TW201251533A - Print circuit board and method of manufacturing the same - Google Patents

Print circuit board and method of manufacturing the same Download PDF

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Publication number
TW201251533A
TW201251533A TW101102463A TW101102463A TW201251533A TW 201251533 A TW201251533 A TW 201251533A TW 101102463 A TW101102463 A TW 101102463A TW 101102463 A TW101102463 A TW 101102463A TW 201251533 A TW201251533 A TW 201251533A
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TW
Taiwan
Prior art keywords
layer
copper
printed wiring
wiring board
resin
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TW101102463A
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Chinese (zh)
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TWI600349B (en
Inventor
Teppei Ito
Noriyuki Ohigashi
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Sumitomo Bakelite Co
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Publication of TW201251533A publication Critical patent/TW201251533A/en
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Publication of TWI600349B publication Critical patent/TWI600349B/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/40Forming printed elements for providing electric connections to or between printed circuits
    • H05K3/42Plated through-holes or plated via connections
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/108Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern by semi-additive methods; masks therefor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/18Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using precipitation techniques to apply the conductive material
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/03Conductive materials
    • H05K2201/0332Structure of the conductor
    • H05K2201/0335Layered conductors or foils
    • H05K2201/0355Metal foils
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/11Treatments characterised by their effect, e.g. heating, cooling, roughening
    • H05K2203/1184Underetching, e.g. etching of substrate under conductors or etching of conductor under dielectrics; Means for allowing or controlling underetching
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/40Forming printed elements for providing electric connections to or between printed circuits
    • H05K3/42Plated through-holes or plated via connections
    • H05K3/425Plated through-holes or plated via connections characterised by the sequence of steps for plating the through-holes or via connections in relation to the conductive pattern
    • H05K3/427Plated through-holes or plated via connections characterised by the sequence of steps for plating the through-holes or via connections in relation to the conductive pattern initial plating of through-holes in metal-clad substrates
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/46Manufacturing multilayer circuits
    • H05K3/4644Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing Of Printed Wiring (AREA)
  • Parts Printed On Printed Circuit Boards (AREA)
  • Printing Elements For Providing Electric Connections Between Printed Circuits (AREA)
  • Production Of Multi-Layered Print Wiring Board (AREA)
  • Manufacturing Of Printed Circuit Boards (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention provides a print circuit board with an excellent yield. A method of manufacturing the print circuit board of the present invention comprises: a step of separating a carrier substrate from a laminate of copper foil (copper foil layer 104) having the carrier substrate laminated on at least one surface (30) of an insulating layer (102); a step of entirely or selectively forming a metal layer (115) on the copper foil layer (104), in which the metal layer is thicker than the copper foil layer (104); and a step of etching at least the copper foil layer (104) to obtain a pattern of a conductive circuit (119) composed of the copper foil layer (104) and the metal layer (115); wherein in the steps for obtaining the conductive circuit (119), the surface (30) of the insulating layer (102) has a Rp of 4.5 μ m or less, and a Rku of 2.1 or more, as determined according to JIS B0601.

Description

201251533 六、發明說明: 板及印刷佈線板之製造方法 【發明所屬之技術領域】 本發明係關於印刷佈線 【先前技術】 電子零件之高密度集成 此等所使用之高密度安 並進行著小型薄型化、 隨著電子機器之高機能化等要求, 化、進而朝高密度安裝化等正進展, 裝對應的印刷佈線板等較習知增加, 高密度化及多層彳匕。 作為於此種印刷佈線板之基板上形成導體電路圖 法,已記載於例如專利文獻1中。 專利文獻1記載的方法,係記載有:首先,於雙面钢_ 層板上形成絕緣樹脂層,將此絕緣樹脂層之表面粗化後、 其表面上形成導電體層,接著,以抗侧劑作為遮罩:進= 蝕刻,藉此形成導電體層之圖案(導體電路圖案)。此專利文 獻1中記載,藉由將該導體電路圖案之屬於基底層的絕緣掏 脂層之表面粗度減小,則可防止抗蝕刻劑之殘渣殘留,抑制 導電電路圖案的佈線精降低。 另外,專利文獻1記載之絕緣樹脂層之表面粗度,係藉由 Ra及Rz所規定;Ra係於表示其表面凹凸之圖表中,相對 於山側之中心粗度的平均粗度;Rz係表示同圖之山側粗度 中較大者之5點與谷側粗度+較大者之5點的共計1〇點的 平均粒度(以下,表示表面凹凸之圖表中,有時將相當於凹 101102463 4 201251533 部的部分稱為谷,將相當於凸部的部分稱為山)。 專利文獻1 :曰本專利特開2005-5458號公報 【發明内容】 (發明所欲解決之問題) • 然而,在習知形成細微導電電路圖案的步驟中,於抑制絕 • 緣樹脂層上之導電體層之#刻特性的偏差方面存在界限。例 如,為了提升導電體層之蝕刻特性,要求減小導電體層的表 面粗度。 然而,本發明者等人經研討,結果判明,於印刷佈線板之 技術區域中一般使用之表示表面粗度的Ra及Rz,由於未正 確規定表面形狀,故即使採用此等Ra及Rz作為指標,將 絕緣樹脂層表面之Ra及Rz控制為較小,在製品間,形成 於其上之導電體層的表面粗度仍發生偏差。例如,由於Ra 及Rz屬於未表示山之寬度的指標,故僅藉由控制此等指 標,則可能有基底之絕緣樹脂層之表面的山的間隔變廣,因 此於導電體層產生凹陷的情形。 - 因此,習知技術中,有此種導電體層之蝕刻特性發生偏差 • 的情形,而尚有改善餘地。 (解決問題之手段) 根據本發明,提供一種印刷佈線板之製造方法,其包含: 由在至少絕緣層之一面上積層有具有載體基材之銅箔的 積層板,分離上述載體基材的步驟; 101102463 5 201251533 於上述銅羯上’整面或選擇性地形成較上述銅落厚的金屬 層的步驟;與 藉由至少對上述銅落進行飾刻,得到由上述銅落及上述金 屬層所構成的導電電路圖案的步驟; 用以獲得上述導電電路圖案之上述步驟中,依瓜刪〇1 _ 進行測定時,上述絕緣層之上述一面的Rp為4 5μιη以下,· 且Rku為2.1以上。 本發明者等人經研討後,結果認為,在基底之絕緣層的一 面,存在山高較小、山之間隔較窄且存在銳角之山的表面形 狀圖案時,形成於絕緣層之一面上的銅羯之蚀刻特性之偏差 減低。 本發明者發現,將指示山之高度較小的指標、以及指示山 之間隔較乍且呈銳肖的指標的兩者控制為適當值,則形成於 基底上之銅謂的触刻特性的偏差減低,故藉由採用表示山之 最大向度的Rp、及表示山之尖銳度(山之間隔較窄)的Rku 作為此種心;’將Rp控制為4 5帅以下、Rku控制為2」 以上’則可適當地控制絕緣層之_面的表面形狀圖案,可實, 現銅馆之細m性之偏差抑制,遂完成本㈣。 另外’根據本發明,提供—種印刷佈線板,其具備: 絕緣層;與 導電電路圖案,係設於上述絕緣層之一面上,由銅镇及金 屬層所構成; 101102463 6 201251533 依JIS B0601進行測定時,上述絕緣層之上述一面的RP 為4.5μηι以下’且Rku為2.1以上。 由於控制成絕緣層之一面的RP為4.5μιη以下,且Rku為 2.1以上,故如上述般,抑制銅箔之蝕刻特性之偏差,實現 ‘ 產率優越的構造。 • (發明效果) 根據本發明,可提供產率優越的印刷佈線板。 【實施方式】 上述目的及其他目的、特徵與優點,係藉由以下所述之較 佳實施形態及隨附之圖式進一步闡明。 以下,針對本發明之實施形態,使用圖式進行說明。又, 所有圖式中,對同樣之構成要件均加註同樣符號,並適當省 略說明。. (第1實施形態) 圖1為表示第1實施形態之印刷佈線板之製造方去之牛 順序的剖面圖。以下,針對第1實施形態之印刷佈線 ^ 造方法的概略進行說明後,說明此製造方法的作 之i 用y文果。 將於第 又,關於第1實施形態之詳細製法條件或材料等, 實施形態中後述。 第1實施形態之印刷佈線板之製造方法的步驟,/ 由在至少絕緣層1G2之-面3G上積層有具有載體義、匕括· 箔(銅箔層104)的積層板(具載體箔之銅箔積層板1土材之鋼 1〇) ’將載 101102463 7 201251533 體基材(載體荡層1〇6彳八 )刀離的步驟;於銅箔層104上,整面 或選擇性地形成較銅笔思 + 自層104厚的金屬層115的步驟;與藉 由至少對銅箔層104淮卜& 〇 礙仃蝕刻,得到由銅箔層104及金屬層 U5所構成的導電電路U9之圖案的步驟。本製造步驟中, 在知到本lie步驟之導電電路ιΐ9之圖案的步驟後,依JIS , 刪01進行測定日夺,絕緣層m之一面3〇的Rp為4.5_ . 以下,且Rku為2.1以上。 亦即’第1實施形態之印刷佈線板之製造方法的步驟,係 包括以下步驟。首先’如圖1(a)所示般,準備具有載體羯之 銅结積層板1G。該具有载職之銅張積層板1()中,係於絕 緣層102之雙面上貼附有鋼落層104與載體羯層1〇6。接 著,如圖1(b)所示般’由具有載體落之銅箱積層板1〇將載 體泊層106進打拉剝等而去除。接著,如圖i⑷所示般,於 殘存之銅層104上形成具有既定開口圖案的抗錢層112。 於該抗鍍層112之開口圖案内及銅箔層1〇4上,藉鍍覆處理 形成鍍覆層(金屬層115)(圖l(d))。接著,如圖1(e)所示,去 除抗鍍層112。藉此,可於銅箱们〇4上選擇性地形成既定 之金屬層115的圖案。其後,如ffi !⑴所示,在未被覆金屬· 層115之區域中,將形成於絕緣層1〇2之— 叫川上的銅箔 層104,藉由例如軟蝕刻予以去除。在軟蝕刻步驟中,絕緣 層102之一面30的Rp為以下,且Rku為9 1、 -^ · 1 Us I* 〇 在此種銅箔層104之去除步驟後,藉由殘存之鋼箔層104 101102463 8 201251533 與金屬層115’可形成導電電路119的圖案。藉由以上步驟, 得到本實施形態之印刷佈線板1〇1(圖U。 另外,圖2為第1實施形態之印刷佈線板101中之導電電 路119的擴大剖面圖。如圖2所示,本實施形態之印刷佈線 - 板101 ’具備\絕緣層102 ;設於絕緣層102之一面30上, .由銅箔層及金屬層115所構成的導電電路119的圖案。 该印刷佈線板101係特定為,在依JIS B〇6〇1進行測定時, 絕緣層102之一面30的Rp為4.5μιη以下,且Rku為2」 以上。 以下,針對表示粗度曲線之最大山高度的Rp、表示粗度 曲線之峰度(尖度,Kurtosis)的Rku,使用圖14及圖15進行 說明。此等之Rp及Rku,係如下述而測得:針對絕緣層1〇2 之一面30的表面粗度’根據JISB0601(2001年),將截止值 設為無而進行測定。本實施形態中,所謂粗度曲線,係指表 示表面粗度的凹凸曲線。此粗度曲線係藉市售裝置而庐尸 本實施形態中’在表示絕緣層102之表面(一面3〇)凹凸的圖 * 中,谷係指相當於凹部的部分,山係使相當於凸部的部八 • 所謂最大山高度,係如圖14所示,指基準長度&中之^ 廓曲線之凸部(Zpi)的最大值。因此,減小Rp即意味著在絕 緣層102之一面30中減小山之最大高度。因此,夢由減^ Rp,可減小山之最小高度與最大高度的差。 另外,所謂粗度曲線之峰度Rku,係如圖15所示 _ .又表 101102463 9 201251533 示絕緣層102之一面30中山之尖銳程度。因此,增大Rku 即意味著在絕緣層102之一面30中使山成為銳角。因此, 藉由增加Rku,可使山之寬度減小、使山間之間隔變窄。又, Rku係藉下式所算出。 [數1] 1 ( I [&τ Α 'Λ201251533 VI. Description of the Invention: Manufacturing Method of Board and Printed Wiring Board TECHNICAL FIELD OF THE INVENTION The present invention relates to printed wiring [Prior Art] High-density integration of electronic components, high-density integration used for these, and small-sized thin type With the advancement of the high-performance of the electronic equipment, the high-density mounting and the like are progressing, and the corresponding printed wiring boards and the like are more conventionally increased, and the density is increased and the multilayer is defective. A conductor circuit pattern formed on a substrate of such a printed wiring board is described in, for example, Patent Document 1. In the method described in Patent Document 1, first, an insulating resin layer is formed on a double-sided steel sheet, and the surface of the insulating resin layer is roughened to form a conductor layer on the surface thereof, followed by an anti-side agent. As a mask: etch = etching, thereby forming a pattern of a conductor layer (conductor circuit pattern). According to the patent document 1, the surface roughness of the insulating resin layer belonging to the underlying layer of the conductor circuit pattern is reduced, whereby the residue of the etching resist can be prevented from remaining, and the wiring of the conductive circuit pattern can be suppressed from being lowered. Further, the surface roughness of the insulating resin layer described in Patent Document 1 is defined by Ra and Rz, and Ra is the average thickness of the center roughness of the mountain side in the graph showing the surface unevenness; Rz represents The average particle size of the total of 1 point of 5 points of the larger side of the mountain side and the thickness of the valley side of the same figure (the following is a graph showing the surface unevenness, which may correspond to the concave 101102463). 4 201251533 The part of the section is called the valley, and the part equivalent to the convex part is called the mountain. Patent Document 1: Japanese Laid-Open Patent Publication No. 2005-5458 [Draft of the Invention] (Problems to be Solved by the Invention) However, in the conventional step of forming a fine conductive circuit pattern, the resin layer is suppressed on the edge of the resin layer. There is a limit in the deviation of the engraved characteristics of the conductor layer. For example, in order to improve the etching characteristics of the conductor layer, it is required to reduce the surface roughness of the conductor layer. However, the inventors of the present invention have found out that Ra and Rz, which are generally used for the surface roughness in the technical region of the printed wiring board, are not properly defined in the surface shape, so even if such Ra and Rz are used as indicators The Ra and Rz of the surface of the insulating resin layer are controlled to be small, and the surface roughness of the conductor layer formed thereon between the products is still deviated. For example, since Ra and Rz belong to an index which does not indicate the width of the mountain, by merely controlling these indexes, the interval between the mountains of the surface of the insulating resin layer of the base may become wide, and thus the conductor layer may be recessed. - Therefore, in the prior art, there is a case where the etching characteristics of such a conductor layer are deviated, and there is room for improvement. (Means for Solving the Problem) According to the present invention, there is provided a method of manufacturing a printed wiring board, comprising: a step of separating the carrier substrate by laminating a copper foil having a carrier substrate on at least one of the insulating layers 101102463 5 201251533 a step of forming a metal layer thicker than the above-mentioned copper on the copper matte; and by at least etching the copper drop, obtaining the copper drop and the metal layer The step of forming the conductive circuit pattern; and in the step of obtaining the conductive circuit pattern, the Rp of the one surface of the insulating layer is 45 μm or less, and the Rku is 2.1 or more. As a result of the study, the inventors of the present invention have found that copper is formed on one surface of the insulating layer on the surface of the insulating layer of the substrate when there is a surface shape pattern of a mountain having a small mountain height, a narrow mountain gap, and an acute angle. The deviation of the etching characteristics of the crucible is reduced. The present inventors have found that, when the index indicating the height of the mountain is small and the index indicating that the interval between the mountains is relatively sharp and sharp is controlled to an appropriate value, the deviation of the tentacles characteristic of the copper formed on the substrate By reducing the Rp indicating the maximum dimension of the mountain and the Rku indicating the sharpness of the mountain (the gap between the mountains is narrow) as the kind of heart; 'Rp is controlled to be 4 5 handsome and Rku is 2) In the above, the surface shape pattern of the surface of the insulating layer can be appropriately controlled, and the deviation of the fineness of the copper pavilion can be suppressed, and the present invention is completed (4). Further, according to the present invention, there is provided a printed wiring board comprising: an insulating layer; and a conductive circuit pattern formed on one surface of the insulating layer and composed of a copper town and a metal layer; 101102463 6 201251533 according to JIS B0601 In the measurement, the RP of the one surface of the insulating layer was 4.5 μm or less and the Rku was 2.1 or more. Since the RP controlled to one surface of the insulating layer is 4.5 μm or less and the Rku is 2.1 or more, the variation in the etching characteristics of the copper foil is suppressed as described above, and the structure having an excellent yield is realized. (Effect of the Invention) According to the present invention, a printed wiring board excellent in yield can be provided. The above and other objects, features, and advantages of the invention will be apparent from the preferred embodiments described herein. Hereinafter, embodiments of the present invention will be described using the drawings. In the drawings, the same components are denoted by the same reference numerals, and the description is omitted as appropriate. (First Embodiment) Fig. 1 is a cross-sectional view showing the order of manufacture of a printed wiring board according to a first embodiment. Hereinafter, the outline of the method of manufacturing the printed wiring according to the first embodiment will be described, and then the description of the manufacturing method will be described. Further, the detailed production conditions, materials, and the like of the first embodiment will be described later in the embodiment. In the method of manufacturing the printed wiring board according to the first embodiment, a laminated board having a carrier, a foil, or a foil (copper foil layer 104) is laminated on at least the surface 3G of the insulating layer 1G2 (with a carrier foil) Copper foil laminate 1 soil steel 1〇) 'Step 101102463 7 201251533 body substrate (carrier layer 1〇6彳8) knife step; on the copper foil layer 104, the whole surface or selectively formed a step of the copper layer + the self-layer 104 thick metal layer 115; and the conductive circuit U9 composed of the copper foil layer 104 and the metal layer U5 by etching the copper foil layer 104 at least The steps of the pattern. In the manufacturing step, after the step of patterning the conductive circuit ι 9 of the lie step is performed, the measurement is performed according to JIS and 01, and the Rp of one surface of the insulating layer m is 4.5_. Below, and Rku is 2.1. the above. In other words, the steps of the method of manufacturing a printed wiring board according to the first embodiment include the following steps. First, as shown in Fig. 1(a), a copper clad laminate 1G having a carrier crucible is prepared. In the copper sheet laminate 1() having the load, the steel falling layer 104 and the carrier layer 1〇6 are attached to both sides of the insulating layer 102. Then, as shown in Fig. 1(b), the carrier layer 106 is pulled and peeled off by a copper box laminate 1 having a carrier. Next, as shown in Fig. i (4), the anti-money layer 112 having a predetermined opening pattern is formed on the remaining copper layer 104. A plating layer (metal layer 115) is formed by plating in the opening pattern of the plating resist 112 and the copper foil layer 1〇4 (Fig. 1(d)). Next, as shown in Fig. 1(e), the plating resist 112 is removed. Thereby, a pattern of a predetermined metal layer 115 can be selectively formed on the copper box. Thereafter, as shown by ffi ! (1), in the region where the metal layer 115 is not covered, the copper foil layer 104 formed on the insulating layer 1 〇 2 is removed by, for example, soft etching. In the soft etching step, Rp of one surface 30 of the insulating layer 102 is below, and Rku is 9 1 , -^ · 1 Us I* 后 after the step of removing the copper foil layer 104, by remaining steel foil layer 104 101102463 8 201251533 The metal layer 115' may form a pattern of conductive circuits 119. According to the above steps, the printed wiring board 1〇1 of the present embodiment is obtained (FIG. 2 is a cross-sectional view of the conductive circuit 119 in the printed wiring board 101 of the first embodiment. As shown in FIG. 2, The printed wiring board 101' of the present embodiment includes an insulating layer 102, a pattern of a conductive circuit 119 formed of a copper foil layer and a metal layer 115 provided on one surface 30 of the insulating layer 102. The printed wiring board 101 is used. Specifically, when the measurement is performed according to JIS B〇6〇1, Rp of one surface 30 of the insulating layer 102 is 4.5 μm or less, and Rku is 2 or more. Hereinafter, Rp indicating the maximum mountain height of the roughness curve is expressed. The Rku of the kurtosis of the thickness curve (Kurtosis) is described with reference to Fig. 14 and Fig. 15. These Rp and Rku are measured as follows: the surface of one face 30 of the insulating layer 1〇2 is thick. The degree is measured according to JIS B0601 (2001), and the cutoff value is set to none. In the present embodiment, the thickness curve refers to a concave-convex curve indicating the surface roughness. This thickness curve is obtained by a commercially available device. In the embodiment of the corpse, the surface of the insulating layer 102 is indicated ( In the figure 3 of the surface), the valley system refers to the portion corresponding to the concave portion, and the mountain system corresponds to the portion corresponding to the convex portion. The so-called maximum mountain height is as shown in Fig. 14 and refers to the reference length & The maximum value of the convex portion (Zpi) of the profile curve. Therefore, reducing Rp means reducing the maximum height of the mountain in one face 30 of the insulating layer 102. Therefore, the dream is reduced by Rp, which can reduce the minimum height and maximum of the mountain. In addition, the kurtosis Rku of the thickness curve is as shown in Fig. 15. Further, the table 101102463 9 201251533 shows the sharpness of the mountain in one of the faces 30 of the insulating layer 102. Therefore, increasing Rku means insulating. In the face 30 of the layer 102, the mountain is made an acute angle. Therefore, by increasing Rku, the width of the mountain can be reduced and the interval between the mountains can be narrowed. Further, Rku is calculated by the following equation. [1] 1 (I [&τ Α 'Λ

