less, respectively. The above 100% stress , the above-mentioned semiconductor processing sheet is cut out of a test piece of 150 mm × 15 mm, and the two ends in the longitudinal direction are clamped by the clamps so that the length between the clamps is 100 mm, and then the length is 200 mm/min. Directional stretching, the value calculated by dividing the measured value of the tensile force when the length between the jigs is 200 mm by the cross-sectional area of the sheet for semiconductor processing when the plane perpendicular to the longitudinal direction is cut, at 23°C. The elongation at break of the sheet for semiconductor processing measured in the MD direction and the CD direction of the base material is 100% or more, respectively, and the base material is formed of a urethane-based elastomer. 如申請專利範圍第1至3項中任一項所述的半導體加工用板片,其中進一步具備層積在上述基材的至少一方的面的黏著劑層。 The sheet for semiconductor processing according to any one of claims 1 to 3, further comprising an adhesive layer laminated on at least one surface of the base material. 如申請專利範圍第1至3項中任一項所述的半導體加工用板片,其係使用於將層積於上述半導體加工用板片的一面的複數半導體晶片之相鄰的半導體晶片的相互的間隔,擴張到200μm以上、6000μm以下。 The sheet for semiconductor processing according to any one of claims 1 to 3 of the scope of application, which is used for mutual communication between adjacent semiconductor wafers among a plurality of semiconductor wafers stacked on one surface of the sheet for semiconductor processing. The interval is expanded to 200 μm or more and 6000 μm or less. 如申請專利範圍第1至3項中任一項所述的半導體加工用板片,其係使用於藉由在互相正交的X軸及Y軸的+X軸方向、-X軸方向、+Y軸方向及-Y軸方向的4方向施加張力,將半導體加工用板片拉伸,而擴展層積在上述半導體加工用板片的一面的複數半導體晶片的間隔。 The sheet for semiconductor processing according to any one of claims 1 to 3, which is used in the +X-axis direction, -X-axis direction, +X-axis direction, -X-axis direction, + Tension is applied in four directions of the Y-axis direction and the -Y-axis direction, and the semiconductor processing sheet is stretched to widen the interval between the plurality of semiconductor wafers stacked on one surface of the semiconductor processing sheet. 如申請專利範圍第1至3項中任一項所述的半導體加工用板片,其係使用於半導體裝置的製造方法,上述製造方法具備:在上述半導體加工用板片的一面設置個片化的複數半導體晶片的步驟;及拉伸上述半導體加工用板片,擴大上述複數半導體晶片彼此的間隔的步驟。 The sheet for semiconductor processing according to any one of claims 1 to 3, which is used in a method for manufacturing a semiconductor device, wherein the manufacturing method includes: providing individual sheets on one side of the sheet for semiconductor processing. the step of extending the plurality of semiconductor wafers; and the step of extending the above-mentioned sheet for semiconductor processing to widen the distance between the plurality of semiconductor wafers. 如申請專利範圍第1至3項中任一項所述的半導體加工用板片,其係使用於製造扇出型的半導體晶圓級封裝。 The wafer for semiconductor processing according to any one of claims 1 to 3 of the patent application scope is used for manufacturing a fan-out semiconductor wafer-level package. 一種半導體裝置的製造方法,其具備:在切割板片上分割半導體晶圓而得到複數半導體晶片的步驟; 將上述複數半導體晶片從上述切割板片轉印到如申請專利範圍第1至3項中任一項所述的半導體加工用板片的步驟;以及拉伸上述半導體加工用板片,擴大上述複數半導體晶片彼此的間隔的步驟。 A method of manufacturing a semiconductor device, comprising: dividing a semiconductor wafer on a dicing plate to obtain a plurality of semiconductor wafers; A step of transferring the plurality of semiconductor wafers from the dicing sheet to the sheet for semiconductor processing according to any one of claims 1 to 3; and stretching the sheet for semiconductor processing to expand the plurality of The step of spacing the semiconductor wafers from each other. 一種半導體裝置的製造方法,其具備:在切割板片上分割半導體晶圓而得到複數半導體晶片的步驟;將上述複數半導體晶片從上述切割板片轉印到第一半導體加工用板片的步驟;拉伸上述第一半導體加工用板片,擴大上述複數半導體晶片彼此的間隔的步驟;將上述複數半導體晶片從上述第一半導體加工用板片轉印到第二半導體加工用板片的步驟;以及拉伸上述第二半導體加工用板片,更擴大上述複數半導體晶片彼此的間隔的步驟,其中上述第一半導體加工用板片及上述第二半導體加工用板片分別為如申請專利範圍第1至3項中任一項所述的半導體加工用板片。 A method of manufacturing a semiconductor device, comprising: a step of dividing a semiconductor wafer on a dicing sheet to obtain a plurality of semiconductor wafers; a step of transferring the plurality of semiconductor wafers from the dicing sheet to a first semiconductor processing sheet; The steps of extending the first sheet for semiconductor processing to widen the distance between the plurality of semiconductor wafers; the step of transferring the plurality of semiconductor wafers from the first sheet for semiconductor processing to the second sheet for semiconductor processing; and drawing The step of extending the above-mentioned second sheet for semiconductor processing and further expanding the distance between the plurality of semiconductor wafers, wherein the above-mentioned first sheet for semiconductor processing and the above-mentioned second sheet for semiconductor processing are as described in the first to third of the scope of the patent application, respectively. The sheet for semiconductor processing according to any one of the clauses.
TW106116272A 2016-06-30 2017-05-17 Plate for semiconductor processing and method for manufacturing semiconductor device TWI750171B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2016131131 2016-06-30
JP2016-131131 2016-06-30

