TWI814785B - Expansion method, semiconductor device manufacturing method, and adhesive sheet - Google Patents

Expansion method, semiconductor device manufacturing method, and adhesive sheet Download PDF

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TWI814785B
TWI814785B TW108107526A TW108107526A TWI814785B TW I814785 B TWI814785 B TW I814785B TW 108107526 A TW108107526 A TW 108107526A TW 108107526 A TW108107526 A TW 108107526A TW I814785 B TWI814785 B TW I814785B
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adhesive layer
adhesive sheet
adhesive
aforementioned
base material
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TW201939632A (en
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稲男洋一
山田忠知
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日商琳得科股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L21/6836Wafer tapes, e.g. grinding or dicing support tapes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2221/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
    • H01L2221/67Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
    • H01L2221/683Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L2221/68304Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L2221/68318Auxiliary support including means facilitating the separation of a device or wafer from the auxiliary support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2221/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
    • H01L2221/67Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
    • H01L2221/683Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L2221/68304Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L2221/68327Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support used during dicing or grinding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2221/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
    • H01L2221/67Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
    • H01L2221/683Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L2221/68304Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L2221/68381Details of chemical or physical process used for separating the auxiliary support from a device or wafer

Abstract

一種擴張方法,其特徵係具有: 貼著工程,其係於黏著薄板(10)的第一黏著劑層(12)或第二黏著劑層(13)貼著複數的被著體,該黏著薄板(10)係具有:含有第一能量線硬化性樹脂的第一黏著劑層(12),含有第二能量線硬化性樹脂的第二黏著劑層(13),及基材(11); 擴張工程,其係使黏著薄板(10)擴展,而擴大前述複數的被著體的間隔;及 能量線照射工程,其係對第一黏著劑層(12)及第二黏著劑層(13)照射能量線,而使第一黏著劑層(12)及第二黏著劑層(13)硬化。An expansion method with the following characteristics: The adhesion process involves adhering the first adhesive layer (12) or the second adhesive layer (13) of the adhesive sheet (10) to multiple adherends. The adhesive sheet (10) has: A first adhesive layer (12) of energy ray curable resin, a second adhesive layer (13) containing a second energy ray curable resin, and a base material (11); The expansion process is to expand the adhesive sheet (10) to expand the distance between the plurality of adherent bodies; and The energy ray irradiation process is to irradiate the first adhesive layer (12) and the second adhesive layer (13) with energy rays to harden the first adhesive layer (12) and the second adhesive layer (13).

Description

擴張方法、半導體裝置的製造方法及黏著薄板Expansion method, semiconductor device manufacturing method, and adhesive sheet

本發明是有關擴張方法、半導體裝置的製造方法及黏著薄板。The present invention relates to an expansion method, a semiconductor device manufacturing method and an adhesive sheet.

近年來,電子機器的小型化、輕量化及高機能化日益進展。被搭載於電子機器的半導體裝置也被要求小型化、薄型化及高密度化。半導體晶片是有被安裝於接近其大小的封裝的情形。如此的封裝是亦有被稱為晶片尺寸封裝(Chip Scale Package;CSP)的情形。作為CSP之一,可舉晶圓級封裝(Wafer Level Package;WLP)。在WLP中,藉由切割來個片化之前,在晶圓形成外部電極等,最終切割晶圓而個片化。作為WLP,可舉扇入(Fan-In)型及扇出(Fan-Out)型。在扇出型的WLP(以下有時簡稱為「FO-WLP」)中,以成為比晶片大小更大的領域之方式,用密封構件來覆蓋半導體晶片,而形成半導體晶片密封體,不只半導體晶片的電路面,在密封構件的表面領域中也形成再配線層或外部電極。 例如,在文獻1(國際公開第2010/058646號)是記載:針對從半導體晶圓被個片化的複數的半導體晶片,留下其電路形成面,使用模製構件來包圍周圍而形成擴張晶圓,使再配線圖案延伸於半導體晶片外的領域而形成的半導體封裝的製造方法。在文獻1記載的製造方法中,以模製構件來包圍被個片化的複數的半導體晶片之前,貼換於擴張薄板(expand sheet),將擴張薄板展延而使複數的半導體晶片之間的距離擴大。 上述般的FO-WLP的製造方法,為了在半導體晶片外的領域形成上述的再配線圖案等,而有使擴張薄板(黏著薄板)擴展來使半導體晶片彼此間充分地離間,想要保持擴展後的黏著薄板的擴張狀態的課題。如此的課題是不限於半導體晶片,在其他的被著體也同樣。In recent years, electronic equipment has been increasingly miniaturized, lightweight, and highly functional. Semiconductor devices mounted in electronic equipment are also required to be smaller, thinner, and higher in density. Semiconductor wafers are sometimes mounted in packages close to their size. Such packaging is also called Chip Scale Package (CSP). As one of the CSPs, wafer level packaging (Wafer Level Package; WLP) can be cited. In WLP, before individualizing by dicing, external electrodes, etc. are formed on the wafer, and finally the wafer is diced and individualized. As WLP, there are fan-in type and fan-out type. In fan-out type WLP (hereinafter sometimes referred to as "FO-WLP"), a semiconductor wafer is covered with a sealing member so that it becomes an area larger than the size of the wafer, thereby forming a semiconductor wafer sealing body. On the circuit surface, a rewiring layer or an external electrode is also formed in the surface area of the sealing member. For example, Document 1 (International Publication No. 2010/058646) describes that a plurality of semiconductor wafers are individually sliced from a semiconductor wafer, leaving the circuit formation surface, and surrounding the surroundings with a mold member to form an expanded wafer. Circle, a manufacturing method of a semiconductor package formed by extending a rewiring pattern to an area outside the semiconductor wafer. In the manufacturing method described in Document 1, before a plurality of individualized semiconductor wafers are surrounded by a mold member, an expansion sheet (expand sheet) is attached to it, and the expansion sheet is stretched to make the gaps between the plurality of semiconductor wafers Distance expands. In the manufacturing method of FO-WLP as described above, in order to form the above-mentioned rewiring pattern etc. in the area outside the semiconductor wafer, the expansion sheet (adhesive sheet) is expanded to fully separate the semiconductor wafers. It is desired to maintain the expanded The issue of the expansion state of the adhesive sheet. Such a problem is not limited to semiconductor wafers, but also applies to other attached objects.

本發明的目的是在於提供可保持在擴張工程中擴張的狀態的黏著薄板形狀的擴張方法,及使用於該擴張方法的黏著薄板。本發明的別的目的是在於提供包含該擴張方法的半導體裝置的製造方法。 若根據本發明之一形態,則提供一種擴張方法,其特徵係具有: 貼著工程,其係於黏著薄板的前述第一黏著劑層或前述第二黏著劑層貼著複數的被著體,該黏著薄板係具有:含有第一能量線硬化性樹脂的第一黏著劑層,含有第二能量線硬化性樹脂的第二黏著劑層,及前述第一黏著劑層與前述第二黏著劑層之間的基材; 擴張工程,其係使前述黏著薄板擴展,而擴大前述複數的被著體的間隔;及 能量線照射工程,其係對前述第一黏著劑層及前述第二黏著劑層照射能量線,而使前述第一黏著劑層及前述第二黏著劑層硬化。 在本發明之一形態的擴張方法中,前述第一能量線硬化性樹脂與前述第二能量線硬化性樹脂係相同為理想。 在本發明之一形態的擴張方法中,前述第一黏著劑層的組成與前述第二黏著劑層的組成係相同為理想。 在本發明之一形態的擴張方法中,前述第一黏著劑層的厚度與前述第二黏著劑層的厚度係相同為理想。 在本發明之一形態的擴張方法中,在前述貼著工程中,在前述第一黏著劑層貼著前述複數的被著體,在前述能量線照射工程中,從前述第二黏著劑層側照射能量線,而使前述第一黏著劑層及前述第二黏著劑層硬化為理想。 在本發明之一形態的擴張方法中,前述被著體係半導體晶片為理想。 若根據本發明之一形態,則提供一種半導體裝置的製造方法,係包含前述本發明之一形態的擴張方法之半導體裝置的製造方法,其特徵為: 包含切割被貼著於切割用黏著薄板的被加工物,取得個片化的複數的被著體之工程, 在前述貼著工程中,在前述複數的被著體之與前述切割用黏著薄板接觸的面相反側的面貼著前述黏著薄板的前述第一黏著劑層或前述第二黏著劑層, 在前述貼著工程之後,實施分離前述切割用黏著薄板與前述複數的被著體的工程。 在本發明之一形態的半導體裝置的製造方法中,在分離前述切割用黏著薄板與前述複數的被著體之後,實施前述擴張工程。 在本發明之一形態的半導體裝置的製造方法中,前述切割用黏著薄板,係包含膨脹性微粒子,在分離前述切割用黏著薄板與前述複數的被著體之工程時,使前述膨脹性微粒子膨脹來分離貼著於前述黏著薄板的前述複數的被著體與前述切割用黏著薄板。 在本發明之一形態的半導體裝置的製造方法中,包含: 第二轉印工程,其係於前述擴張工程之後,將前述複數的被著體轉印至具有第二基材及第三黏著劑層的第二黏著薄板;及 第三轉印工程,其係將被貼著於前述第二黏著薄板的前述複數的被著體轉印至具有第三基材及第四黏著劑層的第三黏著薄板, 前述第三黏著薄板,係包含膨脹性微粒子, 在前述第二轉印工程中,在前述複數的被著體之與前述第一黏著劑層或前述第二黏著劑層接觸的面相反側的面貼著前述第二黏著薄板的前述第三黏著劑層,從前述複數的被著體分離前述黏著薄板, 在前述第三轉印工程中,在前述複數的被著體之與前述第三黏著劑層接觸的面相反側的面貼著前述第三黏著薄板的前述第四黏著劑層,從前述複數的被著體分離前述第二黏著薄板。 若根據本發明之一形態,則提供一種黏著薄板,其特徵係具有: 含有第一能量線硬化性樹脂的第一黏著劑層; 含有第二能量線硬化性樹脂的第二黏著劑層;及 前述第一黏著劑層與前述第二黏著劑層之間的基材, 被使用在具有下列工程的擴張方法, 貼著工程,其係於前述黏著薄板的前述第一黏著劑層或前述第二黏著劑層貼著複數的被著體; 擴張工程,其係使前述黏著薄板擴展,而擴大前述複數的被著體的間隔;及 能量線照射工程,其係對前述第一黏著劑層及前述第二黏著劑層照射能量線,而使前述第一黏著劑層及前述第二黏著劑層硬化。 在本發明之一形態的黏著薄板中,前述第一能量線硬化性樹脂與前述第二能量線硬化性樹脂係相同為理想。 在本發明之一形態的黏著薄板中,前述第一黏著劑層的組成與前述第二黏著劑層的組成係相同為理想。 在本發明之一形態的黏著薄板中,前述第一黏著劑層的厚度與前述第二黏著劑層的厚度係相同為理想。 若根據本發明,則提供一種可保持在擴張工程中擴張後的狀態的黏著薄板形狀的擴張方法,及用在該擴張方法的黏著薄板。若根據本發明的別的形態,則可提供一種包含該擴張方法的半導體裝置的製造方法。An object of the present invention is to provide an expansion method that can maintain the shape of an adhesive sheet in an expanded state during an expansion process, and to provide an adhesive sheet used in the expansion method. Another object of the present invention is to provide a method for manufacturing a semiconductor device including the expansion method. According to one aspect of the present invention, an expansion method is provided, which is characterized by: An adhesion process in which the first adhesive layer or the second adhesive layer of an adhesive sheet is attached to a plurality of objects to be adhered, and the adhesive sheet has: a first adhesive containing a first energy ray curable resin layer, a second adhesive layer containing a second energy ray curable resin, and a base material between the aforementioned first adhesive layer and the aforementioned second adhesive layer; Expansion process, which is to expand the aforementioned adhesive sheet to expand the distance between the aforementioned plurality of adherent bodies; and The energy ray irradiation process is to irradiate the first adhesive layer and the second adhesive layer with energy rays to harden the first adhesive layer and the second adhesive layer. In the expansion method according to one aspect of the present invention, it is preferable that the first energy ray curable resin and the second energy ray curable resin are the same. In the expansion method according to one aspect of the present invention, it is preferable that the composition of the first adhesive layer and the composition of the second adhesive layer are the same. In the expansion method according to one aspect of the present invention, it is preferable that the thickness of the first adhesive layer and the thickness of the second adhesive layer are the same. In the expansion method according to one aspect of the present invention, in the bonding process, the first adhesive layer is bonded to the plurality of adherends, and in the energy ray irradiation process, from the side of the second adhesive layer It is ideal to harden the first adhesive layer and the second adhesive layer by irradiating energy rays. In the expansion method according to one aspect of the present invention, the coating system semiconductor wafer is preferably used. According to one aspect of the present invention, there is provided a method for manufacturing a semiconductor device, which includes the expansion method of the above-mentioned aspect of the present invention, and is characterized by: Including the process of cutting the workpiece adhered to the cutting adhesive sheet and obtaining individual pieces of the plurality of adhered bodies, In the aforementioned bonding process, the first adhesive layer or the second adhesive layer of the adhesive sheet is bonded to the surface of the plurality of adherends opposite to the surface in contact with the cutting adhesive sheet, After the above-mentioned sticking process, a process of separating the above-mentioned cutting adhesive sheet and the above-mentioned plurality of adherends is performed. In the method for manufacturing a semiconductor device according to one aspect of the present invention, after the adhesive sheet for cutting and the plurality of adherends are separated, the expansion process is performed. In the manufacturing method of a semiconductor device according to one aspect of the present invention, the dicing adhesive sheet contains expandable microparticles, and the expandable microparticles are expanded during the process of separating the dicing adhesive sheet from the plurality of adherends. To separate the plurality of adherends attached to the adhesive sheet and the cutting adhesive sheet. A method for manufacturing a semiconductor device according to one aspect of the present invention includes: The second transfer process is to transfer the aforementioned plurality of adherends to a second adhesive sheet having a second base material and a third adhesive layer after the aforementioned expansion process; and The third transfer process is to transfer the plurality of adherends attached to the second adhesive sheet to a third adhesive sheet having a third base material and a fourth adhesive layer, The aforementioned third adhesive sheet contains expandable microparticles. In the second transfer step, the third adhesive sheet is attached to the surface of the plurality of adherends opposite to the surface in contact with the first adhesive layer or the second adhesive layer. The agent layer separates the aforementioned adhesive sheet from the plurality of adherends, In the third transfer step, the fourth adhesive layer of the third adhesive sheet is attached to the surface of the plurality of adherends opposite to the surface in contact with the third adhesive layer. The second adhesive sheet is separated from the adherend. According to one aspect of the present invention, an adhesive sheet is provided, which is characterized by: a first adhesive layer containing a first energy ray curable resin; a second adhesive layer containing a second energy ray curable resin; and The base material between the aforementioned first adhesive layer and the aforementioned second adhesive layer, is used in expansion methods with the following projects, The adhering process involves adhering the first adhesive layer or the second adhesive layer of the adhesive sheet to a plurality of adherends; Expansion process, which is to expand the aforementioned adhesive sheet to expand the distance between the aforementioned plurality of adherent bodies; and The energy ray irradiation process is to irradiate the first adhesive layer and the second adhesive layer with energy rays to harden the first adhesive layer and the second adhesive layer. In the adhesive sheet according to one aspect of the present invention, it is preferable that the first energy ray curable resin and the second energy ray curable resin are the same. In the adhesive sheet according to one aspect of the present invention, it is preferable that the composition of the first adhesive layer and the composition of the second adhesive layer are the same. In the adhesive sheet according to one aspect of the present invention, it is preferable that the thickness of the first adhesive layer and the thickness of the second adhesive layer are the same. According to the present invention, there is provided an expansion method that can maintain the shape of an adhesive sheet after expansion in an expansion process, and an adhesive sheet used in the expansion method. According to another aspect of the present invention, a method of manufacturing a semiconductor device including the expansion method can be provided.