Rku=w i^lo2 (x)dx, 於此,Ir :基準長,Z(x):滾圓波紋度曲線,Rq :粗度曲 線之平方根。 習知,本發明所屬之技術領域中,通常藉由Ra或Rz等 指標規定表面粗度。(例如參照專利文獻1)。 然而,經本發明者等人研討,結果判明,此等指標並無法 稱得上能充分反映出基底之表面形狀圖案。例如,由於Ra 係並非直接指示山高度之最大值的指標,故即使將Ra指標 控制為較小,山高度的最大值仍可能變大。而且,基底之表 面圖案有可能山之最大值與最小值的差變大,而在其上所形 成之銅箔表面產生高低差。另一方面,由於Ra係未表示山 之寬度的指標,故僅藉由控制此等指標,仍可能有基底之絕 緣樹脂層之表面的山之間隔變廣,因此於導電體層產生凹陷 的情形。 如此,習知技術中,即使控制了此種指標,仍難以充分控 制基底之表面形狀圖案。 101102463 10 201251533 因此,習知基底之表面形狀圖案,有山之高度較高、且山 之間隔變廣的情形’在具有此種表面形狀之基底的表面上所 形成的銅箔的表面上,由於表面形狀發生偏差,故習知技術 中’難以使銅箱之蝕刻特性穩定化。 -本發明料人錄討後,料發現,藉纟將表示基底之絕 •緣層102中山之最大高度的所謂Rp的參數減小,且將表示 山之尖銳度(山之間隔較窄)的所謂Rku的參數增大,則使銅 箔層1〇4(設於基底上之銅箱)的敍刻特性提升,形成良好佈 線形狀的導電電路119圖案。 根據上述實驗事實,本發明者建立下述假設。亦即,在基 底之絕緣層102之表面,存在山高度較小、山之間隔較窄且 存在銳角之山的表面形狀圖案時,形成於絕緣層1()2上之銅 箔層104的蝕刻特性的偏差減低。 因此,經各種實驗後,結果發現,在將指示山之高度較小 的指標、以及指示山之間隔較窄且呈銳角的指標的兩者控制 為適當值後,則形成於基底上之銅落的餘刻特性的偏差減 .低,故本發明者採用表示山之最大高度的Rp、以及表示山 •之劣銳度(山之間隔較窄)的Rku作為此種指標,藉由控制成 RP為4.5卿以下、Rku為以上,則可適當控制絕緣層 1〇2之一面3〇的表面形狀圖案,可實現鋼_刻特性的 偏差抑制’遂完成本發明。 本實施形態中,藉由形成間隔較窄且存在銳角之山的圖案 101102463 11 201251533 作為上述表面形狀㈣,則可使例如蚊個數增加。藉此, 由於絕緣層⑽之一面3〇之面積增加’故絕緣層搬與鋼 箱層刚之接觸面積亦增加1此,可實現絕緣㈣含有銅 箱層104之導電電路119間之密黏性優越的二佈線板 1(Π。 另外,根據本實施形態之印刷佈線板之製造方法,可抑制 絕緣層1〇2之一面3〇發生條紋。其機制尚^確,但_ 由於在絕緣層脱之-面3G上,可形成山高度及山之間隔 均句的表面形狀圖案作為上述表面形狀圖$,故絕緣層呢 由銅箱層HM所受到的水平方向之應力的偏差變少,故 制於絕緣層102發生條紋。 於此,若於絕緣層_生條紋,則為了去除條级中之殘 細如㈣殘渣)而㈣過剩,有佈線形^彳^⑽ 形。另-方面,若侧量不足’則無法去除條財之殘洁月, 有發生連接不良之虞。又’ ^於絕、緣層叱發生條紋,則在 多層佈線構造中,可能發生孔洞而使連接 J荞性降低。 然而,本實施形態中’由於可如上述般抑制條紋發生,故 可防止因此種條紋所造成的佈線形狀之不良、連接不良、或 連接可靠性之降低。 3 本實施形態中’絕緣層1()2之—面3G中Rp之上限值為 4.5μιη以下、較佳3.5μιη以下、更佳2 5哗以下。另一方面, RP之下限值並無特別限定,例如較佳為ϋ 5μηι以上、更佳 101102463 12 201251533 1,〇帅以上、再更佳1.5μιη以上。藉由將Rp設為上述範圍, 則可減低細微佈線形成時之蝕刻殘渣等之不良 ,產率佳地得 到印刷佈線板。再者,細微佈線電路間之絕緣可靠性優越。 另外’本實施形態中,絕緣層102之一面30中Rku之上 限值並無特別限定’例如較佳為10以下、更佳8以上、再 更佳6以下。另一方面,Rku之下限值為2.1以上、較佳3.0 以上、更佳3.5以上。藉由將Rku設為上述範圍内’則因基 底表面成為細微凹凸,故形成於其上的銅箔層104的钮刻特 性均勻。因此,亦可使銅箔層104等之導體層之侧蝕刻特性 均勻。又,由於接觸面積增大,故與導體層間之密黏性優越。 因此,本實施形態之印刷佈線板101係耐熱性及細微佈線間 之絕緣可靠性優越。 於此,針對良好之佈線形狀,使用圖2〜圖4進行說明。 圖4中,銅箔積層板1具有絕緣層2、銅箔層4、金屬層14。 所謂良好之佈線形狀,第1係指依殘邊較習知少之特性所特 定的形狀。該殘邊係如圖4所示般,於俯視時,在與金屬層 14之延伸存在方向呈正交的寬度方向’在金屬層14之外側 區域銅猪層4擠出形成的部分。針對是否發生該殘邊的判 斷,使用圖2、圖3進行說明。如此等圖所示,例如於剖面 視時,以上述寬度方向之銅箔層104(14)的最大寬度作為 L1,以上述寬度方向之金屬層115(14)之最小寬度作為L2 時,在LI —L2 = AL大於0時,則判斷為發生殘邊。此種情 101102463 13 201251533 況下,在本實施形態之導電電路119中,可使仏小於習知 者,較佳係L1與L2相同(圖2(a)),更佳係u小於L2。在 L1小於L2時,剖面視時之銅㈣1〇4係具有鋪層刚 之平面方向之寬度小於_ 115之平面方向之寬度的區 域(圖2(b))。由此種U&L2所特定的導電電路ιΐ9之圖案 可稱為良好之佈線形狀。 另外,本實施形態之所謂良好之佈線形狀,第2係指金屬 層出之形狀依維持所需形狀之特性所特定者(圖2⑻及 ⑼卜於此卿所需雜,係指如設計般切狀,例如指四 角幵/狀等。即使iL1與〔2相同、進而u小於U的情況, 仍使㈣層1G4之㈣特性提升,故可實現該種形狀。 另外,作為銅箱層104之剖面形狀,係如圖2⑷所示般, 可為^有與金屬層115相同寬度的矩形形狀,亦可如圖_ 所丁般為倒錐形狀。該倒錐形狀之銅落層⑽,係於俯視 時由第1面(上面20)朝向第2面(下面22),其面積可變小 (其中’亦可因製造步驟中之偏差,而於側面24之一部分形 成)又,如圖5所示般,在寬度方向之剖面視時,相 對於、、邑緣層1()2之垂線與側面24所形成的角㊀(逆時針之角 度)例如較佳為0度以上且20度以Τ,更佳為1度以上且 10度以下。 另外,作為其他之銅箔層1〇4之形狀,可為圖6⑻所示之 …板(半圓)形狀’亦可為圖6(b)所示之縮頸形狀。藉由使用 101102463 201251533 此種形狀之銅制刚,則可在導電電路119中使L1小於 L2,進而相較於倒錐形狀,可將與絕緣層吻間之接黏面 積確保為一定以上。 另外,在本實施形態之印刷饰線板中,針對線間距(以下 稱為L/S)控制性優越一事,使用圖4進行說明。 圖4所示之間距S2及間距S1,係表面相對於導電電路 19、119所延伸存在的方向,呈正交方向之寬度方向中最鄰 接之導電電路19、119間的距離。 於習知之印刷佈線板之製造方法中,由於铜猪層 4之蝕刻 特性發生偏差,而有發生銅||層4之殘邊、或侧殘留的情 形。為了使此種銅㈣4經常性地離間而呈電氣分離,必須 如圖4⑻所示般,充分確保間距S2。換言之,㈣幻必須 配合U之㈣而進行減知之印_雜之製造方 法中,由於此種Ll/S2之控制性較低,故難以形成細微佈線。 相對於此,在本實施形態之印刷佈線板之製造方法中,由 於可提升銅箔層104之蝕刻特性,故可在將金屬層II5之形 狀維持為所需形狀之下,控制寬度方向之銅箔層104的寬 度。因此’由於可使L1成為L2以下(亦即,使殘邊消失), 故可藉由金屬層115之最小寬L2決定間距S1。該L2係如 上述般,可作成為設計般之值。因此,在本實施形態之印刷 佈線板之製造方法中,此種L2/S1的控制性優越。因此,由 於L/S控制性優越,故可抑制連接不良,並得到可進行細微 101102463 15 201251533 佈線加工的印刷佈線板之製造方法。 另外’本實施形態中,將對於銅箔層104之側面24的蝕 刻稱為侧蝕刻。此側蝕刻時,係相對於絕緣層1〇2之上面於 水平方向上進行蝕刻。 另一方面’將對於銅箔層104上面20之蝕刻稱為縱蝕刻。 此縱餘刻時’係相對於絕緣層102之上面於垂直方向上進行 姓刻。 (第2實施形態) 以下,針對第2實施形態之印刷佈線板之製造方法進行說 明。第2實施形態中,係針對第丨實施形態中所省略之詳細 的製造條件或材料等進行例示。 第2實施形態之印刷佈線板之製造方法,係於整面或選擇 性地形成金屬層116之步驟進一步包括下述步驟的點,與第 1貫施形態相異:形成貫通由銅箔層104及絕緣層1〇2所構 成之銅箔積層板100的貫通孔1〇8的步驟;於至少貫通孔 108之内壁使藥液接觸的步驟;與藉由無電解鍍覆,形成將 絕緣層102之上面上與背面上之銅箔層1〇4電性連接的無電 解鍍覆層110的步驟。 圖7及圖8係表示第2實施形態之印刷佈線板之製造方法 的步驟順序的剖面圖。 首先’如圖7⑷所示,準備於絕緣層1〇2之兩面貼合有載 體羯層106與銅層1〇4的具有載體g之銅镇積層板1〇。 10Π02463 201251533 作為具有載體落之銅Μ積層板1〇’係例如於銅箱積層板 100之至少一面上積層可剝離之載體箔層1〇6。該銅箔積層 板100(以下亦稱為積層板)並無特別限定,可使用例如帶有 材基之具有絕緣樹脂層之絕緣層102的至少一面積層有銅 箔層104者(圖中省略纖維基材)。該積層板可為單層,亦可 具有多層構造。亦即,作為積層板,可僅由核層所構成,但 亦可使用於核層上形成了增建層者。此種積層板可應用公知 物,例如可使用將預浸體重疊複數片者等。該預浸體並無特 別限定’例如可藉由於玻璃布等之基材中,使含有熱硬化性 樹脂、硬化劑及填充劑等之樹脂組成物浸含等的方法而獲 得。而且,作為積層板’可使用於至少單面重疊具有載體箔 之極薄金屬箔並經加熱加壓成形者等。又,增建層之層間絕 緣層中,可使用與核層相同的材料,亦可為基材或樹脂組成 物相異。本實施形態中,絕緣層1〇2係相當於構成核層或增 建層的絕緣樹脂層。關於使用具備增建層之積層板的例子, 將藉第3實施形態進行詳述。 構成本實施形態所使用之積層板以及層間絕緣層之樹脂 組成物,可使用已用於作為印刷佈線板之絕緣材料的公知樹 脂(以下亦稱為絕緣樹脂組成物),通常主要使用对熱性、耐 藥品性良好的熱硬化性樹脂。上述樹脂組成物進無特別限 定,較佳係至少含有熱硬化性樹脂的樹脂組成物。 作為熱硬化性樹脂,可舉例如脲(尿素)樹脂、三聚氰胺樹 101102463 17 201251533 脂、順丁:)#二醯亞胺化合物、聚絲甲酸㈣脂、不飽和更 醋樹脂、具有料糾環之樹脂、雙烯丙基奈義亞胺化^ 物、乙烯基¥基樹脂、乙稀基节基_脂、苯并環丁稀樹/ 氰酸醋樹脂、環氧樹脂等。其中,硬化性樹脂較佳係坡^轉 移溫度200 C以上的組合。例如較佳係含螺環、雜環式、: 羥曱基型、聯苯型、萘型、葱型、酚醛清漆型之2或3官:· 以上之裱氧樹脂、氰酸酯樹脂(包括氰酸酯樹脂的預聚物)、 順丁二醯亞胺樹脂、苯并環丁烯樹脂、具有苯并哼畊環的樹 脂。於使用環氧樹脂及/或氛酸g旨樹脂時,係線膨脹變小、、 耐熱性明顯提升。X,若將環氧樹脂及域氰酸賴脂與高 填充量之填充材組合,則有難燃性、耐熱性、耐衝擊性、高 剛性及電氣特性(低介電係數、低耗損因數)優越的優點。於 此’财熱性之提升可認為係起因於在上述熱硬化性樹脂之硬 化反應後玻璃轉移溫度成為2〇〇(>c以上、硬化後之樹脂組成 物之熱分解溫度變高、於25叱以上之反應錢等之低分子 量減低所造成。再者,難燃性之提升可認為係由於芳香族系 之熱硬化|±糾日於其構造上的苯環比例較高,故該苯環容易· 碳化(石4化),產生碳化部分所造成。 . _L述树月曰,’且成物亦可在不損及本發明效果的範圍内進一 步含有難燃劑’由環境方面而言,較佳為非鹵素系難燃劑。 作為難燃劑’可舉例如有機碟系難燃劑、有機系含氣璘化合 4勿II化。物、聚石夕氧系難燃劑、金屬氫氧化物等。作為有 101102463 201251533 機磷系難燃劑,可舉例如三光(股)製之HCA、hca-hq、 HCA-NQ等之膦化合物,昭和高分子(股)製之HFB-2006M 等之含磷苯并噚讲化合物,北興化學工業(股)製之PPQ, Clariant(股)製之OP930,大八化學(股)製之PX200等之磷酸 酯化合物,東都化成(股)製之FX289、FX310等之含磷環氧 樹脂,東都化成(股)製之ERF001等之含磷苯氧基樹脂等。 作為有機系含氮磷化合物’可舉例如四國化成工業(股)製之 SP670、SP703等之磷酸酯醯胺化合物,大塚化學(股)公司 製之SPB100、SPE100,伏見製作所(股)製FP系列等之碟氮 化合物等。作為金屬氫氧化物,可舉例如宇部Materials(股) 製之UD65〇、UD653等之氫氧化鎂,住友化學(股)製 CL310,昭和電工(股)製HP_350等之氫氧化鋁等。 作為上述樹脂組成物所使用之環氡樹脂,可舉例如雙酚A 型裱氧樹脂、雙酚F型環氧樹脂、雙酚E型環氧樹脂、雙 盼S型J哀氧樹脂、雙⑯M型環氧樹脂、雙盼p型環氧樹脂、 雙紛Z型環·料之雙_環_脂,麵祕清漆型 環氧樹脂、甲㈣料漆型魏魅#之_清漆型環氧樹 脂’聯苯型環氧樹脂、蓋型環氧樹脂、聯笨找基型環氧樹 =之芳基伸烧氧基環氧樹脂,萘紛型環氧樹脂、萘二醇型 銥氧樹脂、2官能至4令处與客# , # 脂、雙莽I ㈣、_型環氧榭 101102463 树脂,葱型環氧樹脂、笨氧基型環氧樹脂、二環戊二稀2 19 201251533 氧樹脂、降福_環氧樹脂、金㈣基環氧樹脂、苐型環氧 樹脂等。 作為環氧樹脂,可單獨使用此等中之一種,亦可併用具有 不同重量平均分子量的2種以上。又,亦可將此等中之1 種或2種以上、與其等之預聚物併用。 此等環氧樹脂中,較佳係芳基伸炫基型環氧樹脂。藉此, 可進一步提升吸濕焊錫财熱性及難燃性。 所謂芳基伸炫基型環氧樹脂,係指於重複單位中具有一個 以上芳基伸絲的環氧樹脂。可舉例如茗型環氧樹脂、聯苯 基-亞甲基型環氧樹脂等^此等之中,較佳為聯苯基二亞甲 基型環氧樹脂。聯苯基二亞甲基型環氧樹脂可由例如下述一 般式⑴所示。X,作為聯苯基二亞甲基型環氧樹脂,可舉 例如日本化藥(股)製之NC_3000、NC_3〇〇〇L、Na3Q⑻_FH。 [化1]Rku=w i^lo2 (x)dx, where Ir: reference length, Z(x): spheroidal waviness curve, Rq: square root of the thickness curve. Conventionally, in the technical field to which the present invention pertains, the surface roughness is usually specified by an index such as Ra or Rz. (For example, refer to Patent Document 1). However, as a result of examination by the inventors of the present invention, it has been found that these indicators cannot be said to sufficiently reflect the surface shape pattern of the substrate. For example, since the Ra system is not an indicator directly indicating the maximum value of the mountain height, even if the Ra index is controlled to be small, the maximum value of the mountain height may become large. Further, the surface pattern of the substrate may have a large difference between the maximum value and the minimum value of the mountain, and a height difference is generated on the surface of the copper foil formed thereon. On the other hand, since the Ra system does not indicate the index of the width of the mountain, it is possible to cause the gap between the mountains of the surface of the insulating resin layer of the base to be widened only by controlling these indexes, and thus it is possible to cause a depression in the conductor layer. Thus, in the prior art, even if such an index is controlled, it is difficult to sufficiently control the surface shape pattern of the substrate. 101102463 10 201251533 Therefore, the surface shape pattern of the conventional substrate has a case where the height of the mountain is high and the interval between the mountains becomes wide, 'on the surface of the copper foil formed on the surface of the substrate having such a surface shape, Since the surface shape is deviated, it is difficult to stabilize the etching characteristics of the copper box in the prior art. - After the applicant of the present invention has recorded, it is found that the parameter of the so-called Rp indicating the maximum height of the mountain in the edge layer 102 of the substrate is reduced, and the sharpness of the mountain (the interval between the mountains is narrow) is indicated. When the parameter of Rku is increased, the etching characteristics of the copper foil layer 1〇4 (the copper case provided on the substrate) are improved, and the pattern of the conductive circuit 119 having a good wiring shape is formed. Based on the above experimental facts, the inventors established the following assumptions. That is, on the surface of the insulating layer 102 of the substrate, the etching of the copper foil layer 104 formed on the insulating layer 1 (2) is performed when the surface shape pattern of the mountain having a small mountain height, a narrow mountain interval, and an acute angle exists. The deviation of the characteristics is reduced. Therefore, after various experiments, it was found that, when both the index indicating the height of the mountain and the index indicating that the interval between the mountains is narrow and an acute angle are controlled to an appropriate value, the copper falling on the substrate is formed. The inventors of the present invention use Rp indicating the maximum height of the mountain, and Rku indicating the inferiority of the mountain (the narrow interval between the mountains) as such an index, by controlling to RP. When the thickness is 4.5 or less and the Rku is at least the above, the surface shape pattern of one surface 3〇 of the insulating layer 1〇2 can be appropriately controlled, and the variation in the variation of the steel-engraving property can be achieved. In the present embodiment, by forming the pattern 101102463 11 201251533 of the mountain having a narrow interval and having an acute angle as the surface shape (4), for example, the number of mosquitoes can be increased. Thereby, since the area of one surface of the insulating layer (10) is increased, the contact area between the insulating layer and the steel box layer is increased by one, and the adhesion between the conductive circuits 119 including the copper box layer 104 can be achieved. In addition, according to the method for manufacturing a printed wiring board of the present embodiment, streaking of one surface 3 of the insulating layer 1〇2 can be suppressed. The mechanism is still true, but _ due to the removal of the insulating layer On the surface 3G, a surface shape pattern of a mountain height and a mountain interval can be formed as the surface shape map $, so that the variation of the stress in the horizontal direction received by the copper box layer HM is less in the insulating layer. Stripe is formed in the insulating layer 102. Here, if the insulating layer _ stripes, in order to remove the residue in the strip level, such as (4) residue, and (4) excess, there is a wiring shape. On the other hand, if the amount of side is insufficient, then the cruelty of the wealth can not be removed, and there is a connection failure. Further, when streaks occur in the edge layer, the holes may be formed in the multilayer wiring structure, and the connection property may be lowered. However, in the present embodiment, since streaking can be suppressed as described above, it is possible to prevent a defect in wiring shape, a connection failure, or a decrease in connection reliability due to such a stripe. In the present embodiment, the upper limit of Rp in the surface 3G of the insulating layer 1 () 2 is 4.5 μm or less, preferably 3.5 μm or less, more preferably 25 μm or less. On the other hand, the lower limit of the RP is not particularly limited, and is, for example, preferably ϋ 5 μηι or more, more preferably 101102463 12 201251533 1, more than a handsome, and more preferably 1.5 μm or more. By setting Rp to the above range, it is possible to reduce defects such as etching residues during formation of fine wiring, and obtain a printed wiring board with good yield. Furthermore, the insulation reliability between the fine wiring circuits is excellent. In the present embodiment, the upper limit of Rku in one surface 30 of the insulating layer 102 is not particularly limited. For example, it is preferably 10 or less, more preferably 8 or more, still more preferably 6 or less. On the other hand, the lower limit of Rku is 2.1 or more, preferably 3.0 or more, and more preferably 3.5 or more. By setting Rku within the above range, since the surface of the substrate becomes fine unevenness, the copper foil layer 104 formed thereon has uniform button characteristics. Therefore, the side etching characteristics of the conductor layer of the copper foil layer 104 or the like can be made uniform. Further, since the contact area is increased, the adhesion to the conductor layer is excellent. Therefore, the printed wiring board 101 of the present embodiment is excellent in heat resistance and insulation reliability between fine wirings. Here, a good wiring shape will be described with reference to FIGS. 2 to 4 . In FIG. 4, the copper foil laminate 1 has an insulating layer 2, a copper foil layer 4, and a metal layer 14. The term "good wiring shape" refers to a shape that is specific to the characteristics in which the residual edge is less conventional. As shown in Fig. 4, the residual side is a portion formed by extruding the copper pig layer 4 in the outer side of the metal layer 14 in the width direction orthogonal to the direction in which the metal layer 14 extends in plan view. The determination as to whether or not the residual edge has occurred will be described with reference to Figs. 2 and 3 . As shown in the figures, for example, in the cross-sectional view, the maximum width of the copper foil layer 104 (14) in the width direction is L1, and the minimum width of the metal layer 115 (14) in the width direction is L2, in LI. —L2 = When AL is greater than 0, it is determined that a residual edge has occurred. In the case of the conductive circuit 119 of the present embodiment, the enthalpy is smaller than the conventional one, and preferably L1 and L2 are the same (Fig. 2(a)), and more preferably u is smaller than L2. When L1 is smaller than L2, the copper (4) 1〇4 of the cross-sectional view has a region in which the width in the plane direction of the ply is smaller than the width in the plane direction of _115 (Fig. 2(b)). The pattern of the conductive circuit ι 9 specified by this kind of U&L2 can be referred to as a good wiring shape. In addition, in the so-called good wiring shape of the present embodiment, the second means that the shape of the metal layer is specific to the characteristics of the desired shape (Fig. 2 (8) and (9) are required to be mixed, and the design is cut as designed. The shape is, for example, a square ridge/shape, etc. Even if iL1 is the same as [2, and further u is smaller than U, the (four) characteristic of the (four) layer 1G4 is improved, so that the shape can be realized. As shown in Fig. 2 (4), the shape may be a rectangular shape having the same width as the metal layer 115, or may be an inverted cone shape as shown in Fig. _. The inverted cone shape of the copper falling layer (10) is a plan view When the first surface (the upper surface 20) faces the second surface (the lower surface 22), the area thereof may be small (where 'may also be formed in one part of the side surface 24 due to the deviation in the manufacturing step), as shown in FIG. Generally, in the cross-sectional view in the width direction, the angle formed by the perpendicular line of the bridging layer 1 () 2 and the side surface 24 (the angle of the counterclockwise) is preferably, for example, 0 degrees or more and 20 degrees or less. More preferably, it is 1 degree or more and 10 degrees or less. Moreover, as the shape of the other copper foil layer 1〇4, it can be figure 6 The plate (semicircular) shape shown may also be a necked shape as shown in Fig. 6(b). By using 101102463 201251533 such a shape of copper, it is possible to make L1 smaller than L2 in the conductive circuit 119. Further, in comparison with the shape of the inverted taper, the bonding area with the insulating layer can be ensured to be more than a certain value. Further, in the printed decorative wire board of the embodiment, the line spacing (hereinafter referred to as L/S) controllability is satisfied. The superiority is described with reference to Fig. 4. Fig. 4 shows the distance S2 and the spacing S1, and the most adjacent conductive circuit 19 in the width direction of the orthogonal direction with respect to the direction in which the conductive circuits 19 and 119 extend. In the manufacturing method of the printed wiring board of the prior art, the etching characteristics of the copper pig layer 4 are deviated, and the residual side or the side of the copper|| layer 4 may be left. (4) 4 is electrically separated from each other regularly, and the spacing S2 must be sufficiently ensured as shown in Fig. 4 (8). In other words, (4) illusion must be matched with U (4) to reduce the printing of the _ miscellaneous manufacturing method, because of this Ll / S2 It is less controllable, so it is difficult to form In contrast, in the method of manufacturing a printed wiring board of the present embodiment, since the etching property of the copper foil layer 104 can be improved, the width of the metal layer II5 can be maintained under a desired shape to control the width. The width of the copper foil layer 104 in the direction. Therefore, since L1 can be made L2 or less (that is, the residual edge disappears), the pitch S1 can be determined by the minimum width L2 of the metal layer 115. The L2 is as described above. Therefore, in the method of manufacturing a printed wiring board according to the present embodiment, such L2/S1 has superior controllability. Therefore, since L/S controllability is excellent, connection failure can be suppressed, and A method of manufacturing a printed wiring board capable of performing fine wiring processing of 101102463 15 201251533 is obtained. Further, in the present embodiment, the etching of the side surface 24 of the copper foil layer 104 is referred to as side etching. When this side is etched, etching is performed in the horizontal direction with respect to the upper surface of the insulating layer 1?. On the other hand, the etching of the upper surface 20 of the copper foil layer 104 is referred to as vertical etching. This longitudinal characterization is carried out in the vertical direction with respect to the upper surface of the insulating layer 102. (Second Embodiment) A method of manufacturing a printed wiring board according to the second embodiment will be described below. In the second embodiment, detailed manufacturing conditions, materials, and the like which are omitted in the third embodiment are exemplified. In the method of manufacturing a printed wiring board according to the second embodiment, the step of forming the metal layer 116 over the entire surface or selectively includes the following steps, which is different from the first embodiment: forming a through-silicon foil layer 104 And a step of the through hole 1〇8 of the copper foil laminate 100 formed by the insulating layer 1〇2; a step of contacting the chemical liquid at least on the inner wall of the through hole 108; and forming the insulating layer 102 by electroless plating The step of electroless plating layer 110 electrically connected to the copper foil layer 1〇4 on the upper surface on the upper surface. Fig. 7 and Fig. 8 are cross-sectional views showing the procedure of a method of manufacturing a printed wiring board according to a second embodiment. First, as shown in Fig. 7 (4), a copper laminated layer 1 having a carrier g on which the carrier layer 106 and the copper layer 1〇4 are bonded to both surfaces of the insulating layer 1〇2 is prepared. 10Π02463 201251533 As a carrier-attached copper-clad laminate 1, for example, a peelable carrier foil layer 1〇6 is laminated on at least one side of the copper-clad laminate 100. The copper-clad laminate 100 (hereinafter also referred to as a laminate) is not particularly limited, and for example, a copper foil layer 104 may be used in at least one area of the insulating layer 102 having an insulating resin layer with a material base (the fiber is omitted in the drawing). Substrate). The laminate may be a single layer or a multilayer structure. That is, as the laminated board, it may be composed only of the core layer, but it may be used to form an additional layer on the core layer. A known one can be applied to such a laminate, and for example, a plurality of sheets in which a prepreg is superposed can be used. The prepreg is not particularly limited. For example, it can be obtained by a method of impregnating a resin composition containing a thermosetting resin, a curing agent, a filler, or the like in a substrate such as a glass cloth. Further, as the laminated board, an extremely thin metal foil having a carrier foil laminated on at least one side and formed by heating and pressing can be used. Further, in the interlayer insulating layer of the build-up layer, the same material as the core layer may be used, or the substrate or the resin composition may be different. In the present embodiment, the insulating layer 1〇2 corresponds to an insulating resin layer constituting the core layer or the buildup layer. An example of using a laminate having an additional layer will be described in detail with reference to the third embodiment. As the resin composition constituting the laminate and the interlayer insulating layer used in the present embodiment, a known resin (hereinafter also referred to as an insulating resin composition) which is used as an insulating material for a printed wiring board can be used, and it is usually used mainly for heat, A thermosetting resin with good chemical resistance. The resin composition is not particularly limited, and is preferably a resin composition containing at least a thermosetting resin. Examples of the thermosetting resin include urea (urea) resin, melamine tree 101102463 17 201251533 fat, cis:: #二醯iimide compound, polysilicic acid (tetra) lipid, unsaturated vinegar resin, and material ring correction. Resin, bisallyl-iminoimide, vinyl-based resin, ethylene-based phenol, benzocyclobutadiene/cyanate resin, epoxy resin, and the like. Among them, the curable resin is preferably a combination of a slope temperature of 200 C or more. For example, it is preferably a spiro ring, a heterocyclic ring, a hydroxyindole type, a biphenyl type, a naphthalene type, an onion type, a novolac type, or 2 or 3:: the above-mentioned oxime resin, cyanate resin (including a prepolymer of a cyanate resin), a cis-butylimine resin, a benzocyclobutene resin, or a resin having a benzofluorene ring. When an epoxy resin and/or an acid acid-based resin is used, the linear expansion becomes small, and the heat resistance is remarkably improved. X. When epoxy resin and cyanate lysate are combined with a high filler filler, it is excellent in flame retardancy, heat resistance, impact resistance, high rigidity and electrical properties (low dielectric constant, low loss factor). The advantages. In this case, it is considered that the glass transition temperature after the hardening reaction of the thermosetting resin is 2 〇〇 (> c or more, and the thermal decomposition temperature of the resin composition after curing becomes high, at 25低The above-mentioned reaction is low in molecular weight, etc. Further, the improvement of flame retardancy is considered to be due to the thermal hardening of the aromatic system, and the benzene ring is higher in the structure of the benzene ring. It is easy to be carbonized (stone), which is caused by carbonization. _L 述树月曰, 'and the product may further contain a flame retardant within a range that does not impair the effects of the present invention'. Preferably, it is a non-halogen-based flame retardant. Examples of the flame retardant include an organic dish-based flame retardant, an organic gas-containing gas compound, and a chemical gas, a polysulfide-based flame retardant, and a metal hydroxide. For example, there are phosphine compounds such as HCA, hca-hq, and HCA-NQ manufactured by Sanko Co., Ltd., and HFB-2006M manufactured by Showa Polymer Co., Ltd., etc., as the phosphorus-based flame retardant of 101102463 201251533. Phosphorus-containing benzopyrene compound, PPQ of Beixing Chemical Industry Co., Ltd. OP930 made by Clariant Co., Ltd., phosphate ester compound of PX200 manufactured by Daeba Chemical Co., Ltd., phosphorus-containing epoxy resin such as FX289 and FX310 manufactured by Toshiro Kasei Co., Ltd., ERF001 manufactured by Dongdu Chemical Co., Ltd., etc. Phosphorus-containing phenoxy resin, etc. As an organic nitrogen-containing phosphorus compound, for example, a phosphate amide compound such as SP670 or SP703 manufactured by Shikoku Chemicals Co., Ltd., and SPB100 manufactured by Otsuka Chemical Co., Ltd. SPE100, a sulphuric acid compound such as FP series manufactured by Fushimi Co., Ltd., etc. As the metal hydroxide, for example, magnesium hydroxide such as UD65〇 and UD653 manufactured by Ube Materials Co., Ltd., and CL310 manufactured by Sumitomo Chemical Co., Ltd. An aluminum hydroxide such as HP_350 manufactured by Showa Denko Co., Ltd., etc. The cyclic oxime resin used for the resin composition may, for example, be a bisphenol A type oxime resin, a bisphenol F type epoxy resin, or a bisphenol E type. Epoxy resin, double-looking S-type J oxidizing resin, double 16M epoxy resin, double-p-type epoxy resin, double-Z-ring material double _ ring_lipid, esoteric varnish epoxy resin, A (four) paint type Wei charm # _ lacquer type epoxy resin 'biphenyl type epoxy resin, Cover type epoxy resin, bismuth-based epoxy tree = aryl-based oxy-epoxy resin, naphthalene-type epoxy resin, naphthalene glycol-type oxime resin, 2-functional to 4-letter and customer #, #脂,双莽I (4), _type epoxy 榭101102463 resin, onion type epoxy resin, stupid epoxy type epoxy resin, dicyclopentadiene 2 19 201251533 Oxygen resin, lower blessing _ epoxy resin, gold (four) Epoxy resin, bismuth type epoxy resin, etc. As the epoxy resin, one of these may be used alone, or two or more kinds having different weight average molecular weights may be used in combination. Further, one or two or more of these may be used in combination with a prepolymer such as the above. Among these epoxy resins, an aryl-based epoxy resin is preferred. Thereby, the heat absorption and flame retardancy of the moisture absorption solder can be further improved. The term "aryl-based epoxy resin" refers to an epoxy resin having more than one aryl stretching wire in a repeating unit. For example, a fluorene-based epoxy resin, a biphenyl-methylene type epoxy resin, or the like is preferable, and a biphenyl dimethylene type epoxy resin is preferable. The biphenyldimethylene type epoxy resin can be represented, for example, by the following general formula (1). X, as the biphenyl dimethylene type epoxy resin, for example, NC_3000, NC_3〇〇〇L, Na3Q(8)_FH manufactured by Nippon Kayaku Co., Ltd. [Chemical 1]

