TWI579658B - Uv led light source module unit for exposure photolithography process and exposure photolithography apparatus used the same - Google Patents

Uv led light source module unit for exposure photolithography process and exposure photolithography apparatus used the same Download PDF

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TWI579658B
TWI579658B TW104135369A TW104135369A TWI579658B TW I579658 B TWI579658 B TW I579658B TW 104135369 A TW104135369 A TW 104135369A TW 104135369 A TW104135369 A TW 104135369A TW I579658 B TWI579658 B TW I579658B
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light
light source
exposure
unit
ultraviolet light
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TW104135369A
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TW201704884A (en
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趙南稙
印致億
朴鍾沅
宋友莉
丁海一
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趙南稙
東莞華晶光電科技有限公司
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曝光用光源模組單元及具備該光源模組單元的曝光裝置 Exposure light source module unit and exposure device including the same

本發明涉及為了在半導體晶片或顯示面板等上形成微細電路圖案而用於光刻(Photolithography)製程用的曝光用光源,更詳細而言,涉及一種曝光用光源模組單元及具備該光源模組單元的曝光裝置,借助於多個紫外線發光元件(UV LED)陣列(array)模組與集光透鏡陣列(array)模組的組合,改良成在能夠使曝光性能和效率有效提高的同時,能夠容易而經濟地替代原有曝光器的光源。 The present invention relates to an exposure light source for use in a photolithography process for forming a fine circuit pattern on a semiconductor wafer or a display panel, and more particularly to an exposure light source module unit and the same The exposure device of the unit is improved by the combination of a plurality of ultraviolet light emitting element (UV LED) array modules and a collection lens array module, thereby being capable of effectively improving exposure performance and efficiency. It is easy and economical to replace the light source of the original exposer.

例如,作為電氣電子設備的主要部件而內置的半導體元件或電路基板(PCB)及LCD(Liquid Crystal Display)或有機發光二極體(OLED;Organic Light Emitting Diode)以及諸如PDP(Plasma Display Panel)的圖像顯示面板,在其製造流程上的曝光製程中,借助於通稱為光刻(Photolithography)的光微細加工技術而製造使得形成微細電路圖案。 For example, a semiconductor element or a circuit board (PCB) and an LCD (Liquid Crystal Display) or an OLED (Organic Light Emitting Diode) built in as a main component of an electric and electronic device, and a pixel display panel such as a PDP (Plasma Display Panel) The image display panel, in an exposure process on its manufacturing process, is fabricated by means of a photofine processing technique known as photolithography to form a fine circuit pattern.

通常而言,在原有的曝光製程中使用的曝光用光源主要使用超高壓水銀燈或鹵素燈,但就這種以往的曝光用光源而言,眾所周知, 由於低壽命與高耗電導致的低效率及高費用,不僅存在曝光製程的效率問題,而且在環境方面也暴露出各種問題。 Generally, an exposure light source used in an original exposure process mainly uses an ultrahigh pressure mercury lamp or a halogen lamp, but as in the conventional exposure light source, it is known that Due to the low efficiency and high cost caused by low life and high power consumption, not only the efficiency of the exposure process but also various problems are exposed in the environment.

特別是最近在諸如液晶顯示元件(LCD)或有機發光二極體(OLED)等的顯示裝置領域進行TFT(Thin Film Transitor)製造或CF(Color Filter)製造時,儘管市場迫切要求實現利用曝光圖案的微細化技術的超高解析度,但遺憾的是,由於利用原有曝光光源(Hg Lamp)的曝光圖案的微細化製程的技術局限,無法實現曝光圖案的微細化和作為顯示裝置產業核心技術的超高解析度。 In particular, when TFT (Thin Film Transitor) fabrication or CF (Color Filter) fabrication is recently performed in the field of display devices such as liquid crystal display elements (LCDs) or organic light-emitting diodes (OLEDs), although the market is eager to realize the use of exposure patterns. The ultra-high resolution of the micro-finishing technology, but unfortunately, due to the technical limitations of the miniaturization process of the exposure pattern using the original exposure light source (Hg Lamp), the miniaturization of the exposure pattern and the core technology of the display device industry cannot be realized. Ultra high resolution.

另外,由於最近關於半導體元件的小型化與大容量化及高集成化與高密度化的趨勢,對曝光圖案的微細化與高精密度化的要求增大,因而作為原有的曝光用光源,存在著對現在實現對微細化圖案的要求方面具有局限的問題。 In addition, the recent trend toward miniaturization, large capacity, high integration, and high density of semiconductor elements has increased the demand for miniaturization and high precision of exposure patterns, and thus, as an original light source for exposure, There is a problem in that the current requirements for realizing a fine pattern are limited.

因此,最近例如液浸曝光或極紫外線曝光等的新曝光技術的開發正在活躍地進行中,特別是紫外線發光元件(UV LED)作為低耗電與長壽命、單一波長的選擇性使用與可使用短波長及環保型的曝光用光源,被當作原有曝光用光源的替代品而倍受矚目。 Therefore, recent developments in new exposure technologies such as immersion exposure or extreme ultraviolet exposure are being actively carried out, in particular, ultraviolet light-emitting elements (UV LEDs) are selectively used and usable as low power consumption and long life, single wavelength. The short-wavelength and environmentally-friendly light source for exposure is attracting attention as a substitute for the original exposure light source.

但是,就把紫外線發光元件(UV LED)用作光源的曝光裝置而言,藉由能夠減小光損失的光路徑的構成或照度分佈度及提高光輸出的功率及曝光圖案微細化,而用於實現超高解析度與小型化、大容量化及高密度化等的高效率新光源(UV LED)開發的同時,處於對光學部件、模組、單元等開發的要求迫切的階段。 However, an exposure apparatus using an ultraviolet light-emitting element (UV LED) as a light source can be used by reducing the configuration of the light path, the illuminance distribution degree, and the improvement of the power of the light output and the exposure pattern. In order to realize the development of high-efficiency new light sources (UV LEDs) such as ultra-high resolution, miniaturization, large capacity, and high density, there is an urgent need for development of optical components, modules, and units.

本發明正是在如上所述的技術背景下匯出的,所述的背景技術的問題作為本申請人為了匯出本發明而已擁有或在本發明的匯出過程中新掌握確保的內容,不能說是必須在本發明的申請前被普通公眾所公知的內容。 The present invention has been reproduced in the technical background as described above, and the problem of the background art described above is a content that the applicant has possessed or has secured in the process of exporting the present invention in order to remit the present invention. It is said to be content that is known to the general public prior to the application of the present invention.

[現有技術文獻] [Prior Art Literature]

[專利文獻] [Patent Literature]

(專利文獻1)韓國授權專利公報第10-1440874號 (Patent Document 1) Korean Patent Publication No. 10-1440874

(專利文獻2)韓國授權專利公報第10-1401238號 (Patent Document 2) Korean Patent Publication No. 10-1401238

(專利文獻3)韓國公開專利公報第10-2012-0095520號 (Patent Document 3) Korean Patent Publication No. 10-2012-0095520

(專利文獻4)韓國公開專利公報第10-2015-0049563號 (Patent Document 4) Korean Patent Publication No. 10-2015-0049563

本發明正是在如上所述的背景技術下,鑒於以往曝光裝置的曝光用光源具有的問題並且為了改善這種問題而研發的,本發明的目的旨在提供一種借助於多個紫外線發光元件(UV LED)與集光透鏡陣列模組的最佳組合而能夠使集光效率最大化的低耗電型曝光用光源模組單元。 The present invention has been made in view of the above-described background art, in view of the problems of the exposure light source of the prior exposure apparatus and in order to improve such problems, the object of the present invention is to provide a plurality of ultraviolet light-emitting elements by means of The low-power type exposure light source module unit capable of maximizing the light collection efficiency by optimal combination of the UV LED and the concentrating lens array module.

本發明的另一目的旨在提供一種低耗電型曝光用光源模組單元及將該單元用作光源的曝光裝置,能夠有效地飛躍性地提高曝光性能和曝光效率,使得能夠實現曝光圖案的微細化和高解析度。 Another object of the present invention is to provide a low-power type exposure light source module unit and an exposure apparatus using the same as a light source, which can effectively improve the exposure performance and the exposure efficiency, so that the exposure pattern can be realized. Micro-fine and high resolution.

本發明的再一目的旨在提供一種經濟而實用的低耗電型曝光用光源模組單元及將該單元用作光源的曝光裝置,改良為能夠容易地替代原有曝光裝置的光源的替代互換性模組單元。 Still another object of the present invention is to provide an economical and practical low-power type light source module unit for exposure and an exposure apparatus using the unit as a light source, which is improved as an alternative interchangeable light source capable of easily replacing the original exposure apparatus. Module unit.