以下,說明有關本發明之一實施形態。 本實施形態的黏著薄板是具有:基材,及含有第一能量線硬化性樹脂的第一黏著劑層,以及含有第二能量線硬化性樹脂的第二黏著劑層。 [黏著薄板] 在圖1是表示本實施形態之一形態的黏著薄板10的剖面概略圖。黏著薄板10是具有基材11、第一黏著劑層12及第二黏著劑層13。黏著薄板10的形狀是例如可取膠帶(tape)狀(長尺的形態)及標籤(label)狀(單片的形態)等所有的形狀。為了與其他的黏著薄板區別,有時將本實施形態的黏著薄板稱為第一黏著薄板。 (基材) 基材11是具有:第一基材面11A,及與第一基材面11A相反側的第二基材面11B。在本實施形態的黏著薄板10中,是在第一基材面11A設有第一黏著劑層12,在第二基材面11B設有第二黏著劑層13。 由容易使延伸大的觀點,基材11的材料是熱可塑性彈性體或橡膠系材料為理想,熱可塑性彈性體更為理想。 又,由容易使延伸大的觀點,基材11的材料是使用玻璃轉化溫度(Tg)比較低的樹脂為理想。如此的樹脂的玻璃轉化溫度(Tg)是90℃以下為理想,80℃以下更理想,70℃以下更加理想。 熱可塑性彈性體是可舉胺基甲酸酯系彈性體、烯烴系彈性體、氯乙烯系彈性體、聚酯系彈性體、苯乙烯系彈性體、丙烯酸系彈性體及醯胺系彈性體等。熱可塑性彈性體是可單獨1種或組合2種以上使用。 由容易使延伸大的觀點,熱可塑性彈性體是使用胺基甲酸酯系彈性體為理想。 胺基甲酸酯系彈性體是一般使長鏈多元醇、鏈延長劑及二異氰酸酯反應而可取得。胺基甲酸酯系彈性體是由:具有從長鏈多元醇衍生的構成單位的軟質段,及具有從鏈延長劑與二異氰酸酯的反應取得的聚胺基甲酸酯構造的硬質段所成。 若依據長鏈多元醇的種類來分類胺基甲酸酯系彈性體,則可分成:聚酯系聚胺基甲酸酯彈性體、聚醚系聚胺基甲酸酯彈性體、及聚碳酸酯系聚胺基甲酸酯彈性體等。胺基甲酸酯系彈性體是可單獨1種或組合2種以上使用。在本實施形態中,由容易使延伸大的觀點,胺基甲酸酯系彈性體是聚醚系聚胺基甲酸酯彈性體為理想。 作為長鏈多元醇的例子,可舉內酯系聚酯多元醇、及己二酸酯系聚酯多元醇等之聚酯多元醇;聚丙烯(乙烯)多元醇、及聚四亞甲醚乙二醇等之聚醚多元醇;聚碳酸酯多元醇等。在本實施形態中,由容易使延伸大的觀點,長鏈多元醇是己二酸酯系聚酯多元醇為理想。 作為二異氰酸酯的例子、可舉2,4-甲苯二異氰酸酯、2,6-甲苯二異氰酸酯、4,4’-二苯基甲烷二異氰酸酯、及六亞甲基二異氰酸酯等。在本實施形態中,由容易使延伸大的觀點,二異氰酸酯是六亞甲基二異氰酸酯為理想。 作為鏈延長劑,可舉低分子多元醇(例如1,4-丁二醇、及1,6-己二醇等)、及芳香族二胺等。此等之中,由容易使延伸大的觀點,使用1,6-己二醇為理想。 作為烯烴系彈性體,可舉包含從由乙烯・α-烯烴共聚物、丙烯・α-烯烴共聚物、丁烯・α-烯烴共聚物、乙烯・丙烯・α-烯烴共聚物、乙烯・丁烯・α-烯烴共聚物、丙烯・丁烯-α烯烴共聚物、乙烯・丙烯・丁烯-α・烯烴共聚物、苯乙烯・異戊二烯共聚物、及苯乙烯・乙烯・丁烯共聚物所成的群來選擇的至少1種的樹脂之彈性體。烯烴系彈性體是可單獨1種或組合2種以上使用。烯烴系彈性體的密度是未被特別加以限定。例如,烯烴系彈性體的密度是0.860g/cm3 以上、未滿0.905g/cm3 為理想,0.862g/cm3 以上、未滿0.900 g/cm3 為更理想,0.864g/cm3 以上、未滿0.895g/cm3 為特別理想。藉由烯烴系彈性體的密度符合上述範圍,基材11是將作為被著體的半導體晶圓貼附於黏著薄板時的凹凸追隨性等佳。 烯烴系彈性體是為了形成此彈性體而使用的全單量體之中,由烯烴系化合物所成的單量體的質量比率(在本說明書中亦稱為「烯烴含有率」)為50質量%以上、100質量%以下為理想。 當烯烴含有率過度低時,作為包含來源於烯烴的構造單位的彈性體的的性質不易出現,基材11是難顯示柔軟性及橡膠彈性。 由安定地取得柔軟性及橡膠彈性的觀點,烯烴含有率是50質量%以上為理想,60質量%以上更理想。 作為苯乙烯系彈性體,可舉苯乙烯-共軛二烯共聚物、及苯乙烯-烯烴共聚物等。作為苯乙烯-共軛二烯共聚物之具體例,可舉苯乙烯-丁二烯共聚物、苯乙烯-丁二烯-苯乙烯共聚物(SBS)、苯乙烯-丁二烯-丁烯-苯乙烯共聚物、苯乙烯-異戊二烯共聚物、苯乙烯-異戊二烯-苯乙烯共聚物(SIS)、苯乙烯-乙烯-異戊二烯-苯乙烯共聚物等之未氫化苯乙烯-共軛二烯共聚物、苯乙烯-乙烯/丙烯-苯乙烯共聚物(SEPS、苯乙烯-異戊二烯-苯乙烯共聚物之氫化物)、及苯乙烯-乙烯-丁烯-苯乙烯共聚物(SEBS、苯乙烯-丁二烯共聚物之氫化物)等之水添苯乙烯-共軛二烯共聚物等。又,工業上,作為苯乙烯系彈性體,可舉Tufprene(旭化成股份公司製)、Kraton(Kraton Polymer Japan股份公司製)、住友TPE-SB(住友化學股份公司製)、EPOFRIEND(股份公司DAICEL製)、RABALON(Mitsubishi Chemical股份公司製)、SEPTON(股份公司kuraray製)、及Tuftec(旭化成股份公司製)等之商品名。苯乙烯系彈性體是亦可為氫化物或非氫化物。苯乙烯系彈性體是可單獨1種或組合2種以上使用。 作為橡膠系材料,例如可舉天然橡膠、合成異戊二烯橡膠(IR)、丁二烯橡膠(BR)、苯乙烯-丁二烯橡膠(SBR)、氯丁二烯橡膠(CR)、丙烯腈-丁二烯共聚合橡膠(NBR)、丁基橡膠(IIR)、鹵化丁基橡膠、丙烯酸橡膠、胺基甲酸酯橡膠、及多硫化橡膠等。橡膠系材料是可為該等的單獨1種或組合2種以上使用。 基材11是亦可為由上述般的材料(例如熱可塑性彈性體或橡膠系材料)所成的薄膜複數層疊的層疊薄膜。又,基材11是亦可為由上述般的材料(例如熱可塑性彈性體或橡膠系材料)所成的薄膜與其他的薄膜層疊的層疊薄膜。 基材11是亦可在以上述的樹脂系材料作為主材料的薄膜內含添加劑。作為添加劑,例如可舉顏料、染料、難燃劑、可塑劑、帶電防止劑、滑劑及填充物等。作為顏料,例如可舉二氧化鈦及碳黑等。又,作為填充物,例如有三聚氰胺樹脂之類的有機系材料、氣相式二氧化矽(Fumed Silica)之類的無機系材料、及鎳粒子之類的金屬系材料。如此的添加劑的含有量是未被特別加以限定,但止於基材11可發揮所望的機能的範圍為理想。 基材11是以使和被層疊於第一基材面11A及第二基材面11B的黏著劑層(第一黏著劑層12及第二黏著劑層13)的密著性提升的目的,亦可依照所望,在一面或兩面實施表面處理或底漆(primer)處理。作為表面處理,可舉氧化法及凹凸化法等。作為底漆處理,可舉在基材11表面形成底漆層的方法。作為氧化法,例如可舉電暈放電處理、離子放電處理、鉻氧化處理(濕式)、火焰處理、熱風處理、臭氧處理及紫外線照射處理等。作為凹凸化法,例如可舉噴沙法及熱噴塗處理法等。 由於第一黏著劑層12及第二黏著劑層13具有能量線硬化性黏著劑,因此基材11是具有對於能量線的透過性為理想。當能量線硬化性黏著劑為紫外線硬化性黏著劑時,基材11是對於紫外線具有透過性為理想。當能量線硬化性黏著劑為電子線硬化性黏著劑時,基材11是具有電子線的透過性為理想。 基材11的厚度是不被限定,只要黏著薄板10在所望的工程中可適當地發揮機能。基材11的厚度是20μm以上為理想,40μm以上更理想。又,基材11的厚度是250μm以下為理想,200μm以下更理想。 並且,在基材11的第一基材面11A或第二基材面11B的面內方向以2cm間隔來測定複數處的厚度時的基材11的厚度的標準偏差是2μm以下為理想,1.5μm以下更理想,1μm以下更加理想。藉由該標準偏差為2μm以下,黏著薄板10是具有精度高的厚度,可使黏著薄板10均一地延伸。 在23℃,基材11的MD方向及CD方向的拉伸彈性率分別為10MPa以上、350MPa以下,在23℃,基材11的MD方向及CD方向的100%應力分別為3MPa以上、20MPa以下為理想。 藉由拉伸彈性率及100%應力為上述範圍,可擴大延伸黏著薄板10。 基材11的100%應力是如其次般取得的值。從基材11切出150mm(長度方向)×15mm(寬度方向)的大小的試驗片。將切出的試驗片的長度方向的兩端,以夾具間的長度成為100mm的方式,用夾具抓住。用夾具抓住試驗片之後,以速度200mm/min來拉伸於長度方向,讀取夾具間的長度成為200mm時的拉伸力的測定值。基材11的100%應力是藉由讀取的拉伸力的測定值除以基材11的剖面積而取得的值。基材11的剖面積是以寬度方向長度15mm×基材11(試驗片)的厚度來算出。該切出是以基材11的製造時的流程方向(MD方向)或與MD方向正交的方向(CD方向)和試驗片的長度方向會一致的方式進行。另外,在此拉伸試驗中,試驗片的厚度是不被特別限制,亦可與作為試驗的對象的基材的厚度相同。 在23℃,基材11的MD方向及CD方向的破斷伸度分別為100%以上為理想。 藉由基材11的MD方向及CD方向的破斷伸度分別為100%以上,不會有產生破斷的情形,可擴大伸長黏著薄板10。 基材的拉伸彈性率(MPa)及基材的破斷伸度(%)是可其次般測定。 將基材裁斷成15mm×140mm而取得試驗片。有關該試驗片是遵照JIS K7161:2014及JIS K7127:1999,測定23℃的破斷伸度及拉伸彈性率。具體而言,在拉伸試驗機(股份有限公司島津製作所製,製品名「Autograph AG-IS 500N」),將上述試驗片設定成夾頭間距離100mm之後,以200mm/min的速度來進行拉伸試驗,測定破斷伸度(%)及拉伸彈性率(MPa)。另外,測定是在基材的製造時的流程方向(MD)及直角的方向(CD)的雙方。 (黏著劑層) 在本實施形態的黏著薄板10中,第一黏著劑層12及第二黏著劑層13是含有能量線硬化性黏著劑。 含有第一黏著劑層12的第一能量線硬化性樹脂與含有第二黏著劑層13的第二能量線硬化性樹脂是相同的樹脂為理想。 第一黏著劑層12的組成與第二黏著劑層13的組成是相同更理想。 第一黏著劑層12及第二黏著劑層13的厚度是未被特別加以限定。 第一黏著劑層12及第二黏著劑層13的厚度是各自獨立地,例如10μm以上為理想,20μm以上更為理想。又,第一黏著劑層12及第二黏著劑層13的厚度是各自獨立地,150μm以下為理想,100μm以下更理想。 第一黏著劑層12的厚度與第二黏著劑層13的厚度是相同為理想。 藉由第一能量線硬化性樹脂與第二能量線硬化性樹脂為相同的樹脂,且第一黏著劑層12的厚度與第二黏著劑層13的厚度為相同,使第一黏著劑層12及第二黏著劑層13硬化時的收縮量的差會變無或變小,可抑制黏著薄板10的捲曲。 藉由第一黏著劑層12的組成與第二黏著劑層13的組成為相同,且第一黏著劑層12的厚度與第二黏著劑層13的厚度為相同,使第一黏著劑層12及第二黏著劑層13硬化時的收縮量的差會變無或變小,更可抑制黏著薄板10的捲曲。 另外,第一黏著劑層12所含有的第一能量線硬化性樹脂與第二黏著劑層13所含有的第二能量線硬化性樹脂亦可為彼此相異的樹脂。此情況,是使第一黏著劑層12硬化時的收縮量與使第二黏著劑層13硬化時的收縮量的差變無或變小之類的第一黏著劑層12及第二黏著劑層13的組成以及黏著劑層的厚度為理想。為了使收縮量的差變無或縮小,例如,只要從可用在後述的黏著劑層的材料之中適當選擇,而調整第一黏著劑層12及第二黏著劑層13的組成以及黏著劑層的厚度即可。 第一能量線硬化性樹脂及第二能量線硬化性樹脂是紫外線硬化性樹脂為理想。此情況,即使不變更對於各者的黏著劑層照射的能量線,也可以紫外線來使第一黏著劑層12及第二黏著劑層13硬化,因此可將製造製程簡略化。 ・能量線硬化性樹脂(a1) 第一黏著劑層12及第二黏著劑層13是各自獨立地含有能量線硬化性樹脂(a1)為理想。能量線硬化性樹脂(a1)是在分子內具有能量線硬化性的雙鍵。 含有能量線硬化性樹脂的黏著劑層是藉由能量線照射來硬化。因此,藉由將黏著薄板10擴展後,使被設在基材11的兩面的第一黏著劑層12及第二黏著劑層13硬化,黏著薄板10的擴張狀態容易被保持。 並且,含有能量線硬化性樹脂的黏著劑層是藉由能量線照射來硬化而黏著力降低。所欲分離被著體與黏著薄板時,藉由將能量線照射至黏著劑層,可容易分離。 能量線硬化性樹脂(a1)是(甲基)丙烯酸系樹脂為理想。 能量線硬化性樹脂(a1)是紫外線硬化性樹脂為理想,是紫外線硬化性的(甲基)丙烯酸系樹脂更為理想。 能量線硬化性樹脂(a1)是一旦接受能量線的照射,則聚合硬化的樹脂。能量線是例如可舉紫外線及電子線等。 作為能量線硬化性樹脂(a1)的例子,可舉具有能量線聚合性基的低分子量化合物(單官能之單體、多官能之單體、單官能的寡聚物、及多官能的寡聚物)。能量線硬化性樹脂(a1)具體而言可使用三羥甲基丙烷三丙烯酸酯、四羥甲基甲烷四丙烯酸酯、季戊四醇三丙烯酸酯、二季戊四醇單羥基五丙烯酸酯、二季戊四醇六丙烯酸酯、1,4-丁二醇二丙烯酸酯、及1,6-己二醇二丙烯酸酯等之丙烯酸酯、二環戊二烯二甲氧基二丙烯酸酯、及丙烯酸異冰片酯等之含有環狀脂肪族骨架的丙烯酸酯、以及聚乙二醇二丙烯酸酯、寡酯丙烯酸酯、胺基甲酸酯丙烯酸酯寡聚物、環氧基改質丙烯酸酯、聚醚丙烯酸酯、及依康酸寡聚物等之丙烯酸酯系化合物。能量線硬化性樹脂(a1)是可單獨1種或組合2種以上使用。 能量線硬化性樹脂(a1)的分子量是通常為100以上、30000以下,300以上、10000以下程度為理想。 ・(甲基)丙烯酸系共聚物(b1) 第一黏著劑層12及第二黏著劑層13是各自獨立地更包含(甲基)丙烯酸系共聚物(b1)為理想。(甲基)丙烯酸系共聚物是與前述的能量線硬化性樹脂(a1)不同。 (甲基)丙烯酸系共聚物(b1)是具有能量線硬化性的碳-碳雙鍵為理想。亦即,在本實施形態中,第一黏著劑層12及第二黏著劑層13是各自獨立地含有能量線硬化性樹脂(a1)及能量線硬化性的(甲基)丙烯酸系共聚物(b1)為理想。 第一黏著劑層12及第二黏著劑層13是各自獨立地,相對於(甲基)丙烯酸系共聚物(b1)100質量份,以10質量份以上的比例來含有能量線硬化性樹脂(a1)為理想,以20質量份以上的比例來含有更理想,以25質量份以上的比例來含有更加理想。 第一黏著劑層12及第二黏著劑層13是各自獨立地,相對於(甲基)丙烯酸系共聚物(b1)100質量份,以80質量份以下的比例來含有能量線硬化性樹脂(a1)為理想,以70質量份以下的比例來含有更理想,以60質量份以下的比例來含有更加理想。 (甲基)丙烯酸系共聚物(b1)的重量平均分子量(Mw)是1萬以上為理想,15萬以上更理想,20萬以上更加理想。 又,(甲基)丙烯酸系共聚物(b1)的重量平均分子量(Mw)是150萬以下為理想,100萬以下更理想。 另外,本說明書的重量平均分子量(Mw)是藉由膠體滲透層析儀(Gel Permeation Chromatography, 簡稱GPC)來測定的標準聚苯乙烯換算的值。 (甲基)丙烯酸系共聚物(b1)是在側鏈導入具有能量線硬化性的官能基(能量線硬化性基)的(甲基)丙烯酸酯聚合物(b2)(以下有時稱為「能量線硬化性聚合物(b2)」)為理想。 能量線硬化性聚合物(b2)是使具有含有官能基之單體單位的丙烯酸系共聚物(b21)與具有結合於該官能基的官能基的含有不飽和基之化合物(b22)反應而取得的共聚物為理想。另外,在本說明書中,所謂(甲基)丙烯酸酯是意思丙烯酸酯及甲基丙烯酸酯的雙方。其他的類似用語也同樣。 丙烯酸系共聚物(b21)是包含:由含有官能基之單體所引導的構成單位,及由(甲基)丙烯酸酯單體或(甲基)丙烯酸酯單體的衍生物所引導的構成單位。 作為丙烯酸系共聚物(b21)的構成單位的含有官能基之單體是在分子內具有聚合性的雙鍵及官能基的單體為理想。官能基是從由羥基、羧基、胺基、取代胺基、及環氧基等所成的群來選擇的至少任一之官能基為理想。 作為含有羥基之單體,例如可舉2-羥基乙基(甲基)丙烯酸酯、2-羥基丙基(甲基)丙烯酸酯、3-羥基丙基(甲基)丙烯酸酯、2-羥基丁基(甲基)丙烯酸酯、3-羥基丁基(甲基)丙烯酸酯、及4-羥基丁基(甲基)丙烯酸酯等。含有羥基之單體是可單獨1種或組合2種以上使用。 作為含有羧基之單體,例如可舉丙烯酸、甲基丙烯酸、巴豆酸、馬來酸、依康酸、及檸康酸等之乙烯性不飽和羧酸。含有羧基之單體是可單獨1種或組合2種以上使用。 作為含有胺基之單體或含有取代胺基之單體,例如可舉胺基乙基(甲基)丙烯酸酯、及n-丁基胺基乙基(甲基)丙烯酸酯等。含有胺基之單體或含有取代胺基之單體是可單獨1種或組合2種以上使用。 作為構成丙烯酸系共聚物(b21)的(甲基)丙烯酸酯單體,除了烷基之碳數為1以上、20以下的烷基(甲基)丙烯酸酯以外,例如可適用在分子內具有脂環式構造的單體(含有脂環式構造之單體)。 作為烷基(甲基)丙烯酸酯是烷基之碳數為1以上、18以下的烷基(甲基)丙烯酸酯為理想。烷基(甲基)丙烯酸酯是例如甲基(甲基)丙烯酸酯、乙基(甲基)丙烯酸酯、丙基(甲基)丙烯酸酯、n-丁基(甲基)丙烯酸酯、及2-乙基己基(甲基)丙烯酸酯等更理想。烷基(甲基)丙烯酸酯是可單獨1種或組合2種以上使用。 作為含有脂環式構造之單體,例如可適用(甲基)丙烯酸環己酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸金剛烷酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸二環戊烯酯、及(甲基)丙烯酸二環戊烯氧基乙酯等。含有脂環式構造之單體是可單獨1種或組合2種以上使用。 丙烯酸系共聚物(b21)是以1質量%以上的比例含有由上述含有官能基之單體所引導的構成單位為理想,以5質量%以上的比例含有更理想,以10質量%以上的比例含有更加理想。 又,丙烯酸系共聚物(b21)是以35質量%以下的比例含有由上述含有官能基之單體所引導的構成單位為理想,以30質量%以下的比例含有更理想,以25質量%以下的比例含有更加理想。 又,丙烯酸系共聚物(b21)是以50質量%以上的比例含有由(甲基)丙烯酸酯單體或其衍生物所引導的構成單位為理想,以60質量%以上的比例含有更理想,以70質量%以上的比例含有更加理想。 又,丙烯酸系共聚物(b21)是以99質量%以下的比例含有由(甲基)丙烯酸酯單體或其衍生物所引導的構成單位為理想,以95質量%以下的比例含有更理想,以90質量%以下的比例含有更加理想。 丙烯酸系共聚物(b21)是可藉由以常用方法來共聚合上述般的含有官能基之單體及(甲基)丙烯酸酯單體或其衍生物而取得。 丙烯酸系共聚物(b21)是上述的單體以外,亦可含有從由二甲基丙烯醯胺、甲酸乙烯基、乙酸乙烯基及苯乙烯等所成的群來選擇的至少任一個的構成單位。 藉由使具有上述含有官能基之單體單位的丙烯酸系共聚物(b21)與具有結合於該官能基的官能基的含有不飽和基之化合物(b22)反應,可取得能量線硬化性聚合物(b2)。 含有不飽和基之化合物(b22)所具有的官能基是可按照丙烯酸系共聚物(b21)所具有的含有官能基之單體單位的官能基的種類來適當選擇。例如,當丙烯酸系共聚物(b21)所具有的官能基為羥基、胺基或取代胺基時,作為含有不飽和基之化合物(b22)所具有的官能基是異氰酸酯基或環氧基為理想,當丙烯酸系共聚物(b21)所具有的官能基為環氧基時,作為含有不飽和基之化合物(b22)所具有的官能基是胺基、羧基或氮丙啶基為理想。 含有不飽和基之化合物(b22)是在1分子中至少含1個能量線聚合性的碳-碳雙鍵,含1個以上、6個以下為理想,含1個以上、4個以下更理想。 作為含有不飽和基之化合物(b22),例如可舉2-甲基丙烯醯氧基乙基異氰酸酯(2-異氰酸基乙基甲基丙烯酸酯)、甲基異丙烯基-α,α-二甲基苄基異氰酸酯、甲基丙烯醯基異氰酸酯、烯丙基異氰酸酯、1,1-(雙丙烯醯氧基甲基)乙基異氰酸酯;藉由二異氰酸酯化合物或聚異氰酸酯化合物與羥基乙基(甲基)丙烯酸酯的反應所取得之丙烯醯基單異氰酸酯化合物;藉由二異氰酸酯化合物或聚異氰酸酯化合物與多元醇化合物和羥基乙基(甲基)丙烯酸酯的反應所取得之丙烯醯基單異氰酸酯化合物;縮水甘油基(甲基)丙烯酸酯;(甲基)丙烯酸、2-(1-氮丙啶基)乙基(甲基)丙烯酸酯、2-乙烯基-2-噁唑啉(oxazoline)、2-異丙烯基-2-噁唑啉等。 含有不飽和基之化合物(b22)是相對於丙烯酸系共聚物(b21)的含有官能基之單體的莫耳數,以50莫耳%以上的比例(附加率)使用為理想,以60莫耳%以上的比例使用更理想,以70莫耳%以上的比例使用更加理想。 又,含有不飽和基之化合物(b22)是相對於丙烯酸系共聚物(b21)的含有官能基之單體莫耳數,以95莫耳%以下的比例使用為理想,以93莫耳%以下的比例使用更理想,以90莫耳%以下的比例使用更加理想。 在丙烯酸系共聚物(b21)與含有不飽和基之化合物(b22)的反應中,可按照丙烯酸系共聚物(b21)所具有的官能基與含有不飽和基之化合物(b22)所具有的官能基的組合,來適當選擇反應的溫度、壓力、溶媒、時間、觸媒的有無、及觸媒的種類。藉此,丙烯酸系共聚物(b21)所具有的官能基與含有不飽和基之化合物(b22)所具有的官能基會反應,不飽和基會被導入至丙烯酸系共聚物(b21)的側鏈,可取得能量線硬化性聚合物(b2)。 能量線硬化性聚合物(b2)的重量平均分子量(Mw)是1萬以上為理想,15萬以上更理想,20萬以上更加理想。 又,能量線硬化性聚合物(b2)的重量平均分子量(Mw)是150萬以下為理想,100萬以下更為理想。 ・光聚合開始劑(C) 第一黏著劑層12及第二黏著劑層13是各自獨立地含有光聚合開始劑(C)為理想。藉由第一黏著劑層12及第二黏著劑層13含有光聚合開始劑(C),可減少聚合硬化時間及光線照射量。 作為光聚合開始劑(C),具體而言,可舉二苯甲酮、苯乙酮、苯偶因、苯偶因甲醚、苯偶因乙醚、苯偶因異丙醚、苯偶因異丁醚、苯偶因苯甲酸、苯偶因苯甲酸甲酯、苯偶因二甲基縮醛、2,4-二乙基硫雜蒽酮(thioxanthone)、1-羥基環己基苯基酮、苄基二苯基硫化物、四甲基秋蘭姆單硫化物、偶氮雙異丁腈、二苯基乙二酮、聯苄、二乙醯基、β-氯蒽醌、(2,4,6-三甲基苄基二苯基)氧化膦、2-苯并噻唑-N,N-二乙基二硫代胺基甲酸鹽、寡聚{2-羥基-2-甲基-1-[4-(1-丙烯基)苯基]丙酮}、及2,2-二甲氧基-1,2-二苯基乙烷-1酮等。該等光聚合開始劑(C)是可單獨1種或亦可併用2種以上。 光聚合開始劑(C)是在黏著劑層調配能量線硬化性樹脂(a1)及(甲基)丙烯酸系共聚物(b1)時,相對於能量線硬化性樹脂(a1)及(甲基)丙烯酸系共聚物(b1)的合計量100質量份,以0.1質量份以上的量使用為理想,以0.5質量份以上的量使用更理想。 又,光聚合開始劑(C)是在黏著劑層調配能量線硬化性樹脂(a1)及(甲基)丙烯酸系共聚物(b1)時,相對於能量線硬化性樹脂(a1)及(甲基)丙烯酸系共聚物(b1)的合計量100質量份,以10質量份以下的量使用為理想,以6質量份以下的量使用更理想。 第一黏著劑層12及第二黏著劑層13是除了上述成分以外,亦可適當調配其他的成分。其他的成分是例如可舉交聯劑(E)等。 ・交聯劑(E) 交聯劑(E)是可使用具有與(甲基)丙烯酸系共聚物(b1)等所具有的官能基的反應性的多官能性化合物。作為如此的多官能性化合物的例子,可舉異氰酸酯化合物、環氧化合物、胺化合物、三聚氰胺化合物、氮丙啶化合物、肼化合物、醛化合物、噁唑啉化合物、金屬烷氧化物化合物、金屬螯合物化合物、金屬鹽、銨鹽及反應性酚樹脂等。 交聯劑(E)的調配量是相對於(甲基)丙烯酸系共聚物(b1)100質量份,0.01質量份以上為理想,0.03質量份以上更為理想,0.04質量份以上更加理想。 又,交聯劑(E)的調配量是相對於(甲基)丙烯酸系共聚物(b1)100質量份,8質量份以下為理想,5質量份以下更為理想,3.5質量份以下更加理想。 本實施形態的黏著薄板的復原率是70%以上為理想,80%以上更理想,85%以上更加理想。本實施形態的黏著薄板的復原率是100%以下為理想。藉由復原率為上述範圍,可擴大延伸黏著薄板。 前述復原率,是在將黏著薄板10切出成150mm(長度方向)×15mm(寬度方向)的試驗片中,將長度方向的兩端,以夾具間的長度成為100mm的方式,用夾具抓住,其後,以200mm/min的速度拉伸至夾具間的長度成為200mm,在夾具間的長度被擴張成200mm的狀態下保持1分鐘,其後,以200mm/min的速度回復於長度方向至夾具間的長度成為100mm,在夾具間的長度回復至100mm的狀態下保持1分鐘,其後,以60mm/min的速度拉伸於長度方向,測定拉伸力的測定值為顯示0.1N/15mm時的夾具間的長度,將從該長度減去初期的夾具間的長度100mm後的長度設為L2(mm),且將從前述被擴張的狀態的夾具間的長度200mm減去初期的夾具間的長度100mm後的長度設為L1(mm)時,以下面的數學式(式2)來算出。 復原率(%)={1-(L2÷L1)}×100 ・・・ (式2) (剝離薄板) 本實施形態的黏著薄板10是在第一黏著劑層12或第二黏著劑層13貼附被著體(例如半導體晶片等)為止的期間,以保護第一黏著劑層12及第二黏著劑層13的目的,亦可在第一黏著劑層12及第二黏著劑層13層疊剝離薄板。剝離薄板的構成為任意。作為剝離薄板的例子是例如藉由剝離劑等來剝離處理的塑膠薄膜。 作為塑膠薄膜之具體例,可舉聚酯薄膜及聚烯烴薄膜。作為聚酯薄膜,例如,可舉聚對苯二甲酸乙二酯、聚對苯二甲酸丁二酯、或聚萘二甲酸乙二酯等之薄膜。作為聚烯烴薄膜,例如,可舉聚丙烯、或聚乙烯等之薄膜。 剝離劑是可使用聚矽氧(silicone)系、氟系及長鏈烷基系等。該等剝離劑之中,便宜可取得安定的性能之聚矽氧系為理想。 剝離薄板的厚度是未被特別加以限定。剝離薄板的厚度是通常20μm以上,250μm以下。 (黏著薄板的製造方法) 本實施形態的黏著薄板10是可與以往的黏著薄板同樣製造。 黏著薄板10的製造方法是未特別詳細地限定,只要將第一黏著劑層12層疊於基材11的第一基材面11A,將第二黏著劑層13層疊於第二基材面11B即可。 作為黏著薄板10的製造方法的第一例,可舉其次般的方法。首先,調製構成第一黏著劑層12的黏著性組成物、及依所望進一步含有溶媒或分散媒的塗工液(有時稱為第一塗工液)、以及構成第二黏著劑層13的黏著性組成物、及依所望進一步含有溶媒或分散媒的塗工液(有時稱為第二塗工液)。其次,在基材11的第一基材面11A的面上藉由塗佈手段來塗佈第一塗工液而形成塗膜。作為塗佈手段是例如可舉擠出式塗佈機(die Coater)、幕簾式塗佈機、噴霧塗佈機、狹縫塗佈機及刀式塗佈機等。其次,藉由使該塗膜乾燥,可形成第一黏著劑層12。塗工液是只要可進行塗佈即可,其性狀是不被特別限定。塗工液是有含有用以形成黏著劑層的成分作為溶質的情況,亦有含有用以形成黏著劑層的成分作為分散質的情況。第二黏著劑層13是在基材11的第二基材面11B的面上塗佈第二塗工液,而可與第一黏著劑層12同樣形成。作為第一例的變形例,亦可先形成第二黏著劑層13,其後形成第一黏著劑層12。 又,作為黏著薄板的製造方法的第二例,可舉其次般的方法。首先,在前述的剝離薄板的剝離面上塗佈第一塗工液而形成第一塗膜。其次,使第一塗膜乾燥而形成由第一黏著劑層12及剝離薄板所成的層疊體。其次,在此層疊體的黏著劑層之與剝離薄板側的面相反側的面貼附基材11。其次,在基材11的露出的面塗佈第二塗工液而形成第二塗膜。使第二塗膜乾燥,而形成第二黏著劑層13。如此,形成層疊有剝離薄板、第一黏著劑層12、基材11及第二黏著劑層13的層疊體。亦可在此層疊體的第二黏著劑層13更層疊有剝離薄板。此層疊體的剝離薄板是亦可作為工程材料剝離,或亦可至被著體(例如半導體晶片及半導體晶圓等)被貼附於黏著劑層為止,保護黏著劑層。作為第二例的變形例,亦可為先形成由剝離薄板、第二黏著劑層13及基材11所成的層疊體,其後將第一黏著劑層12形成於層疊體的方法。 又,作為黏著薄板的製造方法的第三例,可舉其次般的方法。與上述的第二例同樣,形成層疊有剝離薄板(第一剝離薄板)、第一黏著劑層12及基材11的第一層疊體。另一方面,在別的剝離薄板(第二剝離薄板)的剝離面上塗佈第二塗工液而形成第二塗膜。其次,使第二塗膜乾燥而形成由第二黏著劑層13及第二剝離薄板所成的第二層疊體。藉由將第二層疊體的第二黏著劑層13貼合於第一層疊體的基材11的露出面,形成層疊有第一剝離薄板、第一黏著劑層12、基材11、第二黏著劑層13及第二剝離薄板的第三層疊體。此第三層疊體的剝離薄板是亦可作為工程材料剝離,或亦可至被著體(例如半導體晶片及半導體晶圓等)被貼附於黏著劑層為止,保護黏著劑層。作為第三例的變形例,亦可為形成由剝離薄板、第二黏著劑層13及基材所成的第一層疊體,且形成由剝離薄板及第一黏著劑層12所成的第二層疊體,將第一層疊體與第二層疊體貼合的方法。 另外,使第一黏著劑層12及第二黏著劑層13層疊於基材11的順序是不被特別限定。 當塗工液為含有交聯劑時,只要藉由改變塗膜的乾燥的條件(例如溫度及時間等),或藉由另外進行加熱處理,使塗膜內的(甲基)丙烯酸系共聚物(b1)與交聯劑的架橋反應進展,在黏著劑層內以所望的存在密度來形成架橋構造即可。為了使此架橋反應充分地進展,亦可藉由上述的方法等來使第一黏著劑層12及第二黏著劑層13層疊於基材11之後,進行例如在23℃、相對濕度50%的環境數日靜置取得的黏著薄板10的養生。 本實施形態的黏著薄板10的厚度是30μm以上為理想,50μm以上更理想。又,黏著薄板10的厚度是400μm以下為理想,300μm以下更理想。 [黏著薄板的使用方法] 本實施形態的黏著薄板10是可貼著於各種的被著體,因此可適用本實施形態的黏著薄板10的被著體是不被特別限定。例如,被著體是半導體晶片及半導體晶圓為理想。 本實施形態的黏著薄板10是亦可適用於擴張方法。 具體而言,使用黏著薄板10的擴張方法,可舉具有下列工程的擴張方法,在第一黏著劑層12或第二黏著劑層13貼著複數的被著體的貼著工程,及使黏著薄板10擴展,而擴大前述複數的被著體的間隔的擴張工程,以及對第一黏著劑層12及第二黏著劑層13照射能量線,而使第一黏著劑層12及第二黏著劑層13硬化的能量線照射工程。 有關此擴張方法,在貼著工程中,在第一黏著劑層12貼著前述複數的被著體,在能量線照射工程中,從第二黏著劑層13側照射能量線,而使第一黏著劑層12及第二黏著劑層13硬化的形態為理想。 本實施形態的黏著薄板10是例如可用在半導體加工用。 而且,本實施形態的黏著薄板10是可使用於為了擴大被貼著於基材11的一面的複數的半導體晶片的間隔。 使用上述的黏著薄板10的擴張方法是在半導體加工製程也可適用。具體而言,當被著體為半導體晶片或半導體晶圓時,作為半導體裝置的製造方法之一工程,可包含使用黏著薄板10的擴張方法。 複數的半導體晶片的擴張間隔是依據半導體晶片的大小,因此不被特別限定。黏著薄板10是為了將被貼著於黏著薄板10的一面之複數的半導體晶片的相鄰的半導體晶片的相互的間隔擴大200μm以上而使用為理想。另外,該半導體晶片的相互的間隔的上限是不被特別限制。該半導體晶片的相互的間隔的上限是例如亦可為6000μm。 又,本實施形態的黏著薄板10是在藉由至少2軸延伸來擴大被層疊於黏著薄板10的一面的複數的半導體晶片的間隔的情況也可使用。此情況,黏著薄板10是例如在彼此正交的X軸及Y軸的+X軸方向、-X軸方向、+Y軸方向及-Y軸方向的4方向賦予張力而拉長,更具體而言,分別被拉長於基材11的MD方向及CD方向。 上述般的2軸延伸是例如可使用在X軸方向及Y軸方向賦予張力的離間裝置來進行。在此,X軸及Y軸是設為正交者,將平行於X軸的方向之中的1個設為+X軸方向,將與該+X軸方向相反的方向設為-X軸方向,將平行於Y軸的方向之中的1個設為+Y軸方向,將與該+Y軸方向相反的方向設為-Y軸方向。 上述離間裝置是對於黏著薄板10,在+X軸方向、-X軸方向、+Y軸方向及-Y軸方向的4方向賦予張力,有關此4方向的各者,具備複數的保持手段及對應於該等的複數的張力賦予手段為理想。各方向的保持手段及張力賦予手段的數量是依黏著薄板10的大小而定,例如亦可為3個以上、10個以下程度。 在此,在包含為了例如在+X軸方向賦予張力而具備的複數的保持手段及複數的張力賦予手段之群中,各者的保持手段是具備保持黏著薄板10的保持構件,各者的張力賦予手段是使對應於該張力賦予手段的保持構件移動於+X軸方向而對黏著薄板10賦予張力為理想。而且,複數的張力賦予手段是被設為各自獨立地使保持手段移動於+X軸方向為理想。並且,在包含為了在-X軸方向、+Y軸方向及-Y軸方向各自賦予張力而具備的複數的保持手段及複數的張力賦予手段之3個的群中,也具有同樣的構成為理想。藉此,上述離間裝置是可在與各方向正交的方向的每個領域,對於黏著薄板10賦予不同的大小的張力。 一般,利用4個的保持構件來從+X軸方向、-X軸方向、+Y軸方向及-Y軸方向的4方向分別保持黏著薄板10,延伸於該4方向的情況,在黏著薄板10是除了該等4方向以外,在該等的合成方向(例如+X軸方向與+Y軸方向的合成方向、+Y軸方向與-X軸方向的合成方向、-X軸方向與-Y軸方向的合成方向及-Y軸方向與+X軸方向的合成方向)也被賦予張力。其結果,有在黏著薄板10的內側領域的半導體晶片的間隔與外側領域的半導體晶片的間隔產生不同的情形。 然而,由於上述的離間裝置是在+X軸方向、-X軸方向、+Y軸方向及-Y軸方向的各自的方向,複數的張力賦予手段可各自獨立地對黏著薄板10賦予張力,因此能以上述般的黏著薄板10的內側與外側的間隔的不同會被解消的方式延伸黏著薄板10。 其結果,可正確地調整半導體晶片的間隔。 在圖2是顯示說明擴張裝置100的平面圖,作為可2軸延伸的擴張裝置(離間裝置)之一例。圖2中,X軸及Y軸是處於彼此正交的關係,將該X軸的正的方向設為+X軸方向,將該X軸的負的方向設為-X軸方向,將該Y軸的正的方向設為+Y軸方向,將該Y軸的負的方向設為-Y軸方向。黏著薄板10是可以各邊會成為與X軸或Y軸平行的方式設置於擴張裝置100。其結果,黏著薄板10的基材11的MD方向是成為與X軸或Y軸平行。另外,圖2中,被著體(半導體晶片)是被省略。 如圖2所示般,擴張裝置100是在+X軸方向、-X軸方向、+Y軸方向及-Y軸方向的各者具備5個的保持手段101(計20個的保持手段101)。各方向的5個的保持手段101之中,保持手段101A是位於兩端,保持手段101C是位於中央,保持手段101B是位於保持手段101A與保持手段101C之間。使黏著薄板10的各邊可藉由該等的保持手段101來把持。 擴張裝置100是具有:對應於保持手段101的各者之未圖示的複數的張力賦予手段。藉由使張力賦予手段驅動,可使保持手段101各自獨立移動。有關把持黏著薄板10的+X軸方向側的一邊之5個的保持手段101是例如可在+X軸方向以第一延伸速度來使預定時間移動。同時,該等的5個的保持手段101之中,亦可使保持手段101A及保持手段101B移動於遠離保持手段101C的方向(亦即+Y軸方向或-Y軸方向)。此時,保持手段101A是以比第一延伸速度更慢的速度(例如第一延伸速度的2/3的速度)移動,保持手段101B是可使以比第一延伸速度更慢的速度(例如第一延伸速度的1/3的速度)移動。另外,保持手段101C是亦可不使往+Y軸方向及-Y軸方向移動。有關位於黏著薄板10的+X軸方向以外的3方向側的保持手段101也與+X軸方向同樣,可進行:往各方向的移動、及將保持手段101A和保持手段101B往遠離保持手段101C的方向的移動。 上述離間裝置是更具備測定半導體晶片的相互間隔的測定手段為理想。在此,上述張力賦予手段是可根據測定手段的測定結果,個別地移動設置複數的保持構件為理想。藉由上述離間裝置具備測定手段,可根據上述測定手段之半導體晶片的間隔的測定結果來進一步調整該間隔,其結果,可更正確地調整半導體晶片的間隔。 另外,在上述離間裝置中,作為保持手段,例如可舉夾頭手段及減壓手段。作為夾頭手段,例如可舉機械式夾頭(Mechanical Chuck)及夾頭氣缸(Chuck Cylinder)等。作為減壓手段,例如可舉減壓泵及真空抽氣器(Vacuum Ejector)等。並且,在上述離間裝置中,保持手段是亦可為以黏著劑或磁力等來支持黏著薄板10的構成。又,作為夾頭手段的保持構件,例如可使用具有具備下支持構件、驅動機器及上支持構件之構成的保持構件,該下支持構件是由下來支持黏著薄板10,該驅動機器是被下支持構件支持,該上支持構件是被驅動機器的輸出軸支持,可藉由驅動機器驅動而從上來推壓黏著薄板10。 作為該驅動機器是例如可舉電動機器及致動器(actuator)等。作為電動機器,例如可舉迴轉馬達、直動馬達、線性馬達、單軸機械手及多關節機械手等。作為致動器,例如可舉氣壓缸、油壓缸、無桿氣缸及回轉壓缸等。 並且,在上述離間裝置中,張力賦予手段是具備驅動機器,亦可藉由該驅動機器來使保持構件移動。作為張力賦予手段所具備的驅動機器,可使用與上述的保持構件所具備的驅動機器同樣的驅動機器。例如,張力賦予手段是亦可為具備:作為驅動機器的直動馬達,及介於直動馬達與保持構件之間的輸出軸,驅動的直動馬達會經由輸出軸來使保持構件移動的構成。 使用本實施形態的黏著薄板10來擴大半導體晶片的間隔時,亦可從半導體晶片彼此間接觸的狀態或半導體晶片的間隔幾乎未被擴大的狀態來擴大其間隔,或亦可從半導體晶片彼此間的間隔已被擴大至預定的間隔的狀態再擴大其間隔。 從半導體晶片彼此間接觸的狀態或半導體晶片的間隔幾乎未被擴大的狀態來擴大其間隔時,例如,藉由在切割薄板上分割半導體晶圓來取得複數的半導體晶片之後,從該切割薄板轉印複數的半導體晶片至本實施形態的黏著薄板10,接著,可擴大該半導體晶片的間隔。或者,亦可在本實施形態的黏著薄板10上分割半導體晶圓而取得複數的半導體晶片之後,擴大該半導體晶片的間隔。 從半導體晶片彼此間的間隔已被擴大至預定的間隔的狀態再擴大其間隔時,是使用其他的黏著薄板,較理想是本實施形態的黏著薄板10來將半導體晶片彼此間的間隔擴大至預定的間隔之後,從該黏著薄板10轉印半導體晶片至本實施形態的別的黏著薄板10,接著,藉由延伸本實施形態的黏著薄板10,可再擴大半導體晶片的間隔。另外,如此的半導體晶片的轉印與黏著薄板的延伸是亦可重複複數次至半導體晶片的間隔成為所望的距離。 [半導體裝置的製造方法] 本實施形態的半導體裝置的製造方法是包含使用本實施形態的黏著薄板10的擴張方法為理想。 本實施形態的半導體裝置的製造方法是包含:切割被貼著於切割用黏著薄板的被加工物(半導體晶圓),取得個片化的複數的被著體(半導體晶片)之工程(切割工程)為理想。切割用黏著薄板是包含膨脹性微粒子為理想。 在本實施形態的半導體裝置的製造方法的貼著工程中,在複數的被著體(半導體晶片)之與切割用黏著薄板接觸的面相反側的面貼著黏著薄板10的第一黏著劑層12或第二黏著劑層13為理想。 在本實施形態的半導體裝置的製造方法中,在貼著工程之後,實施分離切割用黏著薄板與複數的被著體(半導體晶片)的工程為理想。當切割用黏著薄板為膨脹性微粒子時,使膨脹性微粒子膨脹來分離貼著於黏著薄板10的複數的被著體(半導體晶片)與切割用黏著薄板為理想。 在本實施形態的半導體裝置的製造方法中,在分離切割用黏著薄板與複數的被著體(半導體晶片)之後,實施擴張工程為理想。 在本實施形態的半導體裝置的製造方法中,包含:將複數的被著體(半導體晶片)轉印至具有第二基材及第三黏著劑層的第二黏著薄板之工程(轉印工程)為理想。第二黏著薄板是包含膨脹性微粒子為理想。 在本實施形態的半導體裝置的製造方法中,在複數的被著體(半導體晶片)之與第一黏著劑層12或前述第二黏著劑層13接觸的面相反側的面貼附第二黏著薄板的第三黏著劑層,將貼附於第二黏著薄板的複數的被著體(半導體晶片)與黏著薄板10分離為理想。當第二黏著薄板為包含膨脹性微粒子時,使膨脹性微粒子膨脹來分離複數的被著體(半導體晶片)與第二黏著薄板為理想。 而且,本實施形態的黏著薄板10是使用在被要求使半導體晶片的間隔比較大離間的用途為理想,作為如此的用途的例子,可舉扇出型的半導體晶圓級封裝(FO-WLP)的製造方法。作為如此的FO-WLP的製造方法的例子,可舉以下說明的第一形態。 (第一形態) 以下,說明使用本實施形態的黏著薄板10的FO-WLP的製造方法的第一形態。 在圖3A是表示被貼著於作為切割薄板的切割用黏著薄板A之作為被加工物的半導體晶圓W。 半導體晶圓W是具有電路面W1,在電路面W1是形成有電路W2。切割用黏著薄板A是被貼著於半導體晶圓W之與電路面W1相反側的背面W3。切割用黏著薄板A是具有基材A1及黏著劑層A2。黏著劑層A2是被層疊於基材A1。 [切割工程] 在圖3B是表示半導體晶圓W的切割後,被形成的複數的半導體晶片CP被保持於切割用黏著薄板A的狀態。 被保持於切割用黏著薄板A的半導體晶圓W是藉由切割來個片化,形成複數的半導體晶片CP(有時稱為切割工程)。半導體晶片CP是具有電路面W1及與電路面W1相反側的背面W3。在電路面W1是形成有電路W2。 切割是使用切割鋸等的切斷手段。 切割是亦可取代切斷手段,對於半導體晶圓W照射雷射光來進行。例如,亦可藉由雷射光的照射,將半導體晶圓W完全切斷,個片化成複數的半導體晶片。 或者,亦可藉由雷射光的照射,在半導體晶圓W的內部形成改質層之後,在後述的擴張工程中,藉由拉長黏著薄板,在改質層的位置將半導體晶圓破斷,個片化成半導體晶片CP。有時將如此個片化成半導體晶片的方法稱為隱形切割。隱形切割時,雷射光的照射是例如以聚集於被設定在半導體晶圓W的內部的焦點之方式照射紅外線區域的雷射光。並且,在該等的方法中,雷射光的照射是亦可從半導體晶圓W的任一側進行。 切割後,複數的半導體晶片CP是一併被轉印於擴張薄板為理想。 切割用黏著薄板A是含膨脹性微粒子為理想。此情況,基材A1及黏著劑層A2的至少任一個含膨脹性微粒子為理想。膨脹性微粒子是不被特別限定,只要藉由外部刺激,其本身膨脹下,在黏著劑層的表面形成凹凸,使與被著體(半導體晶片)的黏著力降低即可。作為膨脹性微粒子,例如可舉藉由加熱來膨脹的熱膨脹性微粒子、及藉由能量線的照射來膨脹的能量線膨脹性微粒子等。由泛用性及處理性的觀點,作為膨脹性微粒子是熱膨脹性微粒子為理想。 藉由使含在切割用黏著薄板A的膨脹性微粒子膨脹,在黏著劑層A2的黏著表面形成凹凸,藉此使黏著劑層A2的黏著表面與半導體晶片CP的接觸面積減少,可使黏著力大幅度降低。其結果,在將切割用黏著薄板A與半導體晶片CP分離時,亦無往半導體晶片CP的糊劑殘留等,保持半導體晶片CP的乾淨性,可容易一次從切割用黏著薄板A分離半導體晶片CP。 [第一轉印工程] 在圖3C是表示說明在切割工程之後,將複數的半導體晶片CP轉印至本實施形態的黏著薄板10之工程的圖。有時將此工程稱為「轉印工程」,且為了與其他的轉印工程區別,也有時稱為「第一轉印工程」。 (第一貼著工程) 第一轉印工程是包含:在複數的半導體晶片CP之與切割用黏著薄板A接觸的面(背面W3)相反側的面(電路面W1)貼著黏著薄板10的第一黏著劑層12或第二黏著劑層13之工程。有時將此工程稱為「貼著工程」,且為了與其他的貼著工程區別,也有時稱為「第一貼著工程」。 在第一形態中,將第一黏著劑層12貼著於複數的半導體晶片CP的電路面W1。黏著薄板10是以第一黏著劑層12來覆蓋電路面W1的方式貼著為理想。 黏著薄板10是亦可與複數的半導體晶片CP一起被貼著於環框。此情況,在黏著薄板10的第一黏著劑層12上,載置環框,予以輕輕推壓,固定。其後,將在環框的環形狀的內側露出的第一黏著劑層12推到半導體晶片CP的電路面W1上,而在黏著薄板10固定複數的半導體晶片CP。 (第一分離工程) 第一轉印工程是更包含:在前述貼著工程之後,將切割用黏著薄板A與複數的半導體晶片CP分離之工程。有時將此工程稱為「分離工程」,且為了與其他的分離工程區別,也有時稱為「第一分離工程」。 一旦貼著黏著薄板10之後,從複數的半導體晶片CP分離切割用黏著薄板A,則複數的半導體晶片CP的背面W3會露出。 在圖4A是表示將切割用黏著薄板A分離之後的複數的半導體晶片CP及黏著薄板10。 當切割用黏著薄板A為膨脹性微粒子時,使膨脹性微粒子膨脹來分離貼著於黏著薄板10的複數的半導體晶片CP與切割用黏著薄板A為理想。藉由使含在切割用黏著薄板A的膨脹性微粒子膨脹,在黏著劑層A2的黏著表面形成凹凸,藉此使黏著劑層A2的黏著表面與半導體晶片CP的接觸面積減少,可使黏著力大幅度地降低。其結果,亦無糊劑殘留等,保持半導體晶片CP的乾淨性,可容易一次將半導體晶片CP與切割用黏著薄板A分離。 在第一形態中,由於黏著薄板10的第一黏著劑層12及第二黏著劑層13含有能量線硬化性黏著劑,因此切割用黏著薄板A所含有的膨脹性微粒子是熱膨脹性微粒子為理想。 [擴張工程] 在圖4B是表示說明將保持複數的半導體晶片CP的黏著薄板10拉長的工程的圖。有時將此工程稱為「擴張工程」,為了與別的擴張工程區別,亦有時稱為「第一擴張工程」。在本實施形態中,黏著薄板10可作為擴張薄板使用。在擴張工程中,將黏著薄板10拉長,擴大複數的半導體晶片CP間的間隔。並且,在切割工程進行隱形切割時,藉由拉長黏著薄板10,在改質層的位置破斷半導體晶圓,個片化成複數的半導體晶片CP,且可擴大複數的半導體晶片CP間的間隔。 在擴張工程中拉長黏著薄板10的方法是不被特別限定。作為拉長黏著薄板10的方法,例如可舉藉由環狀或圓狀的擴張器來拉長黏著薄板10的方法、及利用把持構件等來抓住黏著薄板10的外周部而拉長的方法等。作為後者的方法,例如可舉使用前述的離間裝置等來2軸延伸的方法。在該等的方法之中,由可更大幅度擴大半導體晶片CP間的間隔的觀點,2軸延伸的方法為理想。 如圖4B所示般,將擴張後的半導體晶片CP間的距離設為D1。由於距離D1是依據半導體晶片CP的大小,因此不被特別限制。距離D1是例如各自獨立設為200μm以上、6000μm以下為理想。 [能量線照射工程] 擴張工程之後,實施:對黏著薄板10照射能量線,而使第一黏著劑層12及第二黏著劑層13硬化的工程。有時將此工程稱為「能量線照射工程」。 第一黏著劑層12及第二黏著劑層13為紫外線硬化性時,在能量線照射工程中,是對黏著薄板10照射紫外線。在擴張工程之後使第一黏著劑層12及第二黏著劑層13硬化,藉此延伸後的黏著薄板10的形狀保持性會提升。其結果,被貼著於第一黏著劑層12及第二黏著劑層13的複數的半導體晶片CP的整列性會容易被維持。 [第二轉印工程] 在圖5A是顯示說明在擴張工程及能量線照射工程之後,將複數的半導體晶片CP轉印於第二黏著薄板20的工程的圖。有將此工程稱為「轉印工程」的情況,又,為了與其他的轉印工程區別,亦可時稱為「第二轉印工程」。 第二轉印工程是與第一轉印工程同樣,包含:將第二黏著薄板20貼著於複數的半導體晶片CP的工程(第二貼著工程),及將黏著薄板10分離的分離工程(第二分離工程)。 (第二貼著工程) 在第二貼著工程中,是在複數的半導體晶片CP的背面W3貼著第二黏著薄板20的第三黏著劑層22。 擴張工程及能量線照射工程之後,複數的半導體晶片CP是將其電路面W1朝向第一黏著劑層12貼著。因此,在與電路面W1相反側的背面W3貼著第二黏著薄板20的第三黏著劑層22。在維持擴張工程後的複數的半導體晶片CP的間隔的狀態下,將第二黏著薄板20貼著於半導體晶片CP的背面W3為理想。 第二黏著薄板20是只要可保持複數的半導體晶片CP即可,不被特別限定。在第一形態中,使用具有第二基材21及第三黏著劑層22的第二黏著薄板20。 第二黏著薄板20是與切割用黏著薄板A同樣,含膨脹性微粒子為理想。此情況,第二基材21及第三黏著劑層22的至少任一個含膨脹性微粒子為理想。 藉由使含在第二黏著薄板20的膨脹性微粒子膨脹,在第三黏著劑層22的黏著表面形成凹凸,藉此使第三黏著劑層22的黏著表面與半導體晶片CP的接觸面積減少,可使黏著力大幅度降低。其結果,在將第二黏著薄板20與半導體晶片CP分離時,亦無往半導體晶片CP的糊劑殘留等,保持半導體晶片CP的乾淨性,可容易一次從第二黏著薄板20分離半導體晶片CP。 第二黏著薄板20是亦可與複數的半導體晶片CP一起被貼著於第二環框。此情況,在第二黏著薄板20的第三黏著劑層22上載置第二環框,予以輕輕地推壓、固定。其後,將在第二環框的環形狀的內側露出的第三黏著劑層22推到半導體晶片CP的背面W3上,在第二黏著薄板20固定複數的半導體晶片CP。 (第二分離工程) 第二轉印工程是將第二黏著薄板20貼著於複數的半導體晶片CP之後,將黏著薄板10分離的工程。 在圖5B是顯示將黏著薄板10分離之後的複數的半導體晶片CP及第二黏著薄板20。 一旦將黏著薄板10分離,則複數的半導體晶片CP的電路面W1會露出。由於在擴張工程之後,使第一黏著劑層12硬化,因此第一黏著劑層12的黏著力會降低,容易從半導體晶片CP剝離黏著薄板10。 將黏著薄板10剝離之後也維持在擴張工程中使擴張的複數的半導體晶片CP間的距離D1為理想。 [第三轉印工程] 在圖5C是表示說明將被貼著於第二黏著薄板20的複數的半導體晶片CP轉印至第三黏著薄板30的工程的圖。有時將此工程稱為「轉印工程」,又,為了與其他的轉印工程區別,亦有時稱為「第三轉印工程」。 第三轉印工程是與第二轉印工程同樣,包含:將第三黏著薄板30貼著於複數的半導體晶片CP的工程(第三貼著工程),及將第二黏著薄板20分離的工程(第三分離工程)。 從第二黏著薄板20轉印至第三黏著薄板30的複數的半導體晶片CP是維持距離D1為理想。 (第三貼著工程) 在第三貼著工程中,是在複數的半導體晶片CP的電路面W1貼著第三黏著薄板30的第四黏著劑層32。 在維持擴張工程後的複數的半導體晶片CP的間隔的狀態下,在半導體晶片CP的電路面W1貼著第三黏著薄板30為理想。 第三黏著薄板30是只要可保持複數的半導體晶片CP即可,不被特別限定。第三黏著薄板30是具有第三基材31及第四黏著劑層32。 第三黏著薄板30是亦可與切割用黏著薄板A同樣,含膨脹性微粒子。 藉由使含在第三黏著薄板30的膨脹性微粒子膨脹,在第四黏著劑層32的黏著表面形成凹凸,藉此使第四黏著劑層32的黏著表面與半導體晶片CP的接觸面積減少,可使黏著力大幅度降低。其結果,在將第三黏著薄板30與在後述的密封工程形成的密封體分離時,亦無往半導體晶片CP的糊劑殘留等,可保持半導體晶片CP的乾淨性,從第三黏著薄板30分離半導體晶片CP。 第三黏著薄板30所含的膨脹性微粒子(第三膨脹性微粒子)、切割用黏著薄板A所含的膨脹性微粒子(第一膨脹性微粒子)、及第二黏著薄板20所含的膨脹性微粒子(第二膨脹性微粒子)是亦可彼此相同或相異。 (第三分離工程) 在第三貼著工程後的第三分離工程中,從複數的半導體晶片CP分離第二黏著薄板20。當第二黏著薄板20的第二基材21及第三黏著劑層22的至少任一個含膨脹性微粒子時,藉由使膨脹性微粒子膨脹,在第三黏著劑層22的表面形成凹凸。容易從半導體晶片CP剝離第二黏著薄板20。 第二黏著薄板20及第三黏著薄板30皆含藉由同種的外部刺激而膨脹的膨脹性微粒子時,在將第二黏著薄板20分離時,以第三黏著薄板30的第四黏著劑層32的黏著力會比第二黏著薄板20的第三黏著劑層22的黏著力更大的方式,選擇第二黏著薄板20及第三黏著薄板30的種類及剝離方法為理想。 又,使第二黏著薄板20的黏著力降低的機構(mechanism)與使第三黏著薄板30的黏著力降低的機構是相異為理想。例如,以第二黏著薄板20是其黏著力會藉由熱而降低,第三黏著薄板30是其黏著力會藉由紫外線而降低的方式,選擇基材及黏著劑層為理想。 在想要密封第三黏著薄板30上的複數的半導體晶片CP時,作為第三黏著薄板30,使用密封工程用的黏著薄板為理想,使用具有耐熱性的黏著薄板更理想。 當使用具有耐熱性的黏著薄板作為第三黏著薄板30時,第三基材31及第四黏著劑層32是各自以具有可耐於在密封工程被施以的溫度的耐熱性的材料所形成為理想。作為第三黏著薄板30的別的形態,可舉具備第三基材、第三黏著劑層及第四黏著劑層的黏著薄板。此黏著薄板是在第三黏著劑層與第四黏著劑層之間含第三基材,在第三基材的兩面具有黏著劑層。 從第二黏著薄板20被轉印至第三黏著薄板30的複數的半導體晶片CP是將電路面W1朝向第四黏著劑層32而被貼著。 [密封工程] 在圖5D是顯示使用密封構件60來密封複數的半導體晶片CP的工程的圖。有時將此工程稱為「密封工程」。 在本實施形態中,密封工程是在複數的半導體晶片CP被轉印至第三黏著薄板30,第二黏著薄板20被分離之後實施。 在密封工程中,在電路面W1被第三黏著薄板30保護的狀態下,藉由密封構件60來覆蓋複數的半導體晶片CP,藉此形成密封體3。在複數的半導體晶片CP之間也充填密封構件60。在此,由於電路面W1及電路W2會藉由第三黏著薄板30來覆蓋,因此可防止電路面W1會以密封構件60來覆蓋。 藉由密封工程,可取得各預定距離離間的複數的半導體晶片CP會被埋入至密封構件60的密封體3。在密封工程中,複數的半導體晶片CP是在實施擴張工程之後的距離D1會被維持的狀態下,藉由密封構件60來覆蓋為理想。 密封工程之後,實施從密封體3分離第三黏著薄板30的分離工程。有時將此工程稱為第四分離工程。 一旦將第三黏著薄板30分離,則半導體晶片CP的電路面W1及與密封體3的第三黏著薄板30接觸的面3A會露出。 擴張工程之後,藉由任意的次數重複轉印工程及擴張工程,可將半導體晶片CP間的距離設為所望的距離,將密封半導體晶片CP時的電路面的方向設為所望的方向。 [再配線層形成工程及連接工程] 從密封體3剝離第三黏著薄板30之後,對於此密封體3,依序進行:形成與半導體晶片CP電性連接的再配線層的再配線層形成工程,及電性連接再配線層與外部端子電極的連接工程。半導體晶片CP的電路與外部端子電極會藉由再配線層形成工程及與外部端子電極的連接工程來電性連接。 [個片化工程] 以半導體晶片CP單位來將連接外部端子電極的密封體3進行個片化。使密封體3進行個片化的方法是不被特別限定。藉由使密封體3進行個片化,製造半導體晶片CP單位的半導體封裝。使連接扇出至半導體晶片CP的領域外的外部電極的半導體封裝是作為扇出型的晶圓級封裝(FO-WLP)製造。 [安裝工程] 在本實施形態中,亦可包含將被個片化的半導體封裝安裝於印刷配線基板等的工程為理想。 本實施形態的黏著薄板10是容易保持擴張工程的擴張後的狀態的形狀。因此,可適用於如以上說明般須大幅度擴大複數的半導體晶片的間隔,維持薄板擴展後的狀態的用途。 [實施形態的變形] 本發明是不限於上述的實施形態。本發明是包含在可達成本發明的目的之範圍,將上述的實施形態變形的形態等。 上述的第一形態的FO-WLP的製造方法是亦可變更一部分的工程,或省略一部分的工程。 半導體晶圓或半導體晶片的電路等是不被限定於圖示的配列或形狀等。與半導體封裝的外部端子電極的連接構造等也不被限定於在前述的實施形態說明的形態。在前述的實施形態中,舉製造FO-WLP型的半導體封裝的形態為例進行說明,但本發明是在製造扇入型的WLP等的其他的半導體封裝的形態也可適用。 在前述的實施形態是舉使複數的被著體(半導體晶片CP)貼著於第一黏著劑層12的形態為例進行說明,但本發明是不被限定於如此的形態。例如,亦可為使複數的被著體(半導體晶片CP)貼著於第二黏著劑層13的形態。 在前述的實施形態是舉使被著體(半導體晶片CP)貼著於黏著薄板10的上面側的黏著劑層,從黏著薄板10的下面側照射能量線(紫外線)的形態為例進行說明,但本發明是不被限定於如此的形態。例如,亦可為使被著體(半導體晶片CP)貼著於黏著薄板10的下面側的黏著劑層,從黏著薄板10的上面側照射能量線(紫外線)的形態。 黏著薄板是不被限定於在上述的實施形態說明的形態。作為本發明的黏著薄板的別的形態是在黏著薄板中,在第一黏著劑層及第二黏著劑層的任一個層疊塗層為理想。被著體(半導體晶片等)是被貼著於未層疊有塗層的黏著劑層。 在圖6是顯示具有塗層14的黏著薄板10A。 塗層14的材質是例如含有能量線硬化性樹脂及無機充填劑的組成物為理想。能量線硬化性樹脂是例如可使用前述的能量線硬化性樹脂(a1)。無機充填劑是例如可舉矽石(silica)、礬土(alumina)、滑石(talc)、碳酸鈣、鈦白、紅丹、碳化矽及氮化硼等的粉末、將該等粉末的任一個球形化後的串珠、單結晶纖維、以及玻璃纖維等。 塗層14的厚度是0.5μm以上、5μm以下為理想。 在前述實施形態的半導體裝置的製造方法中,在擴張工程之後,想要使複數的半導體晶片CP間的距離D1更擴張時,亦可將黏著薄板10剝離後,實施拉長第二黏著薄板20的工程(以下有時稱為「第二擴張工程」)。實施第二擴張工程時,使用擴張薄板作為第二黏著薄板20為理想。作為此擴張薄板是使用前述實施形態的黏著薄板(第一黏著薄板)更理想。 第二擴張工程是更擴大複數的半導體晶片CP間的間隔。在第二擴張工程中拉長第二黏著薄板20的方法是未被特別加以限定。例如,第二擴張工程也與第一擴張工程同樣實施。 另外,將第二擴張工程後的半導體晶片CP間的間隔設為D2。距離D2是依據半導體晶片CP的大小,因此雖不被特別限定,但距離D2是比距離D1更大。距離D2是例如各自獨立設為200μm以上、6000μm以下為理想。