TW201109089A - Method for applying paste - Google Patents

Method for applying paste Download PDF

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Publication number
TW201109089A
TW201109089A TW099121040A TW99121040A TW201109089A TW 201109089 A TW201109089 A TW 201109089A TW 099121040 A TW099121040 A TW 099121040A TW 99121040 A TW99121040 A TW 99121040A TW 201109089 A TW201109089 A TW 201109089A
Authority
TW
Taiwan
Prior art keywords
substrate
nozzle
gap
coating
glue
Prior art date
Application number
TW099121040A
Other languages
Chinese (zh)
Inventor
Chul-Oh Bae
Jung-Won Choi
Original Assignee
Top Eng Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Top Eng Co Ltd filed Critical Top Eng Co Ltd
Publication of TW201109089A publication Critical patent/TW201109089A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1002Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
    • B05C11/1015Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
    • B05C11/1018Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target responsive to distance of target
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0225Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work characterised by flow controlling means, e.g. valves, located proximate the outlet
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Coating Apparatus (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Liquid Crystal (AREA)

Abstract

Disclosed herein is a method for applying paste. When a gap between a nozzle and a substrate, measured at an application start position on the substrate, is not within a preset reference range, the nozzle is located at a predetermined position on the substrate different from the application start position, and a gap between the nozzle and the substrate is remeasured. Thus, the time taken to perform the paste applying operation is reduced, and the level of productivity of the product is increased.

Description

201109089 六、發明說明·· [發明所屬之技術領域】 本發明關於塗佈膠到基板上之膠塗佈方法。 【先前技術】 …一般而言’平面板顯示器(FPDs)是比傳統使用陰極射線 笞的電視或監視器還輕薄的視訊顯示器。已開發使用的平面 板顯示器範例為液晶顯示器(LCDs)、電漿顯示面板(pdps)、 場發射顯示器(FEDs)、以及有機發光二極體(0LEDs)。 在眾多平面板顯示器中,液晶顯示器為基於影像資訊個 別供應資料訊號到矩陣配置的液晶胞的顯示器,因此控制液 B曰胞的透射率,而顯示所需影像。由於液晶顯示器具有的優 點在於薄、輕、且功率消耗與操作電壓又低,所以液晶顯示 器已廣為使用。一般製造用於液晶顯示器之液晶面板的方法 將說明如下。 首先,彩色濾、光片與共用電極形成於上基板上,而薄膜 電晶體(TFT)及晝素電極形成於相對於上基板的下基板上。 接著,配向膜塗佈於基板上,配向膜摩擦提供待形成於配向 膜間的液晶層中之液晶分子預傾角及配向方向。 再者,為了維持基板間的預定間隙,以避免液晶洩漏並 密封基板間的間隙,塗佈預定圖案的膠於至少_個基板,以 形成膠圖案。之後,形成液晶層於基板之間。以此方式,製 造了液晶面板。 201109089 η 轉機用以形成卵案於基板 亡。塗膠機包含供裝絲板之平卜配備翻狀喷嘴之頭 単元、以及支撐頭單元之頭支撐件。 、 此類塗膠機纽變各噴嘴相對於基《之位置時,形成 膠圖案於基板上。亦卩卩,在藉&上/下移動各頭單元之喷嘴 於Z軸方向來維持噴嘴之排出孔與基板間一致的間隙時,塗 膠機水平移動喷嘴及/或基板於x及γ軸方向,且自喷嘴排 出膠於基板上’因而形成膠圖案。 、在形成,圖案於基板時,Α 了維持基板與喷嘴間的一致 間隙’各頭單7C配備有雷射位移感測^。雷射位移感測器提 供里測噴嘴與基板之間㈣隙所得之間隙 ,制單元。因此,控制單元可基於_諸執行控制膠而使 喷嘴與基板之_間隙-致。亦即,在水平移動噴嘴或基板 於X軸及Y軸方向而形成膠圖案時,若喷嘴與基板之間的 ,隙因,紐科或其他原因而改變,騎形成的膠圖案的 見度及问度可此偏離預設範圍,因而造成缺陷的膠圖案。為 了,決此問題,塗軸geiit有雷射位減㈣。雷射位移感 測器包含發射雷射光到基板之發射部,以及接收 射且自基板上表面反射之㈣光之接收部。發射% 同時,若在利用塗膠機形成膠圖案於基板的程序中,喷 嘴移動到基板上的塗佈起始位置,雷射位減測器量測基板 與喷嘴之_間隙,啸鮮元決定所量測關隙是否在預 設參考範圍内。若所量測的間隙不在預設參考範圍内,則停 止塗佈朦之操作。於此狀況τ ’作業M決定是否需要校正基 板或噴嘴。 4 201109089 關於基板與喷嘴之__錯誤可能是因為喷嘴或雷 立移感測器女裝錯誤或缺陷基板(例如彎曲的基板)所造 ΐΐί而,當間隙的量測碰到問題是因為雷射位移感測器之 毛射。卩所發射的雷射光與塗佈到基板之配向臈發生干擾 時’或當間_量測碰到問題是因為f射位 部所發射的雷射光在入射到接收部之前並二= 面反射而是由基板的下表面反射時,則可能發生錯誤。 在上述原因中,當間隙的量測發生錯誤是因為喷嘴或雷 射位移感泰安裝位置錯誤或缺陷基板(例如彎曲的基板)所 造成的,則停止膠塗佈操作,然後作業員必須執行額外程 序,來校正喷嘴或雷射位移感測器的安裝位置或更換基板。 若間隙的量測發生錯誤是因為雷射光的干擾或不尋常 =反射所造成的,則喷嘴與基板之間的實質間隙可能是在預 ,參考範圍内。因此,於此狀況下,可執行膠塗佈操作而不 需要作業員執行額外操作。然而,當錯誤發生在習知膠塗佈 方法時,塗膠機或作業員不能精確地決定錯誤發生的原因。 因此,即使錯誤是因為雷射光的干擾或不尋常的反射所造成 的二還是停止塗膠機的操作,檢查喷嘴或雷射位移感測器是 否安裝不良的問題或基板是否有缺陷的問題。若噴嘴或雷射 位移感測器沒有安裝不良的問題或基板沒有缺陷的問題,操 作塗膠機而塗佈膠到基板。 Μ 如此一來,習知膠塗佈方法的問題在於,即使錯誤是因 為雷射光的干擾或不尋常的反射所造成的,在停止膠塗佈操 作後作業員必須檢查塗膠機。因此,增加形成膠圖案於基板 上所花的時間’而大大降低產品的生產力。 201109089 【發明内容】 因此,本發明有鑒於解決上述習知問題,本發明之一目 2於提供塗佈膠的方法,降低形成膠圖案於基板上所花的 時間’因而增加產品的生產力。 入,了達成上述目的,本發明提供—種塗佈膠的方法,包 二=)將噴蚊餘紐上之塗佈起錄置,以 板與喷嘴之間的間隙,而蚊所量測的間= 參範圍内;⑼當步驟⑻所量測的間隙不在預設 時’將喷嘴定位於基板上不同於塗佈起始位置之 隙,定置所’二=在置二基考板= 所量測的間隙不在預設參考範圍内二停作⑻ 喷嘴祕位置,或將 中之一。 夕位置,可移動基板及喷嘴至少其 Γ Ϊ)可包含在基板上職用於量測基板轉嘴間之 於步·)期間,當在基板上之至二二= 執行步驟(C)。於步驟(b)^、疋木在預^參考範圍内時,則可 所量測的基板與噴嘴間之B ,、’备在基板上之所有預設位置 執行步驟(d)/、、 B隙不在預設參考範圍内時,則可 201109089 '同時’為了避免自雷射位移感測器之發射部所發射的雷 射光與應用到基板的配向膜之間發生干擾,步驟(b)可包含將 喷嘴定位在基板上未應用配向膜的位置,在此位置量^ ^噴嘴間之間隙’以及決定所量測的間隙是否在預設參$範 再者,為了更精確地量測基板與噴嘴之間的 形成於基板上的金屬_,來反射雷射位移感測器之^ 所發射的雷射光,步驟(b〉可包含將喷嘴定位点二 的位置,在此位置量測基板與噴嘴間之間::= 疋所里測的間隙是否在預設參考範圍内。 }、 同時,即使執行步驟⑼,當基板與喷嘴之間 :設參,圍内時’為了通知作業員間隙是不二= 在步驟-止晴之操作時,更可包含產= 喷嘴2=可包含#歸驟_止塗佈 膠之操作時,校正 為了達成上述目的,本發明提供 含:⑷將喷嘴定位於基板上之 f料方法,包 始位置量測基板與喷嘴之 起,以及在塗佈起 否在預設參德_ ; 4_間隙是 的間隙 内時,將喷嘴定位田料板不在 在此重新1測基板與噴嘴之間”一 一 位置,以及 膠的方法,其中 述。兒明/月楚可知,本發明提供塗佈 201109089 當在基板上之塗脑始位置所量測的喷嘴與基板間之間隙 不在預設範圍内時,將喷嘴定位在基板上不同於塗佈起始位 置的預雜置,而並未立即停轉塗佈操作,並重新量測喷 嘴與基板之間的f·,而決定重新量__衫在預定範 =。因此’錯誤不是_•或雷射位減·的位置錯 陷基板’而是因為雷射位移感測11之發射部所發射 ί 的反賴造成時,可執行轉作而不停 土力::低執行膠塗佈操作所花的時間,因此增加產品的生 【實施方式】 膠的ίί,。參考伴隨圖式將說明根據本發明較佳實施例塗佈 機包本發明膠塗佈方法之塗膠 件40 '頭單元50、以及控制d動^引件30、頭支樓 框架10,而基板s安置於未顯不)。平台20安裝於 提供於平台20的相餅相 〇 〇上。支撐移動導引件30 安裝於平台20上方,而 ^伸於Υ軸方向。頭支撐件40 移動導引件30所支撐,支撐件40的相對端由該對支撐 裝於頭支搶件40,而移動Χ轴方向。