由上述-般式⑴所示之聯苯基二亞曱基型環氧樹脂的 均重複單位η為任意整數。n之下限並無特別限定,較佳 1以上、特佳2以上。若η過小,則因聯苯基二亞甲^型 氧樹脂容易結晶化、對通用溶媒之溶解性較低, 難的情形。η之上限並無特別限定,較佳為1〇、 、 ^下、特佳 以下。若η過大,則有樹脂之流動性降低、 • 馬成形不良 101102463 20 201251533 之原因的情形。 %氕樹 造的祕清漆型環氧樹月旨 熱膨脹性 9 作為上述以外之3班 的酚醛清漆沏楞二樹脂,較佳係具有縮合環芳香族烴構 藉此,可進一步提升耐熱性、低 具有縮合環芳香 萘、蒽、菲、笨四。、災構造的酚醛清漆型環氧樹脂,有如 縮合環芳麵炉椹_ $ 1、聯三伸笨及四苯、其他具有 香族烴構造之::的酚醛清漆型環氧樹脂。具有縮合環芳 列,故低熱型’㈣使複數芳香環規則性地配 财熱性優越。再者$又’由於玻璃轉移溫度亦較高,故 較習知之㈣清、黍:重複構以之77子讀大’故難機性 組合,則可改善、%氧樹脂樹脂優越,藉*與氰酸略樹月旨 的安裝可靠性優越 溫度進—步變高,故無_應 盼=:::蝴烴構造_清漆型環氧樹腊,係由笨 σ物與曱_化合物及縮合環芳香族烴化 紅、將_清漆”_脂_氧基化I。物所合 苯紛類化合物並無特別限定,可舉例如笨紛 精,料之甲紛類,l2,4.二 二曱盼、2 6-- m 紛、2,5- 2,3,5·三甲二:、3,4_二曱朌、3,5-二曱紛等之二曱_, 乙基紛等二\ f基賴’心祕' 以麵、詞 101102463 土酚類,異丙基酚、丁基盼、第三丁基驗等之 21 201251533 烷基酚類,鄰苯基酚、間苯基酚、對苯基酚、鄰苯二酚、1,5-二羥基萘、1,6-二羥基萘、2,7-二羥基萘等之萘二醇類,間 苯二酚、鄰苯二酚、氫醌、五倍子酚、氟甘胺酸等之多價酚 類,烷基間苯二酚、烷基鄰苯二酚、烷基氫醌等之烷基多價 酚類。此等之中,由成本面及對分解反應造成之效果而言, 較佳為苯齡。 醛類化合物並無特別限定,可舉例如曱醛、對甲醛、三。山、 乙醛、丙醛、聚氧亞曱基、三氯乙醛、六亞曱基四胺、糠醛、 乙二醛、正丁基醛、己醛、烯丙基醛、苯醛、丁烯醛、丙烯 醛、四氧基亞曱基、苯基乙醛、鄰曱苯曱醛、水楊醛、二羥 基苯醛、三羥基苯醛、4-羥基-3-甲氧基醛對曱醛等。 縮合環芳香族烴化合物並無特別限定,可舉例如甲氧基 萘、丁氧基萘等之萘衍生物,曱氧基蒽等之蒽衍生物,曱氧 基菲等之菲衍生物,其他稠四苯衍生物、棋衍生物、芘衍生 物、聯三伸苯衍生物及四苯衍生物等。 具有縮合環芳香族烴構造的酚醛清漆型環氧樹脂,並無特 別限定,可舉例如曱氧基萘改質鄰曱酚酚醛清漆環氧樹脂、 丁氧基萘改質甲基(對)曱酚酚醛清漆環氧樹脂及曱氧基萘 改質酚醛清漆環氧樹脂等。此等之中,較佳係具有下述式(2) 所示之縮合環芳香族烴構造的酚醛清漆型環氧樹脂。又,作 為具有縮合環芳香族烴構造的酚醛清漆型環氧樹脂,可舉例 如 DIC(股)製之 HP-5000. 101102463 22 201251533 [化2]The homo repeating unit η of the biphenyldifluorenylene type epoxy resin represented by the above formula (1) is an arbitrary integer. The lower limit of n is not particularly limited, but is preferably 1 or more, particularly preferably 2 or more. When η is too small, the biphenyl dimethylene type oxygen resin is easily crystallized, and the solubility to a general-purpose solvent is low, which is difficult. The upper limit of η is not particularly limited, but is preferably 1 〇, ^, or less. If η is too large, there is a case where the fluidity of the resin is lowered and the horse is not formed 101102463 20 201251533. % of the varnish-type epoxy resin made of eucalyptus is a heat-expandable property of the phenolic varnish. The phenolic varnish is preferably a condensed aromatic hydrocarbon structure, which further improves heat resistance and low. It has a condensed ring of aromatic naphthalene, anthracene, phenanthrene The novolac type epoxy resin of the disaster structure is similar to the phenolic varnish type epoxy resin which has the structure of a condensed ring-shaped enamel furnace 椹 _ $1, bis, and tetraphenyl, and other aromatic hydrocarbon structures. It has a condensed ring aryl group, so the low heat type '(4) makes the plural aromatic ring regularly superior in fins. In addition, the price of the glass is also higher. Therefore, it is better to know that (4) Qing and 黍: repeating the structure of the 77-reading large 'defective combination, it can be improved, and the % oxygen resin is superior. Cyanide slightly tree installation reliability is superior, the temperature is higher, the step is higher, so there is no _ should be expected =::: butterfly structure _ varnish type epoxy tree wax, which is composed of stupid σ and 曱 compound and condensed ring Aromatic hydrocarbon red, _ varnish _lipid oxylated I. The benzene compound is not particularly limited, and for example, arbitrarily fine, a variety of materials, l2, 4. 2 曱Hope, 2 6-- m, 2,5- 2,3,5·three-two:, 3,4_two, 3,5-two-in-one, etc., 乙等等二\ f基赖's 'mystery' to face, word 101102463 soil phenols, isopropyl phenol, butyl hope, third butyl test, etc. 21 201251533 alkyl phenols, o-phenylphenol, m-phenylphenol, pair Naphthalene glycols such as phenylphenol, catechol, 1,5-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, resorcinol, catechol, hydrogen Polyvalent phenols such as quinone, gallic phenol, fluoroglycine, etc., alkyl resorcinol, alkyl An alkyl polyvalent phenol such as a benzenediol or an alkylhydroquinone. Among these, the benzoic acid is preferably used because of the cost surface and the effect on the decomposition reaction. The aldehyde compound is not particularly limited. For example, furfural, paraformaldehyde, tris. mountain, acetaldehyde, propionaldehyde, polyoxyalkylene, trichloroacetaldehyde, hexamethylenetetramine, furfural, glyoxal, n-butyl aldehyde, hexanal, Allyl aldehyde, benzaldehyde, crotonaldehyde, acrolein, tetraoxyarylene, phenylacetaldehyde, o-quinacridal, salicylaldehyde, dihydroxybenzaldehyde, trihydroxybenzaldehyde, 4-hydroxyl The condensed cyclic aromatic hydrocarbon compound is not particularly limited, and examples thereof include a naphthalene derivative such as methoxynaphthalene or butoxynaphthalene, and an anthracene derivative such as anthracene oxime. , phenanthrene phenanthrene and other phenanthrene derivatives, other fused tetraphenyl derivatives, chess derivatives, anthracene derivatives, triazine derivatives, tetraphenyl derivatives, etc. Novolac type with condensed cyclic aromatic hydrocarbon structure The epoxy resin is not particularly limited, and examples thereof include a decyloxynaphthalene-modified o-nonphenol novolac epoxy resin and a butoxynaphthalene-modified methyl group ( a non-phenol novolac epoxy resin, a decyloxy naphthalene modified novolac epoxy resin, etc. Among these, a novolac type having a condensed cyclic aromatic hydrocarbon structure represented by the following formula (2) is preferred. Further, as the novolac type epoxy resin having a condensed ring aromatic hydrocarbon structure, for example, HP-5000 manufactured by DIC Co., Ltd. can be mentioned. 101102463 22 201251533 [Chemical 2]

h-f- (2) (式中=為縮合環芳香族烴基’R彼此可為相同或相異, 為選自氣原子、排奴·| —灭數1以上且10以下之烴基或鹵元素、苯 土、卞土等之芳香基及含有環氧丙基醚之有機基的基,η、ρ 及q為1以上夕敕机 ^ I數,又,p、q之值可於每重複單位中為 相同或相異。) [化3] (Α「” ⑽ (Ar3) (Ar4) (3) (式(2)中之Ar係式(3)中之(Arl)〜(Ar4)所示的構造式⑺中 之R彼此可為相同或相異,為選自氫原子、碳數1以上且 10以下之經基或_元素、苯基、节基等之芳香基及含有環 氧丙基醚之有機基的基。) 再者,作為上述以外之環氧樹脂,較佳係萘酚型環氧樹 脂、萘:醇型環氧樹脂、2官能至4官能it氧基型萘樹脂、 秦醚型環氧樹脂等之萘型環氧樹脂。藉此,可進—步提升耐 101102463 23 201251533 熱性、低_脹性。又,由於萘環之π_π重疊絲較苯環高, 2尤其是低熱膨脹性、低熱收縮性優越。再者,由於多環構 造’故剛直效果高,由於玻轉移溫度特別高,故迴焊前後 之熱收縮變化較小。 蔡驗型環氧樹脂可由例如下述—般式(4_υ所示。又,作為 奈酚型娘氧樹脂’可舉例如新日鐵化學(股)製之ESN-375。 萘二醇型環氧樹脂可由例如下述式(4_2)所表示。作為萘二 醇型環氧樹脂’可舉例如DIC(股)製之HP-4032D. 2官能至4官能環氧基型萘樹脂,可由例如下述式(4-3) (4-4)(4-5)所示。作為2官能至4官能環氧基型萘樹脂,可 舉例如 DIC(股)製之 hp_4700、HP-4770。 萘醚型環氧樹脂可由例如下述一般式(4-6)所示。作為萘醚 型環氧樹脂’可舉例如DIC(股)製之HP-6000。 [化4]Hf- (2) (wherein = condensed ring aromatic hydrocarbon group 'R may be the same or different from each other, and is a hydrocarbon group selected from a gas atom, a sulphonium, a killing number of 1 or more and 10 or less, or a halogen element, benzene The aryl group of earth, bauxite, etc., and the group of the organic group containing a glycidyl ether, η, ρ, and q are 1 or more, and the values of p and q can be in each repeating unit. The same or different.) [Chemical 3] (Α "" (10) (Ar3) (Ar4) (3) (Arrangement (Arl) to (Ar4) in the Ar system (3) in the formula (2) R in the formula (7) may be the same or different from each other, and is an aromatic group selected from a hydrogen atom, a carbon number of 1 or more and 10 or less, a phenyl group, a phenyl group, a aryl group, and the like, and a glycidyl ether. Further, as the epoxy resin other than the above, a naphthol type epoxy resin, a naphthalene: alcohol type epoxy resin, a bifunctional to 4-functional itoxy type naphthalene resin, and a naphthyl ether type are preferable. A naphthalene type epoxy resin such as an epoxy resin, whereby the heat resistance and low bulging property of the 101102463 23 201251533 can be further improved. Further, since the π_π overlapping yarn of the naphthalene ring is higher than the benzene ring, 2 especially low thermal expansion property , low heat shrinkage Furthermore, due to the multi-ring structure, the straightening effect is high, and since the glass transition temperature is particularly high, the heat shrinkage change before and after the reflow is small. The Cai-type epoxy resin can be, for example, the following general formula (4_υ) Further, as the naphthol type nucleating resin, for example, ESN-375 manufactured by Nippon Steel Chemical Co., Ltd. can be used. The naphthalenediol type epoxy resin can be represented, for example, by the following formula (4-2). The epoxy resin can be, for example, HP-4032D. 2-functional to 4-functional epoxy type naphthalene resin, which can be, for example, the following formula (4-3) (4-4) (4-5). In the case of the bifunctional to tetrafunctional epoxy group-type naphthalene resin, for example, hp_4700 and HP-4770 manufactured by DIC Co., Ltd. may be mentioned. The naphthene ether type epoxy resin may be, for example, represented by the following general formula (4-6). The naphthalene ether type epoxy resin is exemplified by HP-6000 manufactured by DIC Co., Ltd. [Chem. 4]

(4-1) (n表示平均1以上且6以下的數,R表示環氧丙基或碳數1 以上且1 〇以下的煙基。) [化5](4-1) (n represents an average of 1 or more and 6 or less, and R represents a glycidyl group or a niobium group having 1 or more carbon atoms and 1 or less carbon atoms.)

(4-2) 101102463 24 201251533 [化6](4-2) 101102463 24 201251533 [Chem. 6]

[化7][Chemistry 7]

(4-6) (式中,R1表示氫原子或曱基,R2分別獨立表示氫原子、碳 原子數1〜4之烷基、芳烷基、萘基或含有環氧丙基醚基的萘 基,〇及m分別為0〜2之整數,且〇或m之至少任一者為1 以上。) 上述樹脂組成物所使用之氰酸酯樹脂,可藉由例如使鹵化 氰化合物與苯酚類進行反應而獲得。作為氰酸酯樹脂的具體 例,可舉例如苯酚酚醛清漆型氰酸酯樹脂、甲酚酚醛清漆型 氰酸酯樹脂等之酚醛清漆型氰酸酯樹脂,萘酚芳烷基型氰酸 酯樹脂、二環戊二烯型氰酸酯樹脂、聯苯基氰酸酯樹脂、雙 101102463 25 201251533(4-6) (wherein R1 represents a hydrogen atom or a fluorenyl group, and R2 each independently represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, an aralkyl group, a naphthyl group or a naphthalene group containing a glycidyl ether group; The base, 〇 and m are each an integer of 0 to 2, and at least one of 〇 or m is 1 or more.) The cyanate resin used in the above resin composition can be, for example, a cyanogen halide compound and a phenol compound. Obtained by carrying out the reaction. Specific examples of the cyanate resin include a novolac type cyanate resin such as a phenol novolak type cyanate resin or a cresol novolac type cyanate resin, and a naphthol aralkyl type cyanate resin. , dicyclopentadiene type cyanate resin, biphenyl cyanate resin, double 101102463 25 201251533

、四曱基雙酚F 酚A型氰酸酯樹脂、雙酚AD型氰酸酯樹脂 型氰酸酯樹脂等之雙酚型氰酸酯樹脂等。 二之中,較佳係含有祕清漆型氰_旨樹脂、萘盼芳燒 j =_脂、二環戊二烯型氰酸s旨樹脂、聯苯基氛酸醋 ^者’較佳係樹脂組成物係於樹脂組成物之總固形份 中含有10重量%以上的氰酸醋樹脂。藉此,可提升預浸體 之:熱性(破卿移溫度、熱分解溫度)。X,可使預浸體之 熱膨脹係數(尤其是預浸體厚度方向之熱膨脹係數)降低。若 預浸體厚度方向之熱膨脹係數降低,則可減輕多料刷佈線 的應力應變。再者,於具有細微之和連接部❹料刷佈 線板中,可大幅提升其連接可靠性。 作為上述樹脂組成物中所使用之_清漆型氰酸醋樹脂 中的較佳者’可舉例如下式⑺所示的㈣清漆型氰酸_ 脂。較佳係組合使用4量平均分子量為2_以上、較佳 2,〇〇〇^1〇,0〇〇 . 2,2〇〇^3,50〇 氮酸_旨與重量平均分子量yx下、較佳〜U00 之式(5)所示的祕清漆型氰酸s旨樹脂⑽下,在未特別註明 之下’「〜」係表示包含上限值與下限值)。又,本實施形態 中,重量平均分子量鋪聚笨乙騎算之_滲透層析法所 測定之值。 [化8] 101102463 26 201251533A bisphenol-type cyanate resin such as a tetradecyl bisphenol F phenol A type cyanate resin or a bisphenol AD type cyanate resin type cyanate resin. Among them, it is preferable to contain a secret varnish type cyanogen resin, a naphthene aromatic resin j=_fat, a dicyclopentadiene type cyanate s resin, a biphenyl oleic acid vinegar's preferred resin. The composition contains 10% by weight or more of cyanic acid vinegar resin in the total solid content of the resin composition. Thereby, the prepreg can be improved: thermal (breaking temperature, thermal decomposition temperature). X, the coefficient of thermal expansion of the prepreg (especially the coefficient of thermal expansion in the thickness direction of the prepreg) can be lowered. If the coefficient of thermal expansion in the thickness direction of the prepreg is lowered, the stress strain of the multi-brush wiring can be alleviated. Furthermore, in the wiring board having the fine connection portion, the connection reliability can be greatly improved. The preferred one of the varnish-type cyanate resin used in the above resin composition is exemplified by the following (4) varnish-type cyanate condensate represented by the following formula (7). Preferably, the combination uses a 4-fold average molecular weight of 2 or more, preferably 2, 〇〇〇^1〇, 0〇〇. 2, 2〇〇^3, 50〇 of a nitrogen acid, and a weight average molecular weight yx, Preferably, the "clear varnish type cyanate s" resin (10) represented by the formula (5) of the formula 〜5 is not particularly indicated, and the """ indicates an upper limit and a lower limit). Further, in the present embodiment, the weight average molecular weight is deposited on the value measured by the osmotic chromatography method. [化8] 101102463 26 201251533

式(5)中,η表示0以上的整數。 另外,作為氰酸酯樹脂,亦適合使用下述一般式(6)所示 的氰酸醋樹脂。下述一般式(6)所示之氣酸酯樹脂,係使藉 由(X-萘酚或β-萘酚等之萘酚類與對茬二醇、α,α’-二曱氧基 對茬、1,4-二(2-羥基-2-丙基)苯等的反應而得之萘酚芳烷基 樹脂與氰酸進行縮合而得者。一般式(6)之η為1以上,較 佳為10以下。在η為10以下時,樹脂黏度不變高,對基材 之浸含性良好,而可抑制作為積層板之性能降低。又,於合 成時不易發生分子内聚合,水洗時之分液性提升,可防止產 量降低。 [化9]In the formula (5), η represents an integer of 0 or more. Further, as the cyanate resin, the cyanate resin represented by the following general formula (6) is also suitably used. The gas ester resin represented by the following general formula (6) is obtained by a pair of naphthols such as X-naphthol or β-naphthol and p-nonanediol, α,α'-dimethoxy group. The naphthol aralkyl resin obtained by the reaction of hydrazine or 1,4-bis(2-hydroxy-2-propyl)benzene is condensed with cyanic acid, and the η of the general formula (6) is 1 or more. When the η is 10 or less, the resin viscosity is not high, and the impregnation property to the substrate is good, and the performance as a laminate can be suppressed from being lowered. Further, intramolecular polymerization and washing are less likely to occur during the synthesis. The liquid separation is improved to prevent the output from decreasing.

式(6)中,R表示氫原子或曱基,R可為相同或相異,η表 示1以上的整數。 另外,作為氰酸酯樹脂,亦適合使用下述一般式(7)所示 之二環戊二烯型氰酸酯樹脂。下述一般式(7)所示之二環戊 二烯型氰酸酯樹脂,較佳係下述一般式(7)之η為0以上且8 101102463 27 201251533 以下。在n為8以下時,樹脂黏度不變高,對基材之浸含性 良好,可防止作為積層板的性能降低。又,藉由使用二環戊 二烯型氰酸酯樹脂,則低吸濕性及耐藥品性優越。 [化 10]In the formula (6), R represents a hydrogen atom or a fluorenyl group, R may be the same or different, and η represents an integer of 1 or more. Further, as the cyanate resin, a dicyclopentadiene type cyanate resin represented by the following general formula (7) is also suitably used. The dicyclopentadiene type cyanate resin represented by the following general formula (7) is preferably such that η of the following general formula (7) is 0 or more and 8 101102463 27 201251533 or less. When n is 8 or less, the resin viscosity is not high, and the impregnation property to the substrate is good, and the performance as a laminate can be prevented from being lowered. Further, by using a dicyclopentadiene type cyanate resin, it is excellent in low hygroscopicity and chemical resistance. [化10]

另外树脂組成物亦可進一步含有硬化促進劑。例如,若 ’、、、硬化性樹脂為環氧樹脂或級賴脂,料使用笨齡樹脂 或%氧聽或聽g旨樹脂的硬化促進劑。苯_脂並無特別 限定可舉例如苯⑽料漆樹脂、甲㉒賴清漆樹脂、雙 酴A祕^漆樹脂、芳基伸院基型祕清漆樹脂等之祕 /月漆型苯紛樹脂’未改質之可溶祕苯_脂、藉由桐油、 亞麻仁油、核桃仁油等經改質的油改質可溶祕笨_脂等 之可溶祕型笨_料。作為上述苯_脂,較佳係苯驗 酴搭清漆或甲苯祕清漆樹脂。其巾,由吸濕科耐熱性之 觀點而言’較佳為聯苯枝基改質絲祕清漆樹脂。 此等之中可平獨使用1種,亦可併用具有不同重量平均分 子置的2種以上,或可將1種或2種以上與其等之預聚物併 用0 101102463 28 201251533 上述硬化促進劑並無特別限定,可舉例如萘酸鋅、萘酸 鈷、辛酸錫、辛酸鈷、雙乙醯基丙酮鈷(11)、三乙醯基丙酮 始(111)等之有機金屬鹽,三乙基胺、三丁基胺、二σ丫雙環 [2,2,2]辛烷等之3級胺類,2-曱基咪唑、2_苯基咪唑、2_苯 基-4-曱基D米嗤、2-乙基-4-乙基咪唾、ι_苄基_2_甲基味。坐、 1-苄基-2-苯基咪。坐、2-十一基咪。坐、^氰基乙基_2_乙基·4_ 甲基咪唑、1-氰基乙基_2_十一基咪唑、2-苯基_4_曱基_5_羥 基咪唑、2-苯基-4,5_二羥基咪唑、2,3_二氫_m_吡咯(1,2_a) 苯并咪唑等之咪唑類,苯酚、雙酚A、壬基酚等之酚化合物, 醋酸、苯曱酸、水揚酸、對曱苯磺酸等之有機酸,鏽鹽化合 物等或其等之混合物。包括此等之中的衍生物,可單獨使用 1種,亦可包括其等之衍生物而併用;2種以上。 另外,上述熱硬化性樹脂中,由耐熱性的觀點而言,亦可 含有順丁烯二醯亞胺化合物。順丁烯二醯亞胺化合物若為於 1分子中具有1個以上順丁烯二醯亞胺基的化合物,則無特 別限定。作為其具體例,可舉例如队苯基順丁烯二醯亞胺、 N-羥基苯基順丁烯二醯亞胺、雙(4_順丁烯二醯亞胺苯基)甲 烷、2,2_雙{4-(4-順丁烯二醯亞胺苯氧基)苯基}丙烷、雙(3,5_ 一曱基4-順丁稀一醯亞胺笨基)曱烧、雙(3_乙基_5_曱基 順丁烯二醯亞胺苯基)代、雙(3,5_二乙基_4_順丁烯二酿亞 胺苯基)甲院、聚苯基曱獅丁烯二醯亞胺、此等順丁稀二 醯亞胺化合物之預聚物、或順丁烤二醯亞胺化合物與胺化合 101102463 29 201251533 物的預聚物等。 另外’上述熱硬化性樹脂中,由與金屬箔間之密黏性的觀 點而言’亦可含有苯氧基樹脂、聚乙烯醇系樹脂、聚醯亞胺、 聚醯胺、聚醯胺醯亞胺、聚醚砜樹脂、聚伸苯基醚樹脂。 作為苯氧基樹脂’可舉例如具有雙酚骨架的苯氧基樹脂、 具有萘骨架的苯氧基樹脂、具有聯苯骨架的苯氧基樹脂等。 又,亦可使用具有複數種之此等骨架之構造的苯氧基樹脂。 此等之中,較佳係於苯氧基樹脂中使用具有聯苯骨架及雙 酚s骨架的苯氧基樹脂。藉此,藉由具有聯苯骨架的剛直 性’可提高苯氧基樹脂的玻璃轉移溫度,並因雙酚s骨架的 存在,可提升苯氧基樹脂與金屬間之密黏性。其結果,可達 到絕緣層102之耐熱性的提升,並於製造多層基板時,可提 升佈線部(導電電路118)對絕緣層1〇2的密黏性。又,較佳 係於本氧基樹脂中使用具有雙盼A骨架及雙紛F骨架的苯 氧基樹脂。藉此,於製造多層基板時,可進一步提升佈線部 對絕緣層102的密黏性。 作為笨氧基樹脂之市售物,可舉例如東都化成(股)製 FX280 及 FX293 ’ Japan Epoxy Resin(股)製 YX8100、 YX6954、YL6974 ' YL7482、YL7553、YL6794、YL7213 及YL7290專。苯氧基樹脂之分子量並無特別限定,較佳係 重量平均分子量為5,000~70,000者,更佳為1〇,〇〇〇〜6〇,〇〇〇 者0 101102463 30 201251533 在使用苯氧基樹脂時,其含量並無特別限定,較佳係樹脂 組成物整體的1〜40重量%,更佳為5〜30重量%。 作為聚乙稀醇糸樹脂的市售物,可舉例如電氣化學工業 (股)製電化丁醛 4000-2、5000-A、6000-C 及 6000-EP,積水 化學工業(股)製S-LEC BH系列、BX系列、KS系列、BL 系列及BM系列等。特佳為玻璃轉移溫度為80。(:以上者。 作為聚醯亞胺、聚醯胺、聚醯胺醯亞胺之市售物,可舉例 如東洋紡績(股)公司製「VYLOMAX HR11NN(註冊商標)」 及「HR-16NN」、「HR15ET」、日立化成工業(股)製聚醯胺醯 亞胺「KS-9300」等。可舉例如三菱瓦斯化學(股)公司製 「Neopulim C-1210」、新日本理化(股)公司製之可溶性聚醯 亞胺「RICACOATSN20(註冊商標)」及「RiCACOATPN20(註 冊商標)」、日本GE塑膠(股)公司製之聚醚醯亞胺 「ULTEM(註冊商標)」、DIC(股)製「V8000」及「V8002」 及「v8〇〇5」、日本化藥(股)製「BPAM155」等。 作為聚醚砜樹脂之市售物,可使用公知物,可舉例如住友Further, the resin composition may further contain a curing accelerator. For example, if the curing resin is an epoxy resin or a lyophilized resin, a hardening accelerator such as an aging resin or a % oxygen or a resin is used. The benzene-lipid is not particularly limited, and examples thereof include a benzene (10) paint resin, a 22 varnish resin, a bismuth A lacquer resin, and an aryl-based styrofoam resin. Modified soluble benzene _ fat, by tung oil, linseed oil, walnut oil and other modified oil modified soluble secret stupid _ fat and other soluble secret type stupid _ material. As the above benzene-lipid, it is preferred to use a benzene varnish or a toluene varnish resin. The towel is preferably a biphenyl-based modified silk varnish resin from the viewpoint of heat resistance of the moisture-absorbing article. One of these may be used in combination, or two or more kinds having different weight average molecules may be used in combination, or one or two or more kinds of prepolymers may be used together with the above-mentioned hardening accelerator of 0 101102463 28 201251533. It is not particularly limited, and examples thereof include an organic metal salt such as zinc naphthalate, cobalt naphthalate, tin octylate, cobalt octylate, cobalt acetoacetate (11), triethyl sulfonium acetonide (111), and triethylamine. a tertiary amine such as tributylamine, di-σ丫 bicyclo[2,2,2]octane, 2-mercaptoimidazole, 2-phenylimidazole, 2-phenyl-4-indenyl D-methane , 2-ethyl-4-ethylimidate, ι-benzyl-2-methyl taste. Sit, 1-benzyl-2-phenylimidine. Sitting, 2-11 base microphone. Sodium, cyanoethyl 2 - ethyl 4 - methylimidazole, 1-cyanoethyl 2 -undecyl imidazole, 2-phenyl 4 - fluorenyl-5-hydroxyimidazole, 2-benzene Imidazoles such as benzyl-4,5-dihydroxyimidazole, 2,3-dihydro-m-pyrrole (1,2_a) benzimidazole, phenolic compounds such as phenol, bisphenol A, nonylphenol, acetic acid, benzene A mixture of citric acid, salicylic acid, an organic acid such as p-toluenesulfonic acid, a rust salt compound, or the like. The derivative may be used singly or in combination of two or more of them. Further, the thermosetting resin may contain a maleimide compound from the viewpoint of heat resistance. The maleimide compound is not particularly limited as long as it has one or more maleimide groups in one molecule. Specific examples thereof include a group of phenyl maleimide, N-hydroxyphenyl maleimide, bis(4-pipetenediamine phenyl)methane, and 2, 2_Bis{4-(4-methylene-2-imide phenoxy)phenyl}propane, bis(3,5-indolyl 4-cis-butylene sulfhydryl), bismuth, double 3_ethyl_5_mercaptobutyleneimine phenyl) substituted, bis(3,5-diethyl_4_cis-butenediamine phenyl)-methyl, polyphenyl fluorene a succinimide imine, a prepolymer of such a cis-butadiene diamine compound, or a prepolymer of a cis-butadiene diimine compound and an amine compound 101102463 29 201251533. Further, 'the above thermosetting resin may contain a phenoxy resin, a polyvinyl alcohol resin, a polyethylenimine, a polyamide, a polyamide, or the like from the viewpoint of adhesion to the metal foil. Imine, polyether sulfone resin, polyphenylene ether resin. The phenoxy resin' may, for example, be a phenoxy resin having a bisphenol skeleton, a phenoxy resin having a naphthalene skeleton, or a phenoxy resin having a biphenyl skeleton. Further, a phenoxy resin having a structure of a plurality of such skeletons may also be used. Among these, a phenoxy resin having a biphenyl skeleton and a bisphenol s skeleton is preferably used in the phenoxy resin. Thereby, the glass transition temperature of the phenoxy resin can be increased by the rigidity of the biphenyl skeleton, and the adhesion between the phenoxy resin and the metal can be enhanced by the presence of the bisphenol s skeleton. As a result, the heat resistance of the insulating layer 102 can be improved, and when the multilayer substrate is manufactured, the adhesion of the wiring portion (the conductive circuit 118) to the insulating layer 1〇2 can be improved. Further, it is preferred to use a phenoxy resin having a double-presence A skeleton and a double-fragile F skeleton in the present oxyresin. Thereby, when the multilayer substrate is manufactured, the adhesion of the wiring portion to the insulating layer 102 can be further improved. As a commercially available product of a stupid oxy-resin, for example, FX280 manufactured by Tohto Kasei Co., Ltd., and YX8100, YX6954, YL6974 'YL7482, YL7553, YL6794, YL7213, and YL7290 manufactured by Japan Epoxy Resin Co., Ltd. are available. The molecular weight of the phenoxy resin is not particularly limited, and is preferably a weight average molecular weight of 5,000 to 70,000, more preferably 1 Å, 〇〇〇 〇 6 〇, and 0 0 101102463 30 201251533 The content thereof is not particularly limited, and is preferably from 1 to 40% by weight, more preferably from 5 to 30% by weight, based on the total of the resin composition. As a commercially available product of a polyethylene glycol oxime resin, for example, an electric chemical industry (unit) can be used to charge butyraldehyde 4000-2, 5000-A, 6000-C, and 6000-EP, and Sekisui Chemical Industry Co., Ltd. LEC BH series, BX series, KS series, BL series and BM series. Particularly preferred is a glass transfer temperature of 80. (The above is a commercial product of polyimine, polyamine, and polyamidamine.) For example, "VYLOMAX HR11NN (registered trademark)" and "HR-16NN" manufactured by Toyobo Co., Ltd. "HR15ET", "KI-9300", which is made from Hitachi Chemical Co., Ltd., and other products, such as "Neopulim C-1210" manufactured by Mitsubishi Gas Chemical Co., Ltd., and New Japan Physical and Chemical Corporation. Soluble polyimine "RICACOATSN20 (registered trademark)" and "RiCACOATPN20 (registered trademark)", polyether phthalimide "ULTEM (registered trademark)" manufactured by Japan GE Plastics Co., Ltd., DIC (share) system "V8000" and "V8002" and "v8〇〇5", "BPAM155" manufactured by Nippon Kayaku Co., Ltd., etc. As a commercial product of polyethersulfone resin, a known product can be used, for example, Sumitomo