為達成所述目的,本發明的曝光用光源模組單元的特徵在於,包括:光源面板,其由多個單位紫外線發光元件在電路基板上以矩陣形態的陣列結構進行貼裝,以搭載於支撐面板;光學面板,其在與光源面板面對面地配置於發光元件的光射出側的透鏡面板上,由多個單位集光透鏡在分別與發光元件對應的位置,以相對於主光軸,向經過位於光源面板上的紫外線發光元件陣列中心的任意基準中心軸線側偏心的狀態的矩陣形態的陣列結構配備構成。 In order to achieve the above object, an exposure light source module unit according to the present invention includes a light source panel in which a plurality of unit ultraviolet light emitting elements are mounted on a circuit board in a matrix form array structure to be mounted on a support. An optical panel disposed on a lens panel on a light-emitting side of the light-emitting element face-to-face with the light source panel, wherein the plurality of unit collecting lenses are respectively aligned with respect to the main optical axis at positions corresponding to the light-emitting elements The array structure of the matrix form of the state in which the center of the ultraviolet light-emitting element array on the light source panel is eccentric on any reference center axis side is configured.

而且,為達成所述目的,本發明的曝光裝置包括:曝光台,其用於支撐塗布了感光劑的曝光用基板;驅動手段,其用於使該曝光台以能夠在X-Y平面座標上移動的狀態進行驅動;曝光用光源模組單元,其配備成向基板射出曝光用照明光;光學系統,其配備於基板與曝光用光源模組單元之間;及控制手段,其控制驅動手段與曝光用光源單元的驅動;其特徵在於,曝光用光源模組單元包括:光源面板,其由多個單位紫外線發光元件在電路基板上以矩陣形態的陣列結構進行貼裝,以搭載於支撐面板;光學面板,其在與光源面板面對面地配置於發光元件的光射出側的透鏡面板上,由多個單位集光透鏡在分別與發光元件對應的位置,以相對於主光軸,向經過位於光源面板上的紫外線發光元件陣列 中心的任意基準中心軸線側偏心的狀態的矩陣形態的陣列結構配備構成。 Moreover, in order to achieve the object, an exposure apparatus of the present invention includes: an exposure stage for supporting an exposure substrate coated with a sensitizer; and a driving means for causing the exposure stage to move on an XY plane coordinate Driving the state; the light source module unit for exposure is configured to emit illumination light for exposure to the substrate; the optical system is disposed between the substrate and the light source module unit for exposure; and the control means for controlling the driving means and the exposure Driving the light source unit; the light source module unit for exposure includes: a light source panel, wherein the plurality of unit ultraviolet light emitting elements are mounted on the circuit substrate in a matrix form array structure to be mounted on the support panel; the optical panel And disposed on the lens panel on the light-emitting side of the light-emitting element face-to-face with the light source panel, and the plurality of unit collecting lenses are respectively disposed on the light source panel with respect to the main optical axis at positions corresponding to the light-emitting elements Ultraviolet light emitting element array The array structure of the matrix form of the state in which the center of the center of the center of any center of the center of the center is eccentric.

根據本發明,單位集光透鏡以矩陣形態的陣列結構配備,從經過位於光源面板上的紫外線發光元件陣列中心的任意的基準中心軸線側逐漸隔開,從而越靠近邊緣配置越形成對應的單位紫外線發光元件的相對於主光軸的偏心量越增加,使得從各個單位紫外線發光元件照射的擴散光集光於在曝光裝置的光學系統中設置的受光區域。 According to the present invention, the unit collecting lenses are arranged in an array structure in a matrix form, and are gradually spaced from any reference center axis side passing through the center of the ultraviolet light emitting element array on the light source panel, so that the closer to the edge arrangement, the corresponding unit ultraviolet rays are formed. The amount of eccentricity of the light-emitting element with respect to the main optical axis increases, so that the diffused light irradiated from each unit ultraviolet light-emitting element is collected by the light-receiving region provided in the optical system of the exposure apparatus.

根據本發明的一個方面,紫外線發光元件可以在單位電路基板上,以封裝形態的LED光源貼裝一列以上。因此,在構成光源面板的支撐面板上,可以具有多個封裝形態的LED光源分別貼裝於多個單位電路板的構成。 According to an aspect of the invention, the ultraviolet light-emitting element can be mounted on one or more rows of the LED light source in a package form on the unit circuit substrate. Therefore, on the support panel constituting the light source panel, it is possible to have a configuration in which a plurality of LED light sources of a plurality of package forms are attached to a plurality of unit circuit boards.

根據本發明的另一方面,紫外線發光元件可以在單一的電路基板上,以封裝形態的LED光源進行貼裝。 According to another aspect of the present invention, the ultraviolet light emitting element can be mounted on a single circuit substrate in a packaged form of LED light source.

根據本發明的又一方面,紫外線發光元件可以是以單一晶片或多個晶片形態,在單一或多個的電路基板上,以LED光源進行貼裝。 According to still another aspect of the present invention, the ultraviolet light emitting element may be mounted as a single light source or a plurality of wafers on a single or a plurality of circuit substrates by an LED light source.

在本發明中,光學面板上的單位集光透鏡由兩面凸透鏡構成,可以根據陣列位置,配置具有互不相同光學結構的曲率面的兩面凸透鏡。 In the present invention, the unit light collecting lens on the optical panel is composed of a double-faced convex lens, and a double-convex lens having curvature surfaces different from each other in optical structure can be arranged according to the position of the array.

根據本發明,較佳為相對於從紫外線發光元件至受光區域的在光學系統中設置的光學距離“a”,從經過位於光源面板上的紫外線發光元件陣列中心的基準中心軸線側隔開的紫外線發光元件的隔開距離“b”、紫外線發光元件與集光透鏡的面對面隔開距離“c”、各個紫外線發 光元件的中心軸與集光透鏡的中心軸之間的偏心距離“x”及受光區域A的直徑“t”的關係,設置成集光透鏡的偏心距離“x”的基準滿足“x=b*c/a”,“x”的範圍設置成滿足“bc(2b-t)/2ab<x<bc(2b+t)/2ab”。 According to the present invention, it is preferable that the optical distance "a" provided in the optical system from the ultraviolet light-emitting element to the light-receiving region is ultraviolet rays spaced from the side of the reference center axis passing through the center of the ultraviolet light-emitting element array on the light source panel. The distance between the light-emitting elements is "b", the distance between the ultraviolet light-emitting elements and the face of the collecting lens is "c", and each ultraviolet light is emitted. The relationship between the eccentric distance "x" between the central axis of the optical element and the central axis of the collecting lens and the diameter "t" of the light receiving area A is set such that the reference of the eccentric distance "x" of the collecting lens satisfies "x=b" *c/a", the range of "x" is set to satisfy "bc(2b-t)/2ab<x<bc(2b+t)/2ab".

另外,較佳的紫外線發光元件與集光透鏡的面對面隔開距離c與集光透鏡的直徑d構成為滿足1.0c<d<2.5c的條件。 Further, a preferred distance between the surface of the ultraviolet light-emitting element and the collecting lens, c, and the diameter d of the collecting lens are set to satisfy the condition of 1.0 c < d < 2.5 c.

較佳的光源面板與光學面板配備成借助於外殼而得到支撐,以能夠在曝光裝置進行拆裝的單元狀態構成。 The preferred light source panel and optical panel are equipped to be supported by means of the outer casing so as to be able to be constructed in a unit state in which the exposure device is detached.

另外,較佳為具有在光源面板與光學面板的周圍還具備散熱手段的構成。 Further, it is preferable to have a configuration in which a heat radiation means is provided around the light source panel and the optical panel.

根據本發明的曝光用光源模組單元,對於作為多個紫外線發光元件(UV LED)陣列模組的光源面板,組合作為能夠使集光效率最大化的集光透鏡陣列模組的光學面板,能夠以低耗電,特別是以紫外線單一波長和短波長實現高輸出及高效率,從而借助於有效提高曝光性能與曝光效率,能夠實現曝光圖案的微細化和飛躍的高解析度。 According to the light source module unit for exposure of the present invention, an optical panel which is a light-collecting lens array module capable of maximizing light collection efficiency can be combined with a light source panel which is a plurality of ultraviolet light-emitting element (UV LED) array modules. High output and high efficiency are achieved with low power consumption, especially at a single wavelength and a short wavelength of ultraviolet light, so that the exposure pattern can be miniaturized and the high resolution of the leap can be achieved by effectively improving the exposure performance and the exposure efficiency.