Hereinafter, one embodiment of the present invention will be described. The adhesive sheet of this embodiment has a base material, a first adhesive layer containing a first energy ray curable resin, and a second adhesive layer containing a second energy ray curable resin. [Adhesive Sheet] FIG. 1 is a schematic cross-sectional view showing an adhesive sheet 10 according to one aspect of this embodiment. The adhesive sheet 10 has a base material 11 , a first adhesive layer 12 and a second adhesive layer 13 . The adhesive sheet 10 may have any shape, such as a tape shape (long form) and a label shape (single piece form). In order to distinguish it from other adhesive sheets, the adhesive sheet of this embodiment may be called a first adhesive sheet. (Base material) The base material 11 has a first base material surface 11A and a second base material surface 11B on the opposite side to the first base material surface 11A. In the adhesive sheet 10 of this embodiment, the first adhesive layer 12 is provided on the first base material surface 11A, and the second adhesive layer 13 is provided on the second base material surface 11B. From the viewpoint of easily extending the material, the material of the base material 11 is preferably a thermoplastic elastomer or a rubber-based material, and a thermoplastic elastomer is more preferably used. In addition, from the viewpoint of making it easier to extend the stretch, it is preferable to use a resin with a relatively low glass transition temperature (Tg) as the material of the base material 11 . The glass transition temperature (Tg) of such a resin is preferably 90°C or lower, more preferably 80°C or lower, and even more preferably 70°C or lower. Examples of thermoplastic elastomers include urethane elastomers, olefin elastomers, vinyl chloride elastomers, polyester elastomers, styrene elastomers, acrylic elastomers, and amide elastomers. . The thermoplastic elastomer can be used individually by 1 type or in combination of 2 or more types. It is preferable to use a urethane elastomer as a thermoplastic elastomer from the viewpoint of easily extending it to a large extent. Urethane elastomers are generally obtained by reacting long-chain polyols, chain extenders and diisocyanates. Urethane elastomer is composed of a soft segment having structural units derived from a long-chain polyol, and a hard segment having a polyurethane structure obtained from the reaction of a chain extender and diisocyanate. . If urethane elastomers are classified according to the type of long-chain polyol, they can be divided into: polyester-based polyurethane elastomers, polyether-based polyurethane elastomers, and polycarbonate Ester polyurethane elastomer, etc. The urethane elastomer can be used individually by 1 type or in combination of 2 or more types. In this embodiment, the urethane-based elastomer is preferably a polyether-based polyurethane elastomer from the viewpoint of making it easier to extend the stretch. Examples of long-chain polyols include polyester polyols such as lactone-based polyester polyol and adipate-based polyester polyol; polypropylene (ethylene) polyol; and polytetramethylene ether polyol. Diols, polyether polyols, etc.; polycarbonate polyols, etc. In this embodiment, it is preferable that the long-chain polyol is an adipate-based polyester polyol from the viewpoint of easily extending the polyol. Examples of diisocyanates include 2,4-toluene diisocyanate, 2,6-toluene diisocyanate, 4,4'-diphenylmethane diisocyanate, hexamethylene diisocyanate, and the like. In this embodiment, the diisocyanate is preferably hexamethylene diisocyanate from the viewpoint of easily extending the diisocyanate. Examples of the chain extender include low molecular weight polyols (for example, 1,4-butanediol, 1,6-hexanediol, etc.), aromatic diamines, and the like. Among these, it is preferable to use 1,6-hexanediol from the viewpoint of easy extension. Examples of olefin-based elastomers include ethylene・α-olefin copolymers, propylene・α-olefin copolymers, butene・α-olefin copolymers, ethylene・propylene・α-olefin copolymers, ethylene・butene ・α-olefin copolymer, propylene・butene-α olefin copolymer, ethylene・propylene・butene-α・olefin copolymer, styrene・isoprene copolymer, and styrene・ethylene・butylene copolymer At least one type of resin elastomer is selected from the group. The olefin-based elastomer can be used individually by 1 type or in combination of 2 or more types. The density of the olefin-based elastomer is not particularly limited. For example, the density of the olefin-based elastomer is preferably 0.860 g/cm 3 or more and less than 0.905 g/cm 3 , more preferably 0.862 g/cm 3 or more and less than 0.900 g/cm 3 , and 0.864 g/cm 3 or more , less than 0.895g/cm 3 is particularly ideal. Since the density of the olefin-based elastomer meets the above range, the base material 11 has excellent unevenness following properties when attaching a semiconductor wafer as an adherend to an adhesive sheet. The olefin-based elastomer is one in which the mass ratio of the monomers composed of olefin-based compounds (also referred to as "olefin content ratio" in this specification) among all monomers used to form the elastomer is 50 mass. % or more and less than 100 mass% is ideal. When the olefin content is too low, the properties of an elastomer containing structural units derived from olefins are less likely to appear, and it is difficult for the base material 11 to exhibit flexibility and rubber elasticity. From the viewpoint of stably obtaining softness and rubber elasticity, the olefin content is preferably 50 mass% or more, and more preferably 60 mass% or more. Examples of styrene-based elastomers include styrene-conjugated diene copolymers, styrene-olefin copolymers, and the like. Specific examples of the styrene-conjugated diene copolymer include styrene-butadiene copolymer, styrene-butadiene-styrene copolymer (SBS), styrene-butadiene-butene- Unhydrogenated benzene such as styrene copolymer, styrene-isoprene copolymer, styrene-isoprene-styrene copolymer (SIS), styrene-ethylene-isoprene-styrene copolymer, etc. Ethylene-conjugated diene copolymer, styrene-ethylene/propylene-styrene copolymer (SEPS, hydrogenated product of styrene-isoprene-styrene copolymer), and styrene-ethylene-butylene-benzene Water-added styrene-conjugated diene copolymers of ethylene copolymers (SEBS, hydrogenated products of styrene-butadiene copolymer), etc. Industrially, examples of styrenic elastomers include Tufprene (manufactured by Asahi Kasei Co., Ltd.), Kraton (manufactured by Kraton Polymer Japan Co., Ltd.), Sumitomo TPE-SB (manufactured by Sumitomo Chemical Co., Ltd.), EPOFRIEND (manufactured by DAICEL Co., Ltd.) ), RABALON (manufactured by Mitsubishi Chemical Co., Ltd.), SEPTON (manufactured by Kuraray Co., Ltd.), and Tuftec (manufactured by Asahi Kasei Co., Ltd.). The styrenic elastomer may be a hydrogenated product or a non-hydrogenated product. The styrenic elastomer can be used alone or in combination of two or more types. Examples of rubber-based materials include natural rubber, synthetic isoprene rubber (IR), butadiene rubber (BR), styrene-butadiene rubber (SBR), chloroprene rubber (CR), and propylene. Nitrile-butadiene copolymer rubber (NBR), butyl rubber (IIR), halogenated butyl rubber, acrylic rubber, urethane rubber, and polysulfide rubber, etc. The rubber-based material may be used singly or in combination of two or more of these. The base material 11 may be a laminated film in which a plurality of films made of the above-mentioned materials (for example, thermoplastic elastomer or rubber-based material) are laminated. In addition, the base material 11 may be a laminated film in which a film made of the above-described material (for example, a thermoplastic elastomer or a rubber-based material) and another film are laminated. The base material 11 may be a film made of the above-mentioned resin-based material as a main material and may contain additives. Examples of additives include pigments, dyes, flame retardants, plasticizers, antistatic agents, lubricants, fillers, and the like. Examples of pigments include titanium dioxide, carbon black, and the like. Examples of fillers include organic materials such as melamine resin, inorganic materials such as fumed silica, and metal materials such as nickel particles. The content of such additives is not particularly limited, but is preferably within a range in which the base material 11 can exhibit desired functions. The purpose of the base material 11 is to improve the adhesion with the adhesive layers (the first adhesive layer 12 and the second adhesive layer 13) laminated on the first base material surface 11A and the second base material surface 11B. Surface treatment or primer treatment can also be performed on one or both sides as desired. Examples of surface treatment include oxidation method, roughening method, and the like. An example of the primer treatment is a method of forming a primer layer on the surface of the base material 11 . Examples of the oxidation method include corona discharge treatment, ion discharge treatment, chromium oxidation treatment (wet type), flame treatment, hot air treatment, ozone treatment, and ultraviolet irradiation treatment. Examples of the roughening method include sand blasting, thermal spraying, and the like. Since the first adhesive layer 12 and the second adhesive layer 13 have an energy ray-curable adhesive, it is ideal that the base material 11 has permeability to energy rays. When the energy ray curable adhesive is an ultraviolet curable adhesive, it is preferable that the base material 11 is transparent to ultraviolet rays. When the energy ray curable adhesive is an electron ray curable adhesive, it is desirable that the base material 11 has electron beam permeability. The thickness of the base material 11 is not limited as long as the adhesive sheet 10 can function properly in the desired project. The thickness of the base material 11 is preferably 20 μm or more, and more preferably 40 μm or more. In addition, the thickness of the base material 11 is preferably 250 μm or less, and more preferably 200 μm or less. Furthermore, the standard deviation of the thickness of the base material 11 when the thickness is measured at multiple locations in the in-plane direction of the first base material surface 11A or the second base material surface 11B of the base material 11 at 2 cm intervals is ideally 2 μm or less, and 1.5 µm or less is more ideal, and 1 µm or less is even more ideal. Since the standard deviation is 2 μm or less, the adhesive sheet 10 has a highly precise thickness, and the adhesive sheet 10 can be stretched uniformly. At 23°C, the tensile elastic modulus of the base material 11 in the MD direction and CD direction is 10 MPa or more and 350 MPa or less respectively. At 23°C, the 100% stress in the MD direction and CD direction of the base material 11 is 3 MPa or more and 20 MPa or less respectively. for ideal. By having the tensile elastic modulus and 100% stress within the above ranges, the stretchable adhesive sheet 10 can be expanded. The 100% stress of the base material 11 is a value obtained as follows. A test piece with a size of 150 mm (length direction) × 15 mm (width direction) was cut out from the base material 11 . Both ends of the cut test piece in the length direction are grasped with clamps so that the length between the clamps becomes 100 mm. After grabbing the test piece with a clamp, it is stretched in the length direction at a speed of 200 mm/min, and the measured value of the tensile force when the length between the clamps becomes 200 mm is read. The 100% stress of the base material 11 is a value obtained by dividing the measured value of the tensile force read by the cross-sectional area of the base material 11 . The cross-sectional area of the base material 11 was calculated as the width direction length of 15 mm×the thickness of the base material 11 (test piece). This cutting is performed so that the flow direction (MD direction) or the direction orthogonal to the MD direction (CD direction) during the production of the base material 11 coincides with the longitudinal direction of the test piece. In addition, in this tensile test, the thickness of the test piece is not particularly limited and may be the same as the thickness of the base material to be tested. At 23° C., it is ideal that the breaking elongation in the MD direction and CD direction of the base material 11 is 100% or more. Since the breaking elongation of the base material 11 in the MD direction and the CD direction is each 100% or more, the adhesive sheet 10 can be expanded without breaking. The tensile elastic modulus (MPa) of the base material and the elongation at break (%) of the base material can be measured as follows. The base material was cut into 15 mm×140 mm to obtain a test piece. For this test piece, the breaking elongation and tensile elastic modulus at 23°C were measured in accordance with JIS K7161:2014 and JIS K7127:1999. Specifically, in a tensile testing machine (manufactured by Shimadzu Corporation, product name "Autograph AG-IS 500N"), the above-mentioned test piece was set to a distance between grips of 100 mm, and then pulled at a speed of 200 mm/min. Elongation test to measure the elongation at break (%) and tensile elastic modulus (MPa). In addition, the measurement was performed on both the flow direction (MD) and the perpendicular direction (CD) during the production of the base material. (Adhesive layer) In the adhesive sheet 10 of this embodiment, the first adhesive layer 12 and the second adhesive layer 13 contain an energy ray curable adhesive. It is preferable that the first energy ray curable resin containing the first adhesive layer 12 and the second energy ray curable resin containing the second adhesive layer 13 be the same resin. The composition of the first adhesive layer 12 and the composition of the second adhesive layer 13 are preferably the same. The thickness of the first adhesive layer 12 and the second adhesive layer 13 is not particularly limited. The thicknesses of the first adhesive layer 12 and the second adhesive layer 13 are independent, for example, preferably 10 μm or more, and more preferably 20 μm or more. In addition, the thicknesses of the first adhesive layer 12 and the second adhesive layer 13 are independent of each other, and are preferably 150 μm or less, and more preferably 100 μm or less. It is ideal that the thickness of the first adhesive layer 12 and the thickness of the second adhesive layer 13 are the same. Since the first energy ray curable resin and the second energy ray curable resin are the same resin, and the thickness of the first adhesive layer 12 and the thickness of the second adhesive layer 13 are the same, the first adhesive layer 12 The difference in the amount of shrinkage when the second adhesive layer 13 is cured will be eliminated or reduced, thereby suppressing the curling of the adhesive sheet 10 . Because the composition of the first adhesive layer 12 and the second adhesive layer 13 are the same, and the thickness of the first adhesive layer 12 and the thickness of the second adhesive layer 13 are the same, the first adhesive layer 12 The difference in shrinkage amount when the second adhesive layer 13 is hardened will be eliminated or reduced, and the curling of the adhesive sheet 10 can be suppressed. In addition, the first energy ray curable resin contained in the first adhesive layer 12 and the second energy ray curable resin contained in the second adhesive layer 13 may also be different resins. In this case, the difference between the amount of shrinkage when the first adhesive layer 12 is cured and the amount of shrinkage when the second adhesive layer 13 is cured is eliminated or reduced. The composition of layer 13 and the thickness of the adhesive layer are ideal. In order to eliminate or reduce the difference in the amount of shrinkage, for example, the compositions of the first adhesive layer 12 and the second adhesive layer 13 and the adhesive layer can be adjusted by appropriately selecting from materials that can be used for the adhesive layer described later. The thickness is enough. The first energy ray curable resin and the second energy ray curable resin are preferably ultraviolet curable resins. In this case, the first adhesive layer 12 and the second adhesive layer 13 can be hardened by ultraviolet rays without changing the energy rays irradiated to the respective adhesive layers, so the manufacturing process can be simplified. ・Energy ray curable resin (a1) It is preferable that the first adhesive layer 12 and the second adhesive layer 13 independently contain the energy ray curable resin (a1). The energy ray curable resin (a1) has a double bond having energy ray curability in the molecule. The adhesive layer containing energy ray curable resin is hardened by energy ray irradiation. Therefore, by hardening the first adhesive layer 12 and the second adhesive layer 13 provided on both sides of the base material 11 after the adhesive sheet 10 is expanded, the expanded state of the adhesive sheet 10 can be easily maintained. In addition, the adhesive layer containing energy ray curable resin is cured by energy ray irradiation and the adhesive force is reduced. When you want to separate the adherend and the adhesive sheet, you can easily separate them by irradiating energy rays to the adhesive layer. The energy ray curable resin (a1) is preferably a (meth)acrylic resin. The energy ray curable resin (a1) is preferably an ultraviolet curable resin, and more preferably an ultraviolet curable (meth)acrylic resin. The energy ray curable resin (a1) is a resin that polymerizes and hardens once it is irradiated with energy rays. Examples of energy rays include ultraviolet rays and electron rays. Examples of the energy ray curable resin (a1) include low molecular weight compounds (monofunctional monomers, polyfunctional monomers, monofunctional oligomers, and polyfunctional oligomers) having an energy ray polymerizable group. things). Specifically, as the energy ray curable resin (a1), trimethylolpropane triacrylate, tetramethylolmethane tetraacrylate, pentaerythritol triacrylate, dipentaerythritol monohydroxypentacrylate, dipentaerythritol hexaacrylate, Acrylic esters such as 1,4-butanediol diacrylate and 1,6-hexanediol diacrylate, dicyclopentadiene dimethoxy diacrylate, and isobornyl acrylate contain cyclic Aliphatic skeleton acrylates, as well as polyethylene glycol diacrylates, oligoester acrylates, urethane acrylate oligomers, epoxy modified acrylates, polyether acrylates, and itaconic acid oligos Polymers and other acrylate compounds. The energy ray curable resin (a1) can be used alone or in combination of two or more types. The molecular weight of the energy ray curable resin (a1) is usually 100 or more and 30,000 or less, preferably about 300 or more and 10,000 or less. ・(Meth)acrylic copolymer (b1) It is preferable that the first adhesive layer 12 and the second adhesive layer 13 each independently further contain the (meth)acrylic copolymer (b1). The (meth)acrylic copolymer is different from the energy ray curable resin (a1) mentioned above. The (meth)acrylic copolymer (b1) preferably has a carbon-carbon double bond having energy ray curability. That is, in this embodiment, the first adhesive layer 12 and the second adhesive layer 13 each independently contain an energy ray curable resin (a1) and an energy ray curable (meth)acrylic copolymer ( b1) is ideal. The first adhesive layer 12 and the second adhesive layer 13 each independently contain an energy ray curable resin ( a1) is ideal, and it is more preferable that it is contained in a ratio of 20 parts by mass or more, and it is even more desirable that it is contained in a ratio of 25 parts by mass or more. The first adhesive layer 12 and the second adhesive layer 13 each independently contain energy ray curable resin ( Although a1) is ideal, it is more preferably contained in a proportion of 70 parts by mass or less, and even more preferably it is contained in a proportion of 60 parts by mass or less. The weight average molecular weight (Mw) of the (meth)acrylic copolymer (b1) is preferably 10,000 or more, more preferably 150,000 or more, and still more preferably 200,000 or more. Moreover, the weight average molecular weight (Mw) of the (meth)acrylic copolymer (b1) is preferably 1.5 million or less, more preferably 1 million or less. In addition, the weight average molecular weight (Mw) in this specification is a standard polystyrene-converted value measured by Gel Permeation Chromatography (GPC). The (meth)acrylic copolymer (b1) is a (meth)acrylate polymer (b2) (hereinafter sometimes referred to as " Energy ray curable polymer (b2)") is ideal. The energy ray curable polymer (b2) is obtained by reacting an acrylic copolymer (b21) having a functional group-containing monomer unit and an unsaturated group-containing compound (b22) having a functional group bonded to the functional group. The copolymer is ideal. In addition, in this specification, (meth)acrylate means both acrylate and methacrylate. The same goes for other similar terms. The acrylic copolymer (b21) contains a structural unit guided by a monomer containing a functional group, and a structural unit guided by a (meth)acrylate monomer or a derivative of a (meth)acrylate monomer. . The functional group-containing monomer that is a constituent unit of the acrylic copolymer (b21) is preferably a monomer that has a polymerizable double bond and a functional group in the molecule. The functional group is preferably at least one selected from the group consisting of a hydroxyl group, a carboxyl group, an amino group, a substituted amino group, an epoxy group, and the like. Examples of the hydroxyl-containing monomer include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, and 2-hydroxybutyl. (meth)acrylate, 3-hydroxybutyl (meth)acrylate, and 4-hydroxybutyl (meth)acrylate, etc. The hydroxyl group-containing monomer can be used alone or in combination of two or more types. Examples of the monomer containing a carboxyl group include ethylenically unsaturated carboxylic acids such as acrylic acid, methacrylic acid, crotonic acid, maleic acid, itaconic acid, and citraconic acid. The carboxyl group-containing monomer can be used alone or in combination of two or more types. Examples of the amino group-containing monomer or the substituted amino group-containing monomer include aminoethyl (meth)acrylate, n-butylaminoethyl (meth)acrylate, and the like. The amine group-containing monomer or the substituted amine group-containing monomer can be used alone or in combination of two or more types. As the (meth)acrylate monomer constituting the acrylic copolymer (b21), in addition to the alkyl (meth)acrylate having a carbon number of 1 or more and 20 or less in the alkyl group, for example, those having a lipid in the molecule can be used. Monomers with cyclic structures (monomers containing alicyclic structures). The alkyl (meth)acrylate is preferably an alkyl (meth)acrylate having a carbon number of 1 to 18 in the alkyl group. Alkyl (meth)acrylates are, for example, methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, n-butyl (meth)acrylate, and 2 -Ethylhexyl (meth)acrylate and the like are more preferred. Alkyl (meth)acrylate can be used individually by 1 type or in combination of 2 or more types. As the monomer containing an alicyclic structure, for example, cyclohexyl (meth)acrylate, dicyclopentyl (meth)acrylate, adamantyl (meth)acrylate, isocamphenyl (meth)acrylate, Dicyclopentenyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate, etc. The monomer containing an alicyclic structure can be used alone or in combination of two or more types. The acrylic copolymer (b21) preferably contains the structural unit guided by the above-mentioned functional group-containing monomer in a proportion of 1% by mass or more, more preferably in a proportion of 5% by mass or more, and in a proportion of 10% by mass or more Contains more ideal. In addition, the acrylic copolymer (b21) preferably contains the structural unit guided by the above-mentioned functional group-containing monomer in a proportion of 35 mass % or less, more preferably 30 mass % or less, and 25 mass % or less. The proportion is more ideal. Furthermore, the acrylic copolymer (b21) preferably contains a structural unit derived from a (meth)acrylate monomer or a derivative thereof in a proportion of 50% by mass or more, and more preferably in a proportion of 60% by mass or more. It is more desirable to contain it in a proportion of 70% by mass or more. Furthermore, the acrylic copolymer (b21) preferably contains a structural unit derived from a (meth)acrylate monomer or a derivative thereof in a proportion of 99% by mass or less, and more preferably in a proportion of 95% by mass or less. It is more preferable to contain it in a proportion of 90% by mass or less. The acrylic copolymer (b21) can be obtained by copolymerizing the above-described functional group-containing monomer and (meth)acrylic acid ester monomer or derivatives thereof by a common method. In addition to the above-mentioned monomers, the acrylic copolymer (b21) may contain at least one structural unit selected from the group consisting of dimethylacrylamide, vinyl formate, vinyl acetate, styrene, and the like. . An energy ray curable polymer can be obtained by reacting the acrylic copolymer (b21) having the above functional group-containing monomer unit and the unsaturated group-containing compound (b22) having a functional group bonded to the functional group. (b2). The functional group of the unsaturated group-containing compound (b22) can be appropriately selected according to the type of functional group of the functional group-containing monomer unit of the acrylic copolymer (b21). For example, when the functional group of the acrylic copolymer (b21) is a hydroxyl group, an amino group or a substituted amino group, it is preferable that the functional group of the unsaturated group-containing compound (b22) is an isocyanate group or an epoxy group. When the functional group of the acrylic copolymer (b21) is an epoxy group, the functional group of the unsaturated group-containing compound (b22) is preferably an amino group, a carboxyl group or an aziridinyl group. The unsaturated group-containing compound (b22) contains at least one energy-beam polymerizable carbon-carbon double bond in one molecule, preferably from 1 to 6, and more preferably from 1 to 4. . Examples of the unsaturated group-containing compound (b22) include 2-methacryloyloxyethyl isocyanate (2-isocyanatoethyl methacrylate), methylisopropenyl-α,α- Dimethylbenzyl isocyanate, methacrylyl isocyanate, allyl isocyanate, 1,1-(bisacrylyloxymethyl)ethyl isocyanate; by diisocyanate compound or polyisocyanate compound and hydroxyethyl ( Acrylyl monoisocyanate compound obtained by the reaction of meth)acrylate; Acrylyl monoisocyanate compound obtained by the reaction of diisocyanate compound or polyisocyanate compound with polyol compound and hydroxyethyl (meth)acrylate Compound; Glycidyl (meth)acrylate; (meth)acrylic acid, 2-(1-aziridinyl)ethyl (meth)acrylate, 2-vinyl-2-oxazoline , 2-isopropenyl-2-oxazoline, etc. The unsaturated group-containing compound (b22) is preferably used at a ratio (addition rate) of 50 mol% or more relative to the molar number of the functional group-containing monomer of the acrylic copolymer (b21). It is more ideal to use it at a ratio of molar % or more, and it is even more ideal to use it at a ratio of 70 molar % or more. In addition, the unsaturated group-containing compound (b22) is preferably used in a ratio of 95 mol% or less, and 93 mol% or less relative to the molar number of the functional group-containing monomer of the acrylic copolymer (b21). It is more ideal to use it in a ratio of 90 mol% or less. In the reaction between the acrylic copolymer (b21) and the unsaturated group-containing compound (b22), the functional group of the acrylic copolymer (b21) and the function of the unsaturated group-containing compound (b22) can be Based on the combination of bases, the reaction temperature, pressure, solvent, time, presence or absence of catalyst, and type of catalyst can be appropriately selected. Thereby, the functional group of the acrylic copolymer (b21) reacts with the functional group of the unsaturated group-containing compound (b22), and the unsaturated group is introduced into the side chain of the acrylic copolymer (b21). , energy ray curable polymer (b2) can be obtained. The weight average molecular weight (Mw) of the energy ray curable polymer (b2) is preferably 10,000 or more, more preferably 150,000 or more, and still more preferably 200,000 or more. Moreover, the weight average molecular weight (Mw) of the energy ray curable polymer (b2) is preferably 1.5 million or less, more preferably 1 million or less. ・Photopolymerization initiator (C) It is preferable that the first adhesive layer 12 and the second adhesive layer 13 independently contain the photopolymerization initiator (C). Since the first adhesive layer 12 and the second adhesive layer 13 contain the photopolymerization initiating agent (C), the polymerization hardening time and the amount of light irradiation can be reduced. Specific examples of the photopolymerization initiator (C) include benzophenone, acetophenone, benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether, and benzoin isopropyl ether. Butyl ether, benzoic acid, benzoic acid methyl ester, benzodimethyl acetal, 2,4-diethylthioxanthone (thioxanthone), 1-hydroxycyclohexyl phenyl ketone, Benzyl diphenyl sulfide, tetramethylthiuram monosulfide, azobisisobutyronitrile, diphenylethylenedione, bibenzyl, diethyl, β-chloroanthraquinone, (2,4 , 6-trimethylbenzyldiphenyl)phosphine oxide, 2-benzothiazole-N,N-diethyldithiocarbamate, oligomeric {2-hydroxy-2-methyl-1 -[4-(1-propenyl)phenyl]acetone}, and 2,2-dimethoxy-1,2-diphenylethane-1-one, etc. These photopolymerization initiating agents (C) may be used individually by 1 type or in combination of 2 or more