化學公司製之 PES4100P、PES4800P、PES5003P 及 PES5200P 等。 作為聚伸苯基醚樹脂,可舉例如聚(2,6_二曱基―丨,‘伸苯基) 氧化物、聚(2,6·二乙基-1,4-伸笨基)氧化物、聚(2_甲基士乙 基_1,4_伸苯基)氧化物、聚(2·甲基_6_丙基义4_伸苯基)氧化 物、聚(2,6-二丙基_1,4_伸笨基)氧化物、聚(I乙基冬丙基 101102463 31 201251533 -1,4-伸苯基)氧化物等。作為市售物,例如有曰本G.E.塑膠 公司製「Noryl ΡΧ9701(註冊商標)」(數量平均分子量 Μη=14,000)、「Noryl 640-111(註冊商標)」(數量平均分子量 Mn=25,000),及旭化成公司製「SA202」(數量平均分子量 Mn=20,000)等,可藉公知方法使此等低分子量化而使用。 此等之中,較佳係藉官能基使末端經改質的反應性寡聚伸 苯基氧化物。藉此,由於可提升與熱硬化性樹脂間之相溶 性,形成聚合物間之3維交聯構造,故機械強度優越。可舉 例如曰本專利特開2006-28111號公報記载的2,2’,3,3,,5,5,-六曱基聯苯基-4,4,-二醇_2,6_二甲基苯酚聚縮合物與氣甲基 苯乙烯的反應生成物。 此種反應性寡聚伸苯基氧化物,可藉由公知方法進行製 造。又,亦可使用市售物。例如可適合使用〇PE_2st 22〇〇(三 菱瓦斯化學公司製)。 反應性寡聚伸苯基氧化物的重量平均分子量,較佳為 2,000〜20,000,更佳tOO^^ooo。若反應性寡聚伸苯基氧 化物的重量平均分子量超過20_’則難以溶解於揮發性溶 劑中。另-方面,若重量平均分子量未滿2,麵,則因交聯 密度過高,而對硬化物之彈性係數或可撓性造成不良景^ 本實施形態中所使用之樹脂組成物中的熱硬化性樹月旨曰的 量’伽合其目的而適當調整即可’並無特別限定,樹Μ 成物之總固形份中,熱硬化性樹脂較佳為ΐ()〜9()重量% ^ 101102463 32 201251533 佳20〜70重量%’再更佳25〜50重量%(以下,「〜」在不特 別明示的情況下,表示包括上限值與下限值)。 另外’於使用環氧樹脂及/或氰酸S旨樹脂作為熱硬化性樹 脂時,係於上述樹脂組成物之總固形份中,環氧樹月旨較佳為 5〜50重量%,環氧樹脂更佳為5〜25重量%。又,樹脂組成 物之總固形份中’氰酸酯樹脂較佳為5〜50重量%,氰酸醋 樹脂更佳為10〜25重量%。 上述樹脂組成物中,由低熱膨脹與機械強度的觀點而言, 較佳係含有無機填充材。無機填充材並無特別限定,可舉例 如滑石、燒成黏土、未燒成黏土、雲母、玻璃等之矽酸鹽, 氧化鈦、氧化鋁、二氧化矽、寧融二氧化矽等之氧化物,碳 酸鈣、碳酸鎂、水滑石等之碳酸鹽,氫氧化鋁、水鋁土 (AIO(OH)),通常稱為「類」水鋁土之水鋁土(亦即, Α12〇3 · xH2〇 ’於此’ X=1至2)、氫氧化鎂、氫氧化料之 氫氧化物’硫_、硫辦、亞硫酸料之硫酸鹽或亞硫酸 -石敝鋅、甲基鑛鋇、,_呂、舰㉟、職納等之删 酸鹽,氮她、氮㈣、氡切、氮化碳等之氮化物,鈥酸 錄、鈦酸轉之鈦酸鹽等。4触用此料之 併用2種以上。 此等之中,較佳為氫氧化錄、 續、虱乳化鋁、水鋁土、二氣< 矽,熔融二氧化矽、滑石、焯 ^ 义成滑石、氧化鋁。由低熱膨| 性及絕緣可靠性的觀點而言 fit為一氧化石夕,更佳為球片 101102463 33 201251533 之㈣二氧切。又,於财燃性方面,較佳為氫氧化銘。又, 本實知㈣中’由於使用即使是無機填充材仍容易浸含的基 材’故可於上述樹脂組成物中增加無機填充材的量。在樹二 組成物中之無機填充材為高濃度時,鑽頭摩耗性雖惡化,但 =機填充材為水土時’由鑽順摩耗性良好的觀點而言屠 無機填充材之粒徑並無特別限定,可使用平均粒經為單分 散的無機填充材’亦可使用平均粒徑為多分散的無機填充 才再者可併用平均粒徑為單分散及/或多分散之無機填 充材的1種或2種以上。上述無機填充材之平均粒徑並無特 別限定’較佳為〇.1μΐΏ〜5 ()μιη,特佳G 1μιη〜3鄭m<>若無機 填充材之粒徑未滿上述下限值,則因樹脂組成物之點度變 尚,故有對預浸體製作時之作業性造成影響的情形。又,若 超過上述上限值,則有樹脂組成物中發生無機填充材之沉降 等現象的情形。又’平均粒徑可使用雷射繞射/散射式粒度 分佈測定裝置(島津製作所製,SALD-7000等之一般機器) 進行測定。 無機填充材之含量並無特別限定,較佳係於上述樹脂組成 物之總固形份中為1〇重量%〜9〇重量%,更佳30重量%〜8〇 重量% ’再更佳50重量%〜75重量❶/。。在上述樹脂組成物中 含有氰酸酯樹脂及/或其預聚物時,上述無機填充材之含量 較佳係於樹脂組成物之總固形份中為50〜75重量%。若無機 101102463 34 201251533 填充材含量超過上述上限值,組絲之流動性極 差’故不佳;絲滿上述下限值,則由樹脂組成物所構成的 絕緣層的強度不足,而不佳。 另外,本實施形態中所使用之樹脂組成物,亦可調配橡膠 成分’例如’作為本實施形態中可使用之橡膠粒子的較佳 例,可舉例如核殼型橡雜子、交聯⑽腈丁二__ 子、父聯苯乙:¾丁二;橡膠粒子、丙鱗橡膠粒子、聚石夕氧 粒子等。 核殼型橡膠粒子係具有核層與殼層的橡膠粒子,可舉例 如:外層之殼層為由玻璃狀聚合物所構成,内層之核層為由 橡膠狀聚合物所構成的2層構造;或外層之殼層為由玻璃狀 聚合物所構成’中間層為由橡膠狀聚合物所構成,核層為由 玻璃狀聚合物所構成的3層構造者等。玻璃狀聚合物層係例 如由甲基_酸甲以聚合物等所構成,橡膠狀聚合物層係 例如由丙稀酸丁醋聚合物(丁基橡膠)等所構成。作為核殼型 橡膠粒子之具體例,可舉例如Stafn〇id aC3832、 AC3816N(商 σ口名 Ganz 化成(股)製),metablen 0\Μ426(®σσ名二菱螺縈(股)製)。作為交聯丙稀猜丁二稀 橡膠(NBR)粒子的具體例,可舉例如xer_9i(平均粒徑 0.5μιη,JSR(股)製)等。 作為交聯苯乙烯丁二烯橡膠(SBR)粒子的具體例,可舉例 如xsk-5〇o(平均粒徑0 5μηι,皿(股)製)等。作為丙稀酸橡 101102463 35 201251533 膠粒子之具體例,可舉例如METABLEN W300A(平均粒徑 Ο.ίμηι)、W450A(平均粒徑〇.2μιη)(三菱嫘縈(股)製)等。 聚矽氧粒子若為由有機聚矽氧烷所形成之橡膠彈性微粒 子,則無特別限定,可舉例如由聚矽氧橡膠(有機聚矽氧烷 交聯彈性體)本身所構成的微粒子,以及將由二維交聯主體 之聚矽氧所構成之核部藉三維交聯型主體之聚矽氧所被覆 的核殼構造粒子等。作為聚矽氧橡膠微粒子,可使用 ΚΜΡ-605、ΚΜΡ-600、ΚΜΡ-597、ΚΜΡ-594(信越化學(股) 製)、TORAYFILE-500、TORAYFILE-600(東麗·道康寧(股) 製)等之市售物。 上述樹脂組成物中,亦可進一步含有偶合劑。偶合劑係藉 由使熱硬化性樹脂無機填充材間之界面的濕潤性提升,而使 樹月曰及無機填充材對基材均勻地定著,用於改良耐熱性、尤 其疋吸濕後之焊錫耐熱性而予以調配。 上述偶合劑並無特別限定,可舉例如環氧基矽烷偶合劑、 陽離子性矽烷偶合劑、胺基矽烷偶合劑、鈦酸酯系偶合劑、 聚石夕氧油型偶合劑等。藉此,可提高與無機填充材之界面間 的濕潤性,藉此可更加提升耐熱性。 上述偶合劑之添加量並無特別限定,相對於無機填充材 1〇〇重量份’較佳為0.05〜3重量份、特佳〇]〜2重量份。若 含量未滿上述下限值,顧無法充分被覆無機填充材,故有 提升财熱性之效果降低的情形,若超過上述上限值,則對反 101102463 36 201251533 應造成影響,而有彎曲強度等降低的情形。 本實施形態所使用之樹脂組成物中,視需要亦可添加消泡 劑、均平劑、紫外線吸收劑、發泡劑、抗氧化劑、難燃劑、 聚矽氧粉末等之難燃助劑、離子捕捉劑等之上述成分以外的 添加物。 上述樹脂組成物中,由容易實現預浸體之低線膨脹化、高 剛性化及高耐熱化的觀點而言,較佳係至少含有環氧樹脂、 氰酸酯樹脂及無機填充材。其中,於樹脂組成物之固形份 中’較佳係含有環氧樹脂5〜50重量%、氰酸酯樹脂5〜5〇重 量%、及無機填充材10〜90重量%,更佳係含有環氧樹脂5〜25 重置%、氰酸酯樹脂10〜25重量。/。及無機填充材3〇〜8〇重量 %。 本實施形態中所使用之預浸體,係對基材浸含或塗佈樹脂 組成物之清漆而成者’作為基材,可使料種電氣絕緣材料 用積層板所使㈣周知物。作基材之材f的例子,可舉例如 E玻璃、D玻璃、T玻璃、s玻璃或Q玻璃等之無機物纖維, 聚醯亞胺、聚S旨或四氟乙烯等之有機纖維,以及其等之混合 物等。此等基材係具有例如織布、不織布、粗紗㈣㈣、 切韻、表面鱗之形狀,材質及形狀可視目標成形物的用 途或性能而選擇,視需要可使用單獨或2種以上之材質及形 狀。基材厚度並無特別限制,通常使用0.01〜0.5mm左右者, 由U或耐濕H、加工性方面而言,較佳係藉石夕烧偶合劑 101102463 37 201251533 等經表面處理者或經機械性開處理、以及施行扁平化者。 又’預浸體通常係依其樹脂含有率於乾燥後成為20〜90重量 %之方式將樹脂浸含或塗佈於基材上,依12〇〜220。(:之溫度 加熱乾燥1〜20分鐘,作成半硬化狀態(B階段狀態)而可獲 得。再者’通常可藉由將該預浸體重疊1〜2〇片,再於其兩 面配置具有载體箔之極薄銅箔,依此構成進行加熱加壓而予 以積層’藉此得到積層板。複數片之預浸體層的厚度雖視用 途而異’通常可為〇 〇3〜2mm厚。作為積層方法,可應用通 常之積層板的手法,例如使用多段壓製、多段真空壓製、連 續成形、南壓釜成形機等’依通常溫度1〇〇〜25〇。匸、壓力 0·2〜lOMPa、加熱時間〇1〜5小時之條件進行積層,或使用 真空層合裝置等依層合條件50〜150°C、0.1〜5MPa、真空壓 1.0~760mmHg之條件進行層合。 本實施形態中所使用之具有載體箔之極薄銅箔(銅箔層 104),係於其極薄箔之粗化面藉由凸粒狀之電著物層(被稱 為燒鑛。例如參照日本專利特開+ 5_〇2974〇號)之形成或氧 化處理4原處i里、银刻等進行之粗化面處理。因此,本實Chemical company PES4100P, PES4800P, PES5003P and PES5200P. As the polyphenylene ether resin, for example, poly(2,6-dimercapto-fluorene, 'phenylene) oxide, poly(2,6-diethyl-1,4-extension) oxidation , poly(2-methyl-ethylidene-1,4-phenylene) oxide, poly(2.methyl-6-propylyi-4-phenylene) oxide, poly(2,6- Dipropyl-1,4-extended base oxide, poly(I-ethyl propylene 101102463 31 201251533 -1,4-phenylene) oxide, and the like. As a commercial item, for example, "Noryl ΡΧ 9701 (registered trademark)" (quantitative average molecular weight Μη = 14,000) and "Noryl 640-111 (registered trademark)" (quantitative average molecular weight Mn = 25,000) manufactured by GE本GE Plastics Co., Ltd., and "SA202" (number average molecular weight Mn = 20,000) manufactured by Asahi Kasei Co., Ltd. can be used by a known method to reduce the molecular weight. Among these, a reactive oligomeric phenylene oxide which is modified by a functional group is preferably used. Thereby, since the compatibility with the thermosetting resin can be improved and the three-dimensional crosslinked structure between the polymers is formed, the mechanical strength is excellent. For example, 2,2',3,3,5,5,-hexamethylenebiphenyl-4,4,-diol 2,6_ described in JP-A-2006-28111 A reaction product of a dimethyl phenol polycondensate and gas methyl styrene. Such a reactive oligomeric phenylene oxide can be produced by a known method. Further, a commercially available product can also be used. For example, 〇PE_2st 22〇〇 (manufactured by Mitsubishi Gas Chemical Co., Ltd.) can be suitably used. The weight average molecular weight of the reactive oligomeric phenylene oxide is preferably 2,000 to 20,000, more preferably tOO^^ooo. If the weight average molecular weight of the reactive oligomeric phenylene oxide exceeds 20 Å, it is difficult to dissolve in the volatile solvent. On the other hand, if the weight average molecular weight is less than 2, the surface is too high, and the elastic modulus or flexibility of the cured product is bad. The heat in the resin composition used in the embodiment is different. The amount of the sclerosing tree is not particularly limited as long as it is appropriately adjusted in accordance with the purpose, and the thermosetting resin is preferably ΐ() to 9 (% by weight) in the total solid content of the tree mash. ^ 101102463 32 201251533 Optimum 20 to 70% by weight 'more preferably 25 to 50% by weight (hereinafter, "~" means that the upper limit and the lower limit are included unless otherwise specified). Further, when an epoxy resin and/or a cyanic acid-based resin is used as the thermosetting resin, the epoxy resin is preferably 5 to 50% by weight, based on the total solid content of the resin composition. The resin is more preferably 5 to 25% by weight. Further, in the total solid content of the resin composition, the cyanate resin is preferably 5 to 50% by weight, and the cyanic acid resin is more preferably 10 to 25% by weight. The resin composition preferably contains an inorganic filler from the viewpoint of low thermal expansion and mechanical strength. The inorganic filler is not particularly limited, and examples thereof include talc, calcined clay, uncalcined clay, mica, glass, and the like, and oxides such as titanium oxide, aluminum oxide, cerium oxide, and cerium oxide. , carbonates such as calcium carbonate, magnesium carbonate, hydrotalcite, aluminum hydroxide, bauxite (AIO(OH)), commonly known as "water" in bauxite (ie, Α12〇3 · xH2) 〇 'here' X=1 to 2), magnesium hydroxide, hydroxide hydroxide 'sulfur_, sulfur, sulfite sulfate or sulfite-Dendrobium zinc, methyl ore, _ Lu, Ship 35, Occupational, etc., acid salt, nitrogen, nitrogen (four), tantalum, carbon nitride and other nitrides, tannic acid recording, titanate conversion titanate. 4 Use this material in combination of two or more. Among these, preferred are hydroxide, continuation, cerium emulsified aluminum, bauxite, digas, cerium, molten cerium oxide, talc, yttrium talc, and alumina. From the viewpoint of low thermal expansion properties and insulation reliability, fit is a nitric oxide eve, and more preferably a spherical wafer 101102463 33 201251533 (iv) dioxo. Further, in terms of fuel economy, it is preferably a hydroxide. Further, in the above (4), the amount of the inorganic filler can be increased in the resin composition by using a substrate which is easily impregnated even if the inorganic filler is used. When the inorganic filler in the second composition of the tree is at a high concentration, the bit wear resistance is deteriorated, but when the machine filler is water and soil, the particle size of the inorganic filler is not particularly large from the viewpoint of good drill wear resistance. For example, it is possible to use an inorganic filler having a uniform particle diameter as a monodisperse. It is also possible to use an inorganic filler having an average particle diameter of polydisperse, and a combination of an inorganic filler having an average particle diameter of monodisperse and/or polydisperse. Or two or more. The average particle diameter of the inorganic filler is not particularly limited, and is preferably 〇.1μΐΏ~5 ()μηη, particularly preferably G 1μιη to 3 Zheng m<> if the particle diameter of the inorganic filler is less than the above lower limit value, Further, since the degree of the resin composition is increased, there is a case where the workability at the time of preparation of the prepreg is affected. In addition, when it exceeds the above upper limit, a phenomenon such as sedimentation of the inorganic filler may occur in the resin composition. Further, the average particle diameter can be measured by a laser diffraction/scattering type particle size distribution measuring apparatus (a general machine such as Shimadzu Corporation and SALD-7000). The content of the inorganic filler is not particularly limited, and is preferably from 1% by weight to 9% by weight, more preferably from 30% by weight to 8% by weight, based on the total solid content of the above resin composition. %~75 weight ❶/. . When the cyanate resin and/or its prepolymer is contained in the above resin composition, the content of the inorganic filler is preferably from 50 to 75% by weight based on the total solid content of the resin composition. If the content of the filler in the inorganic 101102463 34 201251533 exceeds the above upper limit value, the fluidity of the filament is extremely poor, which is not preferable; if the filament is above the lower limit, the strength of the insulating layer composed of the resin composition is insufficient, which is not good. . Further, as the resin composition used in the present embodiment, a rubber component 'for example' may be blended as a rubber particle which can be used in the present embodiment, and examples thereof include a core-shell type rubber and a crosslinked (10) nitrile. Dinger __ child, parent biphenyl B: 3⁄4 butyl; rubber particles, propylene rubber particles, poly-stone particles. The core-shell type rubber particles are rubber particles having a core layer and a shell layer, and the shell layer of the outer layer is composed of a glassy polymer, and the core layer of the inner layer is a two-layer structure composed of a rubber-like polymer; The shell layer of the outer layer is composed of a glassy polymer. The intermediate layer is composed of a rubber-like polymer, and the core layer is a three-layer structure composed of a glassy polymer. The glassy polymer layer is composed of, for example, methyl-acid A, a polymer or the like, and the rubber-like polymer layer is made of, for example, a butyl acrylate polymer (butyl rubber). Specific examples of the core-shell type rubber particles include, for example, Stafn〇id aC3832, AC3816N (manufactured by Ganz Chemical Co., Ltd.), and metablen 0\Μ426 (®σσ, manufactured by Mitsubishi Screw Co., Ltd.). Specific examples of the cross-linked propylene carbonate rubber (NBR) particles include xer_9i (average particle diameter: 0.5 μm, manufactured by JSR Co., Ltd.). Specific examples of the crosslinked styrene butadiene rubber (SBR) particles include, for example, xsk-5〇o (average particle diameter of 0 5 μηι, manufactured by Shibuya Co., Ltd.). Specific examples of the rubber particles of the acrylic rubber 101102463 35 201251533 include, for example, METABLEN W300A (average particle diameter Ο.ίμηι), W450A (average particle diameter 〇.2 μιη) (manufactured by Mitsubishi Rayon Co., Ltd.), and the like. The polysiloxane particles are not particularly limited as long as they are rubber elastic fine particles formed of an organic polysiloxane, and may be, for example, fine particles composed of a polyoxyxene rubber (organic polyoxyalkylene crosslinked elastomer), and A core-shell structured particle coated with a polyfluorinated oxygen of a three-dimensional crosslinked type body by a core portion composed of a two-dimensionally crosslinked host. As the polyoxyxene rubber microparticles, ΚΜΡ-605, ΚΜΡ-600, ΚΜΡ-597, ΚΜΡ-594 (manufactured by Shin-Etsu Chemical Co., Ltd.), TORAYFILE-500, TORAYFILE-600 (manufactured by Toray Dow Corning Co., Ltd.) can be used. And other commercial products. The resin composition may further contain a coupling agent. The coupling agent enhances the wettability of the interface between the thermosetting resin inorganic fillers, thereby uniformly setting the tree sap and the inorganic filler to the substrate, and improving the heat resistance, particularly after moisture absorption. The solder is heat-resistant and formulated. The coupling agent is not particularly limited, and examples thereof include an epoxy decane coupling agent, a cationic decane coupling agent, an amino decane coupling agent, a titanate coupling agent, and a polyoxo-oxygen type coupling agent. Thereby, the wettability with the interface with the inorganic filler can be improved, whereby the heat resistance can be further improved. The amount of the coupling agent to be added is not particularly limited, and is preferably 0.05 to 3 parts by weight, particularly preferably 2 to 2 parts by weight, based on 1 part by weight of the inorganic filler. If the content is less than the above lower limit, the inorganic filler may not be sufficiently coated, so that the effect of improving the heat-generating property may be lowered. If the above-mentioned upper limit is exceeded, the effect of the reaction may be affected, and the bending strength may be affected. Reduced situation. In the resin composition used in the embodiment, an antifoaming agent, a leveling agent, a UV absorber, a foaming agent, an antioxidant, a flame retardant, a flame retardant such as a polyfluorene oxide powder, or the like may be added as needed. An additive other than the above components such as an ion trapping agent. The resin composition preferably contains at least an epoxy resin, a cyanate resin, and an inorganic filler from the viewpoint of easily achieving low-line expansion, high rigidity, and high heat resistance of the prepreg. In the solid portion of the resin composition, it is preferable to contain 5 to 50% by weight of the epoxy resin, 5 to 5 % by weight of the cyanate resin, and 10 to 90% by weight of the inorganic filler, and more preferably contain a ring. The oxygen resin 5 to 25 was reset to %, and the cyanate resin was 10 to 25 parts by weight. /. And inorganic filler material 3〇~8〇 weight %. The prepreg used in the present embodiment is a base material obtained by impregnating or coating a varnish of a resin composition on a substrate, and can be used as a base material for a material-based electrical insulating material. Examples of the material f of the substrate include inorganic fibers such as E glass, D glass, T glass, s glass, or Q glass, organic fibers such as polyimine, polystyrene, or tetrafluoroethylene, and the like. Mixtures, etc. These base materials have, for example, a woven fabric, a non-woven fabric, a roving (four) (four), a rhyme, and a surface scale. The material and shape may be selected depending on the use or performance of the target molded article, and may be used alone or in combination of two or more materials and shapes. . The thickness of the substrate is not particularly limited. Usually, it is about 0.01 to 0.5 mm. From the viewpoint of U or moisture resistance H, in terms of workability, it is preferred to use a surface treatment processor or a mechanical machine such as a stone smelting coupling agent 101102463 37 201251533. Sexual opening treatment and implementation of flattening. Further, the prepreg is usually impregnated or coated on the substrate in a manner such that the resin content thereof is 20 to 90% by weight after drying, depending on 12 to 220. (: The temperature is heated and dried for 1 to 20 minutes, and it is obtained in a semi-hardened state (B-stage state). Further, 'the prepreg can be usually overlapped by 1 to 2 pieces, and then placed on both sides thereof. The ultra-thin copper foil of the body foil is laminated and heated to form a laminate. The thickness of the plurality of prepreg layers varies depending on the application, and is usually 〇〇3 to 2 mm thick. The laminating method can be applied to a conventional laminate, for example, using multi-stage pressing, multi-stage vacuum pressing, continuous forming, a south autoclave forming machine, etc., at a normal temperature of 1 〇〇 to 25 〇. 匸, pressure 0·2 〜 lOMPa, The lamination is carried out under the conditions of a heating time of 1 to 5 hours, or by a vacuum lamination apparatus or the like under the conditions of lamination conditions of 50 to 150 ° C, 0.1 to 5 MPa, and a vacuum pressure of 1.0 to 760 mmHg. The ultra-thin copper foil (copper foil layer 104) having a carrier foil is formed by a bump-like electro-chemical layer on the roughened surface of the ultra-thin foil (referred to as Japanese patent special opening + for example) 5_〇2974〇) formation or oxidation treatment 4 original place i, silver The roughening surface is processed by engraving. Therefore, this is

