TWI326368B - Dispensing apparatus for manufacturing liquid display panel - Google Patents

Dispensing apparatus for manufacturing liquid display panel Download PDF

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Publication number
TWI326368B
TWI326368B TW096147010A TW96147010A TWI326368B TW I326368 B TWI326368 B TW I326368B TW 096147010 A TW096147010 A TW 096147010A TW 96147010 A TW96147010 A TW 96147010A TW I326368 B TWI326368 B TW I326368B
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Taiwan
Prior art keywords
liquid crystal
coating
glue
head
substrate
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TW096147010A
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Chinese (zh)
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TW200831982A (en
Inventor
Jong-Hyoun Park
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Top Eng Co Ltd
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2201/00Constructional arrangements not provided for in groups G02F1/00 - G02F7/00
    • G02F2201/54Arrangements for reducing warping-twist

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Liquid Crystal (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Coating Apparatus (AREA)

Description

1326368 九、發明說明: 【相關申請案之相互對照】 此申請案對2_彳月13日申請、申請案號為 10-2006-0127303的韓國申請案主張優先權,且參照其所揭露 之完整發明而載於本文中。 【發明所屬之技術領域】 本發明係關於-種用以製造液晶顯示面板之塗佈裝置。 【先前技術】 -般而言’平面顯示器(FPD)是—種影像顯示裝置,其較 使用陰極射線管之電視或監視器輕、薄。平面齡器的例子包 3 Utk球CD)、錢齡面板(PDP)、場發射顯示器 (FED)、有機發光二極體(〇Led)等。1326368 IX. Description of invention: [Comprehensive comparison of relevant applications] This application claims priority to the Korean application filed on the 2nd of the 13th, and the application number is 10-2006-0127303, and refers to the completeness of the disclosure. The invention is described herein. TECHNICAL FIELD OF THE INVENTION The present invention relates to a coating apparatus for manufacturing a liquid crystal display panel. [Prior Art] In general, a flat panel display (FPD) is an image display device that is lighter and thinner than a television or monitor using a cathode ray tube. Examples of the flat-aged device include a 3 Utk ball CD), a money-age panel (PDP), a field emission display (FED), an organic light-emitting diode (〇Led), and the like.

LCD '、糟個·供給職至縣資訊之資料訊號予液 晶單元以顯示欲得之雖,其愤晶單元侃鱗形式排列以 调整液晶早狀光傳輪比例。lcd輕、薄,且具有低消耗功 率及低運作f壓。13魏些優勢,LCD已被廣泛地使用。 1326368 液晶面板普遍用於LCD中’而下文中,將描述一種用以 製造液晶面板之方法。 - 首先,圖案化的彩色濾光片和共用電極於上玻璃基板形 成,而圖案化的薄膜電晶體(TFT)和晝素電極於面對上玻璃基 板之下玻璃基板形成。接著,配向層分別於上、下玻璃基板形 鲁 成’後並摩擦以提供預傾角及配向方向予形成於配向層間之液 晶層的液晶分子。為於上、下玻璃基板間維持一間隙,防止液 . 晶漏出,以及密封上、下玻璃基板,故按預定之圖案塗佈封膠 . 至上、下玻璃基板其中之一。 隨後,液晶層於上、下玻璃基板間形成而製得液晶面板。 在此,為形成液晶層,可使用一種液晶塗佈方法。此液晶塗佈 鲁 方法之實施係藉由塗佈液晶至基板上封膠所界定之空間以形 成液晶層,隨後將基板放在一起,並使封膠變硬以將基板妗 合。為了以此液晶塗佈方法形成液晶層,故使用一種液晶塗佈 裝置。 傳統LCD面板製造技術中’在基板上使用點膠機形成封 閉圈形式之膠圖案後’液晶層係形成於基板上膠圖案所界定之 7 1326368 區域。亦即,除了用以形成膠圖案之點膠機外,還需要用以形 成液晶層之液晶塗佈機。再者,為了在點膠機形成膠圖案之基 板上形成液晶層’須將基板自點膠機的位置移送至液晶塗佈機 的位置。因此’移送基板耗費—移送時間,而lcd面板的整 體製程時間因移送時間而延長。此外,當將基板自點膠機的位 置移送至液晶塗佈機的位置時,外界物質可能沾至基板上,而 使LCD面板產生缺陷。 【發明内容】 本發明&供一種用以製造LCD面板之塗佈|置,其可藉 由同時形成膠圖案與液晶層以縮減製造所需的時間。 本發明之附加面向將於下列敘述中呈現,其部分將由敘述 中變得顯而易見,或可藉由實施本發明而習知。 依據本發明之一面向,提供有一種用以製造1^〇面板之 塗佈裝置,其於基板上同時形成膠圖案與液晶層,包含:框架; 設置於框架上之頭支撐單元,其相對於支撐基板之臺座移動; 塗佈膠至基板上之膠塗佈頭,其置於頭支撐單元之一側,且相 對於臺座移動;塗佈液晶至基板上之液晶塗佈頭,其置於頭支 撐單元之另一側,且沿頭支撐單元滑動;以及控制器,控制頭 支撐單元、膠塗佈頭,以及液晶塗佈頭,使其相對於臺座移動; 控制膠塗佈頭排出膠至基板上;以及控制液晶塗佈頭排出液晶 至基板上,以於基板上形成膠圖案與液晶層。 依據本發明之另一面向,提供有一種用以製造1^1;)面板 之塗佈裝置,其於基板上晴形成膠酵與液晶層,包含:框 架;第-與第二頭支撑單元,以於基板上滑動之形式置於框 架上;塗佈膠於基板上之膠塗佈頭,其置於第一頭支撐單元之 -側,且相對於支撐基板之臺絲動;塗··基板上之液 晶塗佈頭’其置於第二頭支料元之H沿第二頭支樓單 元滑動;以及控制II,控制第—與第二頭支料元、膠塗佈頭, 以及液晶塗細,使其姆於臺座移動;控制職佈頭排出膠 至基板上;以及控制液晶塗佈頭排出液晶至基板上以於基板 上形成膠圖案與液晶層。 需瞭解的是,前揭之概述與下列之詳述係屬示範和轉性 質,旨在提供本個之申請翻_更進—步的說明。 1326368 【實施方式】 本發月於下文中’參^伴隨之展示較佳具體實施例之圖 式,將作較詳盡的描述。然而,本發明可以許多不同之形式加 以具體實施’且其娜不舰於本文㈣呈現之㈣實施例。 相反的’ 1^触佳的具體實施觸提供以使本發明能完整揭 露’且能完整地傳達本發明之範斜此技術領財具有通常知 識者。圖式t ’層與區域之尺寸及相對尺寸可能為求清晰而放 大。又圖式中,相同元件符號代表相同元件。 第1圖為依據本發明之一具體實施例,一種用以製造1^1) 面板之塗佈裝置100之透視圖。 參照第1圖,塗佈裝置100用β於基板10上同時形成第 2圖中之膠圖案20與液晶層30。 塗佈裴置100包含用以支撐塗佈裝置100之框架110。膠 圖案20與液晶層3〇將於基板1〇上形成,而用以支撐基板10 之臺座120係置於框架丨1〇上。臺座12〇可置放於框架11〇之 上以支撐基板10。 1326368 臺座120可固定於框架110上。又臺座12〇可藉 座之致動H以於Y和/或X軸方向滑動之形式,钱於框= u〇中。用於臺座之致動器可為線性致動器。 頭支樓單元13〇係置於臺座120上方。頭支樓單元13〇 之二端部為框架m所支樓,且於臺座12〇上方沿χ轴方向 • 延伸。如下文中將描述’頭支撐單元13〇相對於臺座!20雜 使得膠塗佈料142⑽3 _對於基板Η)義,亦使液晶 塗佈噴嘴152(見第4圖)相對於基板10移動。 右1座120固定於框架 ‘〜祝又饵早元130可藉由 用於頭支撑單元之γ軸致動器以沿γ轴方向滑動之形式置LCD ', a bad · supply information to the county information information signal to the liquid crystal unit to display the desired, although the array of anger crystal units scales to adjust the proportion of liquid crystal early light transmission. Lcd is light and thin, and has low power consumption and low operating f pressure. 