頭單元50安 的喷嘴53以及雷射位移感測方向,並包含用於排出膠 作。 -、。。。控制單元控制膠塗佈操 於框架〗〇上可安拼田 軸移動單元2〗,以及用二平台20於X軸方向之久 、夕”台2G於γ轴方向之丫轴移 8 201109089 ϊ :::移:,料元22之γ軸導引件221安裝 導弓丨件= 早疋21之χ軸導引件211安·γ軸 211 ° 許X轴導引件21m牛1導引及移動於X軸方向,並容 平台2〇移動於丫軸方^ 3導引件221導引及移動,而使 221;二有且二軸:引件211安裝於γ轴導引件 軸導引件功安置於211安裝於框架丨0,且γ 之塗膠機可架構當然,本發明 2二。::應用Y軸移動單元2二軸導引:二= σ 20僅移動於x軸方向及Y轴方向其中之—。使千 支撐移動單元41安裝於頭支 支,引件3。。支撑移動導=7支相撐 之間的互動’容許頭讀件4() ^ =41 向’即γ轴方向。因此,頭單元50可==的縱 軸移動,而移動於γ軸方向。 牙牛40的γ 方向頭,於X軸 件40的頭移動導引件42。頭移_二^2頭域 噴 於㈣嘴^制伽與==^:置 201109089 Y軸驅動單元55移動喷嘴53及雷射位移感測器54於γ軸 方向。Ζ軸驅動單元56移動喷嘴53及雷射位移感測器54 於Ζ軸方向。 雷射位移感測器54包含發射部541以及接收部542, 其中發射部541發射雷射光,而接收部542與發射部541相 隔預疋間隔,並接收自基板S反射之雷射光。雷射位移感測 器54輸出電sfl號到控制單元,而量測基板§與噴嘴μ之間 的間隙,其中電訊號對應自發射部541發射並由基板s反射 之雷射光之影像形成位置而產生。 再者,截面積感測器57可安裝於頭單元5〇,以量測塗 佈於基板S之膠圖案p的截面積。截面積感測器57持續地 發射雷射光到基板S並掃描膠圖案p,因而量測膠圖案p的 截面積。截面積_器57所量測的膠圖案p的截 用於決定膠圖案P是否為有缺陷。 叶 、下將參考圖4至圖:說明根據本發明塗佈勝的方法。201109089 VI. Description of the Invention · [Technical Field of the Invention] The present invention relates to a method of applying a glue to a substrate. [Prior Art] ... In general, flat panel displays (FPDs) are video displays that are thinner than conventional cathode ray televisions or monitors. Examples of flat panel displays that have been developed are liquid crystal displays (LCDs), plasma display panels (pdps), field emission displays (FEDs), and organic light emitting diodes (OLEDs). Among many flat panel displays, the liquid crystal display is a display for supplying liquid crystal signals to the matrix based on image information, thereby controlling the transmittance of the liquid B cells and displaying the desired image. Since liquid crystal displays have advantages of being thin, light, and low in power consumption and operating voltage, liquid crystal displays have been widely used. A method of generally manufacturing a liquid crystal panel for a liquid crystal display will be described below. First, a color filter, a light sheet and a common electrode are formed on the upper substrate, and a thin film transistor (TFT) and a halogen electrode are formed on the lower substrate with respect to the upper substrate. Next, an alignment film is coated on the substrate, and the alignment film rubs to provide a liquid crystal molecule pretilt angle and an alignment direction to be formed in the liquid crystal layer between the alignment films. Further, in order to maintain a predetermined gap between the substrates to prevent liquid crystal leakage and to seal a gap between the substrates, a predetermined pattern of glue is applied to at least one of the substrates to form a glue pattern. Thereafter, a liquid crystal layer is formed between the substrates. In this way, a liquid crystal panel was fabricated. 201109089 η transfer machine used to form an egg case on the substrate. The applicator includes a head for the wire plate, a head with a turned nozzle, and a head support for the head unit. When such a glue applicator changes the position of each nozzle relative to the base, a glue pattern is formed on the substrate. Also, when the nozzles of the head units are moved up/down in the Z-axis direction to maintain a gap between the discharge holes of the nozzles and the substrate, the glue applicator horizontally moves the nozzles and/or the substrates to the x and γ axes. The direction, and the glue is discharged from the nozzle on the substrate' thus forming a glue pattern. When the pattern is formed on the substrate, the uniform gap between the substrate and the nozzle is maintained. The head sheets 7C are equipped with laser displacement sensing. The laser displacement sensor provides a gap between the nozzle and the substrate to obtain the gap between the nozzle and the substrate. Therefore, the control unit can make the gap between the nozzle and the substrate based on the execution of the control glue. That is, when the glue pattern is formed by moving the nozzle or the substrate horizontally in the X-axis and Y-axis directions, if there is a gap between the nozzle and the substrate, the gap, Newcom or other reasons, the visibility of the rubber pattern formed by riding and The degree of question can deviate from the preset range, thus causing a defective glue pattern. In order to solve this problem, the coated axis geiit has a laser position minus (four). The laser displacement sensor includes a transmitting portion that emits laser light to the substrate, and a receiving portion that receives the (four) light that is reflected from the upper surface of the substrate. At the same time, if the nozzle is moved to the coating start position on the substrate in the process of forming the glue pattern on the substrate by using the glue applicator, the laser position reducer measures the gap between the substrate and the nozzle, and the whistling element determines Whether the measured clearance is within the preset reference range. If the measured gap is not within the preset reference range, the coating operation is stopped. In this case, τ 'work M determines whether or not the substrate or nozzle needs to be corrected. 