而且,根據本發明的曝光用光源模組單元,能夠提供一種經濟而實用的曝光裝備,能夠實現替代互換性的模組單元化,容易地替代原有曝光裝置的光源。 Further, according to the light source module unit for exposure of the present invention, it is possible to provide an economical and practical exposure apparatus, which can realize modular unitization instead of interchangeability, and can easily replace the light source of the conventional exposure apparatus.

另外,使用本發明的曝光用光源模組單元後,耗電低,節省光源更換費用,提高曝光裝備啟動時間,以及解決環境問題等,從而能夠獲得飛躍性節省維護費用的效果。 In addition, after the light source module unit for exposure of the present invention is used, the power consumption is low, the cost of replacing the light source is saved, the startup time of the exposure equipment is improved, and environmental problems are solved, thereby achieving a drastic saving maintenance cost.

而且,就本發明的曝光用光源模組單元而言,特別是可以根據需要而自由地選擇性使用高效率高輸出的單一波長及短波長的紫外線光,因而借助於作為實現高品質曝光性能的核心技術的圖案微細化,使得能夠實現高解析度。 Further, in the light source module unit for exposure of the present invention, in particular, high-efficiency, high-output single-wavelength and short-wavelength ultraviolet light can be selectively used as needed, thereby achieving high-quality exposure performance. The pattern of the core technology is refined to enable high resolution.

10‧‧‧玻璃基板 10‧‧‧ glass substrate

100‧‧‧曝光用光源模組單元 100‧‧‧Exposure light source module unit

110‧‧‧光源面板 110‧‧‧Light source panel

111‧‧‧紫外線發光元件 111‧‧‧UV light-emitting elements

112‧‧‧電路基板 112‧‧‧ circuit board

113‧‧‧支撐面板 113‧‧‧Support panel

120‧‧‧光學面板 120‧‧‧Optical panel

121‧‧‧集光透鏡 121‧‧‧ collecting lens

122‧‧‧透鏡面板 122‧‧‧ lens panel

130、140‧‧‧外殼 130, 140‧‧‧ shell

141‧‧‧流入口 141‧‧‧flow entrance

142‧‧‧流出口 142‧‧‧Export

200‧‧‧曝光裝置 200‧‧‧Exposure device

210、230‧‧‧反射鏡 210, 230‧‧‧ mirror

221‧‧‧複眼透鏡 221‧‧‧Future eye lens

222‧‧‧聚光透鏡 222‧‧‧ Concentrating lens

223、224‧‧‧平透鏡 223, 224‧‧ ‧ flat lens

240‧‧‧遮罩 240‧‧‧ mask

250‧‧‧曝光台 250‧‧‧ exposure station

A‧‧‧受光區域/光圈 A‧‧‧light receiving area/aperture

O‧‧‧陣列中心 O‧‧‧Array Center

e1、e2、en‧‧‧偏心量 E1, e2, en‧‧‧ eccentricity

p‧‧‧間隔 P‧‧‧ interval

第1圖是圖示本發明的曝光用光源模組單元的示例分離立體圖。 Fig. 1 is a perspective view showing an example of separation of a light source module unit for exposure according to the present invention.

第2圖是為說明本發明的曝光用光源模組單元的單位光源和集光透鏡陣列結構而類比圖示的示例立體圖。 Fig. 2 is a perspective view showing an exemplary diagram for explaining a unit light source and a collecting lens array structure of the exposure light source module unit of the present invention.

第3圖是類比顯示以本發明的曝光用光源模組單元的單位光源構成的紫外線發光元件的陣列結構的示例俯視圖。 Fig. 3 is a plan view showing an example of an array structure of an ultraviolet light-emitting element composed of a unit light source of the exposure light source module unit of the present invention.

第4圖及第5圖分別是為說明本發明的曝光用光源模組單元的單位光源與集光透鏡偏心的陣列結構而顯示的類比圖。 4 and 5 are an analog diagram for explaining an array structure in which the unit light source of the exposure light source module unit of the present invention and the collecting lens are eccentric.

第6圖是顯示本發明的曝光用光源模組單元的集光結構中的集光量測量結果的圖表。 Fig. 6 is a graph showing the measurement results of the collected light amount in the light collecting structure of the exposure light source module unit of the present invention.

第7圖是拍攝並顯示本發明的曝光用光源模組單元的光照射狀態的圖。 Fig. 7 is a view showing a state in which light is irradiated by the light source module unit for exposure of the present invention.

第8圖及第9圖是分別概略地圖示本發明的曝光用光源模組單元在互不相同外殼中實現單元化的狀態的外觀立體圖。 8 and 9 are external perspective views schematically showing a state in which the light source module unit for exposure of the present invention is unitized in mutually different housings.

第10圖及第11圖是分別圖示本發明另一實施例的曝光用光源模組單元的光源與集光透鏡陣列結構的示例立體圖及俯視圖。 10 and 11 are respectively a perspective view and a plan view showing a configuration of a light source and a collecting lens array structure of an exposure light source module unit according to another embodiment of the present invention.

第12圖是拍攝借助於本發明的曝光用光源模組單元與作為原有曝光用光源的水銀燈(Hg Lamp)而分別在晶片上形成的電路圖案的主要部分,並相互對比顯示測量不同遮罩線幅的CD值的結果的圖。 Fig. 12 is a view showing a main part of a circuit pattern formed on a wafer by means of an exposure light source module unit of the present invention and a mercury lamp (Hg Lamp) as an original exposure light source, and displays different masks in comparison with each other. A graph of the results of the CD values of the line.

第13圖是相互對比借助於本發明的曝光用光源模組單元與作為原有曝光用光源的水銀燈(Hg Lamp)而分別在晶片上形成的電路圖案的根據不同遮罩線幅的CD值測量結果並顯示為圖表的圖。 Figure 13 is a comparison of CD values according to different mask lines of a circuit pattern formed on a wafer by means of the exposure light source module unit of the present invention and a mercury lamp (Hg Lamp) as a light source for the original exposure. The result is also shown as a graph of the chart.

第14圖是抽選應用本發明曝光用光源模組單元的曝光裝置的主要部分而類比圖示的示例構成圖。 Fig. 14 is a view showing an exemplary configuration of an analogous drawing of a main part of an exposure apparatus to which the light source module unit for exposure of the present invention is applied.

下面參照圖式,詳細說明本發明的曝光用光源模組單元。以下的說明內容和圖式只不過是以本發明的較佳實施例為主進行說明,並非限定申請專利範圍中記載的本發明的曝光用光源模組單元。 Hereinafter, the light source module unit for exposure of the present invention will be described in detail with reference to the drawings. The following description and drawings are merely illustrative of preferred embodiments of the present invention, and are not intended to limit the light source module unit for exposure of the present invention described in the claims.

請參照第1圖及第2圖,本發明的曝光用光源模組單元100包括:光源面板110,其由多個單位紫外線發光元件(UV LED)111在電路基板112上以矩陣形態的陣列結構貼裝,以搭載於支撐面板113;光學面板120,其在與光源面板110面對面地配置於紫外線發光元件111的光射出側的透鏡面板122上,由多個單位集光透鏡121在與紫外線發光元件111陣列的間隔p分別對應的間隔p的位置,以相對於主光軸,向經過位於光源面板110上的紫外線發光元件111陣列中心O(參照第2圖)的任意基準中心軸線側偏心的狀態e1、e2的矩陣形態的陣列結構配備構成。 Referring to FIGS. 1 and 2 , the exposure light source module unit 100 of the present invention includes a light source panel 110 having a matrix structure in a matrix form on a plurality of unit ultraviolet light emitting elements (UV LEDs) 111 on a circuit substrate 112. Mounted on the support panel 113; the optical panel 120 is disposed on the lens panel 122 on the light-emitting side of the ultraviolet light-emitting element 111 facing the light source panel 110, and is illuminated by the plurality of unit light collecting lenses 121. The position of the interval p corresponding to the interval p of the array of elements 111 is eccentric with respect to the main optical axis toward an arbitrary reference center axis side passing through the center O (see FIG. 2) of the array of ultraviolet light-emitting elements 111 on the light source panel 110. The array structure of the matrix forms of states e1 and e2 is configured.

根據本發明的一個方面,紫外線發光元件111如第1圖中示例性地圖示的內容所示,較佳為在帶形態的單位電路基板112上,由一列 以上射出100nm波段至410nm波段範圍的紫外線光的晶片、封裝件或晶片與封裝件的混合形態的LED光源貼裝而成。 According to an aspect of the present invention, the ultraviolet light-emitting element 111 is preferably arranged on the unit circuit substrate 112 in the form of a strip as shown in the exemplarily illustrated in FIG. The above-mentioned wafer, package, or LED light source in which a combination of a 100 nm band and a 410 nm band emits ultraviolet light is attached.