13 Wei advantage, LCD has been widely used. 1326368 A liquid crystal panel is commonly used in an LCD'. Hereinafter, a method for manufacturing a liquid crystal panel will be described. - First, the patterned color filter and the common electrode are formed on the upper glass substrate, and the patterned thin film transistor (TFT) and the halogen electrode are formed on the glass substrate facing the upper glass substrate. Next, the alignment layer is formed on the upper and lower glass substrates and rubbed to provide a pretilt angle and an alignment direction to the liquid crystal molecules formed in the liquid crystal layer between the alignment layers. In order to maintain a gap between the upper and lower glass substrates, prevent the liquid crystal from leaking out, and seal the upper and lower glass substrates, the sealant is applied in a predetermined pattern to one of the upper and lower glass substrates. Subsequently, a liquid crystal layer was formed between the upper and lower glass substrates to prepare a liquid crystal panel. Here, in order to form a liquid crystal layer, a liquid crystal coating method can be used. The liquid crystal coating method is carried out by coating a liquid crystal to a space defined by a sealant on a substrate to form a liquid crystal layer, then placing the substrates together, and hardening the sealant to bond the substrate. In order to form a liquid crystal layer by this liquid crystal coating method, a liquid crystal coating apparatus is used. In the conventional LCD panel manufacturing technology, the liquid crystal layer is formed in the region of the 7 1326368 defined by the substrate sizing pattern after the adhesive pattern is formed on the substrate by using a dispenser. That is, in addition to the dispenser for forming a pattern of glue, a liquid crystal coater for forming a liquid crystal layer is required. Further, in order to form a liquid crystal layer on the substrate on which the dispenser forms a glue pattern, the substrate must be transferred from the position of the dispenser to the position of the liquid crystal coater. Therefore, the transfer of the substrate takes-transfer time, and the entire system time of the LCD panel is extended by the transfer time. Further, when the substrate is transferred from the position of the dispenser to the position of the liquid crystal coater, foreign matter may adhere to the substrate, causing defects in the LCD panel. SUMMARY OF THE INVENTION The present invention is directed to a coating for manufacturing an LCD panel, which can reduce the time required for manufacturing by simultaneously forming a glue pattern and a liquid crystal layer. Additional aspects of the invention will be set forth in the description which follows. According to one aspect of the present invention, there is provided a coating apparatus for manufacturing a panel, which simultaneously forms a glue pattern and a liquid crystal layer on a substrate, comprising: a frame; a head supporting unit disposed on the frame, relative to The pedestal of the supporting substrate moves; the glue coating head coated with the glue to the substrate is placed on one side of the head supporting unit and moves relative to the pedestal; and the liquid crystal coating head coated on the substrate is disposed On the other side of the head supporting unit, and sliding along the head supporting unit; and the controller, the control head supporting unit, the glue coating head, and the liquid crystal coating head to move relative to the pedestal; Gluing onto the substrate; and controlling the liquid crystal coating head to discharge the liquid crystal onto the substrate to form a glue pattern and a liquid crystal layer on the substrate. According to another aspect of the present invention, there is provided a coating apparatus for manufacturing a panel, which is formed on a substrate to form a gelatin and a liquid crystal layer, comprising: a frame; first and second head supporting units, Laying on the substrate in the form of sliding on the substrate; coating the glue coating head on the substrate, which is placed on the side of the first head supporting unit, and is relative to the table of the supporting substrate; coating the substrate The liquid crystal coating head of the liquid crystal coating head is placed on the second head unit to slide along the second head unit; and the control II controls the first and second head units, the glue coating head, and the liquid crystal coating layer. Finely, moving it on the pedestal; controlling the cloth head to discharge the glue onto the substrate; and controlling the liquid crystal coating head to discharge the liquid crystal onto the substrate to form a glue pattern and a liquid crystal layer on the substrate. It should be understood that the above summary and the following details are exemplary and transitional, and are intended to provide a description of the application. 1326368 [Embodiment] The drawings of the preferred embodiments will be described in detail below with reference to the accompanying drawings. However, the invention may be embodied in many different forms and the invention may be embodied in the fourth embodiment. Conversely, the specific implementations of the invention are provided so that the invention can be fully disclosed and the invention can be fully conveyed. The dimensions and relative dimensions of the layers and regions of the figure t ′ may be clear and enlarged. In the drawings, the same component symbols represent the same components. 