types. The photopolymerization initiator (C) is used when blending the energy ray curable resin (a1) and the (meth)acrylic copolymer (b1) in the adhesive layer relative to the energy ray curable resin (a1) and (meth) The total amount of the acrylic copolymer (b1) per 100 parts by mass is preferably 0.1 parts by mass or more, and more preferably 0.5 parts by mass or more. Moreover, when the energy ray curable resin (a1) and the (meth)acrylic copolymer (b1) are blended in the adhesive layer, the photopolymerization initiator (C) is The total amount of the acrylic copolymer (b1) is preferably 10 parts by mass or less, and more preferably 6 parts by mass or less based on 100 parts by mass of the total acrylic copolymer (b1). In addition to the above-mentioned components, the first adhesive layer 12 and the second adhesive layer 13 may also be appropriately blended with other components. Examples of other components include cross-linking agent (E) and the like. ・Crosslinking agent (E) As the crosslinking agent (E), a polyfunctional compound having reactivity with a functional group possessed by the (meth)acrylic copolymer (b1) or the like can be used. Examples of such polyfunctional compounds include isocyanate compounds, epoxy compounds, amine compounds, melamine compounds, aziridine compounds, hydrazine compounds, aldehyde compounds, oxazoline compounds, metal alkoxide compounds, and metal chelates. chemical compounds, metal salts, ammonium salts and reactive phenolic resins, etc. The compounding amount of the cross-linking agent (E) is preferably 0.01 parts by mass or more, more preferably 0.03 parts by mass or more, and even more preferably 0.04 parts by mass or more based on 100 parts by mass of the (meth)acrylic copolymer (b1). In addition, the compounding amount of the cross-linking agent (E) is preferably 8 parts by mass or less, more preferably 5 parts by mass or less, and even more preferably 3.5 parts by mass or less based on 100 parts by mass of the (meth)acrylic copolymer (b1). . The recovery rate of the adhesive sheet of this embodiment is preferably 70% or more, more preferably 80% or more, and even more preferably 85% or more. The recovery rate of the adhesive sheet of this embodiment is preferably 100% or less. By keeping the recovery rate within the above range, the stretchable adhesive sheet can be expanded. The aforementioned recovery rate is obtained by cutting the adhesive sheet 10 into a test piece of 150 mm (length direction) × 15 mm (width direction), and holding both ends in the length direction with clamps so that the length between the clamps becomes 100 mm. , then, stretch at a speed of 200mm/min until the length between the clamps becomes 200mm, keep it for 1 minute with the length between the clamps expanded to 200mm, and then return to the length direction at a speed of 200mm/min. The length between the clamps was 100mm, and the length between the clamps was returned to 100mm. The state was maintained for 1 minute, and then stretched in the length direction at a speed of 60mm/min. The measured value of the tensile force showed 0.1N/15mm. The length between the clamps at When the length after the length of 100mm is L1 (mm), it is calculated by the following mathematical formula (Formula 2). Recovery rate (%) = {1-(L2÷L1)}×100 ・・・ (Formula 2) (Peel-off sheet) The adhesive sheet 10 of this embodiment has the first adhesive layer 12 or the second adhesive layer 13 During the period until the adherend (such as a semiconductor chip, etc.) is attached, in order to protect the first adhesive layer 12 and the second adhesive layer 13, the first adhesive layer 12 and the second adhesive layer 13 may also be laminated. Peel off the sheet. The structure of the peelable sheet is arbitrary. An example of a release sheet is a plastic film that has been released using a release agent or the like. Specific examples of plastic films include polyester films and polyolefin films. Examples of the polyester film include films of polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, and the like. Examples of the polyolefin film include films of polypropylene, polyethylene, and the like. As the release agent, polysilicone-based, fluorine-based, long-chain alkyl-based, etc. can be used. Among these strippers, polysiloxane is ideal because it is cheap and can achieve stable performance. The thickness of the peelable sheet is not particularly limited. The thickness of the peeled sheet is usually 20 μm or more and 250 μm or less. (Method for Manufacturing Adhesive Sheet) The adhesive sheet 10 of this embodiment can be manufactured in the same manner as a conventional adhesive sheet. The manufacturing method of the adhesive sheet 10 is not particularly limited, as long as the first adhesive layer 12 is laminated on the first base material surface 11A of the base material 11, and the second adhesive layer 13 is laminated on the second base material surface 11B. That is, Can. As a first example of the manufacturing method of the adhesive sheet 10, the following general method can be mentioned. First, an adhesive composition constituting the first adhesive layer 12 and a coating liquid (sometimes referred to as a first coating liquid) further containing a solvent or dispersion medium as desired, and a coating composition constituting the second adhesive layer 13 are prepared. An adhesive composition, and a coating fluid (sometimes referred to as a second coating fluid) further containing a solvent or dispersion medium as desired. Next, the first coating liquid is applied on the first base material surface 11A of the base material 11 by a coating means to form a coating film. Examples of the coating means include an extrusion coater (die coater), a curtain coater, a spray coater, a slit coater, a knife coater, and the like. Next, by drying the coating film, the first adhesive layer 12 can be formed. The coating liquid is not particularly limited as long as it can be coated. The coating fluid may contain a component for forming an adhesive layer as a solute, or may contain a component for forming an adhesive layer as a dispersoid. The second adhesive layer 13 is formed by applying the second coating liquid on the second base material surface 11B of the base material 11 in the same manner as the first adhesive layer 12 . As a modification of the first example, the second adhesive layer 13 may be formed first, and then the first adhesive layer 12 may be formed. Moreover, as a second example of the manufacturing method of an adhesive sheet, the following general method can be mentioned. First, the first coating liquid is applied to the peeling surface of the aforementioned peeling sheet to form a first coating film. Next, the first coating film is dried to form a laminate composed of the first adhesive layer 12 and the release sheet. Next, the base material 11 is attached to the surface of the adhesive layer of the laminate opposite to the surface on which the sheet is released. Next, the second coating liquid is applied to the exposed surface of the base material 11 to form a second coating film. The second coating film is dried to form the second adhesive layer 13 . In this way, a laminate in which the release sheet, the first adhesive layer 12 , the base material 11 and the second adhesive layer 13 are laminated is formed. A release sheet may be further laminated on the second adhesive layer 13 of the laminate. The peelable sheet of the laminated body can be peeled off as an engineering material, or can be used to protect the adhesive layer until the adherend (such as a semiconductor chip, semiconductor wafer, etc.) is attached to the adhesive layer. As a modification of the second example, a method of first forming a laminate composed of the release sheet, the second adhesive layer 13 and the base material 11 and then forming the first adhesive layer 12 on the laminate may be used. Moreover, as a third example of the manufacturing method of an adhesive sheet, the following general method can be mentioned. Similar to the second example described above, a first laminate in which a release sheet (first release sheet), first adhesive layer 12 and base material 11 are laminated is formed. On the other hand, the second coating liquid is applied to the peeling surface of another peeling sheet (second peeling sheet) to form a second coating film. Next, the second coating film is dried to form a second laminate composed of the second adhesive layer 13 and the second release sheet. By bonding the second adhesive layer 13 of the second laminated body to the exposed surface of the base material 11 of the first laminated body, a layer in which the first release sheet, the first adhesive layer 12, the base material 11, and the second adhesive layer are laminated is formed. The third laminate of the adhesive layer 13 and the second release sheet. The peeling sheet of the third laminated body can also be peeled off as an engineering material, or it can protect the adhesive layer until the adherend (such as a semiconductor chip, a semiconductor wafer, etc.) is attached to the adhesive layer. As a modification of the third example, a first laminated body composed of the peelable sheet, the second adhesive layer 13 and the base material may be formed, and a second laminate composed of the peelable sheet and the first adhesive layer 12 may be formed. The laminated body is a method of bonding the first laminated body and the second laminated body. In addition, the order in which the first adhesive layer 12 and the second adhesive layer 13 are laminated on the base material 11 is not particularly limited. When the coating fluid contains a cross-linking agent, by changing the drying conditions of the coating film (such as temperature and time, etc.), or by performing additional heat treatment, the (meth)acrylic copolymer in the coating film can be (b1) The cross-linking reaction with the cross-linking agent progresses and a cross-linking structure is formed at the desired density in the adhesive layer. In order to make this bridging reaction fully progress, the first adhesive layer 12 and the second adhesive layer 13 can also be laminated on the base material 11 by the above-mentioned method, for example, at 23° C. and a relative humidity of 50%. The health of the adhesive sheet obtained by letting it sit for several days is 10%. The thickness of the adhesive sheet 10 of this embodiment is preferably 30 μm or more, and more preferably 50 μm or more. In addition, the thickness of the adhesive sheet 10 is preferably 400 μm or less, and more preferably 300 μm or less. [How to use the adhesive sheet] The adhesive sheet 10 of this embodiment can be adhered to various adherends, so the adherends to which the adhesive sheet 10 of this embodiment can be applied are not particularly limited. For example, it is ideal that the object to be adhered is a semiconductor wafer or semiconductor wafer. The adhesive sheet 10 of this embodiment can also be applied to the expansion method. Specifically, the expansion method using the adhesive sheet 10 may include an expansion method having the following processes: an adhesion process of adhering a plurality of objects to be adhered to the first adhesive layer 12 or the second adhesive layer 13, and an adhesion process. The thin plate 10 is expanded to expand the distance between the plurality of adherends, and the first adhesive layer 12 and the second adhesive layer 13 are irradiated with energy rays, so that the first adhesive layer 12 and the second adhesive layer are Energy ray irradiation process for layer 13 hardening. Regarding this expansion method, in the adhesion process, the first adhesive layer 12 is adhered to the plurality of adherends mentioned above, and in the energy ray irradiation process, energy rays are irradiated from the second adhesive layer 13 side, so that the first The adhesive layer 12 and the second adhesive layer 13 are preferably in a hardened state. The adhesive sheet 10 of this embodiment can be used for semiconductor processing, for example. Furthermore, the adhesive sheet 10 of this embodiment can be used to expand the distance between a plurality of semiconductor wafers adhered to one side of the base material 11 . The above-mentioned expansion method using the adhesive sheet 10 is also applicable in semiconductor processing. Specifically, when the object to be adhered is a semiconductor wafer or a semiconductor wafer, an expansion method using the adhesive sheet 10 may be included as one of the manufacturing methods of the semiconductor device. The expansion interval of the plurality of semiconductor wafers depends on the size of the semiconductor wafer and is not particularly limited. The adhesive sheet 10 is ideally used to expand the mutual distance between adjacent semiconductor wafers of a plurality of semiconductor wafers adhered to one surface of the adhesive sheet 10 by 200 μm or more. In addition, the upper limit of the distance between the semiconductor wafers is not particularly limited. The upper limit of the distance between the semiconductor wafers may be, for example, 6000 μm. In addition, the adhesive sheet 10 of this embodiment can also be used when the distance between a plurality of semiconductor wafers stacked on one side of the adhesive sheet 10 is expanded by at least two-axis stretching. In this case, the adhesive sheet 10 is elongated by applying tension in four directions of the +X-axis direction, the -X-axis direction, the +Y-axis direction, and the -Y-axis direction, which are orthogonal to each other, such as the X-axis and the Y-axis. More specifically, In other words, they are respectively elongated in the MD direction and CD direction of the base material 11 . The above-described biaxial stretching can be performed, for example, using a spacing device that applies tension in the X-axis direction and the Y-axis direction. Here, the X-axis and the Y-axis are orthogonal, let one of the directions parallel to the X-axis be the +X-axis direction, and let the direction opposite to the +X-axis direction be the -X-axis direction. , let one of the directions parallel to the Y-axis be the +Y-axis direction, and let the direction opposite to the +Y-axis direction be the -Y-axis direction. The above-described separation device applies tension to the adhesive sheet 10 in four directions: +X-axis direction, -X-axis direction, +Y-axis direction, and -Y-axis direction. It has a plurality of holding means and corresponding support for each of these four directions. It is ideal to provide these plural tension means. The number of holding means and tension applying means in each direction depends on the size of the adhesive sheet 10, and may be, for example, 3 or more and 10 or less. Here, in a group including a plurality of holding means and a plurality of tensioning means provided to apply tension in the +X-axis direction, for example, each holding means is provided with a holding member for holding the adhesive sheet 10, and the tension of each It is preferable that the applying means moves the holding member corresponding to the tension applying means in the +X-axis direction to apply tension to the adhesive sheet 10 . Furthermore, it is preferable that the plurality of tension applying means independently move the holding means in the +X-axis direction. Furthermore, it is ideal to have the same structure in a group including three groups including plural holding means and plural tension applying means for applying tension in each of the -X axis direction, the +Y axis direction and the -Y axis direction. . Thereby, the above-mentioned spacing device can apply different magnitudes of tension to the adhesive sheet 10 in each area in the direction orthogonal to each direction. Generally, four holding members are used to hold the adhesive sheet 10 in four directions: +X-axis direction, -X-axis direction, +Y-axis direction, and -Y-axis direction. When extending in these four directions, the adhesive sheet 10 In addition to the four directions, in the combined directions (for example, the combined direction of the +X-axis direction and the +Y-axis direction, the combined direction of the +Y-axis direction and the -X-axis direction, the -X-axis direction and the -Y-axis direction The combined direction of the direction and the combined direction of the -Y axis direction and the +X axis direction) are also given tension. As a result, the distance between the semiconductor wafers in the inner region of the adhesive sheet 10 may be different from the distance between the semiconductor wafers in the outer region. However, since the above-mentioned separation devices are in the respective directions of the +X-axis direction, the -X-axis direction, the +Y-axis direction, and the -Y-axis direction, a plurality of tension applying means can independently apply tension to the adhesive sheet 10. Therefore, The adhesive sheet 10 can be extended in such a manner that the difference in the distance between the inside and the outside of the adhesive sheet 10 is eliminated. As a result, the distance between semiconductor wafers can be accurately adjusted. FIG. 2 is a plan view illustrating the expansion device 100 as an example of a biaxially extendable expansion device (distance device). In Figure 2, the X-axis and the Y-axis are in an orthogonal relationship with each other. Let the positive direction of the X-axis be the +X-axis direction, let the negative direction of the X-axis be the -X-axis direction, and let the Y-axis Let the positive direction of the axis be the +Y-axis direction, and let the negative direction of the Y-axis be the -Y-axis direction. The adhesive sheet 10 can be disposed on the expansion device 100 in such a manner that each side thereof is parallel to the X-axis or the Y-axis. As a result, the MD direction of the base material 11 of the adhesive sheet 10 becomes parallel to the X-axis or the Y-axis. In addition, in FIG. 2, the object to be adhered (semiconductor wafer) is omitted. As shown in FIG. 2 , the expansion device 100 is provided with five holding means 101 in each of the +X-axis direction, the -X-axis direction, the +Y-axis direction, and the -Y-axis direction (20 holding means 101 in total). . Among the five holding means 101 in each direction, the holding means 101A is located at both ends, the holding means 101C is located in the center, and the holding means 101B is located between the holding means 101A and the holding means 101C. Each side of the adhesive sheet 10 can be held by the holding means 101 . The expansion device 100 includes a plurality of tension applying means (not shown) corresponding to each of the holding means 101 . By driving the tension applying means, the holding means 101 can be moved independently. The five holding means 101 holding one side of the +X-axis direction side of the adhesive sheet 10 can be moved in the +X-axis direction at a first extension speed for a predetermined time, for example. At the same time, among the five holding means 101, the holding means 101A and the holding means 101B can also be moved in a direction away from the holding means 101C (that is, the +Y-axis direction or the -Y-axis direction). At this time, the holding means 101A moves at a speed slower than the first extension speed (for example, 2/3 of the first extension speed), and the holding means 101B can move at a speed slower than the first extension speed (for example, a speed of 2/3 of the first extension speed). Move at 1/3 of the first extension speed). In addition, the holding means 101C does not need to be moved in the +Y-axis direction and the -Y-axis direction. The holding means 101 located on the three-directional sides other than the +X-axis direction of the adhesive sheet 10 can also move in each direction and move the holding means 101A and the holding means 101B away from the holding means 101C in the same manner as in the +X-axis direction. movement in the direction. The above-mentioned separation device is preferably further equipped with a measuring means for measuring the mutual distance between the semiconductor wafers. Here, it is preferable that the tension imparting means can move and provide a plurality of holding members individually based on the measurement results of the measuring means. Since the spacing device is provided with a measuring means, the spacing between the semiconductor wafers can be further adjusted based on the measurement result of the spacing between the semiconductor wafers by the measuring means. As a result, the spacing between the semiconductor wafers can be adjusted more accurately. In the above-described separation device, examples of the holding means include a chuck means and a pressure reducing means. Examples of the chuck means include a mechanical chuck and a chuck cylinder. Examples of the pressure reducing means include a pressure reducing pump and a vacuum ejector. Furthermore, in the above-described separation device, the holding means may be configured to support the adhesive sheet 10 using adhesive, magnetic force, or the like. In addition, as the holding member of the chuck means, for example, a holding member having a structure including a lower supporting member that supports the adhesive sheet 10 from below, a driving machine that is supported from below, and an upper supporting member can be used. The upper support member is supported by the output shaft of the driving machine and can be driven by the driving machine to push the adhesive sheet 10 from above. Examples of the driving device include electric machines, actuators, and the like. Examples of electric machines include rotary motors, linear motors, linear motors, single-axis robots, multi-joint robots, and the like. Examples of the actuator include a pneumatic cylinder, a hydraulic cylinder, a rodless cylinder, a rotary cylinder, and the like. Furthermore, in the above-described separation device, the tension applying means includes a driving device, and the holding member can be moved by the driving device. As the driving device included in the tension applying means, the same driving device as the driving device included in the above-mentioned holding member can be used. For example, the tension imparting means may include a linear motor as a driving machine, and an output shaft interposed between the linear motor and the holding member. The driven linear motor moves the holding member via the output shaft. . When the adhesive sheet 10 of this embodiment is used to enlarge the distance between the semiconductor wafers, the distance between the semiconductor wafers may be enlarged from a state in which the semiconductor wafers are in contact with each other or a state in which the distance between the semiconductor wafers is hardly enlarged, or the distance between the semiconductor wafers may be enlarged from The interval has been expanded to a predetermined interval and then the interval is expanded. When the distance between the semiconductor wafers is increased from a state in which the semiconductor wafers are in contact with each other or a state in which the distance between the semiconductor wafers is hardly increased, for example, a plurality of semiconductor wafers are obtained by dividing the semiconductor wafer on a dicing sheet, and then the semiconductor wafers are converted from the dicing sheet. A number of semiconductor wafers are printed onto the adhesive sheet 10 of this embodiment, and then the distance between the semiconductor wafers can be expanded. Alternatively, the semiconductor wafer may be divided on the adhesive sheet 10 of this embodiment to obtain a plurality of semiconductor wafers, and then the intervals between the semiconductor wafers may be widened. When the distance between the semiconductor wafers has already been widened to a predetermined distance and then the distance is widened, another adhesive sheet is used, and preferably the adhesive sheet 10 of this embodiment is used to widen the distance between the semiconductor wafers to a predetermined distance. After the distance between the semiconductor wafers is transferred from the adhesive sheet 10 to another adhesive sheet 10 of this embodiment, and then by extending the adhesive sheet 10 of this embodiment, the distance between the semiconductor wafers can be further expanded. In addition, such transfer of the semiconductor wafer and extension of the adhesive sheet may be repeated a plurality of times until the distance between the semiconductor wafers becomes a desired distance. [Method for Manufacturing a Semiconductor Device] The method for manufacturing a semiconductor device according to this embodiment preferably includes an expansion method using the adhesive sheet 10 of this embodiment. The manufacturing method of a semiconductor device according to this embodiment includes a process (dicing process) of cutting a workpiece (semiconductor wafer) adhered to a dicing adhesive sheet and obtaining individual pieces of a plurality of adherends (semiconductor wafers). ) is ideal. It is ideal for cutting adhesive sheets containing expandable particles. In the bonding process of the semiconductor device manufacturing method of this embodiment, the first adhesive layer of the adhesive sheet 10 is bonded to the surface of a plurality of adherends (semiconductor wafers) opposite to the surface in contact with the dicing adhesive sheet. 