TW516160B - Planar and densely patterned silicon-on-insulator structure and process of fabricating - Google Patents

Planar and densely patterned silicon-on-insulator structure and process of fabricating Download PDF

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TW516160B
TW516160B TW089100846A TW89100846A TW516160B TW 516160 B TW516160 B TW 516160B TW 089100846 A TW089100846 A TW 089100846A TW 89100846 A TW89100846 A TW 89100846A TW 516160 B TW516160 B TW 516160B
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silicon
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Effendi Leobandung
Devendra K Sadana
Dominic J Schepis
Ghavam Shahidi
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/76—Making of isolation regions between components
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/76—Making of isolation regions between components
    • H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
    • H01L21/7624—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology
    • H01L21/76264—SOI together with lateral isolation, e.g. using local oxidation of silicon, or dielectric or polycristalline material refilled trench or air gap isolation regions, e.g. completely isolated semiconductor islands
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/76—Making of isolation regions between components
    • H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71—Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/76—Making of isolation regions between components
    • H01L21/762—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers
    • H01L21/7624—Dielectric regions, e.g. EPIC dielectric isolation, LOCOS; Trench refilling techniques, SOI technology, use of channel stoppers using semiconductor on insulator [SOI] technology
    • H01L21/76264—SOI together with lateral isolation, e.g. using local oxidation of silicon, or dielectric or polycristalline material refilled trench or air gap isolation regions, e.g. completely isolated semiconductor islands
    • H01L21/76278—Vertical isolation by selective deposition of single crystal silicon, i.e. SEG techniques

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Element Separation (AREA)