1 is a perspective view of a coating apparatus 100 for fabricating a 1^1 panel in accordance with an embodiment of the present invention. Referring to Fig. 1, the coating apparatus 100 simultaneously forms the paste pattern 20 and the liquid crystal layer 30 in Fig. 2 on the substrate 10 by β. The coating device 100 includes a frame 110 for supporting the coating device 100. The glue pattern 20 and the liquid crystal layer 3 are formed on the substrate 1 and the pedestal 120 for supporting the substrate 10 is placed on the frame 丨1〇. A pedestal 12 can be placed on the frame 11 to support the substrate 10. 1326368 The pedestal 120 can be secured to the frame 110. The pedestal 12 〇 can be actuated by the action of H in the direction of Y and / or X-axis, and the money is in the box = u〇. The actuator for the pedestal can be a linear actuator. The head tower unit 13 is placed above the pedestal 120. The end portion of the head stand unit 13〇 is a building supported by the frame m, and extends in the x-axis direction above the pedestal 12〇. As will be described hereinafter, the head supporting unit 13 is opposed to the pedestal! The 20-doped coating 142 (10) 3 _ for the substrate , also causes the liquid crystal coating nozzle 152 (see Fig. 4) to move relative to the substrate 10. The right one seat 120 is fixed to the frame ‘~ I wish the bait early element 130 can be placed in the γ-axis direction by the γ-axis actuator for the head support unit.

於框架m上。若臺座⑽沿γ軸方向移動則頭支撐單元 130可固定於框架110上。用於頭支樓單元之γ軸致動器可為 線性致動器。 如第1圖中所示,可提供有二或多個頭支樓單元13〇,盆 理由為提升當大尺寸基板被使用之產能,以及形成多種不同之 膠圖案。頭支撐單元別可藉由用於料撐單元之Υ轴致動 為以沿Υ轴方向滑動之方式,置於框架⑽上,使能調整各 碩支撐單元130彼此間之距離◊在控制器101之控制下,頭支 標單元130相對於臺座120移動。 各頭支撐單元130包含有用以於基板1〇上塗佈膠之膠塗 佈頭140 ’以及用以於基板10上塗佈液晶之液晶塗佈頭150, 使得膠圖案20與液晶層30於基板1〇上同時形成。 於此實施例中,膠塗佈頭140係置於各頭支撐單元13〇 之—侧,而液晶塗佈頭15〇係置於頭支撐單元13〇之另一侧。 膠塗佈頭140須相對於臺座12〇移動,使得膠塗佈喷嘴 142係相對於基板1〇移動。舉例來說,若臺座⑽係固定於 框架110上’卿塗佈頭14G,藉由用於膠塗佈頭之χ轴致動 器’於X軸方向沿頭支撐單元130滑動。若臺座12〇沿乂軸 =向移動’則膠塗佈頭⑽可固定於頭支撐單&削上。用於 膠塗佈碩之X軸致動器可為線性致動器。 液晶塗佈頭i50藉由用於液晶塗佈頭之乂轴致動器,於χ 轴方向沿頭支撐單元13G滑動,使得液晶塗佈頭i5G相對於膠 塗佈頭140移動。在控制器⑻之控制下,膠塗佈頭刚與液 1326368 晶塗佈頭150相對於臺座12〇移動。用於液晶塗佈頭之乂軸 致動器可為線性致動器。 如第1圖中所示,可提供有複數個膠塗佈頭140與複數個 液ΒΘ塗佈頭150’其理由為於大尺寸基板上同時形成複數個膠 圖案”複數個液晶層,從而提升產能^此情況下,膠塗佈頭 • 140可沿頭支標單元130滑動。當塗佈膠至基板上1〇時,為 迅速地塗放大餘晶至基板上,可減於—膠塗侧14〇而提 . 供一或多個液晶塗佈頭150。On the frame m. The head supporting unit 130 may be fixed to the frame 110 if the pedestal (10) moves in the γ-axis direction. The gamma axis actuator for the head tower unit can be a linear actuator. As shown in Fig. 1, two or more head stand units 13 can be provided for the purpose of improving the productivity when a large-sized substrate is used, and forming a plurality of different glue patterns. The head supporting unit can be placed on the frame (10) by being actuated by the boring shaft for the struts to be slid in the yaw axis direction, so that the distance between the support units 130 can be adjusted to each other. Under the control of the head unit 130 moves relative to the pedestal 120. Each of the head supporting units 130 includes a glue coating head 140' for applying a glue on the substrate 1 and a liquid crystal coating head 150 for coating liquid crystal on the substrate 10, so that the glue pattern 20 and the liquid crystal layer 30 are on the substrate. 1 同时 is formed at the same time. In this embodiment, the glue application head 140 is placed on the side of each of the head supporting units 13A, and the liquid crystal coating head 15 is placed on the other side of the head supporting unit 13''. The glue coating head 140 is moved relative to the pedestal 12 , such that the glue application nozzle 142 is moved relative to the substrate 1 。. For example, if the pedestal (10) is fixed to the frame 110, the cleavage head 14G is slid along the head supporting unit 130 in the X-axis direction by the boring shaft actuator for the glue coating head. If the pedestal 12 〇 moves along the 乂 axis = direction, the glue coating head (10) can be fixed to the head support sheet & The X-axis actuator for glue coating can be a linear actuator. The liquid crystal coating head i50 slides along the head supporting unit 13G in the z-axis direction by the spindle actuator for the liquid crystal coating head, so that the liquid crystal coating head i5G moves relative to the glue coating head 140. Under the control of the controller (8), the glue coating head just moves with the liquid 1326368 coating head 150 relative to the pedestal 12 。. The x-axis actuator for the liquid crystal coating head can be a linear actuator. As shown in FIG. 1, a plurality of glue coating heads 140 and a plurality of liquid coating heads 150' may be provided for the purpose of simultaneously forming a plurality of liquid crystal layers on a large-sized substrate. Capacity ^ In this case, the glue coating head 140 can slide along the head support unit 130. When the glue is applied to the substrate, the film can be quickly coated onto the substrate, which can be reduced to the glue side. One or more liquid crystal coating heads 150 are provided.