12 or the second adhesive layer 13 is ideal. In the method of manufacturing a semiconductor device according to this embodiment, it is preferable to perform a process of separating the adhesive sheet for dicing from a plurality of adherends (semiconductor wafers) after the bonding process. When the dicing adhesive sheet is made of expandable particles, it is ideal to expand the expandable particles to separate the plurality of adherends (semiconductor wafers) attached to the adhesive sheet 10 from the dicing adhesive sheet. In the method of manufacturing a semiconductor device according to this embodiment, it is preferable to perform an expansion process after separating the adhesive sheet for dicing and the plurality of adherends (semiconductor wafers). The method of manufacturing a semiconductor device according to this embodiment includes a process of transferring a plurality of adherends (semiconductor wafers) to a second adhesive sheet having a second base material and a third adhesive layer (transfer process). for ideal. The second adhesive sheet ideally contains expandable particles. In the method of manufacturing a semiconductor device according to this embodiment, the second adhesive is affixed to the surface opposite to the surface in contact with the first adhesive layer 12 or the second adhesive layer 13 of the plurality of adherends (semiconductor wafers). The third adhesive layer of the sheet is ideal for separating the plurality of adherends (semiconductor wafers) attached to the second adhesive sheet from the adhesive sheet 10 . When the second adhesive sheet contains expandable particles, it is ideal to expand the expandable particles to separate the plurality of adherends (semiconductor wafers) from the second adhesive sheet. Furthermore, the adhesive sheet 10 of this embodiment is ideally used in applications that require relatively large spacing between semiconductor wafers. An example of such an application is fan-out semiconductor wafer-level packaging (FO-WLP). manufacturing method. As an example of such a FO-WLP manufacturing method, the first aspect described below can be cited. (First Embodiment) Next, a first Embodiment of the manufacturing method of FO-WLP using the adhesive sheet 10 of this embodiment will be described. FIG. 3A shows a semiconductor wafer W as a workpiece which is adhered to a dicing adhesive sheet A as a dicing sheet. The semiconductor wafer W has a circuit surface W1, and a circuit W2 is formed on the circuit surface W1. The adhesive sheet A for dicing is adhered to the back surface W3 of the semiconductor wafer W opposite to the circuit surface W1. The adhesive sheet A for cutting has a base material A1 and an adhesive layer A2. The adhesive layer A2 is laminated on the base material A1. [Dicing Process] FIG. 3B shows a state in which the plurality of formed semiconductor wafers CP are held by the adhesive sheet A for dicing after the semiconductor wafer W is cut. The semiconductor wafer W held by the adhesive sheet A for dicing is diced into individual pieces to form a plurality of semiconductor wafers CP (sometimes called a dicing process). The semiconductor wafer CP has a circuit surface W1 and a back surface W3 opposite to the circuit surface W1. A circuit W2 is formed on the circuit surface W1. Cutting is a cutting means using a cutting saw or the like. The dicing may be performed by irradiating the semiconductor wafer W with laser light instead of the cutting means. For example, the semiconductor wafer W can be completely cut off by irradiation with laser light and divided into individual semiconductor wafers. Alternatively, after the modified layer is formed inside the semiconductor wafer W by laser light irradiation, the semiconductor wafer may be broken at the position of the modified layer by elongating the adhesive sheet in the expansion process described below. , individual pieces are turned into semiconductor wafers CP. The method of singulating such slices into semiconductor wafers is sometimes called stealth dicing. During stealth dicing, the irradiation of laser light is, for example, irradiation of laser light in the infrared region so as to be focused on a focal point set inside the semiconductor wafer W. Furthermore, in these methods, laser light irradiation can be performed from either side of the semiconductor wafer W. After dicing, it is ideal that the plurality of semiconductor wafers CP are collectively transferred to the expanded sheet. It is ideal for the adhesive sheet A for cutting to contain expandable microparticles. In this case, it is preferable that at least one of the base material A1 and the adhesive layer A2 contains expandable fine particles. The expandable microparticles are not particularly limited, as long as they expand themselves due to external stimulation and form unevenness on the surface of the adhesive layer, thereby reducing the adhesion to the adherend (semiconductor wafer). Examples of the expandable fine particles include heat-expandable fine particles that expand by heating, energy-ray-expandable fine particles that expand by irradiation with energy rays, and the like. From the viewpoint of versatility and handleability, the expandable fine particles are preferably thermally expandable fine particles. By expanding the expandable fine particles contained in the adhesive sheet A for cutting, unevenness is formed on the adhesive surface of the adhesive layer A2, thereby reducing the contact area between the adhesive surface of the adhesive layer A2 and the semiconductor wafer CP, thereby improving the adhesive force. Significantly reduced. As a result, when the adhesive sheet A for dicing is separated from the semiconductor wafer CP, there is no paste residue on the semiconductor wafer CP, etc., the cleanliness of the semiconductor wafer CP is maintained, and the semiconductor wafer CP can be easily separated from the adhesive sheet A for dicing in one go. . [First Transfer Process] FIG. 3C is a diagram illustrating a process of transferring a plurality of semiconductor wafers CP to the adhesive sheet 10 of this embodiment after the dicing process. This process is sometimes called the "transfer process", and to distinguish it from other transfer processes, it is also sometimes called the "first transfer process". (First bonding process) The first transfer process includes bonding the adhesive sheet 10 to the surface (circuit surface W1) of the plurality of semiconductor wafers CP opposite to the surface (back surface W3) in contact with the dicing adhesive sheet A. The process of the first adhesive layer 12 or the second adhesive layer 13. This process is sometimes called "adhesion process", and to distinguish it from other adhesion processes, it is also sometimes called "first adhesion process". In the first form, the first adhesive layer 12 is attached to the circuit surface W1 of a plurality of semiconductor wafers CP. The adhesive sheet 10 is ideally attached in such a manner that the first adhesive layer 12 covers the circuit surface W1. The adhesive sheet 10 may be attached to the ring frame together with a plurality of semiconductor wafers CP. In this case, the ring frame is placed on the first adhesive layer 12 of the adhesive sheet 10 and is gently pushed to fix it. Thereafter, the first adhesive layer 12 exposed inside the ring shape of the ring frame is pushed onto the circuit surface W1 of the semiconductor wafer CP, and a plurality of semiconductor wafers CP are fixed to the adhesive sheet 10 . (First Separation Process) The first transfer process further includes a process of separating the cutting adhesive sheet A from the plurality of semiconductor wafers CP after the above-mentioned bonding process. This process is sometimes called "separation process", and to distinguish it from other separation processes, it is also sometimes called "first separation process". Once the adhesive sheet 10 is attached, the dicing adhesive sheet A is separated from the plurality of semiconductor wafers CP, and the back surface W3 of the plurality of semiconductor wafers CP is exposed. FIG. 4A shows a plurality of semiconductor wafers CP and the adhesive sheet 10 after the adhesive sheet A for dicing is separated. When the adhesive sheet A for dicing is made of expandable microparticles, it is ideal to expand the expandable microparticles to separate the plurality of semiconductor wafers CP and the adhesive sheet A for dicing that are attached to the adhesive sheet 10 . By expanding the expandable fine particles contained in the adhesive sheet A for cutting, unevenness is formed on the adhesive surface of the adhesive layer A2, thereby reducing the contact area between the adhesive surface of the adhesive layer A2 and the semiconductor wafer CP, thereby improving the adhesive force. significantly reduced. As a result, there is no paste residue, etc., the cleanliness of the semiconductor wafer CP is maintained, and the semiconductor wafer CP and the adhesive sheet A for dicing can be easily separated at one time. In the first form, since the first adhesive layer 12 and the second adhesive layer 13 of the adhesive sheet 10 contain energy ray curable adhesive, it is preferable that the expandable microparticles contained in the cutting adhesive sheet A are thermally expandable microparticles. . [Expansion Process] FIG. 4B is a diagram illustrating a process for extending the adhesive sheet 10 holding a plurality of semiconductor wafers CP. This project is sometimes called the "expansion project", and is sometimes called the "first expansion project" to distinguish it from other expansion projects. In this embodiment, the adhesive sheet 10 can be used as an expansion sheet. In the expansion process, the adhesive sheet 10 is elongated to expand the distance between the plurality of semiconductor wafers CP. In addition, during the invisible cutting process, the adhesive sheet 10 is stretched to break the semiconductor wafer at the position of the modified layer, and the semiconductor wafers are individually divided into a plurality of semiconductor wafers CP, and the distance between the plurality of semiconductor wafers CP can be expanded. . The method of elongating the adhesive sheet 10 in the expansion process is not particularly limited. Examples of methods for elongating the adhesive sheet 10 include a method of elongating the adhesive sheet 10 using an annular or circular expander, and a method of grasping and elongating the outer peripheral portion of the adhesive sheet 10 using a gripping member or the like. wait. As the latter method, for example, a method of biaxial stretching using the above-described spacing device or the like can be used. Among these methods, the biaxial stretching method is ideal from the viewpoint that the distance between the semiconductor wafers CP can be further expanded. As shown in FIG. 4B , let the distance between the expanded semiconductor wafers CP be D1. Since the distance D1 is based on the size of the semiconductor wafer CP, it is not particularly limited. The distance D1 is preferably, for example, independently set to 200 μm or more and 6000 μm or less. [Energy ray irradiation process] After the expansion process, a process of irradiating energy rays to the adhesive sheet 10 to harden the first adhesive layer 12 and the second adhesive layer 13 is performed. This project is sometimes called "energy ray irradiation project". When the first adhesive layer 12 and the second adhesive layer 13 are ultraviolet curable, the adhesive sheet 10 is irradiated with ultraviolet rays in the energy ray irradiation process. After the expansion process, the first adhesive layer 12 and the second adhesive layer 13 are hardened, thereby improving the shape retention of the extended adhesive sheet 10 . As a result, the alignment of the plurality of semiconductor wafers CP adhered to the first adhesive layer 12 and the second adhesive layer 13 can be easily maintained. [Second Transfer Process] FIG. 5A is a diagram illustrating a process of transferring a plurality of semiconductor wafers CP to the second adhesive sheet 20 after the expansion process and the energy ray irradiation process. In some cases, this process is called "transfer process". In order to distinguish it from other transfer processes, it may also be called "second transfer process". The second transfer process is the same as the first transfer process and includes a process of bonding the second adhesive sheet 20 to the plurality of semiconductor wafers CP (second bonding process), and a separation process of separating the adhesive sheet 10 ( Second separation project). (Second bonding process) In the second bonding process, the third adhesive layer 22 of the second adhesive sheet 20 is bonded to the back surface W3 of the plurality of semiconductor wafers CP. After the expansion process and the energy ray irradiation process, the plurality of semiconductor wafers CP are attached with their circuit surfaces W1 facing the first adhesive layer 12 . Therefore, the third adhesive layer 22 of the second adhesive sheet 20 is adhered to the back surface W3 opposite to the circuit surface W1. It is ideal to adhere the second adhesive sheet 20 to the back surface W3 of the semiconductor wafer CP while maintaining the distance between the plurality of semiconductor wafers CP after the expansion process. The second adhesive sheet 20 is not particularly limited as long as it can hold a plurality of semiconductor wafers CP. In the first form, the second adhesive sheet 20 having the second base material 21 and the third adhesive layer 22 is used. The second adhesive sheet 20 is the same as the cutting adhesive sheet A and preferably contains expandable microparticles. In this case, it is preferable that at least one of the second base material 21 and the third adhesive layer 22 contains expandable fine particles. By expanding the expandable fine particles contained in the second adhesive sheet 20, unevenness is formed on the adhesive surface of the third adhesive layer 22, thereby reducing the contact area between the adhesive surface of the third adhesive layer 22 and the semiconductor wafer CP. Can significantly reduce adhesion. As a result, when the second adhesive sheet 20 is separated from the semiconductor wafer CP, there is no paste residue on the semiconductor wafer CP, etc., the cleanliness of the semiconductor wafer CP is maintained, and the semiconductor wafer CP can be easily separated from the second adhesive sheet 20 in one go. . The second adhesive sheet 20 may also be attached to the second ring frame together with the plurality of semiconductor wafers CP. In this case, the second ring frame is placed on the third adhesive layer 22 of the second adhesive sheet 20, and is gently pushed and fixed. Thereafter, the third adhesive layer 22 exposed inside the ring shape of the second ring frame is pushed onto the back surface W3 of the semiconductor wafer CP, and a plurality of semiconductor wafers CP are fixed on the second adhesive sheet 20 . (Second Separation Process) The second transfer process is a process of separating the adhesive sheet 10 after attaching the second adhesive sheet 20 to the plurality of semiconductor wafers CP. FIG. 5B shows a plurality of semiconductor wafers CP and the second adhesive sheet 20 after the adhesive sheet 10 is separated. Once the adhesive sheet 10 is separated, the circuit surfaces W1 of the plurality of semiconductor wafers CP will be exposed. Since the first adhesive layer 12 is hardened after the expansion process, the adhesive force of the first adhesive layer 12 is reduced and the adhesive sheet 10 is easily peeled off from the semiconductor wafer CP. It is desirable to maintain the distance D1 between the plurality of semiconductor wafers CP expanded during the expansion process even after peeling off the adhesive sheet 10 . [Third Transfer Process] FIG. 5C is a diagram illustrating a process of transferring a plurality of semiconductor wafers CP adhered to the second adhesive sheet 20 to the third adhesive sheet 30 . This process is sometimes called the "transfer process", and to distinguish it from other transfer processes, it is sometimes called the "third transfer process". The third transfer process is the same as the second transfer process and includes: a process of bonding the third adhesive sheet 30 to the plurality of semiconductor wafers CP (third bonding process), and a process of separating the second adhesive sheet 20 (Third separation project). It is ideal that the plurality of semiconductor wafers CP transferred from the second adhesive sheet 20 to the third adhesive sheet 30 maintain the distance D1. (Third bonding process) In the third bonding process, the fourth adhesive layer 32 of the third adhesive sheet 30 is bonded to the circuit surface W1 of the plurality of semiconductor wafers CP. It is ideal to adhere the third adhesive sheet 30 to the circuit surface W1 of the semiconductor wafer CP while maintaining the distance between the plurality of semiconductor wafers CP after the expansion process. The third adhesive sheet 30 is not particularly limited as long as it can hold a plurality of semiconductor wafers CP. The third adhesive sheet 30 has a third base material 31 and a fourth adhesive layer 32 . The third adhesive sheet 30 may also contain expandable microparticles like the adhesive sheet A for cutting. By expanding the expandable microparticles contained in the third adhesive sheet 30, unevenness is formed on the adhesive surface of the fourth adhesive layer 32, thereby reducing the contact area between the adhesive surface of the fourth adhesive layer 32 and the semiconductor wafer CP. Can significantly reduce adhesion. As a result, when the third adhesive sheet 30 is separated from the sealing body formed in the sealing process described below, there is no paste residue on the semiconductor wafer CP, etc., and the cleanliness of the semiconductor wafer CP can be maintained. The semiconductor wafer CP is separated. The expandable fine particles contained in the third adhesive sheet 30 (third expandable fine particles), the expandable fine particles contained in the cutting adhesive sheet A (first expandable fine particles), and the expandable fine particles contained in the second adhesive sheet 20 (The second expandable fine particles) may be the same as or different from each other. (Third Separation Process) In the third separation process after the third bonding process, the second adhesive sheet 20 is separated from the plurality of semiconductor wafers CP. When at least one of the second base material 21 and the third adhesive layer 22 of the second adhesive sheet 20 contains expandable microparticles, the expandable microparticles are expanded to form unevenness on the surface of the third adhesive layer 22 . The second adhesive sheet 20 is easily peeled off from the semiconductor wafer CP. When the second adhesive sheet 20 and the third adhesive sheet 30 both contain expandable particles that expand by the same external stimulus, when the second adhesive sheet 20 is separated, the fourth adhesive layer 32 of the third adhesive sheet 30 is used. The type and peeling method of the second adhesive sheet 20 and the third adhesive sheet 30 are ideally selected so that the adhesive force of the third adhesive layer 22 of the second adhesive sheet 20 will be greater than that of the third adhesive layer 22 of the second adhesive sheet 20 . In addition, it is preferable that the mechanism for reducing the adhesive force of the second adhesive sheet 20 and the mechanism for reducing the adhesive force of the third adhesive sheet 30 are different. For example, it is ideal to select the base material and adhesive layer so that the adhesive force of the second adhesive sheet 20 is reduced by heat and the adhesive force of the third adhesive sheet 30 is reduced by ultraviolet rays. When it is desired to seal a plurality of semiconductor wafers CP on the third adhesive sheet 30, it is ideal to use an adhesive sheet for sealing process as the third adhesive sheet 30, and it is more ideal to use an adhesive sheet having heat resistance. When a heat-resistant adhesive sheet is used as the third adhesive sheet 30, the third base material 31 and the fourth adhesive layer 32 are each formed of a material that has heat resistance that can withstand the temperature applied in the sealing process. for ideal. Another form of the third adhesive sheet 30 is an adhesive sheet including a third base material, a third adhesive layer, and a fourth adhesive layer. The adhesive sheet contains a third base material between the third adhesive layer and the fourth adhesive layer, and has adhesive layers on both sides of the third base material. The plurality of semiconductor wafers CP transferred from the second adhesive sheet 20 to the third adhesive sheet 30 are adhered with the circuit surface W1 facing the fourth adhesive layer 32 . [Sealing Process] FIG. 5D is a diagram showing a process of sealing a plurality of semiconductor wafers CP using the sealing member 60 . This project is sometimes called a "sealing project". In this embodiment, the sealing process is performed after the plurality of semiconductor wafers CP are transferred to the third adhesive sheet 30 and the second adhesive sheet 20 is separated. In the sealing process, while the circuit surface W1 is protected by the third adhesive sheet 30 , the plurality of semiconductor wafers CP are covered with the sealing member 60 , thereby forming the sealing body 3 . The sealing member 60 is also filled between the plurality of semiconductor wafers CP. Here, since the circuit surface W1 and the circuit W2 are covered by the third adhesive sheet 30 , the circuit surface W1 can be prevented from being covered by the sealing member 60 . Through the sealing process, a plurality of semiconductor wafers CP spaced at predetermined distances are embedded in the sealing body 3 of the sealing member 60 . In the sealing process, it is ideal to cover the plurality of semiconductor wafers CP with the sealing member 60 in a state where the distance D1 is maintained after the expansion process. After the sealing process, a separation process of separating the third adhesive sheet 30 from the sealing body 3 is performed. This project is sometimes called the fourth separation project. Once the third adhesive sheet 30 is separated, the circuit surface W1 of the semiconductor wafer CP and the surface 3A in contact with the third adhesive sheet 30 of the sealing body 3 are exposed. After the expansion process, by repeating the transfer process and the expansion process any number of times, the distance between the semiconductor wafers CP can be set to a desired distance, and the direction of the circuit surface when the semiconductor wafer CP is sealed can be set to a desired direction. [Rewiring Layer Formation Process and Connection Process] After the third adhesive sheet 30 is peeled off from the sealing body 3, the sealing body 3 is sequentially performed: a rewiring layer formation process to form a rewiring layer electrically connected to the semiconductor chip CP. , and the connection process of electrically connecting the rewiring layer and the external terminal electrode. The circuits of the semiconductor chip CP and the external terminal electrodes are electrically connected through the rewiring layer formation process and the connection process with the external terminal electrodes. [Personalization process] The sealing body 3 connected to the external terminal electrode is diced in a semiconductor wafer CP unit. The method of individualizing the sealing body 3 is not particularly limited. By individualizing the sealing body 3, a semiconductor package of a semiconductor wafer CP unit is manufactured. A semiconductor package in which connections are fan-out to external electrodes outside the area of the semiconductor chip CP is manufactured as a fan-out type wafer-level package (FO-WLP). [Mounting Process] In this embodiment, it is preferable that the process of mounting the individualized semiconductor packages on a printed wiring board or the like is also included. The adhesive sheet 10 of this embodiment has a shape that can easily maintain the expanded state after the expansion process. Therefore, it is applicable to applications in which the distance between a plurality of semiconductor wafers needs to be greatly expanded and the expanded state of the thin plate must be maintained as described above. [Modifications of Embodiments] The present invention is not limited to the above-described embodiments. The present invention includes modifications of the above-described embodiments within the scope that achieves the object of the present invention. In the manufacturing method of the FO-WLP of the first aspect described above, a part of the process may be changed or a part of the process may be omitted. The semiconductor wafer or the circuits of the semiconductor wafer are not limited to the arrangement, shape, etc. shown in the figures. The connection structure with the external terminal electrode of the semiconductor package and the like are not limited to the forms described in the aforementioned embodiments. In the above-mentioned embodiment, a form in which a FO-WLP type semiconductor package is manufactured is taken as an example. However, the present invention is also applicable to a form in which other semiconductor packages such as a fan-in type WLP are manufactured. In the foregoing embodiment, a plurality of adherends (semiconductor wafers CP) are adhered to the first adhesive layer 12 as an example. However, the present invention is not limited to such a form. For example, a plurality of adherends (semiconductor wafers CP) may be adhered to the second adhesive layer 13 . The foregoing embodiment is described as an example in which the adherend (semiconductor wafer CP) is adhered to the adhesive layer on the upper surface of the adhesive sheet 10 and energy rays (ultraviolet) are irradiated from the lower surface of the adhesive sheet 10. However, the present invention is not limited to such a form. For example, it may be a form in which the adherend (semiconductor wafer CP) is adhered to the adhesive layer on the lower surface of the adhesive sheet 10 and energy rays (ultraviolet) are irradiated from the upper surface of the adhesive sheet 10 . The adhesive sheet is not limited to the form described in the above embodiment. Another aspect of the adhesive sheet of the present invention is that the adhesive sheet preferably has a coating layer laminated on either the first adhesive layer or the second adhesive layer. The adherend (semiconductor wafer, etc.) is adhered to an adhesive layer on which no coating layer is laminated. In Figure 6 an adhesive sheet 10A with a coating 14 is shown. The material of the coating layer 14 is preferably a composition containing an energy ray curable resin and an inorganic filler. As the energy ray curable resin, for example, the energy ray curable resin (a1) described above can be used. Examples of the inorganic filler include powders of silica, alumina, talc, calcium carbonate, titanium dioxide, red lead, silicon carbide, boron nitride, etc. Any one of these powders Spherical beads, single crystal fibers, glass fibers, etc. The thickness of the coating layer 14 is preferably 0.5 μm or more and 5 μm or less. In the method of manufacturing a semiconductor device according to the above embodiment, after the expansion process, when it is desired to further expand the distance D1 between the plurality of semiconductor wafers CP, the adhesive sheet 10 may be peeled off and the second adhesive sheet 20 may be stretched. project (hereinafter sometimes referred to as the "second expansion project"). When performing the second expansion process, it is ideal to use an expanded sheet as the second adhesive sheet 20 . As this expansion sheet, it is more preferable to use the adhesive sheet (first adhesive sheet) of the aforementioned embodiment. The second expansion process is to further expand the distance between the plurality of semiconductor wafers CP. The method of elongating the second adhesive sheet 20 in the second expansion process is not particularly limited. For example, the second expansion project is also implemented in the same manner as the first expansion project. In addition, let the distance between the semiconductor wafers CP after the second expansion process be D2. The distance D2 is based on the size of the semiconductor wafer CP, so although it is not particularly limited, the distance D2 is larger than the distance D1. The distance D2 is preferably, for example, independently set to 200 μm or more and 6000 μm or less.