施形態所使用之極薄銅箱之粗化面的表面粗度,係JIS B0601所不之1〇點平均粗度(Rz)的上限值較佳為5鄭瓜以 Τ ΚϋΟμιη yp ;另—方面’下限值並無特別限定,較 佳為〇·1μιη以上。再者’算術平均粗度㈣較佳為1〇卿以 下、更佳0·5μιη以下。 101102463 38 201251533 另外,本實施形態中,作為銅箱層1〇4, 之銅箔(製造步驟上不可避免地混 ’、了鋼所構成 可為含有錄或料之添加金屬成分外,亦 並無特別限定,相對於構成銅⑽層⑽之_金屬鋼之含量 合計值,較佳為90重量%以上、更佳^量%=2之重量 佳"重量%以上。又,作為添加金屬成分,可為單猶再更 可併用複數種)。又,亦可取代銅羯層刚‘、,'早獨,亦 箔等之金屬箔。 S ’使用鎳箔、鋁 作為習知銅_成方法,通常係於電 成3一左右膜厚的銅羯。然而,此形成方法處理形 續著下層金屬層(例如電極)配向性的情形:、有鋼落延 所需結晶面的銅箔…若鋼箔之膜厚較厚,例如作成具有 以上時,有結晶粒朝厚度方向粗化大的傾向。‘,、、30帅 相對於此,在本實施形態之鋼箔層1〇4的形成方、 於電極上形成剝離層,於該剝離層上形成鋼箱層係 此,可抑制銅箱層104延續下層電極之配向性的;^ 之,藉由適當控制與剝離層相接之銅箔層ι〇4二換舌 性,由於銅箱層1〇4之結晶面構成層狀面的配向 性延續至另一面。藉此,可形成具 :之配向 104。 叮而配向性的鋼箱層 101102463 銅猪層刚之膜厚並無特別限定,較佳為〇>^ 一下,更佳。.5,以上且3帅以下。藉由將鋼二上二 39 201251533 之膜厚設為此範圍内,可使銅箔層104之結晶粒之粒徑一 致。藉此,於銅箔層104之膜厚方向,可抑制其配向性變動。 藉由以上,可控制銅箔層104上面20之配向性,例如可 使由銅箔層1〇4下面22起至上面20,結晶面之比率(亦即 配向性)相同;例如可使由XRD薄膜法所測定之面方向(200) 之比率、或面方向(200)及面方位(220)之比率相同。於此所 謂相同,係指容許製造步驟上的微差,例如銅箔層104下面 22之面方位(2〇〇)的比率,係其上面2〇之面方向(200)之比 率的±5%以内。因此,藉xRD薄膜法測定之銅箔層104下 面22之面方位的比率,可謂是與銅箔層ι〇4上面20的比率 同等。 另外’藉加熱加壓成形形成銅箔積層板1〇〇後之銅箔層 104之上面20中,配位性仍維持著加熱加壓成形前之銅箔 層(可制離式之具載體箔的銅箔)的值。作為於此之加熱加壓 成形條件,設為例如20CTC下1小時、壓力3MPa。如此維 持比率的理由尚不明確,但推測係因銅箔層1〇4中之結晶粒 之平岣粒徑較小、其平均粒徑具有一定程度的一致性等。 因此,即使在後述銅箔層104之蝕刻步驟的前後,銅箔層 1 〇4上品,Λ 20(亦即與金屬層116(例如無電解鍍覆層11〇)之接 面)之面方位(2〇〇)的比率,或面方位(2〇〇)及面方位(22〇) 之比率可謂相同。 施形態之銅箔層104較佳係具有長邊之平均長度為 101102463 201251533 2μιη以下的結晶粒。作為銅箔層1 〇4中之結晶粒的形狀,例 如為柱狀、三角錐形狀。因此’於剖面視時,以銅箔層1 〇4 之結晶粒之最大長度作為長邊。該長邊之平均長度係使用 FIB_SIM(Focused Ion Beam Scanning Ion Microscope)或 FIB-SEM(Focused Ion Beam Scanning Electron Microscope) 依約1萬〜1萬2千倍之間,由縱ΐ〇μιη、橫1〇μιη的剖面影 像算出平均,算出合計3個之視野影像的平均值。藉此,提 升銅箔層104之蝕刻特性。 另外’本實施形態之銅箔層1 〇4中,於剖面視時,長邊之 平均長度為2μιη以下之結晶粒所佔有的面積率’較佳為8〇% 以上、更佳85°/。以上、再更佳90%以上。該面積率係對上 述同樣之剖面影像的視野進行影像處理,算出合計3個視野 的平均值。藉此,提升銅箔層1〇4之蝕刻特性。 於此’說明銅箔層104所使用之可剝離式銅箔的詳細形成 方法。 作為本實施形態所使用之銅箔的製造方法,並無特別限 定,例如在製造具有載體之可剝離式銅箔時,係在厚 10〜50μηι之載體箔上形成成為剝離層之金屬等的無機化合 物或有機化合物層,於該剝離層上藉鍍覆處理形成銅箔。作 為鍍覆處理之條件,例如在使用了硫酸銅浴時,可設為硫酸 50〜100g/L、銅30〜i〇0g/L、溫度2(rc〜8(rc、電流密度 0.5〜l〇〇A/dm2之條件;在使用有焦磷酸銅浴時,可設為焦 101102463 41 201251533 磷酸鉀 100〜700g/L、銅 10〜50g/L、溫度 30°C〜6(TC、pH8〜12、 電流密度1〜l〇A/dm2之條件。又,考慮到鋼箔之物性或平滑 性’亦可於上述浴中添加各種添加劑。又,所謂可剝離式之 金屬箔,係具有載體的金屬箔’且載體為可剥離的金屬羯。 上述剝離層係金屬物等之無機化合物或有機化合物層,若 為即使受到積層時之10 0〜3 00 °C之間的熱處理仍可剝離者 則可使用公知物。作為金屬氧化物,可使用例如鋅、鉻、鎳、 銅、鉬、合金系、金屬與金屬化合物等之混合物。作為有機 化合物,較佳係使用由選自含氮有機化合物、含硫有機化合 物及羧酸中之1種或2種以上所構成者。 上述含氮有機化合物較佳係具有取代基之含氮有機化合 物。具體而言,較佳係使用具有取代基之屬於三唑化合物的 1,2,3-苯并三唑(以下稱為「BTA 」)、羧基苯并三唾(以下稱The surface roughness of the roughened surface of the ultra-thin copper box used in the embodiment is preferably the upper limit of the average roughness (Rz) of the point of JIS B0601 which is preferably 5 瓜 Τ ιμιη yp; The 'lower limit' is not particularly limited, and is preferably 〇·1 μmη or more. Further, the arithmetic mean roughness (four) is preferably 1 or less, more preferably 0. 5 μιη or less. 101102463 38 201251533 In addition, in the present embodiment, the copper foil as the copper box layer 1〇4 is inevitably mixed in the manufacturing step, and the steel is formed to contain the added metal component of the recording or the material, and there is no In particular, the total value of the content of the metal steel constituting the copper (10) layer (10) is preferably 90% by weight or more, more preferably 2% by weight, and more preferably 5% by weight or more. It can be used in combination with a single type. In addition, it is also possible to replace the metal foil of the copper enamel layer just ‘,,’ early, and foil. S' uses nickel foil or aluminum as a conventional copper-forming method, and is usually formed into a copper crucible having a thickness of about three. However, this formation method deals with the case where the orientation of the underlying metal layer (for example, an electrode) is continued: a copper foil having a desired crystal face of the steel falling... If the film thickness of the steel foil is thick, for example, when it is made to have more than The crystal grains tend to be coarsened in the thickness direction. In contrast, in the formation of the steel foil layer 1〇4 of the present embodiment, a peeling layer is formed on the electrode, and a steel box layer is formed on the peeling layer, whereby the copper box layer 104 can be suppressed. Continuing the alignment of the lower electrode; ^, by appropriately controlling the copper foil layer ι〇4 which is in contact with the peeling layer, the orientation of the layered surface of the copper box layer 1〇4 is continued. To the other side. Thereby, the alignment 104 can be formed. The steel layer of the aligned steel box 101102463 The film thickness of the copper pig layer is not particularly limited, and is preferably 〇>^, preferably. .5, above and 3 handsome. By setting the film thickness of Steel No. 2, No. 39 201251533 within this range, the particle size of the crystal grains of the copper foil layer 104 can be made uniform. Thereby, the orientation change of the copper foil layer 104 can be suppressed in the film thickness direction. By the above, the alignment of the upper surface 20 of the copper foil layer 104 can be controlled, for example, from the lower surface 22 of the copper foil layer 1〇4 to the upper surface 20, the ratio of the crystal faces (that is, the alignment) is the same; for example, XRD can be used. The ratio of the plane direction (200) measured by the film method, or the ratio of the plane direction (200) and the plane orientation (220) is the same. The term "same" as used herein refers to a tolerance in the manufacturing step, for example, the ratio of the plane orientation (2 〇〇) of the lower surface 22 of the copper foil layer 104, which is ± 5% of the ratio of the surface direction (200) of the upper surface thereof. Within. Therefore, the ratio of the plane orientation of the lower surface 22 of the copper foil layer 104 measured by the xRD film method is equivalent to the ratio of the upper surface 20 of the copper foil layer ι4. In addition, in the upper surface 20 of the copper foil layer 104 after the formation of the copper foil laminate 1 by heat and pressure molding, the copper foil layer before the heat and pressure molding is maintained in the coordination property (the carrier foil which can be obtained by the separation method) The value of the copper foil). The heating and press forming conditions as described herein are, for example, 1 hour at 20 CTC and a pressure of 3 MPa. The reason for maintaining the ratio is not clear, but it is presumed that the crystal grain size of the crystal grain in the copper foil layer 1〇4 is small, and the average particle diameter has a certain degree of uniformity. Therefore, even before and after the etching step of the copper foil layer 104 to be described later, the surface orientation of the copper foil layer 1 〇4, the surface of the ruthenium 20 (that is, the junction with the metal layer 116 (for example, the electroless plating layer 11 〇)) The ratio of 2〇〇), or the ratio of face orientation (2〇〇) and face orientation (22〇) is the same. The copper foil layer 104 is preferably a crystal grain having an average length of a long side of 101102463 201251533 2μηη or less. The shape of the crystal grains in the copper foil layer 1 〇 4 is, for example, a columnar shape or a triangular pyramid shape. Therefore, the maximum length of the crystal grains of the copper foil layer 1 〇 4 is taken as the long side in the cross-sectional view. The average length of the long side is between FIB_SIM (Focused Ion Beam Scanning Ion Microscope) or FIB-SEM (Focused Ion Beam Scanning Electron Microscope), which is between 10,000 and 12,000 times. The average of the cross-sectional images of 〇μιη was calculated, and the average value of the total of three visual field images was calculated. Thereby, the etching characteristics of the copper foil layer 104 are improved. Further, in the copper foil layer 1 〇4 of the present embodiment, the area ratio □ occupied by the crystal grains having an average length of 2 μm or less in the long side is preferably 8% by number or more, and more preferably 85°. More than 90% above. This area ratio is subjected to image processing on the field of view of the same cross-sectional image as described above, and the average value of the total of three fields of view is calculated. Thereby, the etching characteristics of the copper foil layer 1〇4 are improved. Here, a detailed method of forming the peelable copper foil used for the copper foil layer 104 will be described. The method for producing the copper foil used in the present embodiment is not particularly limited. For example, when a peelable copper foil having a carrier is produced, an inorganic material such as a metal which is a release layer is formed on a carrier foil having a thickness of 10 to 50 μm. A compound or an organic compound layer is subjected to a plating treatment on the release layer to form a copper foil. As a condition of the plating treatment, for example, when a copper sulfate bath is used, it can be set to 50 to 100 g/L of sulfuric acid, 30 to 〇0 g/L of copper, and 2 (rc to 8 (rc, current density of 0.5 to 1 〇). 〇A/dm2 conditions; when using a copper pyrophosphate bath, it can be set to coke 101102463 41 201251533 potassium phosphate 100~700g/L, copper 10~50g/L, temperature 30°C~6 (TC, pH8~12 The current density is 1 to 1 〇A/dm2. Further, various additives may be added to the bath in consideration of the physical properties or smoothness of the steel foil. Further, the peelable metal foil is a metal having a carrier. The foil and the carrier are exfoliable metal ruthenium. The inorganic compound or the organic compound layer of the release layer-based metal or the like may be peeled off even if it is subjected to heat treatment between 10 0 and 300 ° C even when laminated. As the metal oxide, for example, a mixture of zinc, chromium, nickel, copper, molybdenum, an alloy, a metal, a metal compound, or the like can be used. As the organic compound, it is preferred to use an organic compound selected from nitrogen-containing compounds. One or more of a sulfur organic compound and a carboxylic acid The above nitrogen-containing organic compound is preferably a nitrogen-containing organic compound having a substituent. Specifically, it is preferred to use 1,2,3-benzotriazole which is a triazole compound having a substituent (hereinafter referred to as "BTA" "), carboxybenzotriene (hereinafter referred to as

-1H-1,2,4-三唑(以下稱為「ATA」)等。-1H-1,2,4-triazole (hereinafter referred to as "ATA") or the like.