膠塗佈頭14G與液晶塗佈頭15G可設置於多個不同的位 置。舉例來說’如第1圖中所示,若提供有二頭支標單元130, 貝J置於一頭支撐單元13G其中之—的液晶塗佈頭Μ❻可面對 ,於另個一頭支撐單元π〇的液晶塗佈頭。此情況下, 若自基板10中央部份移至基板1〇邊緣部份時各頭支揮單元 Γ皆有形成膠陳,則頭支撐單㈣能更有效率地形成液 曰曰層0 置膠塗 佈單元 在上逑之塗佈裝置刚中,可如第3圖中所示而 佈頭140 °如第3圖令所示’勝塗饰頭140包含有膠 丄挪368 。用以塗佈膠之膠塗佈噴嘴142及耦合至膠塗佈噴嘴142 之膠儲存注射器143,係安装於膠塗佈單元ι41。 膠自膠塗佈喷嘴142排出。膠儲存注射器143儲存將供於 膠,佈噴嘴M2之膠。控制器101(見第】圖)所控制之空氣供 應單疋,其未顯示於圖式中,可連接至膠儲存注射器143。空 氣供應單元供應麟壓力之空氣至膠儲存注㈣M3,以對膠 啫^主射器143中之膠施加排出壓力,因而自搞合至膠儲存注 射器143之膠塗佈喷嘴142排出朦。間隙感應$⑷可設置於 膠塗佈單元141。間隙感應器144量測基板1〇與膠塗佈喷嘴 ⑷間之間隙’以在控㈣⑼之控制下使基板I。與膠塗 佈喷嘴142間之間隙保持不變。 膠塗佈單元141可藉由用於勝塗佈單元之Z軸驅動單元 14^上下移動’以婦膠塗佈喷嘴142之位置。再者,膠塗 單7G 141可藉由用於谬塗佈單元之γ轴驅動單元⑽,於γ 。向移動以〜γ财向水平移轉塗佈㈣】42。在此,γ 轴,動單元146係對準用於膠塗佈單元之2_動單元⑷, 使仔膠塗佈單元141與用於膠塗佈頭之Ζ轴驅動單元⑷一 同於Υ軸方向移動。 (S ) 14 1326368 更於膠塗佈單元141提供有用於膠塗佈單元之z軸驅動 單元147,以微調膠塗佈喷嘴142之位置。膠塗佈單元之z軸 驅動單元147用以於Z軸方向移動膠塗佈噴嘴142,以及調整 膠塗佈噴嘴142之上下位置。驅動單元145、146、147係為控 制器ιοί所控制。同時,驅動單元145、146、147可為線性致 動器。The glue coating head 14G and the liquid crystal coating head 15G can be disposed at a plurality of different positions. For example, as shown in FIG. 1, if the two-headed unit 130 is provided, the liquid crystal coating head of the one of the supporting units 13G is disposed, and the supporting unit π of the other one is supported. A liquid crystal coating head. In this case, if the head unit is formed from the central portion of the substrate 10 to the edge portion of the substrate 1 , the head support unit (4) can form the liquid layer layer 0 more efficiently. The coating unit can be placed in the upper coating device as shown in Fig. 3, and the cloth head 140 ° as shown in the third figure, the 'winning coating head 140 contains the glue 368. The glue application nozzle 142 for applying the glue and the glue storage syringe 143 coupled to the glue application nozzle 142 are attached to the glue application unit ι41. The glue is discharged from the glue application nozzle 142. The glue storage syringe 143 stores the glue that will be supplied to the glue, cloth nozzle M2. An air supply unit controlled by controller 101 (see Fig.) is not shown in the drawings and can be coupled to glue storage injector 143. The air supply unit supplies the air of the lining pressure to the glue storage (4) M3 to apply a discharge pressure to the glue in the ejector 143, thereby discharging the sputum from the glue application nozzle 142 of the glue storage injector 143. The gap sensing $(4) may be provided to the glue coating unit 141. The gap sensor 144 measures the gap between the substrate 1 and the glue application nozzle (4) to cause the substrate I under the control of (4) (9). The gap with the glue coating nozzle 142 remains unchanged. The glue coating unit 141 can coat the position of the nozzle 142 with the gum by the Z-axis driving unit 14 for the coating unit. Further, the glue-coated single 7G 141 can be used for γ by the γ-axis driving unit (10) for the enamel coating unit. Move to the gamma-level horizontal transfer coating (4) 42. Here, the γ-axis, the moving unit 146 is aligned with the 2-moving unit (4) for the glue coating unit, and the rubber coating unit 141 is moved in the same direction as the 驱动-axis driving unit (4) for the glue coating head. . The (S) 14 1326368 is provided with a z-axis driving unit 147 for the glue coating unit to fine-tune the position of the glue coating nozzle 142. The z-axis drive unit 147 of the glue application unit moves the glue application nozzle 142 in the Z-axis direction and adjusts the upper and lower positions of the glue application nozzle 142. The drive units 145, 146, 147 are controlled by the controller ιοί. At the same time, the drive units 145, 146, 147 can be linear actuators.