3‧‧‧密封體 3A‧‧‧面 10‧‧‧黏著薄板 11‧‧‧基材 11A‧‧‧第一基材面 11B‧‧‧第二基材面 12‧‧‧第一黏著劑層 13‧‧‧第二黏著劑層 14‧‧‧塗層 20‧‧‧第二黏著薄板 22‧‧‧第三黏著劑層 30‧‧‧第三黏著薄板 31‧‧‧第三基材 32‧‧‧第四黏著劑層 60‧‧‧密封構件 100‧‧‧ 擴張裝置 101A‧‧‧保持手段 101B‧‧‧保持手段 101C‧‧‧保持手段 W‧‧‧半導體晶圓 W1‧‧‧電路面 W2‧‧‧電路 W3‧‧‧背面 A‧‧‧切割用黏著薄板 A1‧‧‧基材 A2‧‧‧黏著劑層 CP‧‧‧半導體晶片 D1‧‧‧距離3‧‧‧Sealing body 3A‧‧‧Side 10‧‧‧Adhesive sheets 11‧‧‧Substrate 11A‧‧‧First base material surface 11B‧‧‧Second base material surface 12‧‧‧First adhesive layer 13‧‧‧Second adhesive layer 14‧‧‧Coating 20‧‧‧Second adhesive sheet 22‧‧‧The third adhesive layer 30‧‧‧Third adhesive sheet 31‧‧‧Third base material 32‧‧‧The fourth adhesive layer 60‧‧‧Sealing component 100‧‧‧ Expansion device 101A‧‧‧Maintenance means 101B‧‧‧Maintaining means 101C‧‧‧Maintaining means W‧‧‧Semiconductor Wafer W1‧‧‧Circuit surface W2‧‧‧Circuit W3‧‧‧Back A‧‧‧Adhesive sheet for cutting A1‧‧‧Substrate A2‧‧‧Adhesive layer CP‧‧‧semiconductor wafer D1‧‧‧distance

