九、發明說明: 【發明所屬之技術領域】 元量測點膠 本,明係關於一種藉由使用壓力供應單 機注射器内剩餘液體之方法。 【先前技術】 示器具有許多技術’可使得視訊顯示器較使用 t鋪線㈣傳統電視及視訊顯示器輕薄,則、於10公 tm)厚度。需要連續更新的平_示器包含液晶顯示 ,(s)、,漿顯示器、場發射顯示器(FEDs)、有機發光 一極體顯不器(OLEDs)、表面傳導電子發射顯示器 (SEDs)、奈米發射顯示器g^Ds)、以及電致發光顯示器 (ELDs) ° 液晶顯示器(LCD)係為薄型平面顯示裝置,其係由任 何數目!!顏色及單色像素排顺成於光源或反射器前。液 晶顯示器廣為使用是因為其耗用非常少量之電力。 一種作為液晶顯示器的液晶面板係由以下方法所製 造。 形成彩色濾光片以及共同電極的圖形於一上方玻螭 基板。薄膜電晶體(TFT)以及像素電極的圖形形成於相對 於上方玻璃基板之下方玻璃基板上。摩擦配向層使得兩配 向層之間的晶體分子具有預傾角以及方向。 6 1335243 點膠機用於形成膠圖形於上方或下方玻璃基板的任 一個上’用以密封液晶層於上方及下方玻璃基板之間。因 此,LC點膠機用於塗佈液晶於膠圖形所形成的玻璃基板 上。上方及下方玻璃基板組合完成液晶面板。上方及下方 玻璃基板於劃線及裂片操作期間分離成離散面板。 點膠機包含一台座,一塗佈頭單元,以及支撐塗佈頭 單元的塗佈頭支#單元框架。塗佈頭單元包含帶有液晶的 注射器以及塗佈液晶之噴嘴。 當喷嘴與基板之間保持固定距離時,藉由在γ軸方向 移^架置基板的台座,藉由在χ軸方向移動塗佈頭單元, 或藉由於Χ-Υ軸方向移動兩者,點膠機經由.喷嘴塗佈膠以 形成膠圖形於基板上。 ^ 當塗佈膠時,在注射器内剩餘的膠慢慢減少。注射罘 在塗佈期間耗盡,使得膠圖形不怎的;: 量進之前f要檢查是否使用中的注射11有足夠膠 使用中以決定替換新的注射器,或決定將施加於在 頭單元。然而,在沒有較使用中的Si: 安ϊ量測裝置妙佈頭單元内不= 丹貝賈用,也需要調整位置。 器是重要 &何時將使財的注射詩換成新注射 7 1335243 的。太早替換是浪費膠,太晚替換引起不完全圖形形成於 基板。 此外,盡可能地準確量測於注射器的剩餘膠量是重要 的。虽使用中的注射器内量測的剩餘膠量與實際膠量有所 差異時’不能塗佈特定的膠量。這是因為將施加於使用中 的注射11__勤魏著轉如 中的注射11量測的剩餘朦量大於實際殘 ίϊΐΐί,’高於正常的壓力會施加於膠上,因此 ίίίΐϊ二ί用中的注射器量測剩餘勝量小於實際殘 塗佈較Ϊ膠。里…低於正常的壓力會施加於膠上,因此 【發明内容】 根據本發j糊餘量之裝置。 餘膠的方法,敝射器内剩 氣體至空注射器的起始時J二 參考壓力的第始:,=新注射器至 壓氣體至包含剩餘膠的使“么1(1))_由供應均 口使=^射器至 間里,以及(C)藉由使用(第二間點之第二時 時間量-第二a_)_對(第-餘膠。 里列便用中的注射器内之剩 8 上述以及本發明其他目的、特徵、層面及優點經由以 下詳細解說並伴隨圖式將變得顯而易見。 【實施方式】 以下將詳細參閱本發明中的實施例並伴隨圖式作說 明。 、圖1根據本發明的具體實施例說明利用量測使用中的 注射器内剩餘膠方法之點膠機的示意圖。 點膠機100包含塗佈頭支撐框架102,其可於一方向滑 動(例如在X轴方向)。提供塗佈頭單元11〇於塗佈頭支撐框 架忉2’使得其可於垂直於塗佈頭支撐框架1〇2移動方向的 方向(例如在γ軸方向)滑動。用以塗佈膠的喷嘴丨丨丨提供於 塗佈頭單元110。因此,噴嘴ln可相對基板在χ軸方向及 υ軸方向移動,以使喷嘴in與基板ίο間維持固定距離。 β产點膠機100包含壓力供應單元。壓力供應單元供應均 ,氣體給注射器112,直到注射器112加壓到經由喷嘴in ^佈膠至基板10的目標壓力(ΤΡ)。壓力供應單元包含調節 器12卜閥122以及感測器123。 調節器121提供氣體,例如空氣或氮氣,以及在恆壓 下推動氣體至注射器内。閥122控制由調節器121到注射器 112的氣體流動。 ‘感測器123感測提供給注射器112的壓力量。因此, =J 121提供均壓氣體時,感測器123_注射器ιΐ2 ’:堅至目標壓力(TP)。基於來自感測器12 ,丨、。Ϊ膠經由嗔嘴111塗佈時’注㈣112⑽膠量減 ^旦j注射器112的壓力量隨著殘留在注射器112内 ° S’在塗饰前後,需要量測在注射器112 至注射器112的屋力量,以加壓 、田賀嘴111點騰於基板1〇的目標壓力。 内剩發曰f的具體實施例,說明量測注射器112 之方法之流程圖。圖3顯示注射 時間改變的曲線圖。 i刀如订丨迎 在步驟S21G ’量測第-時間量(FAT),其係 空注射器的起始時間點(SPT)到加壓空注射'器2 tT) ’其係由供應均麼氣體至包含初始膠量的新 g新注射器給塗佈頭單元UG時原本新注射“ ,賴應早元絲均絲體給餘糖, 為力口壓到目懸力⑽。壓力對時間的改變如圖 $ •體至包 I所不。苐二時間量(SAT)藉由量測介於供應均 曲,泉 1335243 點 壓力供應單元供應均壓氣體至空注射器直介 T力Γ。_力對時間的改·‘ 壓二PtTi, (SPT)以及加麗空注射器至參考 壓力(RP)的第一時間點(SRPT)之間的距離而得。 n?m2拉射器沒娜,對於纽射11加朗參考壓力 因 Γ)ΐ新1射,壓至參考屋力(RP)需要花更多時間 此’第一時間量大於第二時間量。 在步驟S220,量測第三時間量(TAT), 使时的注射器至參考壓力(RP)的第三時間點 壓力供應單元供應均壓氣體至使用中的注射器,直 使用中的注肺加壓到目標壓力(τρ)。壓力對時間的變化 如圖3的曲線III所示。第三時間量 J均壓巧用中的注射器的起始時間點(spT)= 堅使用中的鋪g至*考壓力的第三時間點(顶^)。 