Publications (2)

Publication Number Publication Date
TW201803042A TW201803042A (en) 2018-01-16
TWI750171B true TWI750171B (en) 2021-12-21

Family

ID=60785966

Family Applications (2)

Application Number Title Priority Date Filing Date
TW110143967A TWI782802B (en) 2016-06-30 2017-05-17 Sheet for semiconductor processing and method for manufacturing semiconductor device
TW106116272A TWI750171B (en) 2016-06-30 2017-05-17 Plate for semiconductor processing and method for manufacturing semiconductor device

Family Applications Before (1)

Application Number Title Priority Date Filing Date
TW110143967A TWI782802B (en) 2016-06-30 2017-05-17 Sheet for semiconductor processing and method for manufacturing semiconductor device

Country Status (5)

Country Link
JP (2) JPWO2018003312A1 (en)
KR (2) KR102528636B1 (en)
CN (1) CN109075048A (en)
TW (2) TWI782802B (en)
WO (1) WO2018003312A1 (en)

Families Citing this family (71)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7256788B2 (en) * 2018-03-07 2023-04-12 リンテック株式会社 Adhesive sheet
WO2019172219A1 (en) * 2018-03-07 2019-09-12 リンテック株式会社 Adhesive sheet
JP7256786B2 (en) * 2018-03-07 2023-04-12 リンテック株式会社 Adhesive sheet
JP7134562B2 (en) * 2018-05-14 2022-09-12 株式会社ディスコ Wafer processing method
JP7134563B2 (en) * 2018-05-14 2022-09-12 株式会社ディスコ Wafer processing method
JP7139041B2 (en) * 2018-05-14 2022-09-20 株式会社ディスコ Wafer processing method
JP7134564B2 (en) * 2018-05-14 2022-09-12 株式会社ディスコ Wafer processing method
JP7139040B2 (en) * 2018-05-14 2022-09-20 株式会社ディスコ Wafer processing method
JP7139038B2 (en) * 2018-05-14 2022-09-20 株式会社ディスコ Wafer processing method
JP7139042B2 (en) * 2018-05-14 2022-09-20 株式会社ディスコ Wafer processing method
JP7139039B2 (en) * 2018-05-14 2022-09-20 株式会社ディスコ Wafer processing method
JP7201342B2 (en) * 2018-06-06 2023-01-10 株式会社ディスコ Wafer processing method
JP2019212785A (en) * 2018-06-06 2019-12-12 株式会社ディスコ Wafer processing method
JP7039135B2 (en) * 2018-06-06 2022-03-22 株式会社ディスコ Wafer processing method
JP2019212787A (en) * 2018-06-06 2019-12-12 株式会社ディスコ Wafer processing method
JP2019212814A (en) * 2018-06-06 2019-12-12 株式会社ディスコ Wafer processing method
JP2019212813A (en) * 2018-06-06 2019-12-12 株式会社ディスコ Wafer processing method
JP2019212815A (en) * 2018-06-06 2019-12-12 株式会社ディスコ Wafer processing method
JP2019212788A (en) * 2018-06-06 2019-12-12 株式会社ディスコ Wafer processing method
JP2019212818A (en) * 2018-06-06 2019-12-12 株式会社ディスコ Wafer processing method
JP2019212816A (en) * 2018-06-06 2019-12-12 株式会社ディスコ Wafer processing method
JP2019212786A (en) * 2018-06-06 2019-12-12 株式会社ディスコ Wafer processing method
JP2019212817A (en) * 2018-06-06 2019-12-12 株式会社ディスコ Wafer processing method
JP7267272B2 (en) * 2018-06-08 2023-05-01 リンテック株式会社 Method for manufacturing cured encapsulant
JP2020009890A (en) * 2018-07-06 2020-01-16 株式会社ディスコ Wafer processing method
JP2020009892A (en) * 2018-07-06 2020-01-16 株式会社ディスコ Wafer processing method
JP2020009897A (en) * 2018-07-06 2020-01-16 株式会社ディスコ Wafer processing method
JP7139048B2 (en) * 2018-07-06 2022-09-20 株式会社ディスコ Wafer processing method
JP2020009891A (en) * 2018-07-06 2020-01-16 株式会社ディスコ Wafer processing method
JP2020009894A (en) * 2018-07-06 2020-01-16 株式会社ディスコ Wafer processing method
JP2020009895A (en) * 2018-07-06 2020-01-16 株式会社ディスコ Wafer processing method
JP2020009896A (en) * 2018-07-06 2020-01-16 株式会社ディスコ Wafer processing method
JP2020009893A (en) * 2018-07-06 2020-01-16 株式会社ディスコ Wafer processing method
KR102152459B1 (en) * 2018-07-24 2020-09-07 한국기계연구원 Transfer printing method of adjusting spacing of micro device
JP7181020B2 (en) * 2018-07-26 2022-11-30 株式会社ディスコ Wafer processing method
JP2020024967A (en) * 2018-08-06 2020-02-13 株式会社ディスコ Wafer processing method