圖1是本發明之一實施形態的黏著薄板的剖面概略圖。 圖2是說明2軸延伸擴張裝置的平面圖。 圖3A是說明本發明之一實施形態的黏著薄板的使用方法的第一形態的剖面圖。 圖3B是說明本發明之一實施形態的黏著薄板的使用方法的第一形態的剖面圖。 圖3C是說明本發明之一實施形態的黏著薄板的使用方法的第一形態的剖面圖。 圖4A是說明本發明之一實施形態的黏著薄板的使用方法的第一形態的剖面圖。 圖4B是說明本發明之一實施形態的黏著薄板的使用方法的第一形態的剖面圖。 圖5A是說明本發明之一實施形態的黏著薄板的使用方法的第一形態的剖面圖。 圖5B是說明本發明之一實施形態的黏著薄板的使用方法的第一形態的剖面圖。 圖5C是說明本發明之一實施形態的黏著薄板的使用方法的第一形態的剖面圖。 圖5D是說明本發明之一實施形態的黏著薄板的使用方法的第一形態的剖面圖。 圖6是本發明的實施形態的變形的黏著薄板的剖面概略圖。FIG. 1 is a schematic cross-sectional view of an adhesive sheet according to an embodiment of the present invention. FIG. 2 is a plan view illustrating a 2-axis stretching and expansion device. 3A is a cross-sectional view illustrating a first aspect of how to use the adhesive sheet according to the embodiment of the present invention. 3B is a cross-sectional view illustrating a first aspect of how to use the adhesive sheet according to the embodiment of the present invention. 3C is a cross-sectional view illustrating a first aspect of how to use the adhesive sheet according to the embodiment of the present invention. 4A is a cross-sectional view illustrating a first aspect of how to use the adhesive sheet according to the embodiment of the present invention. 4B is a cross-sectional view illustrating a first aspect of how to use the adhesive sheet according to the embodiment of the present invention. 5A is a cross-sectional view illustrating a first aspect of a method of using the adhesive sheet according to the embodiment of the present invention. 5B is a cross-sectional view illustrating a first aspect of the use method of the adhesive sheet according to the embodiment of the present invention. 5C is a cross-sectional view illustrating a first aspect of how to use the adhesive sheet according to the embodiment of the present invention. 5D is a cross-sectional view illustrating a first aspect of a method of using the adhesive sheet according to the embodiment of the present invention. 6 is a schematic cross-sectional view of a modified adhesive sheet according to the embodiment of the present invention.