Description

516160 A7 B7 五、發明說明（ 發明領域： 本發明係有關於一種絕緣層上含矽（silicon_on_ inW; S〇I)之結構，特別是一種平坦且緻密之圖案化 SOI結構及其製造方法。 發明背景 ： 圖案化SOI(S1hc〇n-〇n-insulat〇r)結構包含s〇I區域以 及非SOI(或是塊狀）區域。圖案化s〇I結構係用於同時需 要傳統元件與SOI元件之電路，這些電路包含(例如)合併 式邏輯動態隨機存取記憶體（Merged Logic Dynamic Random Access Memory ； ML-DRAM)電路。 一種製造圖案化S0I晶圓的製程牽涉到將系晶碎選 擇性地沉積（選擇性羞晶碎製程）於已形成之溝渠中。於石夕 基板中蝕刻狹窄溝渠之能力的進步增加了選擇性蟲晶石夕 製程的重要性。如果能成功地以石夕材質填滿這些溝渠，則 有可能形成由絕緣層（例如氧化物）所緊密隔離之矽島。 形成由絕緣層（例如氧化物）所緊密隔離之矽島的第一 步驟係形成溝渠。在此步驟中，選擇性地將s〇i基板向下 触刻至基底層的表面以形成溝渠，該基底層的表面係欲為 非S〇I基板處。接著，選擇性地以蟲晶碎填滿這些溝渠。 該方法係選擇性地使磊晶矽成長於曝露之矽層上，並 且該曝路（碎層王要是位於該蝕刻所形成之溝渠底部曝 路的矽日日圓上。當具有南表面遷移率之矽原子移動至有助 於成核之單一矽結晶處時，選擇性的磊晶矽沉積才可以形 第2頁 本纸張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） -----丨丨丨一卜丨丨臻 (請先閱讀背面之注意事項再填寫本頁)
訂---------線J 經濟部智慧財產局員工消費合作社印製 516160 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明（） 成。由於此種選擇性羞晶矽製程，該溝渠會被矽填滿。所 得結構至少包含一 S ΟI區域以及一具有填矽溝渠之非s〇J 區域。 不幸地’在形成選擇性磊晶矽製程時會遭遇數種問 題。其中之一是受損之矽晶層的形成，並且此問題是由兩 個或多個生成源（source of growth)所導致的。當溝渠中之 蟲晶碎生成時，以單一生成源來長矽是非常合宜的。磊晶 石夕製程的目的之一是有效地以與底層矽晶圓晶格結構相 同之碎層將溝渠填滿，以便使填入溝渠之矽層可為矽晶圓 之延伸。當兩個或多個生成源同時存在時，因為矽層傾向 於以不同速率及方向成長，所以所得之磊晶矽會受損。如 此一來，便無法得到所要的均勻矽晶結構。 第二個問題是凸塊（bump)的形成。當磊晶矽生成於溝 渠側壁之矽層部份時，會有凸塊形成於s〇I區域與非s〇I 區域 < 間，而此凸塊會造成數種缺點。最嚴重的後果是形 成小而緻密之圖案化so；[及非s〇I區域的能力會降低，並 且，這些凸塊會妨礙後績的平坦化步驟，迫使成本及時間 耗費於額外的製程步驟上。 由以選擇性磊晶矽填滿溝渠的缺點可看出仍需將溝 渠側壁之矽層部份的磊晶矽清除。為克服選擇性磊晶矽的 缺點，本發明提供一種新的製程，其目的之一是提供一種 以選擇性羞晶妙填滿溝渠之製程，該製程可形成與底部碎 層相同足想要的均句結晶結構，並且不會產生凸塊於s〇i 區域與非SOI區域之間。 第'3頁 本紙張尺度適用中國國家標準(CNS)A4規格（21Q x 297公g------- (請先閱讀背面之注意事項再填寫本頁) 訂： •線- 516160 經濟部智慧財產局員工消費合作社印制衣 A7 ------— ___B7____ 五、發明說明（) 形成一溝渠底部氧化層以及一溝渠側壁氧化層； (c) 形成保護性側壁於該溝渠側壁上，該保護性側 壁延伸於溝渠側壁氧化層之上，並且該保護性側壁位 於邵份該溝渠底部氧化層上； (d) 移除所有不位於該保護性側壁底部之溝渠底 部氧化層；且 (e) 以一半導體層填入該溝渠至至少該上表面。 可以認知的是前述一般性的說明以及接下來的詳細 說明僅係範例，而非用以限定本發明。 圖式簡單說明： 閱讀詳細說明時伴隨下列圖示可對本發明有最佳的 了解’必須強調的是，圖示中的特徵並非按照實際比例， 相反地’為清楚說明，不同特徵的尺寸已被任意地擴張或 是減少。此圖示包含下列數圖： 第1圖係一 SOI結構之示意圖，該S0I結構具有矽晶圓、 氧化層、矽層、保護性氧化層以及氮化層。 第2圖係s ΟI結構之示意圖，其中該氮化層、該保護性氧 化層、該碎層該以及氧化層已被移除以形成一溝 渠。 第3圖係第2圖之S ΟI結構的示意圖，其中一氧化層已形 成於該溝渠底部以及側壁矽部之上而形成一溝渠 底部氧化層以及一溝渠側壁氧化層。 第4圖係第3圖之SOI結構的示意圖，其中一保護性側壁 第5頁 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） « n n ϋ n n n n n n n n n · n u II ϋ n I n 一<6, · n n n ϋ n [i n I n If n n D n n n I I n n n n I n I 1 n n I (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 516160 A7 B7 五、發明說明（） 已形成於該溝渠側壁上。 第5圖係第4圖之SOI結構的示意圖，其中不位於保護性 側壁下方之部份該溝渠底部氧化層已被移除。 第6圖係第5圖之S 01結構的示意圖，其中該溝渠已被一 半導體層填滿。 第7圖係第6圖之SOI結構的示意圖，其中該氮化層、該 保護氧化層、部份該保護性側壁以及部份該半導體 層已被移除。 第8圖係第7圖之S 01結構的示意圖，其中該溝渠底部氧 化層、該溝渠側壁氧化層以及該保護性側壁已被移 除而形成一填滿氧化物之溝渠。 圖號對照說明： 1 基板 10 矽 晶 圓 12 氧 化 層 14 矽 層 16 保 護 氧 化 層 18 氮 化 層 20 曝 露 表 面 22 溝 渠 24 溝 渠 側 壁 25 側壁 矽 部 26 溝 渠 底 部 28 溝 渠 底 部 氧化層 30 溝 渠 側 壁 氧化層 32 保 護 性 側 壁 34 半 導 體 層 36 氧 化 物 區 域 38 非 SOI 區 域 40 主 動 SOI 區域 發日 月詳 細 說 明 第6頁 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） n In HI ⧧ I iai 1 I I n i an n n n_· I n j -V-口 矣 ^ (請先閱讀背面之注意事項再填寫本頁) 516160 A7 五、發明說明（） 本發明將參考上述圖示說明之， ” τ布目问〈圖號 係指這些圖示中相同的元件。這些圖示旨在以範例= (並非限足），並且使本發明之設備易於解釋 請參閱第1圖，實施本發明之第一步驟係取得—基板 1，該基板1包含一矽晶圓10、一形成於矽晶圓1〇之上的 氧化層12、一矽層14以及一氮化層18。該基板1(特別是 指基板1上 < 氮化層18)具有一曝露表面2〇。氮化層18 係自習知技術所常見的氮化層中所選出，例如氮化矽或是 氮氧化物。在一較佳實施例中，係以氮化矽形成該氮化層 18° 該基板1亦包含一保護氧化層1 6，其沈積於矽層i 4 之上。保護氧化層1 6可保護矽層1 4不因氮化層1 8的形 成而損傷。在一較佳實施例中，該氧化層1 2的厚度約為 220nm至400nm;該矽層14的厚度約為100nm至300nm ; 該保護氧化層1 6的厚度約為5 nm至1 5 nm ;該氮化層1 8 的厚度約為220nm至500nm。形成基板1所用之技藝係為 習知，並且並非本發明之關鍵。 本發明之下一步驟係於第1圖所示之結構的非SOI區 域中形成溝渠，其係藉由傳統技術，例如罩幕及蚀刻技 術。如第2圖所示’形成一溝渠22，該溝渠22自該基板 1的曝露表面2 0向矽晶圓1 〇延伸。 該溝渠22具有側壁24以及底部26，並且侧壁24以 大致垂直該曝露表面2 0的方式形成是較佳的。該溝渠側 壁24以乾蝕刻技術蝕刻是較佳的。適當的乾蝕刻技術包 本紙張尺度適用中國國家標準（CNS)A4規格（210 x 297公釐） --------丨！丨丨€.丨丨 (請先閱讀背面之注意事項再填寫本頁)
丨訂---------線J 經濟部智慧財產局員工消費合作社印製 516160 A7 _B7_ 五、發明說明（） 護性側壁3 2移除以形成溝渠，之後該溝渠將被氧化物填 滿。 雖然以上之示範及說明係參考特定實施例，但是其並 非旨在將本發明限定於詳細說明中之細節。當然在與本發 明專利申請範圍等效之領域及範圍且不悖離本發明之精 神下仍然可進行不同改良。 (請先閱讀背面之注意事項再填寫本頁) —訂---------線！ 經濟部智慧財產局員工消費合作社印製 第12頁 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐）