JP2020024971A (en) * 2018-08-06 2020-02-13 株式会社ディスコ Wafer processing method
JP2020024969A (en) * 2018-08-06 2020-02-13 株式会社ディスコ Wafer processing method
JP2020024970A (en) * 2018-08-06 2020-02-13 株式会社ディスコ Wafer processing method
JP7154698B2 (en) * 2018-09-06 2022-10-18 株式会社ディスコ Wafer processing method
JP2020043143A (en) * 2018-09-06 2020-03-19 株式会社ディスコ Wafer processing method
JP2020043144A (en) * 2018-09-06 2020-03-19 株式会社ディスコ Wafer processing method
JP2020043117A (en) * 2018-09-06 2020-03-19 株式会社ディスコ Wafer processing method
JP2020043145A (en) * 2018-09-06 2020-03-19 株式会社ディスコ Wafer processing method
JP7175568B2 (en) * 2018-10-17 2022-11-21 株式会社ディスコ Wafer processing method
JP7166721B2 (en) * 2018-10-17 2022-11-08 株式会社ディスコ Wafer processing method
JP7175570B2 (en) * 2018-10-17 2022-11-21 株式会社ディスコ Wafer processing method
JP7166722B2 (en) * 2018-10-17 2022-11-08 株式会社ディスコ Wafer processing method
JP7175569B2 (en) * 2018-10-17 2022-11-21 株式会社ディスコ Wafer processing method
JP7166723B2 (en) * 2018-10-17 2022-11-08 株式会社ディスコ Wafer processing method
KR102123419B1 (en) * 2018-10-29 2020-06-17 한국기계연구원 Sheet for controlling gap between device and method of controlling gap between device using the same
CN111128982B (en) * 2018-10-30 2021-08-24 联嘉光电股份有限公司 Fan-out type wafer level light emitting diode packaging method and structure thereof
JP7199786B2 (en) * 2018-11-06 2023-01-06 株式会社ディスコ Wafer processing method
WO2020158768A1 (en) * 2019-01-31 2020-08-06 リンテック株式会社 Expansion method and semiconductor device production method
JPWO2020158770A1 (en) * 2019-01-31 2021-12-02 リンテック株式会社 Expanding method and manufacturing method of semiconductor devices
JP7305261B2 (en) * 2019-03-05 2023-07-10 株式会社ディスコ Wafer processing method
JP7305260B2 (en) * 2019-03-05 2023-07-10 株式会社ディスコ Wafer processing method
JP7305259B2 (en) * 2019-03-05 2023-07-10 株式会社ディスコ Wafer processing method
TWI762052B (en) * 2019-03-26 2022-04-21 新加坡商Pep創新私人有限公司 Packaging method, panel module and wafer package
CN110098131A (en) * 2019-04-18 2019-08-06 电子科技大学 A kind of power MOS type device and IC wafers grade reconstruct packaging method
JP7334063B2 (en) * 2019-05-24 2023-08-28 株式会社ディスコ Manufacturing method of mold chip
JP2021024950A (en) * 2019-08-05 2021-02-22 日東電工株式会社 Pressure sensitive adhesive sheet
JP2021024949A (en) * 2019-08-05 2021-02-22 日東電工株式会社 Pressure sensitive adhesive sheet
KR20220080092A (en) * 2019-10-04 2022-06-14 린텍 가부시키가이샤 adhesive sheet
JP2021119592A (en) * 2020-01-30 2021-08-12 リンテック株式会社 Sheet for processing work piece and production method of processed work piece
TW202142658A (en) * 2020-03-30 2021-11-16 日商琳得科股份有限公司 Adhesive sheet
CN112687767B9 (en) * 2020-12-01 2021-12-03 华灿光电(苏州)有限公司 Chip film expanding method
CN113571461A (en) * 2021-07-02 2021-10-29 矽磐微电子(重庆)有限公司 Method for forming chip packaging structure
JP7188658B1 (en) * 2021-09-27 2022-12-13 昭和電工マテリアルズ株式会社 Semiconductor device manufacturing method
WO2024024852A1 (en) * 2022-07-29 2024-02-01 株式会社レゾナック Method for producing semiconductor device, and expandable tape
TWI820938B (en) * 2022-09-29 2023-11-01 強茂股份有限公司 Die suction auxiliary device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5635313A (en) * 1974-10-08 1981-04-08 Raychem Ltd Method of manufacturing thermal recovery artice
US4536445A (en) * 1981-12-28 1985-08-20 Raychem Corporation Elastomer based adhesive compositions
WO2000018848A1 (en) 1998-09-30 2000-04-06 Nitto Denko Corporation Pressure-sensitive adhesive sheet exfoliative with heat
JP2007063340A (en) * 2005-08-30 2007-03-15 Sumitomo Bakelite Co Ltd Film substrate and adhesive tape for processing semiconductor wafer
TW201617429A (en) * 2014-11-01 2016-05-16 三星Sdi 股份有限公司 Adhesive composition, adhesive film prepared from the same and display member including the same