因此,光源面板110由多個帶形態的單位電路基板112以分別並排地陣列於支撐面板113的狀態搭載,貼裝於各個單位電路基板112的紫外線發光元件111構成x-y座標上的矩陣形態的陣列。 Therefore, the light source panel 110 is mounted in a state in which the plurality of strip-shaped unit circuit boards 112 are arranged side by side in the support panel 113, and the ultraviolet light-emitting elements 111 attached to the respective unit circuit boards 112 constitute an array of matrix forms on the xy coordinates. .

另一方面,紫外線發光元件111可以由射出100nm波段至410nm波段範圍的紫外線光的晶片、封裝件或晶片與封裝件的混合形態的LED光源貼裝而成,使得在更大面積的單一電路基板112上構成矩陣形態的陣列結構。 On the other hand, the ultraviolet light-emitting element 111 can be mounted by a wafer, a package, or an LED light source in a mixed form of a wafer and a package in which a range of ultraviolet light of a wavelength range of 100 nm to 410 nm is emitted, so that a single circuit board in a larger area is formed. An array structure of the matrix form is formed on 112.

第3圖是類比顯示以本發明的曝光用光源模組單元100的單位光源構成的紫外線發光元件111的陣列結構的示例俯視圖。 Fig. 3 is a plan view showing an example of an array structure of an ultraviolet light-emitting element 111 which is constituted by a unit light source of the exposure light source module unit 100 of the present invention.

請參照第3圖,本發明的曝光用光源模組單元100構成為在以位於光源面板110上的紫外線發光元件111陣列中心O為原點的x-y直交座標上,形成多個的紫外線發光元件111按既定間隔p隔開配置的矩陣形態的陣列結構。 Referring to FIG. 3, the exposure light source module unit 100 of the present invention is configured such that a plurality of ultraviolet light-emitting elements 111 are formed on the xy orthogonal coordinates having the origin O of the array of ultraviolet light-emitting elements 111 on the light source panel 110 as an origin. The array structure of the arranged matrix form is separated by a predetermined interval p.

另一方面,雖然支撐面板113以四邊形的面板作為示例,但這種支撐面板113的形狀結構只是顯示了一個實施例,並非限定本發明的曝光用光源模組單元100。 On the other hand, although the support panel 113 is exemplified by a quadrangular panel, the shape of the support panel 113 is merely an embodiment, and does not limit the exposure light source module unit 100 of the present invention.

因此,本發明的曝光用光源模組單元100例如可以應用變形為圓盤形面板等多樣的形狀結構的實施例。 Therefore, the exposure light source module unit 100 of the present invention can be applied, for example, to an embodiment in which various shapes and structures such as a disk-shaped panel are deformed.

即,本發明的曝光用光源模組單元100可以根據加裝為光源的曝光裝置的規格或構成或者曝光物件或曝光圖案等,變形為多樣的 形態,使得紫外線發光元件111形成陣列的支撐面板113的形狀結構以最佳狀態被採用。 That is, the exposure light source module unit 100 of the present invention can be deformed into various types according to the specification or configuration of the exposure apparatus to which the light source is attached or the exposure object or the exposure pattern. The shape is such that the shape structure of the support panel 113 in which the ultraviolet light-emitting elements 111 form an array is employed in an optimum state.

根據本發明的一個方面,紫外線發光元件111如第3圖所示,在支撐面板113上按奇數(9個)的橫列與縱列形成陣列的結構中,單位紫外線發光元件111可以配置於光源面板110的紫外線發光元件陣列的中心O。 According to an aspect of the present invention, as shown in FIG. 3, in the structure in which an odd (ninth) course and a column are formed in an array on the support panel 113, the unit ultraviolet light-emitting element 111 may be disposed in the light source. The center O of the array of ultraviolet light emitting elements of the panel 110.

另一方面,紫外線發光元件111在支撐面板113上按偶數的橫列與縱列形成陣列的結構中,具有排除單位紫外線發光元件111的配置於光源面板110的紫外線發光元件陣列的中心O的陣列結構。 On the other hand, in the structure in which the ultraviolet light-emitting elements 111 are arrayed in an even number of courses and columns on the support panel 113, there is an array in which the center O of the ultraviolet light-emitting element array disposed on the light source panel 110 excluding the unit ultraviolet light-emitting elements 111 is excluded. structure.

即,位於光源面板110上的紫外線發光元件陣列的中心O,與從各個單位紫外線發光元件照射的擴散光借助於集光透鏡121而集光的受光區域(參照第4圖及第5圖的元件符號“A”)的中心配置於同軸上,成為決定各單位集光透鏡121的偏心量(參照第2圖及第4圖的e1、e2、en)的基準。 In other words, the center O of the ultraviolet light-emitting element array on the light source panel 110 and the light-receiving area where the diffused light emitted from each unit ultraviolet light-emitting element is collected by the collecting lens 121 (see the elements of FIGS. 4 and 5). The center of the symbol "A" is disposed coaxially, and serves as a reference for determining the amount of eccentricity of each unit of the collecting lens 121 (see e1, e2, and en of FIGS. 2 and 4).

受光區域(參照第4圖及第5圖的元件符號“A”)以光圈(aperture)形態配備,使得經過圖中未示出的曝光裝置的光學系統中具備的反射鏡,形成供集束光通過的集光目標(target)。 The light-receiving area (refer to the symbol "A" of FIGS. 4 and 5) is provided in an aperture form so that a mirror provided in the optical system of the exposure apparatus not shown in the drawing is formed to allow the collected light to pass through. The target of the light collection.

因此,本發明的曝光用光源模組單元100進行集光,使得從各個單位紫外線發光元件111照射的擴散光借助於集光透鏡121而集光折射,穿過由受光區域的集光目標(target)形成的光圈(aperture)。 Therefore, the light source module unit 100 for exposure of the present invention collects light so that the diffused light irradiated from each unit ultraviolet light-emitting element 111 is condensed by the collecting lens 121, and passes through the light collecting target of the light receiving region (target) ) The aperture formed.

即,就本發明的曝光用光源模組單元100而言,位於光源面板110上的紫外線發光元件111陣列的中心O與透鏡面板122的中心配 置於同軸上,從經過該中心O的任意的基準中心軸線側逐漸隔開而靠近邊緣配置的集光透鏡121,配置成相對於與其對應的紫外線發光元件111的主光軸,向基準中心軸線側偏心的距離逐漸增大。 That is, in the exposure light source module unit 100 of the present invention, the center O of the array of the ultraviolet light emitting elements 111 on the light source panel 110 is aligned with the center of the lens panel 122. The light collecting lens 121 disposed on the coaxial line and gradually spaced apart from the side of the arbitrary reference center axis passing through the center O and disposed close to the edge is disposed to the reference central axis with respect to the main optical axis of the ultraviolet light emitting element 111 corresponding thereto The distance from the side eccentricity gradually increases.

例如,本發明的曝光用光源模組單元100使集光透鏡121相對於紫外線發光元件111的主光軸偏心地配置,好比說,執行斜視(strabismus)透鏡的作用和功能,從而構成為使從各個單位紫外線發光元件111照射的擴散光的集光效率最大化。 For example, the light source module unit 100 for exposure of the present invention causes the collecting lens 121 to be eccentrically arranged with respect to the main optical axis of the ultraviolet light emitting element 111, and for example, performs the action and function of a strabismus lens, and is configured to The light collecting efficiency of the diffused light irradiated by each unit ultraviolet light emitting element 111 is maximized.

另一方面,具有如上所述構成的本發明的曝光用光源模組單元100為了使從紫外線發光元件111照射的擴散光的集光效率最大化,較佳為集光透鏡121由兩面凸透鏡構成,較佳為根據陣列位置而具備具有互不相同光學結構的曲率面的兩面凸透鏡。 On the other hand, in the exposure light source module unit 100 of the present invention having the above configuration, in order to maximize the light collecting efficiency of the diffused light irradiated from the ultraviolet light emitting element 111, it is preferable that the collecting lens 121 is constituted by a double convex lens. Preferably, a biconvex lens having curvature faces having mutually different optical structures is provided in accordance with the position of the array.

第4圖及第5圖分別是為了說明本發明的曝光用光源模組單元100的集光透鏡121相對於紫外線發光元件111主光軸偏心的陣列結構而顯示的類比圖。 4 and 5 are an analog diagram for explaining an array structure in which the collecting lens 121 of the exposure light source module unit 100 of the present invention is eccentric with respect to the main optical axis of the ultraviolet light emitting element 111.