4 201109089 About the substrate and the nozzle __The error may be caused by the wrong lens of the nozzle or the sensor or the defective substrate (such as the curved substrate), when the measurement of the gap is caused by the laser The displacement of the displacement sensor. When the laser light emitted by the 臈 interferes with the alignment 涂布 applied to the substrate, or when the measurement is encountered, the laser light emitted by the f-shooting portion is incident on the receiving portion and is reflected by the surface. When reflected from the lower surface of the substrate, an error may occur. In the above reasons, when the measurement of the gap is caused by a wrong position of the nozzle or the laser displacement or a defective substrate (for example, a curved substrate), the glue coating operation is stopped, and then the operator must perform an additional operation. Procedure to correct the mounting position of the nozzle or laser displacement sensor or to replace the substrate. If the measurement of the gap is caused by interference from laser light or unusual = reflection, the substantial gap between the nozzle and the substrate may be within the pre-reference range. Therefore, in this case, the glue coating operation can be performed without requiring the operator to perform an additional operation. However, when an error occurs in a conventional glue application method, the glue applicator or the operator cannot accurately determine the cause of the error. Therefore, even if the error is caused by the interference of the laser light or the unusual reflection, the operation of the glue applicator is stopped, and it is a problem that the nozzle or the laser displacement sensor is poorly mounted or the substrate is defective. If the nozzle or laser displacement sensor has no problem of poor installation or the substrate has no defects, the glue applicator is operated to apply the glue to the substrate.如此 As a result, the conventional glue coating method has a problem in that even if the error is caused by the interference of the laser light or the unusual reflection, the operator must check the glue applicator after stopping the glue coating operation. Therefore, the time taken to form the glue pattern on the substrate is increased, and the productivity of the product is greatly reduced. SUMMARY OF THE INVENTION Accordingly, the present invention has been made in view of the above conventional problems, and an object of the present invention is to provide a method of applying a coating, which reduces the time taken to form a glue pattern on a substrate, thereby increasing the productivity of the product. In order to achieve the above object, the present invention provides a method for coating a glue, and the second method comprises: recording the coating on the sprayed mosquito net, the gap between the plate and the nozzle, and measuring by the mosquito. Between = parameter range; (9) when the gap measured in step (8) is not preset, 'position the nozzle on the substrate different from the coating start position, set the 'two = in the second base test board = amount The measured gap is not within the preset reference range. The second stop (8) nozzle tip position, or one of the will. The eve position, the movable substrate and the nozzle are at least Ϊ Ϊ) may be included on the substrate for measuring the step between the substrate nozzles, and when on the substrate, the step (C) is performed. When the step (b) and the eucalyptus are within the pre-reference range, the measured substrate (B) and the nozzle B may be subjected to steps (d)/, B in all preset positions on the substrate. When the gap is not within the preset reference range, then 201109089 'simultaneous' may be used to avoid interference between the laser light emitted from the emission portion of the laser displacement sensor and the alignment film applied to the substrate, and step (b) may include Positioning the nozzle on the substrate where the alignment film is not applied, and measuring the gap between the nozzles at this position and determining whether the measured gap is in the preset parameter, in order to measure the substrate and the nozzle more accurately. The metal _ formed on the substrate reflects the laser light emitted by the laser displacement sensor, and the step (b) may include positioning the nozzle at the position of the second point, where the substrate and the nozzle are measured Between::= Is the gap measured in the 在 within the preset reference range. }, At the same time, even if step (9) is performed, between the substrate and the nozzle: when setting the parameter, the circumference is 'in order to inform the operator that the