液晶塗佈頭150係如第4圖中所示而配置。如第4圖中所 不,液晶塗佈頭15〇包含有液晶塗佈單元151。液晶塗佈單元 匕3有用以塗佈液晶之液晶塗佈喷嘴,以及搞合至液 B曰塗佈喷嘴I52之液晶儲存注射器⑸。液晶係自液晶塗佈喷 嘴152排出。液晶儲存注射$ 153儲存將供給至液晶塗佈喷 嘴⑸之液晶。控制器1〇1所控制之液晶果(未顯示)係置於液The liquid crystal coating head 150 is disposed as shown in Fig. 4 . As shown in Fig. 4, the liquid crystal coating head 15A includes a liquid crystal coating unit 151. The liquid crystal coating unit 匕3 is used to apply a liquid crystal coating nozzle for liquid crystal, and a liquid crystal storage injector (5) which is fitted to the liquid 曰 coating nozzle I52. The liquid crystal system is discharged from the liquid crystal coating nozzle 152. Liquid crystal storage injection $153 stores the liquid crystal that will be supplied to the liquid crystal coating nozzle (5). The liquid crystal fruit (not shown) controlled by the controller 1〇1 is placed in the liquid

阳子〆主射器153與液晶塗佈噴嘴152之間。液晶果對液晶 :子射H 153所提供之液晶施力口排出壓力以自液晶塗佈 噴實152排出液晶。液晶塗佈單元151藉由用於液晶塗佈單元 之z轴驅動單凡155❿上下移動,以調整液晶塗佈喷嘴⑸ 下位置z軸驅動單凡155為控制器ι〇ι所控制轴驅 動單元155可為線性致動器。 15 使用依上述建構之塗佈裝置100以形成第2圖中所示之膠 圖案20與液晶層30之製程,將參照第1及5圖加以描述。 控制器101藉由移動頭支撐單元130與膠塗佈頭140,將 膠塗佈喷嘴142移至基板1〇上欲塗佈膠之目標位置。隨後, 控制器101於Y軸方向將頭支撐單元13〇往後移動至目標位 置,使得膠塗佈頭140亦於γ軸方向往後移動。隨後,控制 器101控制膠塗佈喷嘴142塗佈膠至基板1〇上。 由於液晶塗佈頭150係設置於頭支撐單元13〇上且面對膠 塗佈頭140,故當頭支禮單元13〇於丫轴方向往後移動時液 晶塗佈頭15〇隨頭支樓單元13〇移動。於此情況下,在液晶塗 佈碩150移動之前,控制器⑼紐液晶塗佈喷嘴152沿χ 轴方向往右移,使做晶塗佈喷嘴⑸定位於基板ig上將形 成液晶層之區域。當液晶塗佈頭15G_支撐單元⑽一同沿 Y軸方向往後移動,且通過膠開始塗佈之_時,控制哭如 控制液晶塗佈噴嘴152倒放液晶至基板1〇上。 如上述,在γ轴方向塗佈膠至基板1〇左部分上後,控制 為⑼控制膠塗佈噴嘴142連續地塗_至基板⑴上。隨後, 1326368 控制器101將頭支撐單元130之位置固s,同時將膠塗佈頭 140於X軸方向往右移動至目標位置嘴後,控制器ι〇ι將液 - 阳塗佈喷嘴152於x軸方向往右移動,使得液晶塗佈噴嘴152 . 疋位於基板10上將形成液晶層之區域内。控制器101控制液 晶塗佈噴嘴152連續地倒放液晶至基板10上。 • 如上述,在X軸方向塗佈膠於基板10下部分上後,控制 器ιοί控制膠塗佈喷嘴142連續地塗佈膠至基板1〇上。隨後, • 控制器101將頭支撐單元130於Y軸方向朝目標位置移動, . 使得膠塗佈頭140能於γ軸方向往前移動。 隨後,控制器101將液晶塗佈喷嘴152沿χ軸方向往左 移動’使得液晶塗佈噴嘴152定位於基板1〇上將形成液晶層 • 之區域内。隨後,控制器1〇1控制液晶塗佈噴嘴152連續地倒 放液晶於基板1G上,並於液晶塗佈喷嘴152即將偏離基板1〇 上須形成液晶層的區域之前,停止倒放液晶。 如上述,在膠圖案於γ轴方向形成於基板ι〇右部分上 後,控制器101控制膠塗佈噴嘴丨42連續地塗佈勝於基板 上。Ik後,控制101將頭支樓單元13〇位置固定同時將膠 17 1326368 塗佈頭140於X軸方向往左移動,若各膠圖案形成如第2圖 中所示之封閉圈,則停止塗佈勝。 在膠圖案依上述形成之後,控制器1〇1將實際塗佈於基板 1〇上之液晶量與預定之液晶量做比較。若實際液晶量少於預 定液晶量,則控制H 101機頭支撐單元13G與液晶塗佈頭 150 ’同時控制液晶塗佈喷嘴152倒放液晶至基板上使得膠 圖案所界定之區域為預定量液晶所覆蓋。由此’液晶層係於膠 圖案所界定之區域内形成。 如上述’依據本發明之此實施例,塗佈裝置1〇〇能同時形 成膠圖案與液晶層,*非如傳統技術巾基板_送至液晶塗佈 機之位置,以於轉機形成賴錢,细彡成液日日日層。因此, 可縮減製造LCD面板之處理時間。 第6圖為依據本發明之另—貪施例,用以製造lcd面板 之塗佈裝置2GG之透視圖。圖示中之姻元件符號代表相同元 件。在此僅將考慮此實施例與前揭實施例之相異處而做描述。 參照第6圖之塗佈裝置2〇〇,其中膠塗佈頭_係置於第 1326368 頭支撐單兀231上’而液晶塗佈頭⑼係置於第二頭支標單 元232上。 • 帛一與第二頭支撐單元加與232藉由用於頭支樓單元之 Y轴致動H,以於γ财向滑動之方式設置於轉11〇上。 控制器2〇1控制第-與第二頭支撐單元231與232,使二者獨 • 立'月動。因此’在控制器201之控制下,可調整第-與第二頭 支樓單元231與232之間隔。可提供二或多個第-頭支樓單元 .231以及二或多個第二頭支擇單元232,以提升處理大尺寸基 • _的產能以及形成各種膠圖案。若提供有二或多個第一及第 -頭支撑單元’則可相應一第一頭支擇單元231而提供一或多 個第二頭支樓單元232,以有效地形成膠圖案與液晶層。 擊 雜佈頭14G無晶塗麵15()之配置係如_實施例所 述。如同前揭實施例’膠塗佈頭14〇相對於臺座12〇移動使 •得膠塗佈噴嘴⑷係相對於基板1()移動。液晶塗佈頭15〇藉 纟用於液晶塗佈頭之X軸致動器,沿第二頭塗佈單元攻於X 軸方向移動,以使得液晶塗佈頭15〇相對於膠塗佈頭⑽移 動。在控制器201之控制下’膠塗佈頭14M目對於臺座⑼ 移動,而液晶塗佈頭150相對於膠塗佈頭14〇移動。如第6 19 1326368 圖中所不’可提供有複數個膠塗佈頭M〇與複數個液晶塗佈頭 !5〇。此係旨在於大尺寸基板上啊形成複數個糊案與複數 個液晶層’從而提升產能。此例中,膠塗佈頭M〇係沿第一頭 支撐單元231滑動。 膠塗佈頭140與液晶塗佈頭15〇可置放於多個不同的位 • 置。舉例來說’如第6圖中所示’液晶塗佈頭150係置放於第 -頭支撑單兀231與第二頭支撐單元232之間。其理由為當膠 • 塗佈頭140塗佈膠時’迅速地藉由液晶塗佈頭15〇塗佈液晶。 此例中,如第6圖中所示,膠塗佈頭14〇朝外置放於塗佈裝置 100,或以面對液晶塗佈頭15〇之形式,置放於第一頭支撐單 元231與第二頭支撐單元232之間。 # 上述建造之塗佈裝置200,其形成膠圖案與液晶層之製程 係與前揭實施例中所使用之製程相同’惟1同處為控制器 201控制第一與第二頭支撐單元231與232,使二者獨立移動。 再者’控制裔201能控制膠塗佈頭丨4〇連續地形成複數個膠圖 案,以及控制液晶塗佈頭150以於膠圖案内形成複數個液晶 層。依據本發明,膠塗佈裝置100與200能藉由多種不同方法 形成膠圖案與液晶層。 20 1326368 如上述,依據本發明,塗佈裝置能同時形成膠圖案與液晶 層。因此,無須在點膠機形成膠圖案之後,移送基板至^晶^ 佈機之位置以形成液晶層,故能縮減製造液晶面板之處理 間。 熟此技藝者當知本發明可作許多修改與變化而不悖離其 精神及範疇。是故,於後附申請專利範圍與其同等物所界定之 範圍内,本發明旨在涵蓋其本身之修改與變化。 【圖式簡單說明】 伴隨之圖式包含提供本發日収進-步了解,且配合及組成 此說明書之一部分’其說明本發明之具體實施例且一同用於解 釋本發明之原理描述。 在圖式中: 第1圖為依據本發明之一實施例,一種用以製造1^〇面 板之塗佈裝置之透視圖; 第2圖係說明第1圖中塗佈裝置所形成之膠圖案與液晶層 之一範例; 第3圖為依據本發明之一實施例’第丨圖中塗佈裝置所包 含之膠塗佈頭之透視圖; 1326368 第4圖為依據本發明之一實施例,第1圖中塗佈裝置所包 含之之液晶塗佈頭之透視圖; 第5圖為用以解釋使用第1圖中塗佈裝置形成第2圖中 膠圖案與液晶層之運作之圖; 第6圖為依據本發明之另一實施例,用以製造LCD面板 之塗佈裝置之透視圖。 【主要元件符號說明】 10 基板 20 膠圖案 30 液晶層 100 塗佈裝置 101 控制器 110 框架 120 臺座 130 頭支撐單元 140 膠塗佈頭 141 膠塗佈單元 142 朦塗佈喷嘴 143 膠儲存注射器 144 間隙感應器 145 Z軸驅動單元 146 Y軸驅動單元 147 Z軸驅動單元 150 液晶塗佈頭 151 液晶塗佈單元 152 液晶塗佈喷嘴 153 液晶儲存注射裔 22 1326368The positive electrode ejector 153 and the liquid crystal coating nozzle 152 are interposed. The liquid crystal is liquid crystal: the liquid crystal urging port discharge pressure provided by the sub-emission H 153 is discharged from the liquid crystal coating 152 to discharge the liquid crystal. The liquid crystal coating unit 151 is moved up and down by the z-axis driving unit for the liquid crystal coating unit to adjust the liquid crystal coating nozzle (5). The lower position z-axis driving unit 155 is the controller ι〇ι controlled shaft