在第4圖及第5圖中,“a”代表從紫外線發光元件111到設置為作為集光目標(target)的受光區域A的光圈(aperture)的光學距離。 In FIGS. 4 and 5, "a" represents the optical distance from the ultraviolet light-emitting element 111 to the aperture of the light-receiving area A provided as a light-collecting target.

而且,“b”代表從經過光源面板110的紫外線發光元件陣列中心O的基準中心軸線側隔開地配置的紫外線發光元件111的隔開距離。 Further, "b" represents a separation distance of the ultraviolet light-emitting elements 111 arranged to be spaced apart from the reference center axis side of the center O of the ultraviolet light-emitting element array passing through the light source panel 110.

另外,“c”代表紫外線發光元件111與集光透鏡121的面對面隔開距離,“x”代表紫外線發光元件111的中心軸與集光透鏡121的中心軸之間的偏心距離,“t”代表受光區域A的直徑。 Further, "c" represents a face-to-face distance between the ultraviolet light-emitting element 111 and the collecting lens 121, and "x" represents an eccentric distance between the central axis of the ultraviolet light-emitting element 111 and the central axis of the collecting lens 121, and "t" represents The diameter of the light receiving area A.

請參照第4圖及第5圖,就本發明的曝光用光源模組單元100而言,較佳為相對於從紫外線發光元件111到設置為作為集光目標(target)的受光區域A的光圈(aperture)的光學距離“a”,“b”與“c”、“x”及“t”的關係根據下式定義。 Referring to FIGS. 4 and 5, the exposure light source module unit 100 of the present invention preferably has an aperture with respect to the light-receiving area A provided as a light-collecting target from the ultraviolet light-emitting element 111. The optical distance "a" of "aperture", the relationship between "b" and "c", "x" and "t" is defined by the following formula.

即,集光透鏡121的偏心距離“x”的基準設置成滿足“x=b*c/a”,“x”的範圍設置成滿足“bc(2b-t)/2ab<x<bc(2b+t)/2ab”。 That is, the reference of the eccentric distance "x" of the collecting lens 121 is set to satisfy "x=b*c/a", and the range of "x" is set to satisfy "bc(2b-t)/2ab<x<bc(2b) +t)/2ab".

第6圖是顯示本發明的曝光用光源模組單元100的集光結構中的集光量測量結果的圖表,“a”代表從紫外線發光元件111到設置為作為集光目標(target)的受光區域A的光圈(aperture)的光學距離,“c”代表紫外線發光元件111與集光透鏡121的面對面隔開距離,“d”代表集光透鏡121的直徑。 Fig. 6 is a graph showing the measurement result of the collected light amount in the light collecting structure of the exposure light source module unit 100 of the present invention, and "a" represents the light receiving region from the ultraviolet light emitting element 111 to the light collecting target (target). The optical distance of the aperture of A, "c" represents the distance between the ultraviolet light-emitting elements 111 and the face of the collecting lens 121, and "d" represents the diameter of the collecting lens 121.

請參照第6圖,就本發明的曝光用光源模組單元100而言,當集光透鏡121的直徑“d”相對於紫外線發光元件111與集光透鏡121的面對面隔開距離“c”的比率值(d/c)為1以上時,光量急劇增加,相反,當d/c的值為2以上時,保持既定的光量。 Referring to FIG. 6, in the light source module unit 100 for exposure of the present invention, when the diameter "d" of the collecting lens 121 is separated from the face of the ultraviolet illuminating element 111 and the collecting lens 121 by a distance "c" When the ratio value (d/c) is 1 or more, the amount of light sharply increases, and conversely, when the value of d/c is 2 or more, a predetermined amount of light is maintained.

因此,較佳為本發明的曝光用光源模組單元100構成為使紫外線發光元件111與集光透鏡121的面對面隔開距離c與集光透鏡的直徑d滿足1.0c<d<2.5c的條件。 Therefore, it is preferable that the exposure light source module unit 100 of the present invention is configured such that the distance between the ultraviolet light emitting element 111 and the collecting lens 121 facing the surface c and the diameter d of the collecting lens satisfy 1.0 c < d < 2.5 c. .

第7圖是拍攝並顯示本發明的曝光用光源模組單元的光照射狀態的圖,第7圖的(a)拍攝了排除光學面板120狀態的光源面板110的光照射狀態,第7圖的(b)拍攝了通過光學面板120的光照射狀態。 Fig. 7 is a view showing a light irradiation state of the light source module unit for exposure according to the present invention, and Fig. 7(a) is a view showing a light irradiation state of the light source panel 110 excluding the state of the optical panel 120, and Fig. 7 (b) A light irradiation state through the optical panel 120 is taken.

請參照第7圖可以確認,與排除了光學面板120的狀態的光照射狀態相比,通過光學面板120的光照射狀態的亮度更亮。 Referring to Fig. 7, it can be confirmed that the brightness of the light irradiation state by the optical panel 120 is brighter than the light irradiation state in which the state of the optical panel 120 is excluded.

另一方面,本發明的曝光用光源模組單元100如第8圖及第9圖中分別所示,光源面板110和光學面板120加裝成可以被外殼130、140而支撐,具有單元化的構成。如此加裝於外殼130、140而實現單元化的曝光用光源模組單元100可以能拆卸地用作曝光裝置(圖中未示出)的光源,因而能夠非常經濟而容易地替代諸如水銀或鹵素燈等的原有曝光裝置的光源。 On the other hand, in the light source module unit 100 for exposure of the present invention, as shown in FIGS. 8 and 9, respectively, the light source panel 110 and the optical panel 120 are attached to be supported by the outer casings 130 and 140, and have unitized Composition. The exposure light source module unit 100 thus attached to the outer casings 130, 140 to be unitized can be detachably used as a light source of an exposure device (not shown), and thus can be replaced with mercury or halogen very economically and easily. The light source of the original exposure device such as a lamp.

再一方面,本發明的曝光用光源模組單元100在結合光源面板110與光學面板120而構成為一組的狀態下,也可以安裝成借助於曝光裝置中具備的托架或凸緣等結構物而得到支撐的光源。 On the other hand, in the state in which the light source module unit 100 for exposure of the present invention is combined with the light source panel 110 and the optical panel 120, it may be attached to a structure such as a bracket or a flange provided in the exposure apparatus. A light source that is supported by the object.

而且,較佳地,本發明的曝光用光源模組單元100還包括配備於外殼130、140的散熱手段,散熱手段配備於外殼130、140,使得配備於光源面板110與光學面板120的周圍。 Moreover, the light source module unit 100 for exposure according to the present invention further includes a heat dissipating means provided on the outer casings 130, 140, and the heat dissipating means is provided on the outer casings 130, 140 so as to be disposed around the light source panel 110 and the optical panel 120.

散熱手段例如可以安裝內置於外殼130、140的散熱片,以便供光源面板110和光學面板120搭載,也可以安裝使用用於空氣迴圈的風扇或鼓風機的空冷式散熱手段,如第10圖所示,還可以安裝與冷卻裝置(chiller)連接的水冷式散熱手段,使冷卻水通過冷卻水流入口141和流出口142迴圈,空冷式與水冷式散熱手段可以以合併的狀態安裝。 The heat dissipating means may be, for example, a heat sink built in the outer casings 130 and 140 for mounting the light source panel 110 and the optical panel 120, or an air-cooling heat dissipating means using a fan or a blower for air circulation, as shown in FIG. It is also possible to install a water-cooling heat-dissipating means connected to a chiller to recirculate the cooling water through the cooling water inlet 141 and the outlet 142, and the air-cooling and water-cooling heat-dissipating means can be installed in a combined state.

根據本發明的另一方面,本發明的曝光用光源模組單元可以如第10圖及第11圖中各個不同實施例所示,構成為具有紫外線發光元件111與集光透鏡121陣列成圓形的結構。這種圓形陣列結構具有的優點 是,可以排除在四邊形陣列結構中,從陣列於距離中心O最遠的角落部分的紫外線發光元件111發生的光損失。 According to another aspect of the present invention, the light source module unit for exposure of the present invention can be configured to have an array of ultraviolet light-emitting elements 111 and arrays of light-collecting lenses 121 as shown in various embodiments of FIGS. 10 and 11. Structure. The advantages of this circular array structure Yes, light loss from the ultraviolet light-emitting element 111 of the array at the corner portion farthest from the center O can be excluded in the quadrilateral array structure.

另一方面,第12圖是測試具有如上構成的本發明的曝光用光源模組單元與作為原有曝光用光源的水銀燈(Hg Lamp)的曝光性能,並把比較結果拍攝成照片進行顯示的圖。 On the other hand, Fig. 12 is a view showing the exposure performance of the mercury light source (Hg Lamp) which is the light source module unit for exposure of the present invention having the above-described configuration and the light source for the original exposure, and the result of the comparison is photographed and displayed. .