咪唑硫醇(以下稱為「BIT」)等。 作為缓酸’特佳為使用單賴,其中較佳為使用油酸、亞 麻油酸及次亞麻油酸等。 如上述,藉由提高t解黯、減㈣料適#地控制製 101102463 42 201251533 的配 法’則可於本實施形態之鋼箔層104上面20實現所需 向性。 另外,本實施形態所使用之銅箔層104之至少下面(與 絕緣層102之一面相接的面),為了使銅箔層1〇4與絕緣層 102間之密黏性成為實用水準以上,亦可實施表面處理。作 為對銅箔層104所使用之金屬箔的粗處理,可舉例如防銹声 理、鉻酸處理、矽烷偶合處理之任一種或此等之組合等。= 配合構成絕緣層102之樹脂材料’適當選擇任一之表面严 手段。 上述防銹處理可藉由例如將鎳、錫、鋅、鉻、鉑、銘等金 屬之任-者或其等之合金,制鍍或紐、無電解鑛覆而於 金屬落上形成薄膜而實施。由成本面而言,較佳為電鍛。為 了使金屬離子之析出容易’亦可添加必要量的娜酸鹽、酒 石酸鹽、磺胺酸等之錯化劑。鍍液通常依酸性區域使用,並 依室溫(例如坑)〜帆的溫度進行。鑛覆條件係由電流密 度0.1〜lOA/dm2,通電時間_秒,較佳_秒㈣圍適 當選擇。防錄處理金屬之量係視金屬種類而異,合計較佳為 10〜2000_m2。若_處理過厚,則引起㈣随與電氣 特性之降低’若過薄則成為與樹脂間之剝離強度降低的要 因。 另外,在構成絕緣層1〇2之樹脂組成物中含有氮酸酉旨樹脂 時,較佳係藉由含狀金屬進行_處理H组合時,财 101102463 43 201251533 熱劣化試驗或耐濕劣化試驗中之剝離強度的降低較少,而屬 有用。 作為上述鉻酸處理,較佳係使用含有六價鉻離子的水溶 液。鉻酸處理可為單純的浸潰處理,但較佳係依陰極處理進 行。車乂佳係依重鉻酸納〇 1〜5〇g/L、pHi〜13、浴溫〇〜6〇。〇、 電流密度0.1〜5A/dm2、電解時間o.^ioo秒之條件進行。亦 可取代重鉻酸鈉’岐祕酸或重鉻。又,上述絡酸處 理較佳係於上述關處理上重疊m此,可使絕緣樹脂 組成物層(絕緣層102)與金屬箔(銅箱層1〇4)間之密黏性更 加提升。 作為上述矽烷偶合處理所使用之矽烷偶合劑,可使用例如 3_環氧丙氧基丙基三甲氧基魏、2_(3,4_環氧基環己基)乙基 三曱氧基魏等之環氧官能性魏、3_胺基丙基三曱氧基石夕 烧、N-2-(胺基乙基)3_胺基丙基三曱氧基發院、N_2_(胺基乙 基)3-胺基丙基曱基二甲氧基魏等之胺基官能性魏、乙 稀基三曱A基魏、乙稀基苯基三甲氧基顿、乙稀基參(2_ 甲氧基乙氧基)魏等之烯煙官能性魏、3_丙烯氧基丙基 ^曱氧基魏等之丙烯目#能性魏、3_曱基丙烯氧基丙基 三曱氧基魏等之甲基丙賴官能性魏、3_錄丙基三甲 氧基魏等之·官能性魏等。此等可單獨㈣,亦可混 合複數種㈣。此等偶合射於水等之溶媒+依仏❻几 之濃度溶解使用’藉由將所得溶液依室溫〜贼之溫度而塗 101102463 44 201251533 佈或電著於金屬箔上’則使矽烷偶合劑吸黏於金屬箔。此等 石夕烧偶合劑係藉由與金屬猪表面之防銹處理金屬的羥基進 行縮合鍵結’而於金屬箔上形成被膜。石夕烧偶合處理後’藉 由加熱、紫外線照射等,使此種鍵結穩定。於加熱處理中, 較佳係進行例如100〜2〇(TC之溫度、2〜60秒之乾燥。紫外 線照射較佳係依例如波長2〇〇〜400nm、200〜2500mJ/cm2之 範圍進行。另外,矽烷偶合處理較佳係於金屬箔最外層進 行。在構成絕緣層102之絕緣樹脂組成物中含有氰酸酯樹脂 時,較佳係藉胺基妙烧系的偶合劑進行處理。此組合係於耐 熱劣化試驗或耐濕劣化試驗中的剝離強度降低較少,而屬有 用。 另外,作為矽烷偶合處理所使用之矽烷偶合劑,較佳係藉 60〜200 C、更佳80〜150。(:之加熱,而與構成絕緣層1〇2之 絕緣樹脂組成物進行化學反應者。藉此,上述絕緣樹脂組成 物中之官能基與矽烷偶合劑的官能基進行化學反應,可得到 更優越的密雜。例如,對於含有環氧基之絕緣樹脂組成 物,較佳係使用含有胺基官能性石夕院的石夕烧偶合劑。其理由 在於,藉由熱則環氧基與胺基容易形成牢固的化學鍵結,此 鍵結對熱或水份極為敎職。如此,作為形成化學鍵結的 組合,可例示環氧基·胺基、環氧基·環氧基、環氧基,基、 環氧基-經基、環氧基,基、ί衰氧基_氰基、胺基經基、胺 基_缓基、胺基-氰基等。 101102463 45 201251533 另外’本實施形態所使用之絕緣樹脂組成物的絕緣樹脂, 較佳係使用於常溫下呈液狀的環氧樹脂,此時,由於熔融時 之黏度大幅降低’故接黏界面之濕潤性提升,容易發生環氧 樹脂與矽烷偶合劑的化學反應,其結果,可得到牢固的剝離 強度。具體而言,較佳係環氧當量200左右之雙酚A型環 氧樹脂、雙酚F型環氧樹脂、苯酚酚醛清漆型環氧樹脂。 另外,在絕緣樹脂組成物含有硬化劑時,作為硬化劑,特 佳係使用熱硬化型潛在性硬化劑。亦即,在絕緣樹脂組成物 中之官能基與矽烷偶合劑之官能基進行化學反應的情況,較 佳係依絕緣樹脂組成物中之官能基與矽烷偶合劑之官能基 的反應溫度為低於使絕緣樹脂組成物之硬化反應起始之溫 度的方法選擇硬化劑。藉此,絕緣樹脂組成物中之官能基與 石夕院偶合劑之官能基的反應優先、選擇性地進行’金屬箔(銅 箔層104)與絕緣樹脂組成物層(絕緣層1〇2)的密黏性變高。 作為對於含有環氧樹脂之絕緣樹脂組成物的熱硬化型潛在 性硬化劑,可舉例如二氰二醯胺、二醯肼化合物、咪唑化合 物、胺-環氧基加成物等之固體分散-加熱溶解型硬化劑或尿 素化合物、鑌鹽類、三氣化硼·胺鹽類、嵌段羧酸化合物等 之反應性基嵌段型硬化劑。 藉由將含有上述般之絕緣樹脂組成物之預浸體,與粗化面 經細微並均勻之粗處理、且實施上述表面處理的具有載體箔 之極薄銅fl ’藉上述方法進行積層—體化,卿成如圖7⑷ 101102463 46 201251533 所示的具有載體__積層板1Q。接著,如圖7(b)所示, 藉由拉除該載㈣層1G6’則可得到於絕緣層皿兩面具有 銅络層刚的銅箱積層板1〇〇。此時,與載體箱層應之鋼 箱表面相對向的面(亦印,與㈣接觸之表面)的Ra上限值, 車乂佳為Ι.Ομιη以下、更佳Q4gm以下、特佳吻瓜以下。 Ra之下限值並無特別限定,較佳為〇.G5_以上。另一方面, 其表面之Rz上限值較佳為4 ()μιη以下、更佳2却爪以下、 特佳Ι.ΟμΓη以下。RZ之下限值並無特別限定較佳為〇 、又並不限疋於此態樣,銅箔層104若形成於絕緣層 1〇2之至少一面即可,或可形成於絕緣層102之整面或-邱 分。 。 本實施形態中,藉由減小此種載體荡表面之粗度、使塊材 銅之結晶㈣減小且均―、以及使凸粒亦減小且均勻等適當 地控制製法,則可使本實施形態之絕緣層1〇2之一面%中 的Rp及Rku成為上述範圍内。 接著如圖7(c)所示般,於銅猪積層板⑽,形成層間連 接用之貫通孔⑽。形成貫通孔⑽的方法,可使用各種公 知手段’例如’在形成孔㈣1()()μιη以上之貫通孔ι〇8時, 由生產性的觀點而言,適合使用鑽頭等的手段,在形成 ΙΟΟμΓΠ以下之貫通孔1()8時,適合制碳酸氣體或激元等之 氣體雷射或YAG等之固體雷射的手段。 接著,可於至少銅箱層1〇4上賦予觸媒核,但本實施形態 101102463 47 201251533 中’係於銅箔層104整面上及貫通孔1〇8内壁面上賦予觸媒 核。作為該觸媒核並無特別限定,例如可使用貴金屬離子或 鉑膠體。接著,以該觸媒核作為核而形成無電解鍍覆層,但 在此無電解鍍覆處理前,亦可對銅箔層1〇4或貫通孔1〇8 之表面上,進行例如藉由藥液的去污等。作為去污處理並無 特別限定’可使用利用具有有機物分解作用之氧化劑溶液等 的濕式法,以及對成為對象物者直接照射氧化作用較強之活 性種(電漿、自由基等)以去除有機物殘渣的電漿法等之乾式 法等公知方法。作為濕式法之去污處理,具體可舉例如在施 行樹脂表面之膨潤處理後,藉驗處理進行触刻,接著進行中 和處理的方法等。 接著,如圖7(d)所示般,在賦予觸媒核之銅箔層1〇4上及 貫通孔108内壁上,藉由無電解鍍覆處理形成薄層之無電解 鍍覆層110。該無電解鍍覆層11〇,係將絕緣層1〇2之上面 上的mi層104與其下面上之銅箱層104進行電性連接。無 電解鍍覆時,可使用例如含有硫酸銅、曱醛、錯化劑、氫氧 化鈉等者。又,於無電解鍍覆後,較佳係施行100〜250艽之 加熱處理,使錄覆被膜穩定化。由可形成能抑制氧化的被膜 的觀點而言,特佳為12G〜18Gt:之加熱處理。又,無電解鑛 層110之平均厚度若為可進行下述電鍍的厚度即可,例如 〇·Ι〜ΙμΓΠ左右即足夠。又,貫通孔應之内部可填充導電糊 料或絕緣糊料,亦可藉電氣圖案鍍覆進行填充。 101102463 48 201251533 接著,如圖7(e)所示,在設於銅箔層1〇4上之無電解鍍覆 層11〇上形成具有既定開口圖案的抗鍍層112。該開口圖案 相當於後述之導電電路圖案。因此,抗鍍層112係設置成被 覆銅箔層104上之非電路形成區域。換言之,抗鍍層112 並未形成於貝通孔108上與銅箔層1〇4上之導體電路形成區 域。作為抗鍍層112並無特別限定,可使用公知材料,但可 使用液狀及乾薄膜。在形成細微佈線的情況,作為抗鍍層 112,較佳係使用感光性乾薄膜等。在形成抗鍍層112時, 係例如於無電解鍍覆層110上積層感光性乾薄膜,對非電路 形成區域進行曝光使其光硬化,將未曝光部藉顯影液進行溶 解、去除。又,殘存之經硬化的感光性乾薄膜將成為抗鍍層 112。抗鍍層112之厚度’較佳係設為與其後所鍍覆之導體(鍍 覆層114)厚度相同程度或更厚的膜厚。 接著’如圖8(a)所示’至少於抗餘層112之開口圖案内部 且無電解鍍覆層11〇上,藉電鍍處理形成鍍覆層114。此時, 銅箔層104係作成給電層而作用。本實施形態中,涵括絕緣 層102之上面、貫通孔1〇8之内壁及其下面,亦可連續設置 鍍覆層114。作為此種電鍍,並無特別限定,可使用一般印 刷佈線板所使用的公知方法,例如可使用在使其浸潰於硫酸 銅等之鍍液中的狀態,對該鍍液流通電流等的方法。鍍覆層 1H之厚度並無特別限定,若可使用作為電路導體即可,例 如較佳為1〜ΙΟΟμπι之範圍、較佳5〜5〇μιη之範圍。鍍覆層 101102463 49 201251533 114可為單層或具有多層構造。作為層m之材料並無 特別限定,可使用例如銅、鋼合金、42合金、鎖、鐵、絡、 鎢、金、焊錫等。 接著’如圖8(b)所示般,使用驗性剝離液或硫酸或市售之 抗鍍剝離液等去除抗鍍層112。 接著,如圖8(c)所示般,將形成有錢覆層ιΐ4之區域以外 的無電解鍵覆層110及銅箱層刚去除。去除該銅髓1〇4 之手法係例如使用軟#刻(快速侧)等。藉此,可形成積層 銅羯層ι〇4及金屬層無電解鑛覆層11〇及鐘覆層ΐΜ) 而構成的導電電路118的圖案·。 作為第2實施形態之印刷佈線板2〇〇之導電電路118的剖 面形狀,係如圖9所示般,除了一般的矩形形狀以外,亦可 為圖9⑷所示之倒錐形狀、圖9(b)所示之魚板(半槽圓)形 狀、或圖9(c)所示之縮頸形狀的任一種。 於此,針對本實施形態之軟蝕刻所使用的蝕刻液進行說 明。作為蝕刻液並無特別限定,在使用習知之擴散控制型之 蝕刻液時’有佈線之細微部分因液之交換變差而電路形成性 惡化的傾向。因此,_液最好使用銅錢刻液之反應為依 反應控制進行的類型,而非擴散控制型。若銅與蝕刻液之反 應為反應控制,則即使擴散增強至其以上,蝕刻速度仍不改 變。即使,不發生液交換較佳處與較差處間的_速度差。 作為此種反應控制蝕刻液,可舉例如過氧化氫與不含函元素 101102463 50 201251533 之酸作為主成分者。*於使_氧化氫作為氧化劑,故藉由 管理其濃度,料嚴密地控輪刻速度。又,若紐刻液中 混入鹵7G素’心解反應容易變成擴散控制。作為不含南素 之酸’可使用硝酸、硫酸、有機酸等,而硫酸因廉價而較佳^ 再者’在以贿與魏化氫作為主成料,由_速度 之穩定性方面而言,較佳係其各別濃度為5〜300g/L、 5〜200g/L。可舉例如過硫酸録、過硫酸鈉、過硫酸鋼系等。 如此,藉由適當選擇㈣層⑽之银刻特性或_條件, 則可得到所需形狀的導電電路118。藉由以上,可得到在絕 緣層1〇2之兩面上形成有導電電路118的印刷佈線板細。 又’第2實施形態之印刷佈線板之製造方法中,可得到 與第1實施形態相同的作用效果。 +尚且’如圖咐·1)所示般’亦可依被覆絕緣層1G2上及導 電電路118之一部分的方式形成抗焊層no。作為抗焊層 0可使用例如可含有絕緣性優越的充填材或基材之感光 性樹脂、熱硬錄樹脂及熱可齡樹料的耐熱性樹脂組成 物接著’在抗焊層120之設有開口部的導電電路⑽上, 進一步形成第1錢覆層122及第2鍵覆層124。藉此,可將 金屬層116作成為2層以上的多層構造。作為此等之第1 鍵覆層122及第2鑛覆層124,可採用鑛金層。作為鐘金之 方法可為t知方法而無特別限定,例如,在鍍覆層n4 上進行0,1〜10Κηι無電解鍍鎳,於進行了取代鍍金 101102463 201251533 0.01〜0.5μιη後’進行無電解鍛金〇 1〜2gm等的方法。藉由 上述’可得到圖8(d-l)所示的印刷佈線板202。 另外,如圖8(d-2)所示般,亦可不形成抗焊層12〇,於導 電電路118周圍,形成第1鍍覆層122及第2鍍覆層124。 作為此等之第1鍍覆層122及第2鍍覆層124,可採用例如 鍍鎳層及鐘金層的積層體。藉上述,可得到圖8(d_2)之印刷 佈線板204。 另外,此種之印刷佈線板200、2〇2及204上安裝未圖示 的半導體晶片,可得到半導體裝置。 (第3實施形態) 接著說明第3實施形態之印刷佈線板的製造方法。 圖1〇〜圖12係表示第3實施形態之印刷佈線板之製造方 法的製造步驟順序的剖面圖。第3實施形態之印刷佈線板之 製造方法’係例如使用第2實施耗所得之印刷佈線板 2〇〇、2〇2及204作為内層電路基板,於其内層電路基板上 進一步形成增建層者。 百无,㈣目8⑻所得之印刷佈線板作為内層電路! 板對該印刷佈線板2〇〇之内層電路(導電電路叫實施米 ”二Μ ’所謂粗化處理,係指對導體電路表面_ =2;處理等。作為粗化處理,可使用例如釋 =二處理’或利用辄過氧化氫系之公知袓_ 滅處理4。_,可使構錢緣層i3Q之層·緣材料# 101102463 52 201251533 印刷佈線板2 0 0之導電電路118間的密黏性提升。又,内層 電路基板亦可取代第2實施形態所得之印__ ,而 無特別限定,可使用藉由鍍通孔法或增建法等積層有不含預 浸體或基材之樹餘成㈣等的-般◎層印卿線板。成 為内層電路之導體電路層,可藉習知之電路形成方法所形 成。又’在多層印㈣線板巾’可藉由對成為該核層之積層 體(複數積層有預浸體而得的積層體)及金屬箔積層板,進行 鑽孔加工、雷射加工等而形成通孔,接著藉鍍覆等將兩面之 内層電路電性連接。 接著,如圖10(a)所示般,在使導體電路表面經粗化之印 刷佈線板200兩側,分別配置絕緣層103(預浸體)、及具有 載體箔層107之銅箔層105(具有載體箔之極薄銅箔)。接 著,如圖10(b)所示般,藉由對重疊此等的積層體進行加熱 加壓處理,形成多層積層板。接著,如圖l〇(c)所示般,將 載體箔層107剝離去除。 接著,如圖10(d)所示,去除絕緣層130及銅箔層1〇5之 一部分而形成孔109。於孔1〇9之底面,露出導電電路118 之表面一部分。作為形成該孔109的手法並無特別限定,例 如可使用利用碳酸氣體或激元等之氣體雷射或YAG等之固 體雷射,形成孔徑ΙΟΟμηι以下的盲通孔的手法等。又,孔 109係於圖10中,表示成非貫通孔,但亦可為貫通孔。又, 在貫通孔的情況,即使是雷射照射,亦可使用鑽孔加工機而 101102463 53 201251533 形成。 接著,如圖11(a)所示,在上述賦予觸媒核之導電電路ΐΐ8 上、孔Η)9之内壁上、及箱1〇5上,形成薄層之無電解 鍍覆層。無電解鍍覆層I11係與上述無電解鍍覆層11〇同樣 地形成。在該無電解鍍覆前,如上述,亦可進行藥液之去、一 等的去污處理。又,無電解錄覆層110之厚度若為可進行下 述電鍍的厚度即可,0.1〜Ipm左右即足夠。又,孔1〇9(盲通 孔)内部可填充導電糊料或絕緣糊料,亦可事先藉電氣圖案 鍍覆進行填充。 接著,如圖11(b)所示,在無電解鍍覆層11()上,形成相 當於導體電路圖案之具有開口圖案的抗鍍層113。換言之, 藉由形成抗鍍層113 ’而遮罩非電路形成部。作為該抗鍍層 113,可使用與上述抗鍍層112相同者。抗鍍層113之厚度 較佳係設為與其後鍍覆之導體電路厚度為相同程度或更厚 的膜厚。 接著,如圖11(c)所示,於抗鍍層113之開口圖案内部形 成鍍覆層I32。此鍍覆層132可形成於孔1〇9内部之導電電 路118上’亦可形成於上述開口圖案内部之無電解鍍覆層 ill上。形成鍍覆層132之電鍍,可使用與上述鍍覆層u4 相同的手法。該鍍覆層132之厚度若可使用作為電路導體即 可,較佳為例如1〜1〇0μηι之範圍,更佳5〜5〇之範圍。 接著’如圖12(a)所示般,與上述抗鍍層112同樣地,進 101102463 54 201251533 行抗艘層113之剥離。接著,如_ 12(b)所示般,與上述銅 /白層104同樣地’將銅箱層1〇5及無電解鍍覆層⑴藉軟银 刻(快速㈣)而去除。藉此,可形成由銅箱層 105、無電解 鑛覆層111及鍍覆層132所構成的導電電路圖案。又,導電 電路118上,可藉由鍍覆層132形成與導電電路118電性連 接的通孔及墊。藉以上,得到印刷佈線板2〇1。 尚且’如圖12(c-i)所示般’亦可於絕緣層13〇上、導電 電路圖案之鍍覆層132上及墊之鍍覆層132之一部分上形成 抗焊層121。作為抗焊層121,可使用與上述抗烊層12〇相 同者。接著’在抗焊層121之設有開口部的鍍覆層132上, 可進一步形成例如由鍍鎳層及鍍金層所構成的第1鍍覆層 123及第2鍍覆層125。藉由以上,可得到圖12(c-l)所示的 印刷佈線板203。 另外,如圖12(c-2)所示般,亦可不形成抗焊層121,在導 電電路圖案之周圍及墊之周圍,形成上述第1鍍覆層I23 及第2鍍覆層125。藉由以上,可得到圖12(c-2)所示的印刺 佈線板205。第3實施形態中’亦可得到與第1及第2實施 形態相同的效果。 另外,使用圖13說明本實施形態之印刷佈線板的製造方 法的變形例。 於上述第1至第3實施形態中’雖於銅箱上選擇性地形成 金屬層,但本變形例中,不同的點在於係在銅箔上整面地衫 101102463 55 201251533 成金屬層。 以下,說明本變形例之印刷佈線板的製造方法。 首先,如圖13(a)所示’準備具有載體羯之銅落積層板1〇。 於該具有載體fl之㈣積層板1G中,在絕緣層ig2之兩面 貼附銅绪層H)4與載體箱層1〇6。接著,如圖13⑻所示, 由具有載㈣之鋼落積層板1〇拉除載體㈣應。接著, 如圖13(c)所不般,在銅箱層1〇4之整面上藉鍵覆處理形成 金屬層115(鍍覆層)。接著,如圖13⑷所示般,在平坦形狀 之金屬層115上形成具有既定開口 ®案的抗鍍層112。接 者,如圖13(e)所示般,藉由例如钮刻去除該抗鏡層η〗之 開圖案内的孟屬層115及銅箱層1〇4。其後,如圖^⑴ 所W又去除抗鍍層112。藉此,可形成由銅箱層刚及金 屬層115所構成的導電電路119之圖案。藉由以上步驟,可 得到本變形例的印刷佈線板1〇1。 如以上,根據本實施形態,可提供具有載體搭之極薄銅箱 的細微加工、細微電路之形狀、及絕緣可靠性優越之印刷佈 線板的製造方法、以及該印刷佈線板。 本實施形態之印刷佈線板之製造方法,不僅是於印刷佈線 板用基板之兩面上形成導體電路層的情況,亦可應用至僅在 印刷佈線板用基板之單面上形成導體電路層的情況。又,亦 可應用至如圖8(c)所示般以兩面印刷佈線板作為内層電路 板、第3實施形態之多層印刷佈線板的情形。因此,藉由本 Ϊ01102463 56 201251533 貫施形悲之印刷佈線板之製造方法,可製造單面印刷佈線 板、兩面印刷佈線板以及多層印刷佈線板的任一種。 以下,製造本發明之具有載體箔之電解銅箔、及使用該銅 f白之銅箔積層板,針對本發明之印刷佈線板之製造方法的實 施形態進行說明。於此,係以在載體箔中使用了電解銅箔的 情況為中心進行說明。以下根據實施例及比較例詳細說明本 兔明’但本發明並不限定於此。 (實施例) (金屬箔1之製造) 於載體箔,在18μηι厚之電解鋼箔(三井金屬工業公司製, 3EC-VLP’光澤面之表面粗度為Ra=〇 2_、Rz=1 5μιη)之光 澤面依序形成接合界面層及極薄銅箔層。作為製造條件,首 先將載體箔浸潰於酸洗淨槽(稀硫酸溶液,15〇g/L,液溫3〇。〇) 中20秒而去除表面的油分、氧化被膜等。接著,浸潰於接 〇界面形成槽(羧基苯并三唑溶液,5g/L,液溫4〇{>c,pH5), 於載體箱之光澤表面上形成接合界面層七著…邊浸潰於 塊材銅之形成槽(硫酸銅溶液;硫酸濃度i5〇g/L,銅濃度 65g/L’明膠濃度1〇ppm,氯化物離子2〇鹏液溫45。⑺中, 邊對載體ϋ之單面’平行配置平板的陽極電極⑹,依電 流密度15A/dm2之平滑鑛覆條件進行電解,形成15_的 塊材鋼層。接著’於塊材鋼層之表面,—邊浸潰於細微銅粒 形成槽(硫酸銅溶液;硫酸濃度⑽g/L,銅濃度丨峡之硫 101102463 57 201251533 酸溶液,液溫25eC)中,一邊對載體箔之單面’平行配置平 板的陽極電極(鉛),依電流密度10A/dm2之燒鑛條件進行電 解。接著,一邊浸潰於用於防止細微銅粒脫落的被錢槽(硫 酸銅溶液;硫酸濃度150g/L,銅濃度65g/L,液溫45。〇中, 一邊依電流密度20A/dm2之平滑鍍覆條件進行電解,形成 0.5μιη的細微粗化,製造總厚2.0μιη極薄銅箔。接著,浸潰 於防銹處理槽(硫酸鋅溶液;硫酸濃度70g/L,鋅濃度20g/L, 液溫40 C )’依電流密度15 A/dm2進行電解並使用鋅進行防 銹處理。於此,作為陽極電極,係設為使用了鋅板的溶解性 陽極。接著’浸潰於鉻酸處理槽(鉻酸溶液;鉻酸濃度5g/L, pH 11.5 ’液溫5 5 C)中4秒。最終,於乾燥處理槽中使其歷 時60秒通過藉電熱器加熱至環境溫度U(rc的爐内,得到 具有載體箱的銅箔。又’於各槽之步驟間,係於可進行水洗 之水洗槽中進行約30秒的浸潰洗淨。 (金屬箔2之製造) 於載體箔,在12μιη厚之電解銅箔(古河電氣工業公司製, F2-WS ’光澤面之表面粗度為Ra=〇.2pm、rz=i 2gm)之光澤 面上依序形成接合界面層及極薄鋼箔層。作為製造條件,首 先將載體箔浸潰於酸洗淨槽(稀硫酸溶液,丨5 〇 g / L,液溫3 〇艺) 中20秒而去除表面的油分、氧化被膜等。接著,浸潰於接 合界面形成槽(羧基笨并三唑溶液,5g/L,液溫4〇。(:,pH5), 於載體结之光澤表面上形成接合界面層。接著,一邊浸潰於 101102463 58 201251533 塊材銅之形成槽(硫酸銅溶液;硫酸濃度150g/L,銅濃度 65g/L,明膠濃度l〇ppm,氣化物離子2〇ppm,液溫45。〇 中,一邊對載體箔之單面,平行配置平板的陽極電極(鉛), 依電流密度20A/dm2之平滑鍍覆條件進行電解,形成15μιη 的塊材鋼層。接著,於塊材銅層之表面,一邊浸潰於細微銅 粒形成槽(硫酸銅溶液;硫酸濃度1〇〇g/L,銅濃度18g/L之 硫酸溶液,液溫25。〇中,一邊對載體箔之單面,平行配置 平板的陽極電極(鉛),依電流密度10A/dm2之燒鍍條件進行 電解。接著,一邊浸潰於用於防止細微銅粒脫落的被鍍槽(硫 酸銅溶液;硫酸濃度150g/L,銅濃度65g/L,液溫45。〇中, 一邊依電流密度20A/dm2之平滑鍍覆條件進行電解,形成 0.5μιη的細微粗化,製造總厚2.0μηι極薄銅箔。接著,浸潰 於防銹處理槽(硫酸鋅溶液;硫酸濃度7〇g/L,鋅濃度20g/L, 液溫40°C),依電流密度15A/dm2進行電解並使用鋅進行防 銹處理。於此,作為陽極電極,係設為使用了辞板的溶解性 陽極。接著,浸潰於鉻酸處理槽(鉻酸溶液;鉻酸濃度5g/L ’ pHll.5,液溫55°C)中4秒。最終,於乾燥處理槽中使其歷 時60秒通過藉電熱器加熱至環境溫度11〇。〇的爐内,得到 具有載體箔的銅箔。又,於各槽之步驟間,係於可進行水洗 之水洗槽中進行約30秒的浸潰洗淨。 (金屬箔3之製造) 於载體箔,在12μιη厚之電解銅箔(古河電氣工業公司製, 101102463 59 201251533 F2-WS, 光澤面之表面粗度為Ra=〇 2μιη、Rz=1 2μηι)之光澤 面上依序形成接合界面層及極薄㈣層。作為製造條件,首 先將載體箔浸漬於酸洗淨槽(稀硫酸溶液,15〇g/L,液溫3〇。〇 中20 #而去除表面的油分、氧化被膜等。接著,浸潰於接 合界面形成槽(羧基笨并三唑溶液,5g/L,液溫4〇£>c,pH5), 於載體之紐表面上形成接合界面層。接著,—邊浸潰於 塊材銅之形成槽1(焦磷酸銅溶液;焦磷酸鉀濃度32〇g/L, 銅濃度80g/L,明膠濃度i〇ppm,pH8 5,液溫4〇。〇中,一 邊對載體荡之單面,平行配置平板的陽極電極(鉛),依電流 毪度7A/dm之平滑鍍覆條件進行電解,接著,一邊浸潰於 塊材銅之形成槽2(硫酸銅溶液;硫酸濃度1〇〇g/L,銅濃度 200g/L,明膠濃度i〇ppm,氯化物離子2〇ppm,液溫45<>c) 中,一邊對載體箔之單面,平行配置平板的陽極電極(鉛), 依電流饮度ΙΟΑ/dm2之平滑鑛覆條件進行電解,形成i 5μηι 的塊材銅層。接著,於塊材銅層之表面,一邊浸潰於細微銅 粒形成槽(硫酸銅溶液;硫酸濃度100g/L,銅濃度l8g/L之 硫酸溶液,液溫25。〇中,一邊對載體箔之單面,平行配置 平板的陽極電極(鉛),依電流密度l〇A/dm2之燒鍍條件進行 電解。接著’一邊浸潰於用於防止細微銅粒脫落的被鍍槽(硫 酸銅溶液;硫酸濃度150g/L,銅濃度65g/L,液溫45°C)中, 一邊依電流密度20A/dm2之平滑鍍覆條件進行電解,形成 〇.5μιη的細微粗化’製造總厚2.0μιη極薄銅箔。接著,浸潰 101102463 60 201251533 於防銹處理槽(硫酸鋅溶液;硫酸濃度70g/L,鋅濃度2〇g/L, 液溫40°C) ’依電流密度15A/dm2進行電解並使用辞進行防 銹處理。於此,作為陽極電極,係設為使用鋅板的溶解性陽 極。接著,浸潰於鉻酸處理槽(鉻酸溶液;鉻酸濃度5g/L, pHl 1.5,液溫55 C)中4秒。最終,於乾燥處理槽中使其歷 時60秒通過藉電熱器加熱至環境溫度11〇它的爐内,得到 具有載體箔的銅箔。又,於各槽之步驟間,係於可進行水洗 之水洗槽中進行約30秒的浸潰洗淨。 (實施例1) 將作為環氧樹脂之萘改質曱酚酚醛清漆環氧樹脂(DIC公 司製,ΗΡ-5000)8·5重量份、作為酚硫化劑之聯苯芳烷基型 酚樹脂(明成化之股份有限公司,ΜΕΗ7851·4Η)8.5重量份、 笨酚酚醛清漆型氰酸酯樹脂(L0NZA公司製,primaset T30)17重篁伤、球狀仏融二氧化石夕(Admatechs公司製, SOAR,平均粒徑〇.5μιη)65.5重量份、環氧基魏(信越化 學工業公司製’ KBM-4G3)G.5重量份,於甲基乙基_中混合 落解。接著’使用高速攪拌裝置進行娜,調整成不揮發份 7〇重量% ’調製樹脂清漆。 將上述樹脂清漆浸含於玻璃織布(基重104g,厚, 日東纺製E玻璃織布’ WEA_116E)tj7,们5(rc加熱爐進行 乾燥2分鐘,得到預浸體令之清漆固形份為約%重量%的 預浸體。將上述預浸體重疊2片,並重疊具有載職之極薄 1〇1102463 201251533 鋼箔(金屬箔1),依壓力3MPa、溫度220¾進行加熱加壓成 形2小時,得到絕緣層為厚〇.2〇mnl之兩面具有銅箔的積層 板0 (印刷佈線板) 將實施例所得之積層板的載體箔予以剝離去除(圖7(b)), 如圖7(c)所示般,由極薄金屬箔上藉由碳酸氣體雷射(三菱 電機公司製’ ML605GTX3-5100U2),開穿直徑75μιη的貫 通通孔’於過猛酸斜60g/L與氫氧化納45g/L之水溶液中, 依溫度80°C浸潰2分鐘,進行去污處理。 其後’於雜溶液(上村工業公司製,MAT-2B/MAT-2A)中依 溫度55 C浸潰5分鐘,賦予觸媒,使用上村工業公司製之 THUR-CUP PEA-6A,依溫度36。(:浸潰15分鐘,形成無電 解鍍覆層〇.7μπι(圖7(d))。 於該無電解鍍覆層之表面,藉由熱輥層合器貼合厚25μιη 之备、外線感光性乾薄膜(旭化成公司製,sunfort UFG-255),使用描畫了最小線寬/線間為2〇/2〇μιη之圖案的 玻璃遮罩(Topic公司製),對準位置,藉曝光裝置(小野測器 EV-0800)進行曝光,於碳酸鈉水溶液進行顯影,形成抗鍍遮 罩(圖7(e))。接著,以無電解鍍覆層作為給電層電極,依 3 A/dm2、25分鐘進行電鍍銅(奥野製藥公司製8丨_HL),形成 厚約20μιη的銅佈線圖案(圖8⑷八接著,使用剝離機,藉 由單乙醇胺溶液(三菱氣體化學公司製R_1〇〇),將上述抗鍍 101102463 62 201251533 遮罩剝離(圖8(b;))。然後,將屬於給電層之無電解鍍覆層及 基底銅箔(2μπι)藉快速蝕刻(三菱氣體化學公司製 CPE-800,液溫:30°C,喷霧器壓0.23MPa)進行處理180秒 而予以去除,形成L/S=20/20pm之圖案(圖案狀蝕刻),得到 印刷佈線板(圖8(c))。 最後,如圖8(d-l)所示般,於電路表面形成抗焊層(太陽 油墨公司製,PSR4000/AUS308),將鍍鎳層(奥野製藥工業 公司製,ICP NICORON GM)依溫度8(TC浸潰12分鐘而形 成2.5μηι,接著將鍍金屬(奥野製藥工業公司製,FLASH GOLD330)依溫度80°C浸潰9分鐘而形成〇.〇5μιη,得到印 刷佈線板。又,亦有如圖8(d-2)所示般,於電路表面未形成 抗焊層的情形。 (實施例2) 除了將具有載體箔之極薄銅箔改變為金屬箔2以外,其餘 與實施例1相同。 (實施例3) 除了將具有載體箔之極薄銅箔改變為金屬箔3以外,其餘 與實施例1相同。 (實施例4) 除了將屬於給電層之無電解鍍覆層及基底銅箔(2μιη)之快 速蝕刻條件變更如下述以外,其餘與實施例1相同。 將屬於給電層之無電解鍍覆層及基底銅箔(2μιη)藉快速餘 101102463 63 201251533 刻(三菱氣體化學公司製CPE-800,液溫:30°C,喷霧器壓 0.23MPa)進行處理240秒而予以去除,形成L/S=20/2(^m 之圖案(圖案狀蝕刻),得到印刷佈線板。 (實施例5) 除了改變積層板所使用之樹脂組成物以外,其餘與實施例 1相同。 將作為環氧樹脂之聯苯芳燒基型環氧樹脂(日本化藥公司 製’ NC-3000)11重量份、雙順丁烯二醯亞胺化合物(KI化成 工業公司製,BMI-70)20重量份、4,4’-二胺基二苯基甲烧3.5 重量份、氫氧化鋁(昭和電工製HP-360)65重量份、環氧基 矽烷(信越化學工業公司製,ΚΒΜ-403)0·5重量份,於甲基 乙基酮中混合溶解。接著,使用高速攪拌裝置進行攪拌,調 整成不揮發份70重量。/〇,調製樹脂清漆。 將上述樹脂清漆浸含於玻璃織布(基重104g,厚87μιη, 曰東纺製Ε坡璃織布,WEA-116E)中,依15(TC加熱爐進行 乾燥2分鐘,得到預浸體中之清漆固形份為約50重量%的 預浸體。將上述預浸體重#2片,並重疊具有載體箱之極薄 銅泊(金屬泊1) ’依壓力3MPa、溫度20(TC進行加熱加壓成 形1 !時得到絕緣層為厚0 20mm之兩面具有銅箔的積層 板。 (比較例1) (金屬箔4之製造) 101102463 64 201251533 於載體箔,在35μηι厚之電解銅箔(古河電氣工業公司製, F2_WS ’光澤面之表面粗度為Ra=0.2pm、Κ·ζ=1.2μιη)之光澤 面依序形成接合界面層及極薄銅箔層。作為製造條件,首先 將載體箱浸潰於酸洗淨槽(稀硫酸溶液,150g/L,液溫30。〇 中20秒而去除表面的油分、氧化被膜等。接著,浸潰於接 合界面形成槽(羧基苯并三唑溶液,5g/L,液溫4〇〇c,pH5), 於載體羯之光澤表面形成接合界面層 。接著,一邊浸潰於塊 材銅之形成槽(硫酸銅溶液;硫酸濃度150g/L,銅濃度 65g/L ’液溫45°C )中’一邊對載體箔之單面’平行配置平板 的陽極電極(鉛)’依電流密度2A/dm2之平滑鍍覆條件進行 電解,形成1.5μιη的塊材銅層。接著,於塊材銅層之表面, 一邊浸潰於細微銅粒形成槽(硫酸銅溶液;硫酸濃度 100g/L,銅濃度i8g/L之硫酸溶液,液溫25。〇中,一邊對 載體J之單面’平行配置平板的陽極電極⑽),依電流密度 SAW之燒㈣件進行電解。接著,—邊浸潰於用於防止 細微銅粒脫落的被鍍槽(硫_溶液;韻濃度15峡,銅 濃度65g/L,液溫45。〇中,一邊依電流密度1〇A/dm2之平 滑鑛覆條件進行電解,形成〇.5μηι的細微粗化,製造總厚 2_極薄㈣。接著,缝於_處理槽(械鋅溶液; 硫酸濃度70g/L ’鋅濃度2〇g/L ’液溫4〇。〇,依電流密度 lOA/dm2進行電解並使料進行_處理π此,作為陽極 電極,躲為使用了辞板的溶解性陽極。接著,浸潰於鉻酸 101102463 65 201251533 ,槽(鉻酉夂/合液,絡酸濃度純,p隨.5,液溫饥外4 & 冬’於乾燥處理槽中使其歷時⑼秒通過藉電熱器加 ”,、衣兄狐度110 C的爐内,得到具有載體猪的銅箱。又, 於各槽之步驟間’係於可進行水洗之水洗槽中進行約30秒 的浸潰洗淨。 除了將具有載體箱之極薄銅羯改變為金屬羯4以外,其餘 與實施例1相同而得到印刷佈線板。 (比較例2) (金屬箔5之製造) 於載體箔,在35μιη厚之電解銅箔(古河電氣工業公司製, F2 WS 睪面之表面粗度為r㈣2㈣、Rz=1 2μιη)之光澤 面依序形成接合界面層及極薄銅闕。作為製造條件,首先 將載體4浸潰於gH淨槽(稀硫酸溶液,i5Qg/L,液溫3〇。〇 中20秒而去除表面的油分、氧化被膜等。接著,浸潰於接 合界面形成槽(羧基苯并三唑溶液,5g/L,液溫4(rc,pH5), 於載體之光澤表面上形成接合界面層。接著,—邊浸潰於 塊材銅之形成槽1(焦磷酸銅溶液;焦磷酸鉀濃度32〇g/L, 銅遭度 80g/L,25%氨水 2ml/L,pH8.5,液溫 40。〇中,一 邊對載體狀單面,平行配置平板的陽極電極⑹,依電流 饴度1.5A/dm之平滑鑛覆條件進行電解,接著,一邊浸潰 於塊材銅之形成槽2(硫酸銅溶液;硫酸濃度1〇〇g/L,銅濃 度200g/L,液溫45。〇中,一邊對載體箔之單面,平行配置 101102463 66 201251533 平板的陽極電極(鉛),依電流密度3A/dm2之平滑鍍覆條件 進行電解,形成1.5μιη之塊材銅層。接著,於塊材銅層之表 面上’ 一邊浸潰於細微銅粒形成槽(硫酸銅溶液;硫酸濃度 100g/L,銅濃度18g/L之硫酸溶液,液溫25。〇中,一邊對 載體箔之單面,平行配置平板的陽極電極(鉛),依電流密度 5A/dm之燒鍍條件進行電解。接著,一邊浸潰於用於防止 細微銅粒脫落的被鍍槽(硫酸銅溶液;硫酸濃度15〇g/L,銅 濃度65g/L,液溫45。〇中,一邊依電流密度1〇A/dm2之平 滑鍍覆條件進行電解,形成0.5μιη的細微粗化,製造總厚 2.0μιη極薄銅箔。接著,浸潰於防銹處理槽(硫酸鋅溶液; 硫酸濃度70g/L,鋅濃度20g/L,液溫4(TC),依電流密度 15A/dm進行電解並使用辞進行防錄處理。於此,作為陽極 電極,係設為使用了鋅板的溶解性陽極。接著,浸潰於鉻酸 處理槽(鉻酸溶液;鉻酸濃度5g/L,pH11.5,液溫55<>c)$ 4 秒。最終,於乾燥處理槽中使其歷時6〇秒通過藉電熱器加 熱至環境溫度1UTC的爐内,得到具有載體箔的銅箔。又, 於各槽之步驟間,係於可進行水洗之水洗槽中進行約3〇秒 的浸潰洗淨。 除了將具有載體箔之極薄銅箔改變為金屬箔5以外,其餘 與實施例1相同而得到印刷佈線板。 (評價) 使用各實施例及比較例所得之印刷佈線板,進行以下評 價。將評價項目與内容一起表示,所得結果示於表工。 101102463 67 201251533 【1<】 比較例2 I 0.48 OO X X cn oi X X 比較例11 0.39 CN — OO rn O) τ-Ή X X X X 實施例5 0.40 oo rn 〇 〇 ο 〇 〇 實施例4 0.44 in cn 〇 〇 ο 〇 〇 實施例3 0.45 rn 〇 〇 〇 〇 實施例2 0.42 00 ΓΟ 〇 〇 〇 〇 實施例1 0.38 寸 (N <N 00 (N 〇 〇 o 〇 〇 #%平均粗度(Ra)〇om) 十點平均粗度(RzXlim) 最大山高度(RpXpm) 峰度(Rku)〇jm) (2)快速钱刻後之絕緣層表面之樣子及有無銅殘留 (3)LS之細線加工時的薄箔形狀 (4)AL(L1-L2) (5)LS20 之線間 BHAST 總合判定 (1)絕緣層之表面粗度(Rp、Rku) °°9 £9 寸 Z0H2 201251533 (評價) 使用各貫施例及比較例所得之印刷佈線板,進行以下評 價。將評價項目與内容一起表示,所得結果示於表丨。又, 將實施例1及比較例1之SEM影像示於圖16及圖17。 ' (1)絕緣層之表面粗度(Rp、Rku) - 使用彩色3D雷射顯微鏡(KEYENCE公司製,裝置名 W-9710),依jIS B0601 ·· 2〇〇1(無截止值}測定粗度曲線之 最大山尚度Rp及粗度曲線之峰度(尖度)Rku。測定係針對測 定片之任意20點(20處)’依觀察視野面為1〇〇μιηχ1〇〇μιη 進行而作成平均值。又,將上述所得之積層板(圖之載 體箔剝離去除、並將極薄銅箔藉氣化飼蝕刻液進行整面蝕刻 者作為樣本。 (2) 快速蝕刻後之絕緣層表面的樣子、以及有無銅殘留 使用掃瞄型電子顯微鏡(日本電子公司製,裝置名: JSM-6060LV)’由從正上方觀察之SEM影像進行判定。又, 將上述印刷佈線板之製造過程中佈線加工剛完成後者(圖 - 8(c))作為樣本。 . 各符號係如卞$° 〇:絕緣層表面無條紋狀之模樣、凹坑及銅殘留 X:絕緣層表痴有條紋狀之模樣、凹坑及銅殘留 (3) LS之細微加乂時之薄銅箔之形狀 使用掃描梨電子顯微鏡(曰本電子公司製,裝置名: 101102463 69 201251533 JSM-6060LV)’由從正上方觀察之SEM影像進行判定。又, 將上述印刷佈線板之製造過程中佈線加工剛完成後者(圖 8(c))作為樣本。 各符號如下述。 〇:佈線電路之絕緣層附近無殘邊 X:佈線電路之絕緣層附近有殘邊 (4) AL=L1-L2 使用掃描型電子顯微鏡(日本電子公司製,裝置名: JSM-6060LV) ’觀察佈線之剖面形狀,算出薄銅箔之最大寬 作為L卜電氣圖案鍍覆之最小寬作為L2,進行計算。又, 樣本係使用印刷佈線板(圖8(c))。Imidazole thiol (hereinafter referred to as "BIT") and the like. As the acid retardant, it is particularly preferable to use a single lye, and among them, oleic acid, linoleic acid, and linoleic acid are preferably used. As described above, the desired orientation can be achieved on the upper surface 20 of the steel foil layer 104 of the present embodiment by increasing the formula of the method of controlling the untwisting and subtracting the (four) material control system 101102463 42 201251533. In addition, at least the lower surface of the copper foil layer 104 used in the present embodiment (the surface in contact with one surface of the insulating layer 102) is at a practical level or higher in order to make the adhesion between the copper foil layer 1〇4 and the insulating layer 102. Surface treatment can also be carried out. The rough treatment of the metal foil used for the copper foil layer 104 may be, for example, any one of rustproof sound, chromic acid treatment, and decane coupling treatment, or a combination thereof. = Any of the surface strict means is appropriately selected in conjunction with the resin material constituting the insulating layer 102. The rust-preventing treatment can be carried out by forming a film on a metal drop by, for example, plating an alloy of nickel, tin, zinc, chromium, platinum, or the like, or an alloy thereof. . From the viewpoint of cost, it is preferably electric forging. In order to facilitate the precipitation of metal ions, a necessary amount of a modifier such as a naphthate, a tartrate or a sulfamic acid may be added. The bath is usually used in an acidic area and is carried out at room temperature (e.g., pit) to sail temperature. The ore-covering condition is suitably selected from a current density of 0.1 to 10 OA/dm2, and an energization time of _second, preferably _second (four). The amount of the anti-recording treatment metal varies depending on the kind of the metal, and the total amount is preferably from 10 to 2000 mm. If the treatment is too thick, (4) the electrical property is lowered. If it is too thin, the peel strength between the resin and the resin is lowered. Further, when the resin composition constituting the insulating layer 1〇2 contains a ruthenium oxychloride resin, it is preferable to carry out the _ treatment H combination by the metal containing, and the thermal deterioration test or the moisture resistance deterioration test in the 101102463 43 201251533 It is useful to reduce the peel strength less. As the chromic acid treatment, an aqueous solution containing hexavalent chromium ions is preferably used. The chromic acid treatment may be a simple impregnation treatment, but it is preferably carried out by a cathode treatment. Che Yujia is based on heavy bismuth chromate 1~5〇g/L, pHi~13, bath temperature 〇~6〇. 〇, current density 0.1~5A/dm2, electrolysis time o. ^ioo seconds conditions. It can also replace sodium dichromate or chromic acid. Further, it is preferable that the above-mentioned complex acid treatment is superposed on the above-mentioned shutdown treatment so that the adhesion between the insulating resin composition layer (insulating layer 102) and the metal foil (copper box layer 1〇4) can be further improved. As the decane coupling agent to be used in the above decane coupling treatment, for example, 3-glycidoxypropyltrimethoxywei, 2-(3,4-epoxycyclohexyl)ethyltrioxyloxy or the like can be used. Epoxy-functional wei, 3-aminopropyltrimethoxy oxime, N-2-(aminoethyl)-3-aminopropyltrimethoxy-based, N_2-(aminoethyl)3 -Aminopropyl fluorenyl dimethoxy wei, such as amine functional Wei, ethylene triterpenoid A, Wei, ethylene phenyl trimethoxyton, ethylene ginseng (2 - methoxy ethoxy) Ke) Wei et al. olefinic functional Wei, 3_ propyleneoxypropyl 曱 曱 魏 魏 丙烯 丙烯 丙烯 # 能 ################################################## The functional group of Wei, 3, propyl trimethoxy, etc., functional Wei, etc. These may be separate (4) or may be mixed in multiples (4). These couplings are sprayed on a solvent such as water and dissolved in a concentration of ' ' ' 藉 ' ' ' ' ' ' ' 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 Adhesive to metal foil. These zephyr coupling agents form a film on the metal foil by condensing and bonding with the hydroxyl group of the rust-preventing metal of the metal pig surface. After the coupling treatment of Shi Xi, the bonding is stabilized by heating, ultraviolet irradiation, or the like. In the heat treatment, for example, 100 to 2 Torr (temperature of TC, drying of 2 to 60 seconds) is preferably carried out. Ultraviolet irradiation is preferably carried out, for example, in a range of wavelengths of 2 〇〇 to 400 nm and 200 to 2500 mJ/cm 2 . The decane coupling treatment is preferably carried out on the outermost layer of the metal foil. When the cyanate resin is contained in the insulating resin composition constituting the insulating layer 102, it is preferably treated with an amine-based coupling agent. It is useful to reduce the peel strength in the heat-resistant deterioration test or the moisture-resistant deterioration test. Further, the decane coupling agent used as the decane coupling treatment is preferably 60 to 200 C, more preferably 80 to 150. : heating, and chemically reacting with the insulating resin composition constituting the insulating layer 1〇2, whereby the functional group in the insulating resin composition is chemically reacted with the functional group of the decane coupling agent, thereby obtaining superiority. For example, for the epoxy resin-containing insulating resin composition, it is preferred to use an amine-based functional Shixiyuan coupling agent, which is because the epoxy group and the amine group are easily heated by heat. shape It is a strong chemical bond, and this bond is extremely detrimental to heat or moisture. Thus, as a combination forming a chemical bond, an epoxy group, an epoxy group, an epoxy group, an epoxy group, a group, and a ring can be exemplified. Oxy-perylene, epoxy group, yl-oxyl-cyano group, amino group, amine group, amine group, amino group, cyano group, etc. 101102463 45 201251533 In addition, the insulation used in this embodiment The insulating resin of the resin composition is preferably used in an epoxy resin which is liquid at normal temperature. In this case, since the viscosity at the time of melting is greatly lowered, the wettability of the adhesive interface is improved, and epoxy resin and decane couple are likely to occur. As a result of the chemical reaction of the mixture, a strong peel strength can be obtained. Specifically, a bisphenol A type epoxy resin, a bisphenol F type epoxy resin, a phenol novolac type epoxy resin having an epoxy equivalent of about 200 is preferable. Further, when the insulating resin composition contains a curing agent, it is particularly preferable to use a thermosetting latent curing agent as a curing agent, that is, a functional group in the insulating resin composition and a functional group of a decane coupling agent. Chemical reaction Preferably, the curing agent is selected according to a method in which the reaction temperature of the functional group in the insulating resin composition and the functional group of the decane coupling agent is lower than the temperature at which the hardening reaction of the insulating resin composition starts. The reaction between the functional group in the compound and the functional group of the Shixiyuan coupling agent is preferentially performed, and the adhesion between the metal foil (copper foil layer 104) and the insulating resin composition layer (insulating layer 1〇2) is selectively made high. Examples of the thermosetting latent curing agent for the insulating resin composition containing an epoxy resin include solid dispersion such as dicyandiamide, diterpene compound, imidazole compound, and amine-epoxy adduct. - a reactive block-type curing agent such as a heat-dissolving hardener, a urea compound, a phosphonium salt, a tri-vaporized boron-amine salt, or a block carboxylic acid compound. By laminating the prepreg containing the above-mentioned insulating resin composition, the ultra-thin copper fl' having a carrier foil which is finely and uniformly roughened and subjected to the above surface treatment by the above method Hua, Qingcheng has a carrier __ laminate 1Q as shown in Fig. 7(4) 101102463 46 201251533. Next, as shown in Fig. 7(b), by pulling off the carrier (four) layer 1G6', a copper box laminate 1 having a copper layer on both sides of the insulating layer can be obtained. At this time, the upper limit of Ra of the surface facing the surface of the steel box on which the carrier box layer is facing (the surface that is also in contact with (4)) is Ι.Ομιη or less, better than Q4gm, and the special kiss. the following. The lower limit of Ra is not particularly limited, and is preferably 〇.G5_ or more. On the other hand, the upper limit of Rz of the surface is preferably 4 () μηη or less, more preferably 2 or less, and more preferably less than ΟμΟη. The lower limit of RZ is not particularly limited, and is not limited thereto. The copper foil layer 104 may be formed on at least one side of the insulating layer 1〇2 or may be formed on the insulating layer 102. Whole face or - Qiu points. . In the present embodiment, by reducing the thickness of the surface of the carrier, reducing the crystal (4) of the bulk copper, and reducing the uniformity of the particles, the method can be appropriately controlled. Rp and Rku in one of the surface layers 1 of the insulating layer 1〇 of the embodiment are within the above range. Next, as shown in Fig. 7(c), a through hole (10) for interlayer connection is formed on the copper pig laminate (10). In the method of forming the through hole (10), it is possible to form a through hole ι 8 having a hole (four) 1 () () μm or more by various known means, for example, from the viewpoint of productivity, it is suitable to form a drill or the like. When the through hole 1 () 8 is ΓΠμΓΠ, it is suitable for a solid laser such as a gas laser such as a carbon dioxide gas or an excimer or a solid laser such as YAG. Then, the catalyst core can be provided on at least the copper tank layer 1〇4. However, in the present embodiment, 101102463 47 201251533, the catalyst core is provided on the entire surface of the copper foil layer 104 and on the inner wall surface of the through hole 1〇8. The catalyst core is not particularly limited, and for example, a noble metal ion or a platinum colloid can be used. Next, an electroless plating layer is formed using the catalyst core as a core. However, before the electroless plating treatment, the surface of the copper foil layer 1〇4 or the through hole 1〇8 may be formed, for example, by Decontamination of liquid medicine, etc. The decontamination treatment is not particularly limited, and a wet method using an oxidizing agent solution having an organic decomposition action or the like can be used, and an active species (plasma, radical, etc.) having a strong oxidation effect can be directly irradiated to the object to be removed. A known method such as a dry method such as a plasma method of an organic residue. Specific examples of the decontamination treatment by the wet method include a method in which a swelling treatment on the surface of the resin is carried out, followed by a treatment, followed by a neutralization treatment. Next, as shown in Fig. 7(d), a thin layer of electroless plating layer 110 is formed by electroless plating on the copper foil layer 1〇4 to which the catalyst core is applied and the inner wall of the through hole 108. The electroless plating layer 11 is formed by electrically connecting the mi layer 104 on the upper surface of the insulating layer 1 2 to the copper box layer 104 on the lower surface thereof. In the case of electroless plating, for example, copper sulfate, furfural, a neutralizing agent, sodium hydroxide or the like can be used. Further, after the electroless plating, it is preferred to carry out heat treatment at 100 to 250 Torr to stabilize the recording film. From the viewpoint of forming a film capable of suppressing oxidation, it is particularly preferably a heat treatment of 12 G to 18 Gt:. Further, the average thickness of the electroless ore layer 110 may be a thickness which can be plated as described below, and for example, 〇·Ι~ΙμΓΠ is sufficient. Further, the through hole may be filled with a conductive paste or an insulating paste, or may be filled by plating with an electric pattern. 101102463 48 201251533 Next, as shown in Fig. 7(e), a plating resist 112 having a predetermined opening pattern is formed on the electroless plating layer 11 provided on the copper foil layer 1〇4. This opening pattern corresponds to a conductive circuit pattern to be described later. Therefore, the plating resist 112 is provided to cover the non-circuit forming region on the copper foil layer 104. In other words, the plating resist 112 is not formed on the beacon hole 108 and the conductor circuit forming region on the copper foil layer 1〇4. The plating resist 112 is not particularly limited, and a known material can be used, but a liquid or dry film can be used. In the case of forming a fine wiring, as the plating resist 112, a photosensitive dry film or the like is preferably used. When the plating resist 112 is formed, for example, a photosensitive dry film is laminated on the electroless plating layer 110, the non-circuit forming region is exposed to light hardening, and the unexposed portion is dissolved and removed by the developing solution. Further, the remaining hardened photosensitive dry film will become the plating resist 112. The thickness of the plating resist 112 is preferably set to a film thickness equal to or thicker than the thickness of the conductor (plating layer 114) to be plated later. Next, as shown in Fig. 8(a), at least the inside of the opening pattern of the residual layer 112 and the electroless plating layer 11 are formed, and the plating layer 114 is formed by a plating treatment. At this time, the copper foil layer 104 functions as a power supply layer. In the present embodiment, the plating layer 114 may be continuously provided on the upper surface of the insulating layer 102, the inner wall of the through hole 1〇8, and the lower surface thereof. The plating method is not particularly limited, and a known method used for a general printed wiring board can be used. For example, a method of immersing in a plating solution such as copper sulfate or the like, and a method of flowing a current or the like to the plating solution can be used. . The thickness of the plating layer 1H is not particularly limited, and may be used as a circuit conductor. For example, it is preferably in the range of 1 to ΙΟΟμπι, preferably in the range of 5 to 5 μm. Plating layer 101102463 49 201251533 114 can be a single layer or have a multi-layer construction. The material of the layer m is not particularly limited, and for example, copper, a steel alloy, a 42 alloy, a lock, iron, a complex, tungsten, gold, solder, or the like can be used. Next, as shown in Fig. 8 (b), the plating resist 112 is removed using an inert stripping solution or sulfuric acid or a commercially available plating stripping solution or the like. Next, as shown in Fig. 8(c), the electroless bond layer 110 and the copper box layer other than the region where the money-coated cladding layer 4 is formed are just removed. The method of removing the copper pulp 1〇4 is, for example, a soft #刻 (fast side) or the like. Thereby, a pattern of the conductive circuit 118 formed by laminating the copper beryllium layer ι 4 and the metal layer electroless ore cladding layer 11 and the cladding layer can be formed. The cross-sectional shape of the conductive circuit 118 of the printed wiring board 2 according to the second embodiment may be an inverted tapered shape as shown in FIG. 9 (4) and a vertical cross-sectional shape as shown in FIG. 9 as shown in FIG. b) any of the fish plate (half-groove) shape shown or the neck-shaped shape shown in Fig. 9(c). Here, the etching liquid used for the soft etching of this embodiment will be described. The etching liquid is not particularly limited, and when a conventional diffusion control type etching liquid is used, the fine portion of the wiring tends to deteriorate in circuit formation property due to deterioration of liquid exchange. Therefore, it is preferable to use the reaction of the copper etch solution as the type of reaction control, not the diffusion control type. If the reaction of copper and the etching solution is reaction control, the etching rate does not change even if the diffusion is enhanced above it. Even if there is no difference in the _ speed between the liquid exchange and the poor. As such a reaction control etching liquid, for example, hydrogen peroxide and an acid having no element 101102463 50 201251533 as a main component can be mentioned. * Since _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Further, if the halogenated 7G element is mixed into the New Zealand liquid, the cardiac reaction tends to become diffusion control. As a acid containing no south, nitric acid, sulfuric acid, organic acid, etc. can be used, and sulfuric acid is preferred because of its low cost. Further, in the case of bribe and Wei hydrogen, the stability of _ speed is higher. The respective concentrations are preferably 5 to 300 g/L and 5 to 200 g/L. For example, a persulfate recording, a sodium persulfate, a persulfate steel system, etc. are mentioned. Thus, by appropriately selecting the silver engraving characteristics or the _ condition of the (four) layer (10), the conductive circuit 118 of a desired shape can be obtained. As a result, the printed wiring board having the conductive circuit 118 formed on both surfaces of the insulating layer 1 2 can be obtained. In the method of manufacturing a printed wiring board according to the second embodiment, the same operational effects as those of the first embodiment can be obtained. + As shown in Fig. 1), the solder resist layer no may be formed so as to cover one portion of the insulating layer 1G2 and one of the conductive circuits 118. As the solder resist layer 0, for example, a photosensitive resin which can contain a filler or a substrate having excellent insulating properties, a thermosetting resin, and a heat-resistant resin composition can be used, and then the solder resist layer 120 is provided. Further, a first money layer 122 and a second key layer 124 are formed on the conductive circuit (10) of the opening. Thereby, the metal layer 116 can be formed into a multilayer structure of two or more layers. As the first key coating layer 122 and the second mineral coating layer 124, a gold ore layer can be used. The method of the method of the method is not particularly limited. For example, 0,1 to 10 Κη electroless nickel plating is performed on the plating layer n4, and electroless nickel plating is performed after the substitution of gold plating 101102463 201251533 0.01 to 0.5 μmη. Forging gold 〇 1~2gm and other methods. The printed wiring board 202 shown in Fig. 8 (d-1) can be obtained by the above. Further, as shown in Fig. 8 (d-2), the first plating layer 122 and the second plating layer 124 may be formed around the conductive circuit 118 without forming the solder resist layer 12A. As the first plating layer 122 and the second plating layer 124, for example, a laminated body of a nickel plating layer and a clock gold layer can be used. With the above, the printed wiring board 204 of Fig. 8 (d_2) can be obtained. Further, a semiconductor wafer (not shown) is mounted on such printed wiring boards 200, 2, and 204 to obtain a semiconductor device. (Third Embodiment) Next, a method of manufacturing a printed wiring board according to a third embodiment will be described. Fig. 1 to Fig. 12 are cross-sectional views showing a procedure of a manufacturing procedure of a method of manufacturing a printed wiring board according to a third embodiment. In the method of manufacturing a printed wiring board according to the third embodiment, for example, the printed wiring boards 2, 2, and 204 obtained in the second embodiment are used as the inner layer circuit board, and the additional layer is formed on the inner layer circuit board. . (4) The printed wiring board obtained from item 8 (8) is used as the inner layer circuit! The inner layer circuit of the printed wiring board 2 (the conductive circuit is called the implementation of the meter). The so-called roughening process refers to the surface of the conductor circuit _ = 2; treatment, etc. As the roughening treatment, for example, the release = two treatment 'or the known treatment of ruthenium hydrogen peroxide system _ 灭 灭 4 can be used to make the layer of edge layer i3Q of the structure of the money edge. 101102463 52 201251533 The adhesion between the conductive circuits 118 of the printed wiring board 200 is improved. The inner circuit board can also be replaced by the printing method obtained in the second embodiment, and is not particularly limited, and can be used by a plated through hole method or The build-up method and the like include a pre-extracted body or a substrate-free tree (4), etc., which is a conductor circuit layer of the inner layer circuit, which can be formed by a conventional circuit forming method. The multi-layer printed (four)-line slab can be formed by drilling, laser processing, or the like by laminating the laminated body (the laminated body obtained by laminating a plurality of prepregs) and the metal foil laminated plate. a hole, and then electrically connecting the inner layers of the two sides by plating or the like Next, as shown in FIG. 10(a), an insulating layer 103 (prepreg) and a copper foil layer having a carrier foil layer 107 are disposed on both sides of the printed wiring board 200 on which the surface of the conductor circuit is roughened. 105 (very thin copper foil having a carrier foil) Next, as shown in Fig. 10 (b), a multilayer laminated plate is formed by subjecting a laminated body which overlaps these layers to heat and pressure treatment. Next, as shown in Fig. As shown in (c), the carrier foil layer 107 is peeled off. Next, as shown in FIG. 10(d), one portion of the insulating layer 130 and the copper foil layer 1〇5 is removed to form a hole 109. The bottom surface exposes a part of the surface of the conductive circuit 118. The method of forming the hole 109 is not particularly limited, and for example, a solid laser such as a gas laser such as carbonic acid gas or an excimer or a solid laser such as YAG can be used to form a blind hole having a diameter of ΙΟΟμηι or less. The method of the through hole, etc., the hole 109 is shown as a non-through hole in Fig. 10, but may be a through hole. Further, in the case of a through hole, a drilling machine may be used even in the case of laser irradiation. And 101102463 53 201251533 is formed. Next, as shown in Figure 11 (a), in the above An electroless plating layer of a thin layer is formed on the inner wall of the conductive circuit ΐΐ8 of the catalyst core, and on the inner wall of the hole 98, and the electroless plating layer I11 and the electroless plating layer 11 are formed. The crucible is formed in the same manner. Before the electroless plating, as described above, the chemical liquid can be removed, and the first decontamination treatment can be performed. Further, the thickness of the electroless recording layer 110 is the thickness which can be electroplated as follows. That is, 0.1~Ipm is enough. In addition, the hole 1〇9 (blind through hole) can be filled with a conductive paste or an insulating paste, or can be filled by electric pattern plating in advance. Next, as shown in Fig. 11(b) In the electroless plating layer 11 (), a plating resist 113 having an opening pattern corresponding to the conductor circuit pattern is formed. In other words, the non-circuit forming portion is masked by forming the plating resist 113'. As the plating resist 113, the same as the above-described plating resist 112 can be used. The thickness of the plating resist 113 is preferably set to a film thickness equal to or thicker than the thickness of the conductor circuit to be plated later. Next, as shown in Fig. 11 (c), a plating layer I32 is formed inside the opening pattern of the plating resist 113. The plating layer 132 may be formed on the conductive circuit 118 inside the hole 1〇9 or may be formed on the electroless plating layer ill inside the opening pattern. For the plating to form the plating layer 132, the same method as the plating layer u4 described above can be used. The thickness of the plating layer 132 may be, for example, a circuit conductor, and is preferably in the range of, for example, 1 to 1 〇 0 μη, more preferably 5 to 5 Å. Next, as shown in Fig. 12 (a), in the same manner as the above-mentioned plating resist 112, the peeling of the anti-cavity layer 113 is carried out in 101102463 54 201251533. Next, as shown in _12(b), the copper box layer 1〇5 and the electroless plating layer (1) are removed by soft silver etching (fast (four)) in the same manner as the above-described copper/white layer 104. Thereby, a conductive circuit pattern composed of the copper tank layer 105, the electroless ore cladding layer 111, and the plating layer 132 can be formed. Further, on the conductive circuit 118, a via hole and a pad electrically connected to the conductive circuit 118 can be formed by the plating layer 132. By the above, the printed wiring board 2〇1 is obtained. Further, as shown in Fig. 12(c-i), the solder resist layer 121 may be formed on the insulating layer 13A, the plating layer 132 of the conductive circuit pattern, and a portion of the plating layer 132 of the pad. As the solder resist layer 121, the same as the above-described anti-corrugated layer 12 can be used. Then, on the plating layer 132 having the opening portion of the solder resist layer 121, for example, the first plating layer 123 and the second plating layer 125 composed of a nickel plating layer and a gold plating layer can be further formed. Thus, the printed wiring board 203 shown in Fig. 12 (c-1) can be obtained. Further, as shown in Fig. 12 (c-2), the first plating layer I23 and the second plating layer 125 may be formed around the conductive circuit pattern and around the pad without forming the solder resist layer 121. Thus, the barbed wiring board 205 shown in Fig. 12 (c-2) can be obtained. In the third embodiment, the same effects as those of the first and second embodiments can be obtained. Further, a modification of the method of manufacturing the printed wiring board of the embodiment will be described with reference to Fig. 13 . In the above-described first to third embodiments, the metal layer is selectively formed on the copper box. However, in the present modification, the difference is that the metal layer is formed on the entire surface of the copper foil 101102463 55 201251533. Hereinafter, a method of manufacturing the printed wiring board of the present modification will be described. First, as shown in Fig. 13 (a), a copper laminated plate 1 having a carrier crucible is prepared. In the (4) laminated board 1G having the carrier fl, the copper layer H) 4 and the carrier layer 1〇6 are attached to both sides of the insulating layer ig2. Next, as shown in Fig. 13 (8), the carrier (4) should be pulled out from the steel-backed laminate 1 having the load (4). Next, as shown in Fig. 13 (c), a metal layer 115 (plating layer) is formed by a keying process on the entire surface of the copper box layer 1〇4. Next, as shown in Fig. 13 (4), a plating resist 112 having a predetermined opening ® is formed on the flat metal layer 115. As shown in Fig. 13(e), the Meng layer 115 and the copper box layer 1〇4 in the open pattern of the anti-mirror layer η are removed by, for example, button etching. Thereafter, the plating resist 112 is removed as shown in Fig. 1 (1). Thereby, a pattern of the conductive circuit 119 composed of the copper box layer and the metal layer 115 can be formed. By the above steps, the printed wiring board 1〇1 of the present modification can be obtained. As described above, according to the present embodiment, it is possible to provide a method of manufacturing a printed wiring board having fine processing of a very thin copper case having a carrier, a shape of a fine circuit, and excellent insulation reliability, and the printed wiring board. The method of manufacturing a printed wiring board according to the present embodiment is not limited to the case where a conductor circuit layer is formed on both surfaces of a substrate for a printed wiring board, and may be applied to a case where a conductor circuit layer is formed only on one surface of a substrate for a printed wiring board. . Further, it is also applicable to the case where the double-sided printed wiring board is used as the inner layer circuit board and the multilayer printed wiring board of the third embodiment as shown in Fig. 8(c). Therefore, any one of a single-sided printed wiring board, a double-sided printed wiring board, and a multilayer printed wiring board can be manufactured by the method of manufacturing the printed wiring board of the present invention. In the following, an electrolytic copper foil having a carrier foil of the present invention and a copper foil laminated board using the copper f white are produced, and an embodiment of a method for producing a printed wiring board of the present invention will be described. Here, the description will be focused on the case where an electrolytic copper foil is used for the carrier foil. Hereinafter, the present invention will be described in detail based on examples and comparative examples, but the present invention is not limited thereto. (Example) (Production of metal foil 1) In a carrier foil, an electrolytic steel foil of 18 μm thick (manufactured by Mitsui Metals, Ltd., surface roughness of 3EC-VLP' glossy surface was Ra=〇2_, Rz=1 5μιη) The glossy side sequentially forms a joint interface layer and an extremely thin copper foil layer. As a manufacturing condition, the carrier foil was first immersed in an acid washing tank (dilute sulfuric acid solution, 15 〇g/L, liquid temperature: 3 Torr. 20) for 20 seconds to remove oil, oxide film, and the like on the surface. Then, the groove is formed at the interface of the interface (carboxybenzotriazole solution, 5 g/L, liquid temperature 4 〇{>c, pH 5), and the interface layer is formed on the shiny surface of the carrier box. Crushed in the forming channel of copper (copper sulfate solution; sulfuric acid concentration i5〇g/L, copper concentration 65g/L' gelatin concentration 1〇ppm, chloride ion 2〇鹏液温45. (7), edge to carrierϋ The anode electrode (6) of the single-sided 'parallel arrangement plate is electrolyzed according to the smooth ore-covering condition of current density 15A/dm2 to form a 15_block steel layer. Then 'on the surface of the block steel layer, the edge is immersed in A fine copper grain forming tank (copper sulfate solution; sulfuric acid concentration (10) g/L, copper concentration 丨 之 sulfur 101102463 57 201251533 acid solution, liquid temperature 25eC), one side of the carrier foil is placed in parallel with the anode electrode of the flat plate (lead) Electrolysis is carried out according to the ore-burning conditions of a current density of 10 A/dm2, and then immersed in a money tank for preventing the fine copper particles from falling off (copper sulfate solution; sulfuric acid concentration: 150 g/L, copper concentration: 65 g/L, liquid) Temperature 45. In the middle, electrolysis is performed under smooth plating conditions with a current density of 20 A/dm2. A fine roughening of 0.5 μm was formed to prepare a very thin copper foil having a total thickness of 2.0 μm, and then impregnated in a rust-preventing treatment tank (zinc sulfate solution; sulfuric acid concentration: 70 g/L, zinc concentration: 20 g/L, liquid temperature: 40 C) Electrolysis was performed at a current density of 15 A/dm 2 and rust-preventing treatment was performed using zinc. Here, as the anode electrode, a soluble anode using a zinc plate was used, followed by 'impregnation in a chromic acid treatment tank (chromic acid solution; The chromic acid concentration was 5 g/L, pH 11.5 'liquid temperature 5 5 C) for 4 seconds. Finally, it was heated in a drying chamber to the ambient temperature U (rc in a furnace for 60 seconds) to obtain a carrier. The copper foil of the box is also subjected to the impregnation washing in the washing tank which can be washed in water for about 30 seconds. (Manufacture of metal foil 2) In carrier foil, electrolytic copper of 12 μm thick Foil (manufactured by Furukawa Electric Industrial Co., Ltd., the surface roughness of the surface of the F2-WS 'gloss surface is Ra=〇.2pm, rz=i 2gm), and the joint interface layer and the ultra-thin steel foil layer are sequentially formed. First, the carrier foil is immersed in the acid cleaning tank (dilute sulfuric acid solution, 丨5 〇g / L, liquid temperature 3 〇艺) In the middle of 20 seconds, the surface oil, oxide film, etc. are removed. Then, the groove is formed at the joint interface (carboxy stupid triazole solution, 5 g/L, liquid temperature 4 〇. (:, pH 5), the gloss of the carrier The interface layer is formed on the surface. Then, it is immersed in the formation groove of 101102463 58 201251533 block copper (copper sulfate solution; sulfuric acid concentration 150g/L, copper concentration 65g/L, gelatin concentration l〇ppm, vaporization ion 2〇 Ppm, liquid temperature 45. In the crucible, the anode electrode (lead) of the flat plate was placed in parallel on one side of the carrier foil, and electrolysis was performed under smooth plating conditions of a current density of 20 A/dm 2 to form a 15 μm layer of the bulk steel layer. Next, on the surface of the bulk copper layer, it is immersed in a fine copper particle forming bath (copper sulfate solution; sulfuric acid solution having a sulfuric acid concentration of 1 〇〇g/L, a copper concentration of 18 g/L, and a liquid temperature of 25. On one side of the carrier foil, the anode electrode (lead) of the flat plate is placed in parallel, and electrolysis is performed according to the sintering conditions of a current density of 10 A/dm 2 . Then, the plated groove (copper sulfate) for preventing the fine copper particles from falling off is immersed. The solution has a sulfuric acid concentration of 150 g/L, a copper concentration of 65 g/L, and a liquid temperature of 45. In the crucible, electrolysis is performed under smooth plating conditions of a current density of 20 A/dm 2 to form a fine coarsening of 0.5 μm, and a total thickness of 2.0 μm is produced. Thin copper foil. Then, immersed in anti-rust treatment tank (zinc sulfate solution; sulfuric acid concentration 7〇g/L, zinc concentration 20g/L, liquid temperature 40°C), electrolysis according to current density 15A/dm2 and use of zinc The rust-preventing treatment is carried out. Here, as the anode electrode, a soluble anode using a re-plating plate is used. Next, it is immersed in a chromic acid treatment tank (chromic acid solution; chromic acid concentration: 5 g/L 'pH ll. 4 seconds in temperature 55 ° C). Finally, in the drying tank, it took 60 seconds to pass the electric heater. The copper foil having the carrier foil was obtained in a furnace having an ambient temperature of 11 Torr. Further, in the step of each tank, the impregnation washing was performed in a water washing tank which can be washed with water for about 30 seconds. (Manufacture of 3) In the carrier foil, in a 12 μm thick electrolytic copper foil (manufactured by Furukawa Electric Co., Ltd., 101102463 59 201251533 F2-WS, the surface roughness of the glossy surface is Ra=〇2μιη, Rz=1 2μηι) The joint interface layer and the extremely thin (four) layer are sequentially formed. As a manufacturing condition, the carrier foil is first immersed in an acid cleaning tank (dilute sulfuric acid solution, 15 〇g/L, liquid temperature 3 〇. 〇中20#) Oil, oxide film, etc. Next, a groove is formed at the joint interface (carboxy stupid triazole solution, 5 g/L, liquid temperature 4 & c, pH 5), and a joint interface layer is formed on the surface of the carrier. Then, immersed in the formation of the block copper 1 (copper pyrophosphate solution; potassium pyrophosphate concentration 32 〇 g / L, copper concentration 80 g / L, gelatin concentration i 〇 ppm, pH 8 5, liquid temperature 4 液In the middle of the crucible, the anode electrode (lead) of the flat plate is arranged in parallel with the carrier, and the current is 7A. /dm smooth plating conditions for electrolysis, followed by dipping in the bulk copper forming tank 2 (copper sulfate solution; sulfuric acid concentration 1 〇〇 g / L, copper concentration 200 g / L, gelatin concentration i 〇 ppm, chlorine 2 〇ppm, liquid temperature 45 In the <>c), the anode electrode (lead) of the flat plate is placed in parallel on one side of the carrier foil, and electrolyzed according to the smooth mineralization condition of the current consumption ΙΟΑ/dm2 to form a bulk copper layer of i 5 μη. Next, on the surface of the bulk copper layer, it is immersed in a fine copper particle forming bath (copper sulfate solution; sulfuric acid concentration 100 g/L, copper concentration 18 g/L sulfuric acid solution, liquid temperature 25. 〇, while the carrier foil On one side, the anode electrode (lead) of the flat plate is arranged in parallel, and electrolysis is performed according to the sintering conditions of the current density l〇A/dm2. Then, one side is immersed in the plating tank (copper sulfate solution for preventing the fine copper particles from falling off). ; sulfuric acid concentration 150g / L, copper concentration 65g / L, liquid temperature 45 ° C), while performing electrolysis under smooth plating conditions of current density 20A / dm2, forming a fine roughening of 〇.5μιη 'total thickness 2.0μιη Very thin copper foil. Next, impregnation 101102463 60 201251533 in the anti-rust treatment tank (zinc sulfate solution; sulfuric acid concentration 70g / L, zinc concentration 2〇g / L, liquid temperature 40 ° C) 'current density 15A / dm2 The anodic treatment is carried out by electrolysis, and the anode electrode is a solubilized anode using a zinc plate. Then, it is impregnated in a chromic acid treatment tank (chromic acid solution; chromic acid concentration: 5 g/L, pH 1.5). , liquid temperature 55 C) for 4 seconds. Finally, it is passed in the drying treatment tank for 60 seconds. After heating to a temperature of 11 〇 in the furnace by an electric heater, a copper foil having a carrier foil is obtained. Further, in the step of each tank, it is washed in a water washing tank which can be washed for about 30 seconds. (Example 1) 5% by weight of a naphthalene modified phenol novolac epoxy resin (manufactured by DIC Corporation, ΗΡ-5000) as an epoxy resin, and a biphenyl aralkyl type phenol resin as a phenol vulcanizing agent (Ming Chenghua Co., Ltd., ΜΕΗ7851·4Η) 8.5 parts by weight, phenolic novolac type cyanate resin (primaset T30, manufactured by L0NZA Co., Ltd.) 17 heavy bruises, spherical sulphur dioxide dioxide (made by Admatechs Co., Ltd.) , SOAR, average particle size 〇.5μιη) 65.5 parts by weight, epoxy group Wei (Xiyue Chemical Industry Co., Ltd. 'KBM-4G3) G. 5 parts by weight, mixed in methyl ethyl _. Then use 'high speed The stirring device was subjected to Na, and adjusted to a nonvolatile content of 7 〇% by weight. 'Modified resin varnish. The above resin varnish was impregnated into a glass woven fabric (base weight 104 g, thick, E-glass woven fabric manufactured by Nitto Spinning Co., Ltd.) WE7_11E, 5 (The rc heating furnace is dried for 2 minutes to obtain a prepreg so that the varnish solid content is About 5% by weight of the prepreg. The above prepreg is overlapped by two sheets, and the extremely thin 1〇1102463 201251533 steel foil (metal foil 1) with a load of 3 MPa and a temperature of 2202⁄4 is heated and formed. In the hour, the laminated sheet having the insulating layer is thick. 2〇mnl having copper foil on both sides 0 (printed wiring board) The carrier foil of the laminated board obtained in the example is peeled off (Fig. 7(b)), as shown in Fig. 7 (c), as shown in (c), by a carbon dioxide gas laser (Mitsubishi Electric Corporation's 'ML605GTX3-5100U2), a through-hole of a diameter of 75 μm is opened through a percolation of 60 g/L and hydrogen peroxide. In a 45 g/L aqueous solution, it was immersed for 2 minutes at a temperature of 80 ° C to carry out a desmutting treatment. Then, it was immersed in a hetero-solution (manufactured by Uemura Kogyo Co., Ltd., MAT-2B/MAT-2A) at a temperature of 55 C for 5 minutes, and a catalyst was used, and THUR-CUP PEA-6A manufactured by Uemura Industrial Co., Ltd. was used, and the temperature was 36. . (: Dip for 15 minutes to form an electroless plating layer 7.7μπι (Fig. 7(d)). On the surface of the electroless plating layer, the thickness of the film is 25 μm by the hot roll laminator, and the external line is sensitive. A dry film (sunfort UFG-255, manufactured by Asahi Kasei Co., Ltd.), which uses a glass mask (manufactured by Topic Co., Ltd.) which has a minimum line width/line width of 2〇/2〇μηη, is aligned, and is exposed by an exposure device ( The Ono Tester EV-0800) was exposed to light and developed in an aqueous solution of sodium carbonate to form a plating resist (Fig. 7(e)). Next, an electroless plating layer was used as the electrode for the electric layer, according to 3 A/dm2, 25 Electroplating copper (8 丨 _HL manufactured by Okuno Pharmaceutical Co., Ltd.) was formed in a minute to form a copper wiring pattern having a thickness of about 20 μm (Fig. 8 (4), and then, using a peeling machine, a monoethanolamine solution (R_1 制 manufactured by Mitsubishi Gas Chemical Co., Ltd.) was used. The above-mentioned anti-plating 101102463 62 201251533 mask peeling (Fig. 8 (b;)). Then, the electroless plating layer and the base copper foil (2 μm) belonging to the power supply layer were quickly etched (CPE-800 manufactured by Mitsubishi Gas Chemical Co., Ltd., Liquid temperature: 30 ° C, sprayer pressure 0.23 MPa) was treated for 180 seconds to remove A pattern of L/S=20/20 pm (pattern etching) was formed to obtain a printed wiring board (Fig. 8(c)). Finally, as shown in Fig. 8 (dl), a solder resist layer (sun ink) was formed on the surface of the circuit. Co., Ltd., PSR4000/AUS308), nickel plating layer (ICP NICORON GM, manufactured by Okuno Pharmaceutical Co., Ltd.) is formed at a temperature of 8 (TC is immersed for 12 minutes to form 2.5 μm, and then metallized (FLASH GOLD 330, manufactured by Okuno Pharmaceutical Co., Ltd.) The film was formed by dipping at a temperature of 80 ° C for 9 minutes to obtain a printed wiring board. Further, as shown in Fig. 8 (d-2), a solder resist layer was not formed on the surface of the circuit. Example 2) The same procedure as in Example 1 was carried out except that the ultra-thin copper foil having the carrier foil was changed to the metal foil 2. (Example 3) Except that the ultra-thin copper foil having the carrier foil was changed to the metal foil 3, The same as in the first embodiment except that the rapid etching conditions of the electroless plating layer and the base copper foil (2 μm) belonging to the power supply layer were changed as described below. Electroless plating layer and base copper foil (2μιη) by quick spare 101102463 63 201251533 Engraving (CPE-800, manufactured by Mitsubishi Gas Chemical Co., Ltd., liquid temperature: 30 ° C, sprayer pressure 0.23 MPa) was removed for 240 seconds to form L/S=20/2 (^m pattern (pattern (Example 5) The same procedure as in Example 1 was carried out except that the resin composition used for the laminated board was changed. A biphenyl aryl-based epoxy resin as an epoxy resin (Japan) Chemical Industry Co., Ltd. 'NC-3000' 11 parts by weight, bis-xenylenediamine compound (BMI-70, manufactured by KI Chemical Industry Co., Ltd.) 20 parts by weight, 4,4'-diaminodiphenyl-methyl 3.5 parts by weight, 65 parts by weight of aluminum hydroxide (HP-360 manufactured by Showa Denko), and 0.05 parts by weight of epoxy decane (manufactured by Shin-Etsu Chemical Co., Ltd., ΚΒΜ-403) were mixed and dissolved in methyl ethyl ketone. Subsequently, stirring was carried out using a high-speed stirring device to adjust to 70 parts by weight of the nonvolatile matter. /〇, modulating resin varnish. The resin varnish was impregnated into a glass woven fabric (base weight 104 g, thickness 87 μmη, 曰 纺 Ε Ε , ,, WEA-116E), and dried in a 15 (TC oven) for 2 minutes to obtain a prepreg. The varnish solid content is about 50% by weight of the prepreg. The above prepreg weight is #2, and the extremely thin copper poise (metal poise 1) having the carrier box is superposed. The pressure is 3 MPa and the temperature is 20 (TC is heated and added). When the press forming was performed, the insulating layer was a laminate having copper foil on both sides of a thickness of 20 mm. (Comparative Example 1) (Manufacture of metal foil 4) 101102463 64 201251533 In carrier foil, electrolytic copper foil of 35 μm thick (Furu Electric) Made by the industrial company, the shiny surface of the F2_WS 'gloss surface is Ra=0.2pm, Κ·ζ=1.2μιη) sequentially forms the joint interface layer and the ultra-thin copper foil layer. As a manufacturing condition, the carrier box is first dipped. Crushed in an acid washing tank (dilute sulfuric acid solution, 150 g / L, liquid temperature 30. 20 seconds in the crucible to remove the surface oil, oxide film, etc.. Then, dipped in the joint interface to form a tank (carboxy benzotriazole solution, 5g/L, liquid temperature 4〇〇c, pH5), forming a bonding boundary on the shiny surface of the carrier Then, while immersing in the forming channel of the bulk copper (copper sulfate solution; sulfuric acid concentration 150 g/L, copper concentration 65 g/L 'liquid temperature 45 ° C), 'one side of the carrier foil' is arranged in parallel The anode electrode (lead) of the flat plate is electrolyzed according to the smooth plating conditions of a current density of 2 A/dm 2 to form a bulk copper layer of 1.5 μm, and then, on the surface of the bulk copper layer, is immersed in a fine copper grain forming groove. (Copper sulfate solution; sulfuric acid concentration 100g/L, copper concentration i8g/L sulfuric acid solution, liquid temperature 25. In the middle, the anode electrode (10) of the flat plate is arranged in parallel with the single side of the carrier J, according to the current density SAW (4) Electrolytic electrolysis. Next, immersed in a plating tank for preventing fine copper particles from falling off (sulfur_solution; rhythm concentration 15 gorges, copper concentration 65 g/L, liquid temperature 45. 〇, one side according to current density The smoothing condition of 1〇A/dm2 is electrolyzed to form fine coarsening of 〇.5μηι, and the total thickness is 2_very thin (4). Then, it is sewn in the treatment tank (automatic zinc solution; sulfuric acid concentration 70g/L 'zinc Concentration 2〇g/L 'liquid temperature 4〇.〇, according to the current density lOA/dm2 for electrolysis and feed into Line _ treatment π this, as the anode electrode, hiding as a soluble anode using the board. Then, impregnated with chromic acid 101102463 65 201251533, tank (chrome bismuth / liquid, pure acid concentration pure, p with .5 , the liquid temperature hunger 4 & winter 'in the drying treatment tank for a duration of (9) seconds by the use of electric heaters to add,, the brothers in the 110 C furnace, to get the copper box with the carrier pig. Also, in each The step between the tanks was carried out in a water-washable washing tank for about 30 seconds of impregnation washing. A printed wiring board was obtained in the same manner as in Example 1 except that the extremely thin copper crucible having the carrier case was changed to the metal crucible 4. (Comparative Example 2) (Production of Metal Foil 5) In a carrier foil, a 35 μm thick electrolytic copper foil (manufactured by Furukawa Electric Co., Ltd., F2 WS surface roughness of r (four) 2 (four), Rz = 12 μm) The bonding interface layer and the extremely thin copper bead are formed. As a manufacturing condition, first, the carrier 4 was immersed in a gH clean tank (dilute sulfuric acid solution, i5Qg/L, liquid temperature: 3 Torr. The surface oil, oxide film, etc. were removed for 20 seconds in the crucible. Then, the impregnation was formed at the joint interface. a tank (carboxybenzotriazole solution, 5 g/L, liquid temperature 4 (rc, pH 5), forming a joint interface layer on the shiny surface of the carrier. Then, the edge is immersed in the bulk copper forming groove 1 (pyrophosphate) Copper solution; potassium pyrophosphate concentration 32〇g/L, copper degree 80g/L, 25% ammonia water 2ml/L, pH 8.5, liquid temperature 40. In the middle, one side of the carrier is arranged on one side, and the anode of the plate is arranged in parallel. The electrode (6) was electrolyzed according to a smooth ore-covering condition of a current intensity of 1.5 A/dm, and then immersed in a bulk copper forming tank 2 (copper sulfate solution; sulfuric acid concentration 1 〇〇 g/L, copper concentration 200 g/ L, liquid temperature 45. In the crucible, the anode electrode (lead) of 101102463 66 201251533 flat plate is placed in parallel on one side of the carrier foil, and electrolyzed according to the smooth plating conditions of current density 3A/dm2 to form a block of 1.5 μm a copper layer. Then, on the surface of the bulk copper layer, one side is immersed in a fine copper grain forming groove (copper sulfate solution). a liquid; a sulfuric acid solution having a sulfuric acid concentration of 100 g/L, a copper concentration of 18 g/L, and a liquid temperature of 25. In the crucible, the anode electrode (lead) of the flat plate is placed in parallel on one side of the carrier foil, and the current density is 5 A/dm. Electroplating was carried out under the plating conditions, and then immersed in a plating tank (copper sulfate solution; sulfuric acid concentration of 15 〇g/L, copper concentration of 65 g/L, and liquid temperature of 45) for preventing the fine copper particles from falling off. The smooth plating conditions of a current density of 1 〇A/dm2 were electrolyzed to form a finely roughened 0.5 μm, and a very thin copper foil having a total thickness of 2.0 μm was produced. Then, it was immersed in a rust-preventing treatment tank (zinc sulfate solution; sulfuric acid concentration: 70 g) /L, zinc concentration 20g / L, liquid temperature 4 (TC), electrolysis according to the current density of 15A / dm, and use the word for anti-recording treatment. Here, as the anode electrode, a dissolved anode using a zinc plate is used. Then, immersed in a chromic acid treatment tank (chromic acid solution; chromic acid concentration 5g/L, pH 11.5, liquid temperature 55 <>c)$ 4 seconds. Finally, it was heated in a drying treatment tank for 6 seconds by a heater to a furnace having an ambient temperature of 1 UTC to obtain a copper foil having a carrier foil. Further, between the steps of the respective tanks, the impregnation washing was carried out for about 3 seconds in a water washing tank which can be washed with water. A printed wiring board was obtained in the same manner as in Example 1 except that the ultra-thin copper foil having the carrier foil was changed to the metal foil 5. (Evaluation) Using the printed wiring boards obtained in the respective examples and comparative examples, the following evaluations were carried out. The evaluation item is presented together with the content, and the results obtained are shown in the table. 101102463 67 201251533 【1 <Comparative Example 2 I 0.48 OO XX cn oi XX Comparative Example 11 0.39 CN — OO rn O) τ-Ή XXXX Example 5 0.40 oo rn 〇〇ο 〇〇 Example 4 0.44 in cn 〇〇ο 〇〇Implementation Example 3 0.45 rn 〇〇〇〇 Example 2 0.42 00 ΓΟ 〇〇〇〇 Example 1 0.38 inch (N <N 00 (N 〇〇o 〇〇#% average roughness (Ra) 〇 om) Ten point average roughness (RzXlim) Maximum mountain height (RpXpm) kurtosis (Rku) 〇jm) (2) Fast money engraving The appearance of the surface of the insulating layer and the presence or absence of copper residue (3) Thin foil shape during processing of fine lines of LS (4) AL (L1-L2) (5) Determination of the line-to-line BHAST of LS20 (1) Surface of the insulating layer Roughness (Rp, Rku) °°9 £9 inch Z0H2 201251533 (Evaluation) The following evaluations were carried out using the printed wiring boards obtained in each of the examples and the comparative examples. The evaluation item is presented together with the content, and the results obtained are shown in the table. Further, the SEM images of Example 1 and Comparative Example 1 are shown in Figs. 16 and 17 . ' (1) Surface roughness of the insulating layer (Rp, Rku) - Using a color 3D laser microscope (manufactured by KEYENCE, device name W-9710), the thickness is measured according to jIS B0601 ·· 2〇〇1 (no cutoff value) The maximum mountain degree Rp of the degree curve and the kurtosis (sharpness) Rku of the roughness curve. The measurement system is made for any 20 points (20 places) of the measurement piece, which is 1 〇〇μιηχ1〇〇μηη according to the observation field of view. In addition, the laminate obtained above (the carrier foil of the figure was peeled off, and the ultra-thin copper foil was subjected to a full-surface etching by a gas-feeding etching liquid as a sample. (2) Surface of the insulating layer after rapid etching The scanning electron microscope (manufactured by JEOL Ltd., device name: JSM-6060LV) was used to determine the appearance and the presence or absence of copper. The SEM image was observed from the top. The wiring of the above printed wiring board was processed. The latter (Fig. 8(c)) has just been completed as a sample. Each symbol is such as 卞$° 〇: the surface of the insulating layer has no streaks, pits and copper residues. X: The insulating layer has a stripe-like appearance. Pit and copper residue (3) Thin copper foil when LS is finely twisted The scanning electron microscope (manufactured by Sakamoto Electronics Co., Ltd., device name: 101102463 69 201251533 JSM-6060LV) was used to determine the SEM image viewed from directly above. Further, the wiring processing in the manufacturing process of the above printed wiring board was completed. The latter (Fig. 8(c)) is used as a sample. Each symbol is as follows: 〇: There is no residual edge near the insulating layer of the wiring circuit X: There is a residual edge near the insulating layer of the wiring circuit (4) AL=L1-L2 Using scanning electrons Microscope (manufactured by JEOL Ltd., device name: JSM-6060LV) 'The cross-sectional shape of the wiring was observed, and the maximum width of the thin copper foil was calculated as the minimum width of the L-electric pattern plating as L2, and the calculation was performed. Wiring board (Fig. 8(c)).