gap is not the same. = In the step-slip operation, it can also include production = nozzle 2 = can be included In order to achieve the above object, the present invention provides a method for: (4) positioning a nozzle on a substrate, measuring the starting position of the substrate and the nozzle, and coating Whether the cloth is positioned in the gap of the preset _ _ 4_ gap, the nozzle positioning the material board is not here to re-measure the position between the substrate and the nozzle, and the method of the glue, which is described. Ming/Yue Chu, the present invention provides coating 201109089. When the gap between the nozzle and the substrate measured at the priming position on the substrate is not within the preset range, positioning the nozzle on the substrate is different from the coating start. The pre-mixing of the position, without immediately stopping the coating operation, and re-measuring the f· between the nozzle and the substrate, and determining the re-quantity __ shirt in the predetermined range =. Therefore 'error is not _• or laser The position of the bit minus is offset by the substrate 'but because of the reciprocal ray emitted by the emitting portion of the laser displacement sensing 11, the conversion can be performed without stopping the earth force: the low performing glue coating operation is spent Time, thus increasing the life of the product [implementation] Referring to the accompanying drawings, a coating unit 40' head unit 50, a control d-moving member 30, and a head stand frame 10 according to a preferred embodiment of the present invention will be described. The substrate s is disposed on the phase cake provided on the platform 20. The support moving guide 30 is mounted above the platform 20 and extends in the direction of the cymbal. The head support 40 Supported by the movement guide 30, the opposite ends of the support member 40 are mounted on the head support member 40 by the pair of supports, and the direction of the x-axis is moved. The nozzle 53 of the head unit 50 and the direction of the laser displacement sensing are included. In the discharge of glue. -,.. Control unit control glue coating operation on the frame 〗 〖On the field axis movement unit 2〗, and the use of two platforms 20 in the X-axis direction, eve "Taiwan 2G in γ丫 axis shift in the axial direction 8 201109089 ϊ ::: Shift: γ-axis guide 221 of material element 22 is mounted with guide bow element = 疋 21 guide shaft guide 211 An · γ axis 211 ° X axis The guiding member 21m is guided and moved in the X-axis direction, and the platform 2〇 is moved and guided by the guiding member 221, and is 221; Two and two axes: the lead member 211 is mounted on the γ-axis guide member. The shaft guide member is disposed on the frame 丨0 and is mounted on the frame 丨0, and the γ-coating machine can be constructed. Of course, the present invention is two-two. :: Apply Y-axis moving unit 2 Two-axis guidance: Two = σ 20 only moves in the x-axis direction and the Y-axis direction. The thousand support moving unit 41 is attached to the head support, the lead member 3. . Supporting the movement guide = the interaction between the 7 struts' allows the head reader 4() ^ = 41 to the direction of the γ axis. Therefore, the head unit 50 can move in the y-axis direction with the vertical axis of ==. The gamma head of the calf 40 moves the guide 42 on the head of the X-axis member 40. Head shift _ 2 ^ 2 head field Spray on (4) mouth ^ gamma and == ^: set 201109089 Y-axis drive unit 55 moves nozzle 53 and laser displacement sensor 54 in the γ-axis direction. The x-axis driving unit 56 moves the nozzle 53 and the laser displacement sensor 54 in the x-axis direction. The laser displacement sensor 54 includes a transmitting portion 541 that emits laser light, and a receiving portion 542 that is spaced apart from the transmitting portion 541 and receives the laser light reflected from the substrate S. The laser displacement sensor 54 outputs the electric sfl number to the control unit, and measures the gap between the substrate § and the nozzle μ, wherein the electric signal corresponds to the image forming position of the laser light emitted from the transmitting portion 541 and reflected by the substrate s. produce. Further, the cross-sectional area sensor 57 can be mounted on the head unit 5A to measure the cross-sectional area of the glue pattern p applied to the substrate S. The cross-sectional area sensor 57 continuously emits laser light to the substrate S and scans the glue pattern p, thereby measuring the cross-sectional area of the glue pattern p. The cut of the glue pattern p measured by the cross-sectional area_57 is used to determine whether the glue pattern P is defective. The following description will be made with reference to Fig. 4 to Fig.: illustrating a method of coating win according to the present invention.