就第12圖中顯示的測試結果而言,在3.5英寸晶片上塗布1.5um厚的光刻膠(PR名:DTFR-JC800),把遮罩線幅在1.0至3.5um範圍內分別設置為0.2(或0.3um)的間隔進行曝光後,用四甲基氫氧化銨(TMAH)2.38wt%顯影劑顯像,藉由拍照,測量藉由在通常的LCD製程中使用的光刻而形成的微細電路圖案的臨界線幅微細尺寸(CD;Critical Dimension)。 For the test results shown in Figure 12, a 1.5 um thick photoresist (PR name: DTFR-JC800) was coated on a 3.5-inch wafer, and the mask width was set to 0.2 in the range of 1.0 to 3.5 um, respectively. After exposure at intervals of (or 0.3 um), development was carried out with tetramethylammonium hydroxide (TMAH) 2.38 wt% developer, and the fineness formed by photolithography used in a usual LCD process was measured by photographing. The critical dimension of the circuit pattern (CD; Critical Dimension).

請參照第12圖,可以確認,利用作為原有曝光用光源的水銀燈而能夠實現的微細電路圖案的臨界線幅微細尺寸(CD)的界限為2.0um左右,相反,利用本發明的曝光用光源模組單元而能夠實現的微細電路圖案的臨界線幅微細尺寸(CD)可以達到1.4um左右的事實。 Referring to Fig. 12, it can be confirmed that the critical line width fine (CD) of the fine circuit pattern which can be realized by the mercury lamp as the original exposure light source has a limit of about 2.0 μm, and instead, the exposure light source of the present invention is used. The fact that the critical line size (CD) of the fine circuit pattern that can be realized by the module unit can reach about 1.4 um.

而且,第13圖是把第12圖中藉由拍照而測量的臨界線幅微細尺寸(CD)整理成圖表,以便能夠與理想的臨界線幅微細尺寸(CD)進行比較。 Moreover, Fig. 13 is a chart in which the critical line size (CD) measured by photographing in Fig. 12 is arranged to be compared with an ideal critical line size (CD).

請參照第13圖,可以確認,利用本發明的曝光用光源模組單元而能夠實現的微細電路圖案的臨界線幅微細尺寸(CD),與利用作為原有曝光用光源的水銀燈而能夠實現的微細電路圖案的臨界線幅微細 尺寸(CD)相比,形成更接近理想的臨界線幅微細尺寸(CD)的圖案的事實。 Referring to Fig. 13, it can be confirmed that the critical line size (CD) of the fine circuit pattern which can be realized by the exposure light source module unit of the present invention can be realized by using a mercury lamp which is a light source for the original exposure. Fine line width of fine circuit pattern The size (CD) is compared to the fact that it is closer to the ideal critical line size (CD) pattern.

因此可以確認,利用本發明的曝光用光源模組單元而形成的微細電路圖案的線幅,可以比利用作為原有曝光用光源的水銀燈(Hg Lamp)而形成的電路圖案的線幅更微細、精密。因此,本發明的曝光用光源模組單元能夠在曝光工序中實現飛躍性的高解析度。 Therefore, it can be confirmed that the line width of the fine circuit pattern formed by the exposure light source module unit of the present invention can be made finer than the line pattern formed by the mercury lamp (Hg Lamp) which is the original exposure light source. Precision. Therefore, the light source module unit for exposure of the present invention can achieve a highly high resolution in the exposure process.

第14圖是抽選應用本發明曝光用光源模組單元的曝光裝置的主要部分而類比圖示的示例構成圖。其中,與前面圖示的圖式的參照符號相同的參照符號代表相同構成要素。 Fig. 14 is a view showing an exemplary configuration of an analogous drawing of a main part of an exposure apparatus to which the light source module unit for exposure of the present invention is applied. Here, the same reference numerals as those of the drawings shown in the drawings represent the same constituent elements.

請參照第14圖,本發明的曝光裝置200包括:曝光台250,其用於支撐塗布了感光劑的曝光用玻璃基板10;驅動手段(無元件符號),其用於使該曝光台250以能夠在X-Y平面座標上移動的狀態進行驅動;曝光用光源模組單元100,其配備成用於向玻璃基板10射出曝光用照明光;光學系統210~230,其配備於玻璃基板10與曝光用光源模組單元100之間;及控制手段(無元件符號),其聯繫並控制驅動手段與曝光用光源單元100的驅動。其中,未說明元件符號240代表形成有曝光圖案的曝光用遮罩。 Referring to FIG. 14, an exposure apparatus 200 of the present invention includes an exposure stage 250 for supporting an exposure glass substrate 10 coated with a sensitizer, and a driving means (no component symbol) for making the exposure stage 250 The light source module unit 100 for exposure is configured to emit illumination light for exposure to the glass substrate 10, and the optical systems 210 to 230 are provided for the glass substrate 10 and for exposure. Between the light source module units 100; and control means (without component symbols), the driving means and the driving of the exposure light source unit 100 are controlled and controlled. Here, the unillustrated element symbol 240 represents an exposure mask in which an exposure pattern is formed.

玻璃基板10在從曝光用光源模組單元100照射的照明光所入射的面塗布有感光劑,形成有與在該感光面上形成的感光圖案相同的圖案的遮罩240,配備成把空氣層置於之間,支撐於曝光台250。因此,從曝光用光源模組單元100射出的照明光通過光學系統210~230而集 光,從而穿過遮罩240,照射於玻璃基板10的感光面,從而執行在遮罩240上形成的曝光圖案轉寫於玻璃基板10的感光面的曝光製程。 The glass substrate 10 is coated with a sensitizer on a surface on which illumination light irradiated from the exposure light source module unit 100 is incident, and a mask 240 having the same pattern as the photosensitive pattern formed on the photosensitive surface is formed, and is provided with an air layer. Placed between and supported by the exposure stage 250. Therefore, the illumination light emitted from the exposure light source module unit 100 is collected by the optical systems 210 to 230. Light, thereby passing through the mask 240, is irradiated onto the photosensitive surface of the glass substrate 10, thereby performing an exposure process in which the exposure pattern formed on the mask 240 is transferred to the photosensitive surface of the glass substrate 10.

曝光台250根據玻璃基板10與遮罩240的相對大小,在借助於驅動手段而在X-Y平面座標上移動並整齊排列了玻璃基板10與遮罩240位置的狀態下,執行曝光製程。 The exposure stage 250 performs an exposure process in a state in which the position of the glass substrate 10 and the mask 240 are aligned on the X-Y plane coordinates by the driving means in accordance with the relative sizes of the glass substrate 10 and the mask 240.

另一方面,就本發明的曝光裝置200而言,舉例說明了玻璃基板10與遮罩240相互隔開地配備的構成,但這種構成並非限定本發明。 On the other hand, the exposure apparatus 200 of the present invention exemplifies a configuration in which the glass substrate 10 and the mask 240 are spaced apart from each other, but the configuration is not limited to the present invention.

另一方面,可以具有遮罩240貼緊玻璃基板10感光面的構成。就這種構成而言,玻璃基板10的感光面貼緊曝光,遮罩240的圖案轉寫於感光面。 On the other hand, it is possible to have a configuration in which the mask 240 is in close contact with the photosensitive surface of the glass substrate 10. With this configuration, the photosensitive surface of the glass substrate 10 is closely exposed, and the pattern of the mask 240 is transferred to the photosensitive surface.

另外,可以加寬玻璃基板10與遮罩240之間的間隙(gap),借助在玻璃基板10與遮罩240之間插入縮小投影透鏡的構成,把在遮罩240上形成的圖案縮小投影曝光於玻璃基板10的感光面。 In addition, a gap between the glass substrate 10 and the mask 240 can be widened, and a pattern formed on the mask 240 can be reduced in projection by inserting a reduced projection lens between the glass substrate 10 and the mask 240. On the photosensitive surface of the glass substrate 10.

而且,光學系統210~230配備用於使照明光高效集光於遮罩240,包括:反射鏡210,其用於使從曝光用光源模組單元100照射的照明光反射,使得穿過設置為受光區域的光圈(aperture)A;複眼透鏡(fly eye lens)221、聚光透鏡(condense lens)222及平透鏡(plate lens)223、224,其用於使穿過光圈(aperture)A的照明光折射到用於集光於遮罩240的反射鏡230。這種光學系統210~230的構成並非限定本發明的曝光裝置200,也可以根據曝光物件與遮罩規格等,應用多樣形態的變形的構成。 Moreover, the optical systems 210-230 are equipped to efficiently illuminate the illumination light to the mask 240, and include: a mirror 210 for reflecting the illumination light irradiated from the exposure light source module unit 100 so that the passage is set to An aperture A of the light-receiving area; a fly eye lens 221, a condense lens 222, and a plate lens 223, 224 for illuminating through the aperture A Light is refracted to the mirror 230 for collecting light onto the mask 240. The configuration of the optical systems 210 to 230 is not limited to the exposure apparatus 200 of the present invention, and various configurations of deformation may be applied depending on the exposure object and the mask specifications.