driving unit 155. It can be a linear actuator. The process of forming the glue pattern 20 and the liquid crystal layer 30 shown in Fig. 2 using the coating apparatus 100 constructed as described above will be described with reference to Figs. 1 and 5. The controller 101 moves the glue application nozzle 142 to the target position on the substrate 1 to be coated with the glue by moving the head supporting unit 130 and the glue coating head 140. Subsequently, the controller 101 moves the head supporting unit 13 rearward to the target position in the Y-axis direction, so that the glue applying head 140 also moves rearward in the γ-axis direction. Subsequently, the controller 101 controls the glue application nozzle 142 to apply glue to the substrate 1A. Since the liquid crystal coating head 150 is disposed on the head supporting unit 13 and facing the glue coating head 140, when the head supporting unit 13 moves backward in the direction of the x-axis, the liquid crystal coating head 15 is attached to the head unit. 13 〇 move. In this case, before the liquid crystal coating 150 moves, the controller (9) button liquid crystal coating nozzle 152 is moved to the right in the z-axis direction, so that the crystal coating nozzle (5) is positioned on the substrate ig to form a region of the liquid crystal layer. When the liquid crystal coating head 15G_support unit (10) moves rearward together in the Y-axis direction, and the coating is started by the glue, the control cries the liquid crystal coating nozzle 152 to discharge the liquid crystal onto the substrate 1A. As described above, after the glue is applied to the left portion of the substrate 1 in the γ-axis direction, it is controlled that (9) the control-coating nozzle 142 is continuously applied onto the substrate (1). Subsequently, 1326368 controller 101 fixes the position of the head supporting unit 130, and after moving the glue coating head 140 to the right in the X-axis direction to the target position mouth, the controller ι〇ι applies the liquid-positive coating nozzle 152 to The x-axis direction is moved to the right such that the liquid crystal coating nozzle 152 is located in the region on the substrate 10 where the liquid crystal layer will be formed. The controller 101 controls the liquid crystal application nozzle 152 to continuously discharge the liquid crystal onto the substrate 10. • As described above, after the glue is applied to the lower portion of the substrate 10 in the X-axis direction, the controller ιοί control glue application nozzle 142 continuously applies the glue to the substrate 1〇. Subsequently, the controller 101 moves the head supporting unit 130 toward the target position in the Y-axis direction, so that the glue applying head 140 can move forward in the γ-axis direction. Subsequently, the controller 101 moves the liquid crystal coating nozzle 152 to the left in the z-axis direction so that the liquid crystal coating nozzle 152 is positioned in the region on the substrate 1 which will form the liquid crystal layer. Subsequently, the controller 101 controls the liquid crystal coating nozzle 152 to continuously discharge the liquid crystal on the substrate 1G, and stops the liquid crystal before the liquid crystal coating nozzle 152 is about to deviate from the region on the substrate 1 to which the liquid crystal layer is to be formed. As described above, after the glue pattern is formed on the right portion of the substrate ι in the γ-axis direction, the controller 101 controls the glue application nozzle 丨 42 to continuously apply over the substrate. After Ik, the control 101 fixes the position of the head support unit 13〇 while moving the glue 17 1326368 coating head 140 to the left in the X-axis direction. If each glue pattern forms a closed circle as shown in FIG. 2, the coating is stopped. Bu Sheng. After the glue pattern is formed as described above, the controller 1〇1 compares the amount of liquid crystal actually applied to the substrate 1 to a predetermined amount of liquid crystal. If the actual liquid crystal amount is less than the predetermined liquid crystal amount, the H 101 head supporting unit 13G and the liquid crystal coating head 150' are controlled to simultaneously control the liquid crystal coating nozzle 152 to discharge the liquid crystal onto the substrate such that the area defined by the glue pattern is a predetermined amount of liquid crystal. Covered. Thus, the liquid crystal layer is formed in the region defined by the glue pattern. As described above, according to this embodiment of the present