μ如圖3至圖5戶斤示’為了形成膠圖案P於A板S 上,喷嘴53從初始位置Ip :::於基扳S 处。為了將喷嘴53定位於3塗佈起始位置 嘴53可藉由支撐二ft / 佈起始位置SP,喷 以移動早70 41及頭機單元51移動, 板ST错由X軸移動單 - 此一來,藉由嘻心= 軸移動早兀22移動 驟s】。’將喷嘴S至少其中之-的移動, 此,雷射位移上的塗佈起始位置SP .次則54也與賀嘴53 一起移動。 201109089 如此-來,若喷嘴53已定位於基板s 置SP’雷射位移感測器54之發射部 := Ϊ射的雷射光自基板S的上表面反射,然後人射到Ϊ射3 嘴53之卩術⑽ϋ 制早&quot;°量職板S與噴 嘴53之間的間隙。再者,於步驟S2〇,控 測的間隙是否在預設參考範圍内。 、疋所里 若在基板S上之塗佈起始位置sp所量測的基板$盘喷 ,53之間關隙是在預設參考範_,則控制單元 =與喷嘴53之間的相對位置,並自喷嘴53排出膠,因而 於Y驟S5G,軸預定形狀的卵案p於基板s上。 =’在基板s上之塗佈起始位置sp所量測的基板s j嘴之間關隙^在預設參考範_,則於步驟S3卜 將喷嘴53定位於基板S上不同於塗佈起始位置sp之位置。 f此位置量測基板S與喷嘴53之間的間隙後,於步驟幻2, ^定所量測的間隙是否在預設參考範_。於此,在步驟 ’可藉由移動基板S與喷嘴53至少其巾之―,而將 53疋位於基板s上的不同位置。 、 旦此時’若在基板S上不同於塗佈起始位置81&gt;之位置所 量測的基板S與喷嘴53之間的間隙是在預設參考範圍内, =於步驟S40,將喷嘴53 ^位於基板s上之塗佈起始位置 \之後’當基板S與喷嘴53之間的相對位置改變時,自 嗔嘴53排出膠,因而於步驟S5〇,形成預定形狀的膠圖案p 於基板s上。亦即,若在基板s上不同於塗佈起始位置sp =位置所量測的基板s與喷嘴53之間的間隙是在預設參考 粑圍内’則決定在基板S上之塗佈起始位置sp所量測的基 201109089 板S射嘴53之間的間隙不在預設參考範圍狀錯誤發 生’不是因為喷嘴53或雷射位移感測$ 54的安裝位置錯誤 或缺陷的基板S,而是因為f射光的谓與不尋常反射所造 成的。喷奴位於塗佈起始位置印後,排出膠,而形成膠 圖案P於基板S上。 同時,自雷射位移感測器54之發射部541所發射的雷 射光,可能夂到應用於基板s上的配向膜干擾。當步驟S31 將噴嘴53疋位在基板s上不同於塗佈起始位置sp之位置 時,較佳將此不同的位置設在沒有應用配向膜的部分。一般 而ρ,由於配向膜應用於膠圖案p的内側,所以喷嘴Μ設 置在膠圖案P的外側。如此—來,喷嘴53位在沒有配向膜 的位置,所以雷射位移感測器54的量測點是在沒有配向膜 的位置,因而容許更精確地量測基板8與喷嘴53之間的間 隙。 再者,金屬圖案(未顯示)可形成於基板s上。此類金屬 圖案能使雷射光更適當地反射’而不干擾或不#常反射雷射 光。因此,當步驟S31將喷嘴53定位在基板s上不同於塗 佈起始位置SP之位置時,難將此列的位置設在形成有 金屬圖案的部分。如此―來,喷嘴53位在形成有金屬圖案 的位置,所以雷射位移感測器54的量測點是在形成有金屬 ,案的位置’因而容許更平順地反射雷射光,而能更精確地 量測基板S與喷嘴53之間的間隙。 θ同時,若在基板S上不同於塗佈起始位置SP之位置所 量測的基板S與噴嘴53之間的間隙不在預設參考範圍内, 則於步驟S6G ’停止形成膠圖案P於基板s之操作。亦即, 12 201109089 當在不同於塗佈起始位置SP之位置所量測的基板s與 53之間的_不在預設參考範圍㈣,則決定在基板§上 之塗佈起始位置sp所量測的基板s與喷嘴53之間的間隙不 在預設參考範_之錯誤發生,以及在基板s上^同於塗佈 起始位置sp之位置所量酬基板s射嘴53之_間隙不 ,預設參考範圍内之錯誤發生,不是因為雷射光的干擾盘不 哥常反射’而是因為喷嘴53或雷射位移感· 54的安裝位 置,誤或缺陷餘S所造成的。因此於步驟_停止塗佈膠 之操作。此時’ | 了通知作業員此操作狀況,可於步驟^ ίΛ警再者’在㈣料定喷嘴53或雷雜移感測器 及基板s是对雜之後,可執 圖6為根據本發明另—實施例塗佈膠的方法之流程 圖。如圖6所示,步驟Sl〇及麵S2〇與前個實施例相同, =此不再贅述。於步驟S3卜將喷嘴53定位於基板s上不 5於塗佈起始位置上Sp的位置。於步驟S32,在此位置量 =板S,喷嘴53之間關隙,然後決定所量測的間隙是 =在預設參考。包含步驟M及步驟Μ的步驟3〇可 執仃至少-次。舉例而言,#在塗_始位置sp所 預設參考範圍_,將喷嘴53定位在基板S上不 同於塗佈起始位置SP之第—位置, =隙是否在預設參考範圍内。若在第-位ί二 〔疋在,設參考範圍内,則將喷嘴53移_塗佈起始位置 行膠塗佈操作。於此,若在第-位置所量測的間 ,、在預5又茶考犯_,則將喷嘴53定位到基板s上的 =置,量·隙’並決定所量_間較否在預設參考範 。如此一來’若在第二位置所量測的間隙是在預設參考 201109089 範圍内,則將喷嘴53移 佈操作。秋而,若在第?佈起始位置SP,並執行膠塗 圍内,則㈣嘴53移3置所量測關料在預設參考範 測的_ 另—位置,量測間隙,並決定所量 設參考範圍内。如此可重複地執行。可控 的置執行重複操作。若在所有預定數目 範圍内;==與,53之間的間隙不在預設參考 、步驟S6G ’停止形成膠圖案p的操作。 之間“隙不在^所量測的基板S與喷嘴53 同於塗佈起始:置SP 隙:位置’而移動喷嘴53到不 Ϊ用ti的位置可為—個或更多個。再者,如上所 ^用《 ϋ Γ彳基板s與喷嘴53之間關_位置可以是未 應用配向膜的部分,或是形成金屬随的部分。 圖。f HI 7為根-據本發明又另—實施例塗佈膠的方法之流程 卜並…罢所!&quot;’#不是在塗佈起始位置处而是在基板s -蝴5園:Ϊ測的基板S與噴嘴53之間的間隙,不在預 圍内時’於步驟S60 ’停止形成膠圖案的操作。之 二、二2嘴,或雷射位移感測器54的安裝位置是否正 S ’、疋土板s是否有缺陷後,於步驟S8G,可執行校正 作0 '、 如上所述,本發明提供塗佈膠的方法,其中當在塗佈起 士口位置SI^戶斤里測的噴嘴與基板之間的間隙不在預設參考 圍時’將唷嘴定位於基板上的預定位 置而不立即停止膠塗佈 操作,且重新量測噴嘴與基板之間的間隙,以及決定所ί測 14 201109089 的間隙疋否在預設範圍内’因此當錯誤的發生不是因為噴嘴 或雷射位移感測器之位置錯誤或缺陷基板,而是因為雷射位 移感測器之發射部所發射的雷射光干擾或不尋常反射所造 成的時候,執行膠塗佈操作並未停止,因此避免作業員不必 要地檢查操作,而降低塗佈膠所花的時間。 本發明實施技術特徵可獨立地或彼此結合地實施。雖然 已為例不目的揭露本發明實施例,但熟此技藝者當知在不悖 離本發明申請專利範圍所界定之精神與範疇下,可有各種不 同的修改、添加、及替換》 【圖式簡單說明】 本發明上述及其他的目的、特徵、以及優點,結合伴隨 圖式與詳細說明將更易了解,其中: 圖1為使用根據本發明塗佈膠的方法之塗膠機之透視 圖; 圖2為圖1之塗膠機的頭單元之透視圖; 、圖3為可適用本發明塗佈膠的方法之塗朦機的喷嘴的 仞始位置與塗佈起始位置之示意圖; 、 圖4為根據本發明實施例塗佈膠的方法之流程圖; 圖5為顯示圖4之膠塗佈方法之操作示意圖; 圖6為根據本發明另—實_塗佈膠的方法之流程 圖;以及 圖7為根據本發明又另一實施例塗佈膠的之方法之流 201109089 【主要元件符號說明】 10框架 20平台 21X軸移動單元 22 Y軸移動單元 30支撐移動導引件 40頭支撐件 41支撐移動單元 42頭移動導引件 50頭單元 51頭移動單元 52注射器 53喷嘴 54雷射位移感測器 55 Y軸驅動單元 56 Z軸驅動單元 57截面積感測器 211X軸導引件 221Y軸導引件 541發射部 542接收部 IP初始位置 P膠圖案 S基板 SP塗佈起始位置μ As shown in Fig. 3 to Fig. 5, in order to form the glue pattern P on the A plate S, the nozzle 53 is from the initial position Ip ::: at the base plate S. In order to position the nozzle 53 at the 3-coating start position, the nozzle 53 can be moved by the early ft/cloth starting position SP by the second ft/cloth starting position SP, and the head unit 51 is moved, and the board ST is moved by the X-axis. First, by moving the heart = axis moves early 22 moves s]. The movement of at least one of the nozzles S, and the coating start position SP on the laser displacement, is also moved together with the mouthpiece 53. 201109089 So, if the nozzle 53 has been positioned on the substrate s, the emitter of the SP' laser displacement sensor 54: = the emitted laser light is reflected from the upper surface of the substrate S, and then the person is shot to the ejector 3 nozzle 53 The 卩 卩 (10) 早 早 & ° ° ° ° 。 。 。 。 。 。 。 。 。 。 。 。 。 