10‧‧‧黏著薄板 10‧‧‧Adhesive sheets

11‧‧‧基材 11‧‧‧Substrate

11A‧‧‧第一基材面 11A‧‧‧First base material surface

11B‧‧‧第二基材面 11B‧‧‧Second base material surface

12‧‧‧第一黏著劑層 12‧‧‧First adhesive layer

13‧‧‧第二黏著劑層 13‧‧‧Second adhesive layer

W1‧‧‧電路面 W1‧‧‧Circuit surface

W2‧‧‧電路 W2‧‧‧Circuit

W3‧‧‧背面 W3‧‧‧Back

CP‧‧‧半導體晶片 CP‧‧‧semiconductor wafer

Claims (14)

一種擴張方法,其特徵係具有:貼著工程,其係於黏著薄板的前述第一黏著劑層或前述第二黏著劑層貼著複數的被著體,該黏著薄板係具有:含有第一能量線硬化性樹脂的第一黏著劑層,含有第二能量線硬化性樹脂的第二黏著劑層、及前述第一黏著劑層與前述第二黏著劑層之間的基材,前述第一黏著劑層被層疊於前述基材的第一基材面,前述第二黏著劑層被層疊於前述基材的第二基材面;擴張工程,其係使保持前述複數的被著體的前述黏著薄板擴展,而擴大前述複數的被著體的間隔;及能量線照射工程,其係前述擴張工程之後,對前述第一黏著劑層及前述第二黏著劑層照射能量線,而使前述第一黏著劑層及前述第二黏著劑層硬化。 An expansion method, characterized by an adhesion process in which the first adhesive layer or the second adhesive layer of an adhesive sheet is adhered to a plurality of adherends, and the adhesive sheet has: containing a first energy A first adhesive layer of linear curable resin, a second adhesive layer containing a second energy ray curable resin, and a base material between the first adhesive layer and the second adhesive layer, the first adhesive layer The agent layer is laminated on the first base material surface of the aforementioned base material, and the aforementioned second adhesive layer is laminated on the second base material surface of the aforementioned base material; the expansion process is to maintain the aforementioned adhesion of the aforementioned plurality of adherends. The thin plate is expanded to expand the distance between the plurality of adherends; and an energy ray irradiation process is performed after the aforementioned expansion process, irradiating energy rays to the aforementioned first adhesive layer and the aforementioned second adhesive layer, so that the aforementioned first adhesive layer is irradiated with energy rays. The adhesive layer and the aforementioned second adhesive layer are hardened. 如申請專利範圍第1項之擴張方法,其中,前述第一能量線硬化性樹脂與前述第二能量線硬化性樹脂為相同。 For example, in the expansion method of claim 1, the first energy ray curable resin and the second energy ray curable resin are the same. 如申請專利範圍第1或2項之擴張方法,其中,前述第一黏著劑層的組成與前述第二黏著劑層的組成為相同。 For example, the expansion method of claim 1 or 2, wherein the composition of the first adhesive layer and the composition of the second adhesive layer are the same. 如申請專利範圍第1或2項之擴張方法,其中,前述第一黏著劑層的厚度與前述第二黏著劑層的厚度為相同。 For example, the expansion method of claim 1 or 2, wherein the thickness of the first adhesive layer and the thickness of the second adhesive layer are the same. 如申請專利範圍第1或2項之擴張方法,其中,在前述貼著工程中,在前述第一黏著劑層貼著前述複數的被著體,在前述能量線照射工程中,從前述第二黏著劑層側照射能量線,而使前述第一黏著劑層及前述第二黏著劑層硬化。 For example, the expansion method of claim 1 or 2, wherein in the aforesaid sticking process, the aforesaid first adhesive layer is affixed to the aforesaid plurality of adherends, and in the aforesaid energy ray irradiation process, from the aforesaid second The adhesive layer side is irradiated with energy rays to harden the first adhesive layer and the second adhesive layer. 如申請專利範圍第1或2項之擴張方法,其中,前述被著體為半導體晶片。 For example, in the expansion method of claim 1 or 2, the aforementioned adhered object is a semiconductor wafer. 一種半導體裝置的製造方法,係包含如申請專利範圍第1至6項中的任一項所記載的擴張方法之半導體裝置的製造方法,其特徵為:包含切割被貼著於切割用黏著薄板的被加工物,取得個片化的複數的被著體之工程,在前述貼著工程中,在前述複數的被著體之與前述切割用黏著薄板接觸的面相反側的面貼著前述黏著薄板的前述第一黏著劑層或前述第二黏著劑層,在前述貼著工程之後,實施分離前述切割用黏著薄板與前述複數的被著體的工程。 A method for manufacturing a semiconductor device, which includes the expansion method described in any one of items 1 to 6 of the patent application, characterized in that it includes: cutting an adhesive sheet adhered to a cutting adhesive sheet The workpiece is a process of obtaining individual pieces of a plurality of adhered objects. In the above-mentioned sticking process, the surface of the plurality of adhered objects opposite to the surface in contact with the aforementioned cutting adhesive sheet is adhered to the aforementioned adhesive sheet. For the first adhesive layer or the second adhesive layer, after the adhesion process, a process of separating the cutting adhesive sheet and the plurality of adherends is performed. 如申請專利範圍第7項之半導體裝置的製造方法,其中,在分離前述切割用黏著薄板與前述複數的被著體之 後,實施前述擴張工程。 For example, the manufacturing method of a semiconductor device according to claim 7, wherein before separating the adhesive sheet for cutting and the plurality of adherends, Later, the aforementioned expansion project was implemented. 如申請專利範圍第7或8項之半導體裝置的製造方法,其中,前述切割用黏著薄板,係包含膨脹性微粒子,在分離前述切割用黏著薄板與前述複數的被著體之工程時,使前述膨脹性微粒子膨脹來分離貼著於前述黏著薄板的前述複數的被著體與前述切割用黏著薄板。 For example, the manufacturing method of a semiconductor device in claim 7 or 8, wherein the aforementioned adhesive sheet for cutting contains expandable microparticles, and during the process of separating the aforementioned adhesive sheet for cutting from the aforementioned plurality of adherends, the aforementioned adhesive sheets are The expandable microparticles expand to separate the plurality of adherends attached to the adhesive sheet and the cutting adhesive sheet. 如申請專利範圍第7或8項之半導體裝置的製造方法,其中,包含:第二轉印工程,其係於前述擴張工程之後,將前述複數的被著體轉印至具有第二基材及第三黏著劑層的第二黏著薄板;及第三轉印工程,其係將被貼著於前述第二黏著薄板的前述複數的被著體轉印至具有第三基材及第四黏著劑層的第三黏著薄板,前述第三黏著薄板,係包含膨脹性微粒子,在前述第二轉印工程中,在前述複數的被著體之與前述第一黏著劑層或前述第二黏著劑層接觸的面相反側的面貼著前述第二黏著薄板的前述第三黏著劑層,從前述複數的被著體分離前述黏著薄板,在前述第三轉印工程中,在前述複數的被著體之與前述第三黏著劑層接觸的面相反側的面貼著前述第三黏著薄板的前述第四黏著劑層,從前述複數的被著體分離前述第 二黏著薄板。 For example, the method for manufacturing a semiconductor device in claim 7 or 8 includes: a second transfer process, which, after the aforementioned expansion process, transfers the aforementioned plurality of adherends to a second base material and a second adhesive sheet with a third adhesive layer; and a third transfer process, which transfers the plurality of adherends attached to the second adhesive sheet to a third base material and a fourth adhesive The third adhesive sheet of the third layer contains expandable microparticles. In the second transfer process, between the plurality of adherends and the first adhesive layer or the second adhesive layer The surface opposite to the contact surface is attached to the third adhesive layer of the second adhesive sheet, and the adhesive sheet is separated from the plurality of adherends. In the third transfer process, the plurality of adherends are The surface of the fourth adhesive layer that is opposite to the surface in contact with the third adhesive layer is in contact with the third adhesive sheet, and the aforementioned fourth adhesive layer is separated from the plurality of adherends. Two adhesive sheets. 一種黏著薄板,其特徵係具有:含有第一能量線硬化性樹脂的第一黏著劑層;含有第二能量線硬化性樹脂的第二黏著劑層;及前述第一黏著劑層與前述第二黏著劑層之間的基材,前述第一黏著劑層被層疊於前述基材的第一基材面,前述第二黏著劑層被層疊於前述基材的第二基材面,被使用在具有下列工程的擴張方法:貼著工程,其係於前述黏著薄板的前述第一黏著劑層或前述第二黏著劑層貼著複數的被著體;擴張工程,其係使保持前述複數的被著體的前述黏著薄板擴展,而擴大前述複數的被著體的間隔;及能量線照射工程,其係前述擴張工程之後,對前述第一黏著劑層及前述第二黏著劑層照射能量線,而使前述第一黏著劑層及前述第二黏著劑層硬化。 An adhesive sheet, characterized by having: a first adhesive layer containing a first energy ray curable resin; a second adhesive layer containing a second energy ray curable resin; and the aforementioned first adhesive layer and the aforementioned second adhesive layer. The base material between the adhesive layers, the aforementioned first adhesive layer is laminated on the first base material surface of the aforementioned base material, and the aforementioned second adhesive layer is laminated on the second base material surface of the aforementioned base material, is used in An expansion method having the following processes: an adhesion process in which the first adhesive layer or the second adhesive layer of the adhesive sheet adheres to a plurality of objects to be adhered; and an expansion process in which the plurality of objects are maintained. The aforementioned adhesive sheet of the attached body is expanded to expand the distance between the plurality of adhered bodies; and an energy ray irradiation process is performed, which is to irradiate energy rays to the aforementioned first adhesive layer and the aforementioned second adhesive layer after the aforementioned expansion process, The first adhesive layer and the second adhesive layer are hardened. 如申請專利範圍第11項之黏著薄板,其中,前述第一能量線硬化性樹脂與前述第二能量線硬化性樹脂為相同。 For example, in the adhesive sheet of claim 11, the first energy ray curable resin and the second energy ray curable resin are the same. 如申請專利範圍第11或12項之黏著薄板,其中,前述第一黏著劑層的組成與前述第二黏著劑層的組成為相同。 For example, the adhesive sheet of claim 11 or 12, wherein the composition of the first adhesive layer and the composition of the second adhesive layer are the same. 如申請專利範圍第11或12項之黏著薄板,其中,前述 第一黏著劑層的厚度與前述第二黏著劑層的厚度為相同。 For example, if the adhesive sheet in item 11 or 12 of the patent application is applied for, the aforementioned The thickness of the first adhesive layer is the same as the thickness of the second adhesive layer.
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