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH068403B2 (en) * 1985-11-21 1994-02-02 三井石油化学工業株式会社 Adhesive sheet for wafer dicing
JP2003137350A (en) * 2001-11-02 2003-05-14 Kondo Machinery Co Packaging body, packaging container using the same, and structure with packaging body
JP2005322858A (en) * 2004-05-11 2005-11-17 Shinko Electric Ind Co Ltd Method for manufacturing semiconductor device
JP2006095185A (en) * 2004-09-30 2006-04-13 Seed Co Ltd Aroma component sustaining emitting sheet, and scent bag and anti-insect bag using the sheet
JP2006173190A (en) * 2004-12-13 2006-06-29 Hitachi Chem Co Ltd Manufacturing method of semiconductor device and support material for ic chip arrangement
JP4256866B2 (en) * 2005-09-01 2009-04-22 ポリマテック株式会社 Key sheet and key sheet manufacturing method
JP5059559B2 (en) * 2006-12-05 2012-10-24 リンテック株式会社 Laser dicing sheet and chip body manufacturing method
JP5009659B2 (en) * 2007-03-23 2012-08-22 リンテック株式会社 Dicing sheet and chip body manufacturing method
WO2010058646A1 (en) 2008-11-21 2010-05-27 インターナショナル・ビジネス・マシーンズ・コーポレーション Semiconductor package and method for manufacturing same
JP5414462B2 (en) * 2009-10-30 2014-02-12 シチズン電子株式会社 Manufacturing method of semiconductor device
JP5027321B2 (en) * 2010-09-24 2012-09-19 古河電気工業株式会社 Semiconductor processing tape
JP2011119767A (en) 2011-03-07 2011-06-16 Sony Chemical & Information Device Corp Method for dicing wafer, method for mounting, method for manufacturing chip with adhesive layer, and mounted body
KR101604822B1 (en) * 2013-07-24 2016-03-18 주식회사 엘지화학 Semiconductor wafer dicing film, and dicing die bonding film
JP2016062986A (en) * 2014-09-16 2016-04-25 株式会社東芝 Semiconductor device and semiconductor device manufacturing method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5635313A (en) * 1974-10-08 1981-04-08 Raychem Ltd Method of manufacturing thermal recovery artice
US4536445A (en) * 1981-12-28 1985-08-20 Raychem Corporation Elastomer based adhesive compositions
WO2000018848A1 (en) 1998-09-30 2000-04-06 Nitto Denko Corporation Pressure-sensitive adhesive sheet exfoliative with heat
JP2007063340A (en) * 2005-08-30 2007-03-15 Sumitomo Bakelite Co Ltd Film substrate and adhesive tape for processing semiconductor wafer
TW201617429A (en) * 2014-11-01 2016-05-16 三星Sdi 股份有限公司 Adhesive composition, adhesive film prepared from the same and display member including the same