Furthermore, in step S2, the detected gap is within a preset reference range. If the substrate gap is measured in the coating start position sp on the substrate S, the gap between the 53 is in the preset reference range, and the relative position between the control unit and the nozzle 53 is And the glue is discharged from the nozzle 53, so that in the Y step S5G, the egg shape p of the predetermined shape of the shaft is on the substrate s. = 'The gap between the substrate sj nozzle measured by the coating start position sp on the substrate s ^ is in the preset reference range _, then the nozzle 53 is positioned on the substrate S in step S3, unlike the coating The position of the starting position sp. f After measuring the gap between the substrate S and the nozzle 53, the position is determined in step 2, and the measured gap is at the preset reference range _. Here, at step ', the substrate S can be moved at least at different positions on the substrate s by moving the substrate S and the nozzle 53 at least. At this time, if the gap between the substrate S and the nozzle 53 measured at the position different from the coating start position 81 on the substrate S is within the preset reference range, the nozzle 53 is at step S40. ^The coating start position on the substrate s\ after the relative position between the substrate S and the nozzle 53 is changed, the glue is discharged from the nozzle 53, and thus, in step S5, a predetermined pattern of the glue pattern p is formed on the substrate. s. That is, if the gap between the substrate s and the nozzle 53 measured on the substrate s different from the coating start position sp = position is within the predetermined reference range, then the coating on the substrate S is determined. The base position measured by the start position sp 201109089 The gap between the plate S nozzles 53 is not in the preset reference range error occurs 'not because the nozzle 53 or the laser displacement senses the position of the wrong position 54 or the defective substrate S, and It is caused by the fact that f is light and unusual reflection. After the sprayer is printed at the coating start position, the glue is discharged to form a glue pattern P on the substrate S. At the same time, the laser light emitted from the emitting portion 541 of the laser displacement sensor 54 may be disturbed by the alignment film applied to the substrate s. When the nozzle 53 is clamped on the substrate s at a position different from the coating start position sp in step S31, it is preferable to set the different position at the portion where the alignment film is not applied. In general, ρ, since the alignment film is applied to the inner side of the glue pattern p, the nozzle Μ is disposed outside the glue pattern P. In this way, the nozzle 53 is located at a position where there is no alignment film, so the measurement point of the laser displacement sensor 54 is at a position where there is no alignment film, thereby allowing the gap between the substrate 8 and the nozzle 53 to be measured more accurately. . Further, a metal pattern (not shown) may be formed on the substrate s. Such a metal pattern enables the laser light to reflect more properly&apos; without disturbing or otherwise reflecting the laser light. Therefore, when the nozzle 53 is positioned at a position on the substrate s different from the coating start position SP in step S31, it is difficult to set the position of the column in the portion where the metal pattern is formed. In this way, the nozzle 53 is located at a position where the metal pattern is formed, so the measuring point of the laser displacement sensor 54 is in the position where the metal is formed, thus allowing the smoother reflection of the laser light, and more accurately. The gap between the substrate S and the nozzle 53 is measured. θ Meanwhile, if the gap between the substrate S and the nozzle 53 measured on the substrate S different from the position of the coating start position SP is not within the preset reference range, the formation of the glue pattern P on the substrate is stopped in step S6G′ s operation. That is, 12 201109089 When the _ between the substrates s and 53 measured at a position different from the coating start position SP is not in the preset reference range (4), the coating start position sp on the substrate § is determined. The gap between the measured substrate s and the nozzle 53 is not caused by the error of the preset reference pattern, and the position of the substrate s is not the same as the position of the coating start position sp on the substrate s. The error