曝光用光源模組單元100作為本發明曝光裝置200的特徵性構成要素而包括:光源面板110,其由多個單位紫外線發光元件(UV LED)111在電路基板112上以矩陣形態的陣列結構貼裝,構成為搭載於支撐面板113;光學面板120,其在與支撐面板113面對面地配置於發光元件111的光射出側的透鏡面板122上,由多個單位集光透鏡121在分別與紫外線發光元件111陣列間隔p對應的間隔p的位置,以相對於主光軸,向經過位於光源面板110上的紫外線發光元件111陣列中心O(參照第2圖)的任意基準中心軸線側偏心的狀態e1、e2的矩陣形態的陣列結構配備構成。 The light source module unit 100 for exposure includes, as a characteristic component of the exposure apparatus 200 of the present invention, a light source panel 110 which is attached to a plurality of unit ultraviolet light-emitting elements (UV LEDs) 111 on a circuit board 112 in a matrix structure. The optical panel 120 is mounted on the lens panel 122 on the light-emitting side of the light-emitting element 111 so as to face the support panel 113, and is respectively illuminated by the plurality of unit light collecting lenses 121. The position of the interval p corresponding to the array interval p of the element 111 is eccentric with respect to the main optical axis toward the arbitrary reference center axis side of the center O (see FIG. 2) of the array of the ultraviolet light-emitting elements 111 on the light source panel 110. The array structure of the matrix form of e2 is configured.

根據本發明的曝光裝置200,紫外線發光元件111如第1圖中示例性圖示所示,較佳為在帶形態的單位電路基板112上,由一列以上射出100nm波段至410nm波段範圍的紫外線光的晶片、封裝件或晶片與封裝件混合形態的LED光源貼裝而成。 According to the exposure apparatus 200 of the present invention, as shown in the exemplary diagram of FIG. 1, the ultraviolet light-emitting element 111 preferably emits ultraviolet light in a range of 100 nm to 410 nm from one or more rows on the unit circuit substrate 112 in the form of a strip. The wafer, package or wafer is mounted with an LED light source in a mixed form of the package.

如上所述的曝光用光源模組單元100是針對作為多個紫外線發光元件(UV LED)陣列模組的光源面板,組合了能夠使集光效率最大化的作為集光透鏡陣列模組的光學面板而成的,由於借助第1圖至第12圖而詳細地得到了說明,且具有如申請專利範圍的請求項1至10中記載的內容相同的構成,因而省略詳細說明。 The exposure light source module unit 100 as described above is directed to a light source panel as a plurality of ultraviolet light emitting element (UV LED) array modules, and an optical panel as a collecting lens array module capable of maximizing light collecting efficiency is combined. The description has been made in detail with reference to FIGS. 1 to 12, and has the same configuration as that described in claims 1 to 10 of the patent application, and thus detailed description thereof will be omitted.

例如,本發明的曝光裝置200具有針對原有通常的曝光裝置,替代安裝曝光用光源模組單元100的構成,從而耗電低,節省光源更換費用,提高曝光裝備啟動時間,解決環境問題等,由此,不僅能夠期待飛躍性節省維護費用的效果,特別是可以藉由紫外線的單一波長和短 波長而實現高輸出及高效率,因此,借助於有效提高曝光性能和曝光效率,具有能夠實現曝光圖案的微細化與飛躍性的高解析度的優點。 For example, the exposure apparatus 200 of the present invention has a configuration in which the exposure light source module unit 100 is installed instead of the conventional normal exposure apparatus, thereby reducing power consumption, saving light source replacement cost, improving exposure equipment startup time, and solving environmental problems. Therefore, it is possible to expect not only the effect of drastically saving maintenance costs, but also the single wavelength and shortness of ultraviolet rays. The high output and high efficiency are achieved by the wavelength. Therefore, by effectively improving the exposure performance and the exposure efficiency, there is an advantage that the exposure pattern can be made finer and more highly reflective.

如上所述的本發明並不限定於特定的較佳實施例,只要是本發明所屬技術領域的普通技術人員,均可在不超出申請專利範圍中請求的本發明要旨的情況下,實現多樣的變形實施例,而且這種變更包含於記載的申請專利範圍內。 The invention as described above is not limited to the specific preferred embodiments, and as long as it is a person of ordinary skill in the art to which the invention pertains, various embodiments can be implemented without departing from the gist of the invention as claimed in the appended claims. Modifications, and such modifications are included in the scope of the described patent application.

100‧‧‧曝光用光源模組單元 100‧‧‧Exposure light source module unit

110‧‧‧光源面板 110‧‧‧Light source panel

111‧‧‧紫外線發光元件 111‧‧‧UV light-emitting elements

112‧‧‧電路基板 112‧‧‧ circuit board

113‧‧‧支撐面板 113‧‧‧Support panel

120‧‧‧光學面板 120‧‧‧Optical panel

122‧‧‧透鏡面板 122‧‧‧ lens panel

Claims (12)