Claims (1)

  1. 516160 A8 B8 C8 D8 六、申請專利範圍 少包含一氮化矽層。 5 .如申請專利範圍第1項所述之方法，其中上述形成溝渠 之步驟至少包含乾蝕刻上述基板。 6. 如申請專利範圍第1項所述之方法，其中上述形成保護 性側壁之步驟至少包含沉積一氮化層於上述溝渠側壁並 且餘刻該溝渠。 7. 如申請專利範圍第1項所述之方法，其中上述以一半導 體層填入該溝渠之步驟至少包含一選擇性磊晶製程。 8. 如申請專利範圍第7項所述之方法，其中上述半導體層 係一碎層。 9. 一種絕緣層上含硬（silicon-on-insulator; SOI)結構，該 絕緣層上含矽結構具有一表面，該結構至少包含： 一矽晶圓； 一氧化層，位於該矽晶圓上； 一矽層，位於該氧化層上； 一不含埋入式氧化物之區域，該區域係由一填入半 導體層之溝渠所定義，該溝渠由該表面延伸至該矽晶 圓，該溝渠具有一上方、一底部以及一具有側壁矽部之 側壁； 第14頁 本紙張尺度適用中國國家標準（CNS ) A4規格（210 X 297公釐） (請先閱讀背面之注意事項再填寫本頁) 訂 經濟部智慧財產局員工消費合作社印製 516160 A8 B8 C8 D8 六、申請專利範圍 一溝渠側壁氧化層，位於該溝渠側壁之該側壁矽部 上；及 一保護性側壁，位於該溝渠側壁之上，該保護性側 壁自該溝渠上方延伸至該溝渠底部，並且該保護性側壁 位於該溝渠側壁氧化層之上。 10.如申請專利範圍第9項所述之SOI結構，其中上述半 導體層係一梦層。 1 1 .如申請專利範圍第9項所述之SOI結構，其中上述保 護性側壁係一氮化矽層。 12.如申請專利範圍第1 1項所述之SOI結構，其中上述基 板更包含一形成上述咬層上之氮化碎層。 1 3 .如申請專利範圍第1 2項所述之SOI結構，其中上述基 板於上述氮化矽層與上述矽層之間更包含一保護氧化 層。 14.一種絕緣層上含硬（silicon-on-insulator; SOI)結構，該 絕緣層上含矽結構具有一表面，該結構至少包含： 一碎晶圓； 一氧化層，位於該碎晶圓上； 一矽層，位於該氧化層上； 第15頁 本紙張尺度適用中國國家標準（CNS ) A4規格（210X297公釐） (請先閱讀背面之注意事項再填寫本頁) • -- 、言· 經濟部智慧財產局員工消費合作社印製
TW089100846A 1999-02-16 2000-01-19 Planar and densely patterned silicon-on-insulator structure and process of fabricating TW516160B (en)

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JP (1) JP3630401B2 (zh)
KR (1) KR100358630B1 (zh)
CN (1) CN1155073C (zh)
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US6180486B1 (en) 2001-01-30
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JP3630401B2 (ja) 2005-03-16
JP2000243944A (ja) 2000-09-08
CN1155073C (zh) 2004-06-23
KR20000057797A (ko) 2000-09-25
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DE10003014A1 (de) 2000-08-24
KR100358630B1 (ko) 2002-10-25

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