in the preset reference range occurs, not because the interference of the laser light is not reflected, but because of the installation position of the nozzle 53 or the laser displacement sense, 54 or the defect S. Therefore, the operation of applying the glue is stopped in step _. At this time, the operator is notified of the operation status, and in the step ^ Λ 再 再 ' 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 在 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 - A flow chart of a method of applying a glue. As shown in FIG. 6, step S1 and face S2 are the same as the previous embodiment, and will not be described again. In step S3, the nozzle 53 is positioned on the substrate s at a position other than Sp at the coating start position. In step S32, at this position amount = plate S, the gap between the nozzles 53 is closed, and then it is determined that the measured gap is = at the preset reference. Step 3, including step M and step Μ, can be executed at least once. For example, # preset reference range _ at the coating start position sp, positioning the nozzle 53 on the substrate S different from the first position of the coating start position SP, and whether the gap is within the preset reference range. If it is in the first position, the nozzle 53 is moved to the coating start position to perform the coating operation. Here, if the measurement is performed between the first position and the pre-5 tea test, the nozzle 53 is positioned on the substrate s, the amount, the gap, and the quantity is determined. Preset reference range. As a result, if the gap measured at the second position is within the range of the preset reference 201109089, the nozzle 53 is moved. In the autumn, if the starting position of the cloth is SP, and the glue coating is performed, then (4) the mouth 53 is moved to the position of the measured reference material in the preset reference measurement, the gap is measured, and the gap is determined. The amount is within the reference range. This can be performed repeatedly. Controllable set to perform repeated operations. If it is within all predetermined number ranges; the gap between == and 53, is not in the preset reference, and the operation of forming the glue pattern p is stopped in step S6G'. The position between the substrate S and the nozzle 53 measured by the gap is the same as the coating start: the SP gap: the position is moved, and the position of the nozzle 53 to the unusable ti may be one or more. As described above, the "off" between the substrate s and the nozzle 53 may be the portion where the alignment film is not applied, or the portion where the metal is formed. Fig. f HI 7 is the root - according to the present invention - The flow of the method for coating the adhesive is as follows: &quot;'# is not at the coating start position but at the substrate s - butterfly 5: the gap between the substrate S and the nozzle 53 is measured, When it is not in the pre-enclosure, the operation of forming the rubber pattern is stopped in step S60. The second, second, and second nozzles, or the mounting position of the laser displacement sensor 54 is positive or not, and the alumina board s is defective. In step S8G, the calibration can be performed as 0'. As described above, the present invention provides a method for applying a glue, wherein the gap between the nozzle and the substrate measured in the coating of the position of the runner is not in the preset reference. Positioning the nozzle at a predetermined position on the substrate without immediately stopping the glue coating operation, and re-measuring the nozzle and the substrate The gap, and the decision whether the gap of 201109089 is within the preset range, so when the error occurs not because of the wrong position of the nozzle or laser displacement sensor or the defective substrate, but because of the laser displacement sensing When the laser light emitted by the emitting portion of the device is caused by interference or unusual reflection, the execution of the glue coating operation is not stopped, thereby preventing the operator from unnecessarily checking the operation and reducing the time taken for applying the glue. The technical features may be implemented independently or in combination with each other. Although the embodiments of the present invention have been disclosed for purposes of illustration, it will be apparent to those skilled in the art that