invention, the coating device 1 can simultaneously form a glue pattern and a liquid crystal layer, and is not sent to the position of the liquid crystal coater as in the conventional technical towel substrate, so as to form a money, Finely smashed into liquid daily. Therefore, the processing time for manufacturing the LCD panel can be reduced. Fig. 6 is a perspective view showing a coating apparatus 2GG for manufacturing an LCD panel according to another embodiment of the present invention. Symbols in the illustrations represent the same elements. Only the differences between this embodiment and the previously disclosed embodiments will be described herein. Referring to the coating apparatus 2 of Fig. 6, wherein the glue coating head _ is placed on the 1326368 head support unit 231, and the liquid crystal coating head (9) is placed on the second head label unit 232. • The first and second head support units 232 are actuated by the Y-axis for the head tower unit to be placed on the turn 11〇 in a gamma-neutral sliding manner. The controller 2〇1 controls the first and second head supporting units 231 and 232 so that the two are independent of each other. Therefore, the interval between the first and second head unit units 231 and 232 can be adjusted under the control of the controller 201. Two or more first-head unit units 231 and two or more second head selection units 232 may be provided to enhance the processing capacity of the large-size base and to form various glue patterns. If two or more first and first head support units are provided, one or more second head tower units 232 may be provided corresponding to the first head support unit 231 to effectively form the glue pattern and the liquid crystal layer. . The arrangement of the rag head 14G crystallized surface 15 () is as described in the embodiment. As in the previous embodiment, the glue coating head 14 is moved relative to the pedestal 12 to move the glue coating nozzle (4) relative to the substrate 1 (). The liquid crystal coating head 15 is moved by the second head coating unit in the X-axis direction by the X-axis actuator for the liquid crystal coating head so that the liquid crystal coating head 15 is opposed to the glue coating head (10). mobile. Under the control of the controller 201, the glue coating head 14M moves toward the pedestal (9), and the liquid crystal coating head 150 moves relative to the glue coating head 14 。. A plurality of glue coating heads M 〇 and a plurality of liquid crystal coating heads can be provided as shown in the figure No. 6 19 1326 368. This system is designed to form a plurality of pastes and a plurality of liquid crystal layers on a large-sized substrate to increase productivity. In this example, the glue coating head M is slid along the first head supporting unit 231. The glue coating head 140 and the liquid crystal coating head 15 can be placed in a plurality of different positions. For example, as shown in Fig. 6, the liquid crystal coating head 150 is placed between the first head supporting unit 231 and the second head supporting unit 232. The reason for this is that when the glue coating head 140 is coated with glue, the liquid crystal is quickly applied by the liquid crystal coating head 15 . In this example, as shown in FIG. 6, the glue coating head 14 is placed outside the coating device 100, or placed in the form of the liquid crystal coating head 15 ,, placed on the first head supporting unit 231. Between the second head supporting unit 232. # The coating device 200 constructed above has the same process for forming the glue pattern and the liquid crystal layer as the process used in the previous embodiment. The same controller 1 controls the first and second head supporting units 231 and 232, so that the two move independently. Further, the control person 201 can control the glue coating head to continuously form a plurality of glue patterns, and control the liquid crystal coating head 150 to form a plurality of liquid crystal layers in the glue pattern. In accordance with the present invention, the glue application devices 100 and 200 can form a glue pattern and a liquid crystal layer by a variety of different methods. 