(5) LS20(L/S=2C^m/20pm)之線間 BHAST 細微佈線間之電氣絕緣可靠性,係依施加電壓1 0V、溫度 130°C、濕度85%之條件,藉連續測定進行評價。又,樣本 係使用上述實施例所得之印刷佈線板(圖12(b))。又,以絕 緣電阻值成為未滿1 〇8Ω之時點作為終點。 各符號係如下述。 〇:100小時以上 X :未滿100小時 本申請案係主張以2011年i月26日申請之日本申請案特 願2011-14127號為基礎的優先權,將其所有揭示内容引用 於此。 101102463 70 201251533 【圖式簡單說明】 圖1為概略性表示第丨實施形態之印刷佈線板之製造方法 之一例的剖面圖。 圖2為概略性表示第!實施形態之印刷佈線板之一部分的 剖面圖。 圖3為用於說明殘邊之概略性表示印刷佈線板的剖面圖。 圖4為用於說明第i實施形態之效果的概略性表示印刷佈 線板的平面圖。 圖5為用於說明第i實施形態之佈線形狀的剖面圖。 圖6為概略性表示第!實施形態之佈線形狀之變形例的剖 面圖。 圖7為概略性表示第2實施形態之印刷佈線板之製造方法 之一例的剖面圖。 圖8為概略性表示第2實施形態之印刷佈線板之製造方法 之一例的剖面圖。 圖9為概略性表示第2實施形態之佈線形狀之變形例的剖 面圖。 圖10為概略性表示第3實施形態之印刷佈線板之製造方 法之一例的剖面圖。 圖11為概略性表示第3實施形態之印刷佈線板之製造方 法之一例的剖面圖。 圖12為概略性表示第3實施形態之印刷佈線板之製造方 101102463 71 201251533 法之一例的剖面圖。 圖13為概略性表示本實施形態之印刷佈線板之製造方法 之變形例的剖面圖。 圖14為說明表示表現粗度之參數之一的Rp的概略圖。 圖15為說明表示表現粗度之參數之一的Rku的概略圖。 圖16為表示實施例及比較例之SEM影像的圖。 圖17為表示實施例及比較例之SEM影像的圖。 【主要元件符號說明】 1 銅络積層板 2 絕緣層 4 銅箔層 10 具有載體箔之銅箔積層板 14 金屬層 19 導電電路 20 上面 22 下面 24 側面 30 面 100 銅羯積層板 101 印刷佈線板 102 絕緣層 104 銅箔層 101102463 72 201251533 105 銅箔層 106 載體箔層 107 載體箔層 108 貫通孔 109 孔 110 無電解鍍覆層 111 無電解鍍覆層 112 抗鍍層 113 抗鑛層 114 鍍覆層 115 金屬層 116 金屬層 118 導電電路 119 導電電路 120 抗焊層 121 抗焊層 122 第1鍍覆層 123 第1鍍覆層 124 第2鍍覆層 125 第2鍍覆層 130 絕緣層 132 鍍覆層 200 、 201 、202 、 203 、 204 印刷佈線板 101102463 73(5) LS20 (L/S=2C^m/20pm) The electrical insulation reliability between the BHAST fine wirings is determined by continuous measurement under the conditions of voltage application of 10 V, temperature of 130 ° C, and humidity of 85%. Evaluation. Further, the sample was obtained by using the printed wiring board obtained in the above embodiment (Fig. 12 (b)). Further, the point at which the insulation resistance value becomes less than 1 〇 8 Ω is used as the end point. Each symbol is as follows. 〇: 100 hours or more X: less than 100 hours This application claims priority based on Japanese Patent Application No. 2011-14127, filed on Jan. 26, 2011, the entire disclosure of which is hereby incorporated herein. 101102463 70 201251533 [Brief Description of the Drawings] Fig. 1 is a cross-sectional view schematically showing an example of a method of manufacturing a printed wiring board according to a third embodiment. Figure 2 is a schematic representation of the first! A cross-sectional view of a portion of a printed wiring board of an embodiment. Fig. 3 is a cross-sectional view schematically showing a printed wiring board for explaining a residual side. Fig. 4 is a plan view schematically showing a printed wiring board for explaining the effects of the i-th embodiment. Fig. 5 is a cross-sectional view for explaining a wiring shape of the i-th embodiment. Figure 6 is a schematic representation of the first! A cross-sectional view showing a modification of the wiring shape of the embodiment. Fig. 7 is a cross-sectional view schematically showing an example of a method of manufacturing a printed wiring board according to a second embodiment. Fig. 8 is a cross-sectional view schematically showing an example of a method of manufacturing a printed wiring board according to a second embodiment. Fig. 9 is a cross-sectional view schematically showing a modification of the wiring shape of the second embodiment. Fig. 10 is a cross-sectional view showing an example of a method of manufacturing a printed wiring board according to a third embodiment. Fig. 11 is a cross-sectional view schematically showing an example of a method of manufacturing a printed wiring board according to a third embodiment. Fig. 12 is a cross-sectional view schematically showing an example of a method of manufacturing a printed wiring board according to a third embodiment of the present invention, 101102463 71 201251533. Fig. 13 is a cross-sectional view schematically showing a modification of the method of manufacturing the printed wiring board of the embodiment. Fig. 14 is a schematic view showing Rp showing one of the parameters showing the thickness. Fig. 15 is a schematic diagram for explaining Rku showing one of the parameters showing the thickness. Fig. 16 is a view showing SEM images of Examples and Comparative Examples. Fig. 17 is a view showing SEM images of Examples and Comparative Examples. [Description of main component symbols] 1 Copper-clad laminate 2 Insulation layer 4 Copper foil layer 10 Copper foil laminate with carrier foil 14 Metal layer 19 Conductive circuit 20 Top 22 Bottom 24 Side 30-face 100 Copper-clad laminate 101 Printed wiring board 102 Insulation layer 104 Copper foil layer 101102463 72 201251533 105 Copper foil layer 106 Carrier foil layer 107 Carrier foil layer 108 Through-hole 109 Hole 110 Electroless plating layer 111 Electroless plating layer 112 Anti-plating layer 113 Anti-mine layer 114 Plating layer 115 metal layer 116 metal layer 118 conductive circuit 119 conductive circuit 120 solder resist layer 121 solder resist layer 122 first plating layer 123 first plating layer 124 second plating layer 125 second plating layer 130 insulating layer 132 plating Layer 200, 201, 202, 203, 204 Printed wiring board 101102463 73