Also Published As

Publication number Publication date
TW201803042A (en) 2018-01-16
JP7336548B2 (en) 2023-08-31
KR20190022444A (en) 2019-03-06
TW202211394A (en) 2022-03-16
JP2022058712A (en) 2022-04-12
JPWO2018003312A1 (en) 2019-04-18
KR102528636B1 (en) 2023-05-03
CN109075048A (en) 2018-12-21
KR20230066116A (en) 2023-05-12
TWI782802B (en) 2022-11-01
WO2018003312A1 (en) 2018-01-04

Similar Documents

Publication Publication Date Title
TWI750171B (en) Plate for semiconductor processing and method for manufacturing semiconductor device
JP7256788B2 (en) Adhesive sheet
TWI814786B (en) adhesive sheet
WO2021065072A1 (en) Adhesive sheet
TWI814785B (en) Expansion method, semiconductor device manufacturing method, and adhesive sheet
JP7256786B2 (en) Adhesive sheet
JP7438990B2 (en) Expanding method and semiconductor device manufacturing method
TWI837291B (en) Expansion method and method of manufacturing semiconductor device
WO2020158770A1 (en) Expansion method and semiconductor device production method
WO2020158767A1 (en) Expansion method and semiconductor device production method
TWI838454B (en) Expanding method and manufacturing method of semiconductor device
TW202105483A (en) Expansion method, semiconductor device production method, and multilayer adhesive sheet