20 1326368 As described above, according to the present invention, the coating apparatus can simultaneously form a glue pattern and a liquid crystal layer. Therefore, it is not necessary to transfer the substrate to the position of the crystallizer after the glue machine forms the glue pattern to form the liquid crystal layer, so that the processing chamber for manufacturing the liquid crystal panel can be reduced. It will be apparent to those skilled in the art that many modifications and changes can be made without departing from the spirit and scope of the invention. The present invention is intended to cover modifications and variations within the scope of the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings are included to provide a description of the embodiments of the invention In the drawings: FIG. 1 is a perspective view of a coating apparatus for manufacturing a panel according to an embodiment of the present invention; and FIG. 2 is a rubber pattern formed by the coating apparatus of FIG. An example of a liquid crystal layer; FIG. 3 is a perspective view of a glue coating head included in the coating apparatus according to an embodiment of the present invention; 1326368 FIG. 4 is an embodiment of the present invention, Fig. 1 is a perspective view of a liquid crystal coating head included in the coating apparatus; Fig. 5 is a view for explaining the operation of forming the rubber pattern and the liquid crystal layer in Fig. 2 by using the coating device of Fig. 1; 6 is a perspective view of a coating apparatus for fabricating an LCD panel in accordance with another embodiment of the present invention. [Main component symbol description] 10 substrate 20 glue pattern 30 liquid crystal layer 100 coating device 101 controller 110 frame 120 pedestal 130 head support unit 140 glue coating head 141 glue coating unit 142 朦 coating nozzle 143 glue storage syringe 144 Gap sensor 145 Z-axis drive unit 146 Y-axis drive unit 147 Z-axis drive unit 150 Liquid crystal coating head 151 Liquid crystal coating unit 152 Liquid crystal coating nozzle 153 Liquid crystal storage injection descent 22 1326368

155 Z軸驅動單元 200 塗佈裝置 201 控制器 231第一頭支撐單元 232 第二頭支撐單元 23155 Z-axis drive unit 200 Coating device 201 Controller 231 First head support unit 232 Second head support unit 23

Claims (1)

丄326368 十、申請專利範圍 L 一種製造液晶顯示面板之塗佈裝置’以於一基板上同時形 成一膠圖案與一液晶層,包含: —框架; 至少一頭支撐單元,設置於該框架上,且相對於支樓該 基板之一臺座移動;丄 326 368 X. Patent Application Scope L A coating device for manufacturing a liquid crystal display panel is configured to simultaneously form a glue pattern and a liquid crystal layer on a substrate, comprising: a frame; at least one support unit disposed on the frame, and Moving relative to one of the bases of the base; 至少一膠塗佈頭’塗佈膠至該基板上,置於該至少一 碩支撐單元之一侧,且相對於該臺座移動; 至少一液晶塗佈頭,塗佈液晶至該基板上,置於該至 )-碩支料元之另-側’且沿著該頭支撐單元滑動;以 及At least one glue coating head' coating glue onto the substrate, placed on one side of the at least one support unit, and moving relative to the pedestal; at least one liquid crystal coating head, coating liquid crystal onto the substrate, Placed on the other side of the stalk and slides along the head support unit; …控制H,用以控繼至少—頭支撐單元、該至少_ ^塗佈頭’ W及該至少—液晶塗佈頭,以相對於該臺座彩 =控制至少-膠塗佈頭排出膠至該基板上;以及控網 成二=塗佈頭排出液晶至錄板上,以於該基板上形 成一膠圖案與一液晶層。 2. 如申請專利範圍第 塗佈頭係以沿著該 元上。 /項所述之塗佈裝置,射該至少-膠 碩支撐單元_之方式置贿頭支樓單 24Controlling H to control at least the head support unit, the at least _ ^ coating head 'W and the at least one liquid crystal coating head to control at least the glue coating head to discharge the glue to the pedestal On the substrate; and the control net is formed into a coating head to discharge the liquid crystal onto the recording board to form a glue pattern and a liquid crystal layer on the substrate. 2. If the scope of the patent application is applied, the coating head is attached to the unit. The coating device described in the item, the method of injecting the at least the rubber support unit
TW096147010A 2006-12-13 2007-12-10 Dispensing apparatus for manufacturing liquid display panel TWI326368B (en)

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KR20110018982A (en) * 2009-08-19 2011-02-25 주식회사 탑 엔지니어링 Method for discharging liquid crystal droplet using liquid crystal dispenser
KR101116320B1 (en) 2009-09-22 2012-03-09 에이피시스템 주식회사 Appratus for dropping liquid
KR101129193B1 (en) * 2009-12-01 2012-03-26 주식회사 탑 엔지니어링 Method for controlling paste dispenser
KR101152234B1 (en) * 2010-02-04 2012-06-08 에이피시스템 주식회사 Droplet unit and substrate processing appratus
KR101723376B1 (en) * 2010-07-14 2017-04-05 주식회사 탑 엔지니어링 Head unit of fluid discharge apparatus
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CN102000652B (en) * 2010-09-10 2013-03-13 深圳市华星光电技术有限公司 Liquid crystal coating device and liquid crystal coating method
KR101807598B1 (en) * 2012-02-03 2017-12-11 주식회사 탑 엔지니어링 Dual dispenser
CN104199218B (en) * 2014-08-18 2017-07-25 深圳市华星光电技术有限公司 Liquid crystal drip device
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