一種曝光用光源模組單元,其包括:一光源面板,其由複數個單位紫外線發光元件在一電路基板上以矩陣形態的陣列結構貼裝,以搭載於支撐面板;一光學面板,其在與該光源面板的該單位紫外線發光元件的光射出側面對面配置的透鏡面板上,由複數個單位集光透鏡在分別與該單位紫外線發光元件對應的位置,以相對於主光軸,向經過位於該光源面板上的一紫外線發光元件陣列中心的任意基準中心軸線側偏心的狀態的矩陣形態的陣列結構配備構成;其中,相對於從該紫外線發光元件至受光區域A的光學距離“a”,從經過位於該光源面板上的該紫外線發光元件陣列中心O的基準中心軸線側隔開的該紫外線發光元件的隔開距離“b”、該紫外線發光元件與該集光透鏡的面對面隔開距離“c”、每一該紫外線發光元件的中心軸與該集光透鏡的中心軸之間的偏心距離“x”及受光區域A的直徑“t”的關係,設置成該集光透鏡的偏心距離“x”的基準滿足“x=b*c/a”,“x”的範圍設置成滿足“bc(2b-t)/2ab<x<bc(2b+t)/2ab”。 An exposure light source module unit comprising: a light source panel, wherein a plurality of unit ultraviolet light emitting elements are mounted on a circuit substrate in a matrix form array structure to be mounted on a support panel; an optical panel is in The lens panel disposed on the side opposite to the light emitting side surface of the unit ultraviolet light-emitting element of the light source panel is located at a position corresponding to the unit ultraviolet light-emitting element by a plurality of unit light-collecting lenses, and is located with respect to the main optical axis. An array structure of a matrix form in a state in which an arbitrary reference center axis side of the center of an ultraviolet light-emitting element array on the light source panel is eccentric; wherein the optical distance "a" from the ultraviolet light-emitting element to the light-receiving area A is passed through a distance "b" of the ultraviolet light-emitting elements spaced apart from the reference center axis side of the center O of the ultraviolet light-emitting element array on the light source panel, and a distance "c" between the ultraviolet light-emitting elements and the face-to-face of the light collecting lens a deviation between a central axis of each of the ultraviolet light-emitting elements and a central axis of the collecting lens The relationship between the distance "x" and the diameter "t" of the light-receiving area A is such that the reference of the eccentric distance "x" of the collecting lens satisfies "x=b*c/a", and the range of "x" is set to satisfy " Bc(2b-t)/2ab<x<bc(2b+t)/2ab". 如申請專利範圍第1項所述之曝光用光源模組單元,其中,該單位集光透鏡以矩陣形態的陣列結構配備,從經過位於該光源面板上的該紫外線發光元件陣列中心的任意的基準中心軸線側逐漸隔開,從而越靠近邊緣配置越形成對應的該單位紫外線發光元件的相對於主光軸的偏心量越增加,使得從每一該單位紫外線發光元件照射的擴散光集光於在曝光裝置的光學系統中設置的受光區域。 The light source module unit for exposure according to claim 1, wherein the unit light collecting lens is provided in an array structure in a matrix form, and passes through an arbitrary reference from a center of the ultraviolet light emitting element array located on the light source panel. The center axis side is gradually spaced apart, so that the closer the edge is disposed, the more the eccentric amount of the unit ultraviolet light-emitting element relative to the main optical axis is increased, so that the diffused light irradiated from each of the unit ultraviolet light-emitting elements is collected. A light receiving area provided in an optical system of the exposure device. 如申請專利範圍第1項所述之曝光用光源模組單元,其中,該紫外線發光元件在單一或多個單位的該電路基板上,以在晶片或封裝件中選擇的任意一種形態或兩者混合的形態的LED光源進行貼裝。 The light source module unit for exposure according to claim 1, wherein the ultraviolet light emitting element is on a single or a plurality of units of the circuit substrate, in any one of a wafer or a package, or both A mixed form of LED light source is mounted. 如申請專利範圍第1項所述之曝光用光源模組單元,其中,該紫外線發光元件在單一的該電路基板上,以在晶片或封裝件中選擇的任意一種形態或兩者混合的形態的發光二極體光源進行貼裝。 The light source module unit for exposure according to claim 1, wherein the ultraviolet light emitting element is formed on a single circuit board in a form selected from a wafer or a package or a mixture of the two. The light emitting diode light source is mounted. 如申請專利範圍第1項至第4項中任意一項所述之曝光用光源模組單元,其中,該單位集光透鏡由雙凸透鏡形成。 The light source module unit for exposure according to any one of claims 1 to 4, wherein the unit light collecting lens is formed by a lenticular lens. 如申請專利範圍第1項至第4項中任意一項所述之曝光用光源模組單元,其中,該單位集光透鏡由根據陣列排列位置而具有互不相同光學結構的曲率面的雙凸透鏡形成。 The light source module unit for exposure according to any one of claims 1 to 4, wherein the unit light collecting lens is a lenticular lens having curvature surfaces different from each other according to an array arrangement position; form. 如申請專利範圍第1項至第4項中任意一項所述之曝光用光源模組單元,其中,相互對應的該單位紫外線發光元件與該單位集光透鏡的面對面隔開距離c與該集光透鏡的直徑d滿足1.0c<d<2.5c的條件。 The light source module unit for exposure according to any one of claims 1 to 4, wherein the unit ultraviolet light-emitting elements corresponding to each other are spaced apart from the face-to-face of the unit collecting lens by a distance c and the set The diameter d of the optical lens satisfies the condition of 1.0 c < d < 2.5 c. 如申請專利範圍第1項至第4項中任意一項所述之曝光用光源模組單元,其中,該光源面板與該光學面板配備成借助於外殼而得到支撐,以能夠在曝光裝置進行拆裝的狀態形成單元化。 The light source module unit for exposure according to any one of claims 1 to 4, wherein the light source panel and the optical panel are equipped to be supported by means of a casing to be capable of being disassembled in an exposure apparatus The state of the assembly is unitized. 如申請專利範圍第1項至第4項中任意一項所述之曝光用光源模組單元,其中,在該光源面板與該光學面板的周圍,還具備散熱手段。 The light source module unit for exposure according to any one of claims 1 to 4, further comprising a heat dissipating means around the light source panel and the optical panel. 一種曝光裝置,該曝光裝置包括:一曝光台,其用於支撐塗布了感光劑的曝光用一基板;一驅動手段,其用於使該曝光台以能夠在X-Y平面座標上移動的狀態進行驅動;一曝光用光源模組單元,其配備用於向形成該基板的曝光圖案所需的掩模射出照明光;一光學系統,其配備於該基板與該曝光用光源模組單元之間;以及一控制手段,其聯繫並控制該驅動手段與該曝光用光源單元的驅動,其中,該曝光用光源模組單元包括:一光源面板,其由複數個單位紫外線發光元件在電路基板上以矩陣形態的陣列結構貼裝,以搭載於支撐面板;一光學面板,其在與該光源面板的該單位紫外線發光元件的光射出側面對面配置的透鏡面板上,由複數個單位集光透鏡在分別與該單位紫外線發光元件對應的位置,以相對於主光軸,向經過位於該光源面板上的一紫外線發光元件陣列中心的任意基準中心軸線側偏心的狀態的矩陣形態的陣列結構配備構成;其中,相對於從該紫外線發光元件至受光區域A的光學距離“a”,從經過位於該光源面板上的該紫外線發光元件陣列中心O的基準中心軸線側隔開的該紫外線發光元件的隔開距離“b”、該紫外線發光元件與該集光透鏡的面對面隔開距離“c”、每一該紫外線發光元件的中心軸與該集光透鏡的中心軸之間的偏心距離“x”及受光區域A的直徑“t”的關係,設置成該集光透鏡的偏心距離“x”的基準滿足“x=b*c/a”,“x”的範圍設置成滿足“bc(2b-t)/2ab<x<bc(2b+t)/2ab”。 An exposure apparatus comprising: an exposure stage for supporting a substrate for exposure to which a sensitizer is applied; and a driving means for driving the exposure stage in a state capable of moving on an XY plane coordinate An exposure light source module unit equipped with a mask for emitting illumination light to a mask required to form an exposure pattern of the substrate; an optical system disposed between the substrate and the exposure light source module unit; a control means for contacting and controlling driving of the driving means and the light source unit for exposure, wherein the light source module unit for exposure comprises: a light source panel, which is formed in a matrix form on a circuit substrate by a plurality of unit ultraviolet light emitting elements The array structure is mounted on the support panel; and an optical panel is disposed on the lens panel disposed opposite to the light emitting side of the unit ultraviolet light emitting element of the light source panel, and the plurality of unit collecting lenses are respectively a position corresponding to the unit ultraviolet illuminating element, with respect to the main optical axis, passing through an ultraviolet illuminating element located on the light source panel An array structure configuration of a matrix form of an arbitrary eccentric state of the center of the array center; wherein the optical distance "a" from the ultraviolet ray element to the light receiving area A is from the ultraviolet ray on the light source panel a distance "b" of the ultraviolet light-emitting elements spaced apart from the reference center axis side of the light-emitting element array center O, a distance "c" between the ultraviolet light-emitting elements and the face-to-face of the light collecting lens, and each of the ultraviolet light-emitting elements The relationship between the eccentric distance "x" between the central axis and the central axis of the collecting lens and the diameter "t" of the light receiving region A is set such that the reference of the eccentric distance "x" of the collecting lens satisfies "x=b*" The range of c/a", "x" is set to satisfy "bc(2b-t)/2ab<x<bc(2b+t)/2ab". 如申請專利範圍第10項所述之曝光裝置,其中,該單位集光透鏡以矩陣形態的陣列結構配備,從經過該光源面板的該紫外 線發光元件陣列中心的任意的基準中心軸線側逐漸隔開,從而越靠近邊緣配置越形成對應的該單位紫外線發光元件的相對於主光軸的偏心量越增加,使得從每一該單位紫外線發光元件照射的擴散光集光於在曝光裝置的光學系統中設置的受光區域。 The exposure apparatus of claim 10, wherein the unit collecting lens is provided in an array structure in a matrix form, from the ultraviolet light passing through the light source panel The arbitrary reference center axis sides of the center of the line light-emitting element array are gradually spaced apart, so that the closer to the edge arrangement, the more the eccentricity of the corresponding unit ultraviolet light-emitting element relative to the main optical axis is increased, so that the ultraviolet light is emitted from each of the units. The diffused light irradiated by the element is collected in a light receiving region provided in an optical system of the exposure device. 如申請專利範圍第10項或第11項所述之曝光裝置,其中,相對於從該紫外線發光元件至受光區域A的光學距離“a”,從經過位於該光源面板上的該紫外線發光元件陣列中心O的基準中心軸線側隔開的該紫外線發光元件的隔開距離“b”、該紫外線發光元件與該集光透鏡的面對面隔開距離“c”、每一該紫外線發光元件的中心軸與該集光透鏡的中心軸之間的偏心距離“x”及受光區域A的直徑“t”的關係,設置成該集光透鏡的偏心距離“x”的基準滿足“x=b*c/a”,“x”的範圍設置成滿足“bc(2b-t)/2ab<x<bc(2b+t)/2ab”。 The exposure apparatus according to claim 10, wherein the optical distance "a" from the ultraviolet light emitting element to the light receiving area A passes through the ultraviolet light emitting element array located on the light source panel a distance "b" of the ultraviolet light-emitting elements spaced apart from the reference center axis side of the center O, a distance "c" between the ultraviolet light-emitting elements and the face-to-face of the light collecting lens, and a central axis of each of the ultraviolet light-emitting elements The relationship between the eccentric distance "x" between the central axes of the collecting lens and the diameter "t" of the light receiving region A is set such that the reference of the eccentric distance "x" of the collecting lens satisfies "x=b*c/a ", the range of "x" is set to satisfy "bc(2b-t)/2ab<x<bc(2b+t)/2ab".
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