Claims (1)

201251533 七、申請專利範圍: 1·一種印刷佈線板之製造方法,其包含: 由在至少絕緣層之—面上積層有具有載體基材之銅箱的 積層板,分離上述載體基材的步驟; 於上述銅箱上,整面或選擇性地形成較上述銅箱厚的金屬 層的步驟;與 猎由至少對上述銅箱進行钱刻,得到由上述銅落及上述金 屬層所構成的導電電路圖案的步驟; 在得到上述導電電路圖案之上述步驟中,依jisb刪進 行測定時,上述絕緣層之上述__ Rp為4 _以下,且 Rku為2.1以上。 2.如申%專利範圍第丨項之印刷佈線板之製造方法,盆 中’、與上述絕緣層之上述—面相對向的上述銅之表面的 Ra為Ι.Ομηι以下。 3.士申β月專利圍第丨項之印刷佈線板之製造方法,其 中上述銅>白係具有長邊之平均長度為2哗以下的結晶粒 /,.如申請專利範圍第3項之印刷佈線板之製造方法,其 ρ Γ剖面視時’上述長邊之平均長度為2哗以下的上站 、.口 B日粒所佔之面積率為8〇%以上。 二申請專利範圍第1項之印刷佈線板之製造方法,其 2上迷妬自之表面相對向的上述載體基材之表面的1( 點平均粗度(RZ)為〇·1μιη以上且5 ‘以下。 101102463 201251533 6. 如申請專利範圍第1項之印刷佈線板之製造方法,其 中’整面或選擇性地形成上述金屬層之上述步驟,係包ς. 於上述銅洛上形成具有開口圖案之抗鑛層的步驟广. 於上述開口圖案内且上述銅箱上,藉鐘覆處理形成 • 述金屬層的鍍覆層的步驟;與 ‘、’、上 - 去除上述抗鍍層的步驟; 付到上述導電電路圖案之上述步驟,係包括對上述鋼 行軟敍刻的步驟。 '進 7. 如申請專利範圍第1項之印刷佈線板之製造方法,其中, 在t面或選擇性地形成上述金屬層的上述步驟之前,進— 步包括: 在上述積層板形成貫通孔或非貫通孔的步驟; 在至夕上述貝通孔或非貫通孔之内壁使藥液接觸的步 驟;與 藉由無电解鑛覆,在至少上述鋼落上及上述貫通孔之内壁 上或上述非貫通孔之内壁上形成無電解鍍覆層的步驟。 • 8.一種印刷佈線板,其具備: • 絕緣層;與 導電電路圖案,係設於上述絕緣層之一面上,由銅绪及金 屬層所構成; 忙SB0601進行測定時,上述絕緣層之上述一面的坤 為4.5μιη以下,且版為门以上。 101102463 75 201251533 9. 如申請專利範圍第8項之印刷佈線板,其中,上述金屬 層含有2層以上的鍍覆膜。 10. 如申請專利範圍第8項之印刷佈線板,其中,於俯視 時,在將與上述導電電路圖案之延伸存在方向呈正交之寬度 方向上之上述銅箔的最大寬度設為L1,將上述金屬層之最 小寬度設為L2時, 上述L1係與L2相同、或小於L2。 11. 如申請專利範圍第10項之印刷佈線板,其中,於俯視 時,由上述銅箔之第1面起朝向第2面,上述銅箔之面積變 101102463 76201251533 VII. Patent application scope: 1. A method for manufacturing a printed wiring board, comprising: a step of separating the carrier substrate by a laminate having a copper box having a carrier substrate laminated on at least an insulating layer; a step of forming a metal layer thicker than the copper box on the copper box; or performing a etching process on at least the copper box to obtain a conductive circuit composed of the copper drop and the metal layer Step of patterning; in the above step of obtaining the conductive circuit pattern, when the measurement is performed according to jisb deletion, the __Rp of the insulating layer is 4 Å or less, and Rku is 2.1 or more. 2. The method of manufacturing a printed wiring board according to the above aspect of the invention, wherein Ra in the basin and the surface of the copper facing the surface of the insulating layer are Ι.Ομηι or less. 3. The method for manufacturing a printed wiring board according to the second aspect of the present invention, wherein the copper > white has crystal grains having an average length of 2 Å or less on the long side, as in the third item of the patent application. In the method of manufacturing a printed wiring board, the area ratio of the upper side of the long side and the average length of the long side of 2 哗 or less is 8〇% or more. The method for producing a printed wiring board according to the first aspect of the invention, wherein the surface of the carrier substrate facing the surface is 1 (the point average roughness (RZ) is 〇·1 μmη or more and 5 ' 6. The method of manufacturing a printed wiring board according to the first aspect of the invention, wherein the step of forming the metal layer entirely or selectively forms a package. The opening pattern is formed on the copper matrix. The step of resisting the anti-mine layer is wide. The step of forming the plating layer of the metal layer on the copper box in the above-mentioned opening pattern, and the step of removing the above-mentioned anti-plating layer by ', ', and up; The above-mentioned step of the above-mentioned conductive circuit pattern includes a step of softly engraving the above-mentioned steel line. The method for manufacturing a printed wiring board according to the first aspect of the invention, wherein the surface is selectively formed on the t-plane Before the step of the metal layer, the step further comprises: forming a through hole or a non-through hole in the laminated plate; and stepping the inner wall of the through hole or the non-through hole to contact the liquid medicine And a step of forming an electroless plating layer on at least the steel drop and the inner wall of the through hole or the inner wall of the non-through hole by electroless ore coating. 8. A printed wiring board comprising: • an insulating layer; and a conductive circuit pattern is formed on one surface of the insulating layer and is composed of a copper layer and a metal layer; when the SB0601 is measured, the surface of the insulating layer is 4.5 μm or less, and the plate is The printed wiring board of the eighth aspect of the invention, wherein the metal layer contains two or more plating films. 10. The printed wiring board according to claim 8 of the patent application, wherein In the plan view, when the maximum width of the copper foil in the width direction orthogonal to the direction in which the conductive circuit pattern extends is L1, and the minimum width of the metal layer is L2, the L1 system and the L2 are used. 11. The printed wiring board according to claim 10, wherein the area of the copper foil is from the first surface of the copper foil toward the second surface in plan view. Change 101102463 76
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