BRIEF DESCRIPTION OF THE DRAWINGS The above and other objects, features, and advantages of the present invention will become more <RTIgt; Fig. 2 is a perspective view of the head unit of the glue applicator of Fig. 1; Fig. 3 is a view of a coating glue applicable to the present invention. The schematic diagram of the starting position and the coating starting position of the nozzle of the coating machine of the method; FIG. 4 is a flow chart of the method for coating the glue according to the embodiment of the present invention; FIG. 5 is a view showing the coating method of the glue of FIG. Figure 6 is a flow chart of a method for applying a glue according to another embodiment of the present invention; and Figure 7 is a flow chart of a method for applying a glue according to still another embodiment of the present invention. 201109089 [Explanation of main components] 10 Frame 20 platform 21X axis moving unit 22 Y axis moving unit 30 supporting moving guide 40 head support 41 supporting moving unit 42 head moving guide 50 head unit 51 head moving unit 52 syringe 53 nozzle 54 laser displacement sensor 55 Y-axis drive unit 56 Z-axis drive unit 57 cross-sectional area sensor 211X-axis guide 221Y-axis guide 541 emission portion 542 receiving portion IP initial position P-glue pattern S substrate SP coating start position

Claims (1)

201109089 七 、申請專利範圍: 1. 一種塗佈膠的方法,包含: (a) 將一喷嘴定位於一基板上之—塗 塗佈起始位置量測該基板與喷 。二及在該 的間隙是否在-預設參考範圍内%之間的間隙,而決定所量測 (b) 當步驟(a)所量測的間隙 該喷嘴粒於該基板上Μ參考關内時’將 以及力板塗佈起始位置之至少-位詈, 所量測的間隙是否在該預設參考範圍内;的間隙’而決定 ⑹當步驟(b)所量測關隙 該喷嘴定位於該基板上之該塗佈起始位: = 内時’將 板;以及 置 乂及塗佈膠到該基 止塗Γ膠所量__不在該職參雜_時,停 2.如申請專利範圍第1項所述之方法,其t: 之間隙的Ξϋ1在該基板上預設用於量_基板與該喷嘴間 於該步驟(b)期間,當在該基 :;:=r之間-在該預吻 测的該基板與間士之所有預設位置所量 行該步驟(d)。、 U在销②參考範n内時,則執 其中: 17 1 ·如令請專利範圍第1或2項所述之方法, 201109089 該2⑼包,將該喷嘴定位在該基板上未應用一配向膜的 立置里測$基板與該喷嘴間之間隙 測的間隙是否在該預設參考範_。 从决疋所里 4.如申請專利範圍第1或2項所述之方法,其中: 作署„包含將該嘴嘴定位在該基板上形成一金屬圖案的 置’在此位置量測該基板與該喷嘴間之_,以及決定所旦 測的間隙是否在該預設參考範圍内。 、里 5. 如申請專利範圍第1或2項所述之方法,更包含: 當在該步驟(d)停止該塗佈膠之操作時產生一警報。 6·如申請專利範圍第!或2項所述之方法,更包含. 板。當在該㈣(d)停止·佈膠之操作時,校正該噴嘴或該基 7. 一種塗佈膠的方法,包含: ⑷將一喷嘴定位於一基板上之一 該二 與該噴嘴之間的間隙。 片里’則5亥基板 18201109089 VII. Patent Application Range: 1. A method for coating a glue comprising: (a) positioning a nozzle on a substrate - coating the starting position of the substrate to measure the substrate and spraying. And whether the gap between the gaps within the preset reference range is determined by the gap (b) when the gap measured in step (a) is on the substrate and is in the reference 'will be at least the position of the starting position of the force plate coating, whether the measured gap is within the preset reference range; the gap' is determined (6) when the closing gap is measured in step (b) The coating start position on the substrate: = when the board is placed; and the amount of the coating and the coating glue is applied to the base to stop the coating of the glue __ not in the occupation _, stop 2. If applying for a patent The method of claim 1, wherein the Ξϋ1 of the gap of t: is preset on the substrate for the amount between the substrate and the nozzle during the step (b), when between the base:::=r - Measure the step (d) at all preset positions of the substrate and the compartment of the pre-kissing. When U is in the reference range n of the pin 2, it is carried out: 17 1 · The method described in the patent scope 1 or 2, 201109089 The 2 (9) package, the nozzle is positioned on the substrate, and an alignment is not applied. In the vertical position of the film, it is measured whether the gap between the substrate and the gap between the nozzles is in the preset reference range. 4. The method of claim 1 or 2, wherein: the method comprises: positioning the nozzle to position the substrate to form a metal pattern, and measuring the substrate at the position _ between the nozzle and the determination of whether the measured gap is within the preset reference range. 5. The method of claim 1 or 2, further comprising: when at this step (d An alarm is generated when the operation of the coating glue is stopped. 6. The method of claim 2 or 2, further includes a plate. When the (4) (d) stop/laying operation is performed, the correction is performed. The nozzle or the base 7. A method for coating a glue, comprising: (4) positioning a nozzle on a substrate and a gap between the two and the nozzle.
TW099121040A 2009-09-14 2010-06-28 Method for applying paste TW201109089A (en)

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