並且空注射 由;t射5内塵力對時間穩定 ΐΡ、ΐ15 I測注射11内之剩餘膠。參考壓力 ΐϊΐ介於目縣力的9()%或職之^。更 特观疋,參考壓力(RP)可能是目標壓力的9〇%。IX. Description of the invention: [Technical field to which the invention pertains] Meta-measurement dispensing This is a method for supplying residual liquid in a single-purpose syringe by using pressure. [Prior Art] The display has a number of techniques to make the video display thinner than the conventional television and video display using a t-wire (4) thickness. Flat-panels that require continuous updates include liquid crystal displays, (s), plasma displays, field emission displays (FEDs), organic light-emitting diode displays (OLEDs), surface conduction electron emission displays (SEDs), and nanometers. Emissive display g^Ds), and electroluminescent display (ELDs) ° Liquid crystal display (LCD) is a thin flat-panel display device that is lined up in front of a light source or reflector by any number of !! colors and monochromatic pixels. Liquid crystal displays are widely used because they consume a very small amount of power. A liquid crystal panel as a liquid crystal display is manufactured by the following method. A pattern of color filters and common electrodes is formed on an upper glass substrate. A pattern of a thin film transistor (TFT) and a pixel electrode is formed on the glass substrate below the upper glass substrate. The rubbing alignment layer causes the crystal molecules between the two alignment layers to have a pretilt angle and a direction. 6 1335243 The dispenser is used to form a glue pattern on either the upper or lower glass substrate to seal the liquid crystal layer between the upper and lower glass substrates. Therefore, the LC dispenser is used to coat liquid crystal on a glass substrate formed by a glue pattern. The upper and lower glass substrates are combined to complete the liquid crystal panel. The upper and lower glass substrates are separated into discrete panels during scribing and splitting operations. The dispenser includes a base, a coating head unit, and a coating head support unit frame that supports the coating head unit. The coating head unit includes a syringe with a liquid crystal and a nozzle for coating the liquid crystal. When the nozzle and the substrate are kept at a fixed distance, by moving the pedestal of the substrate in the γ-axis direction, by moving the coating head unit in the x-axis direction, or by moving both in the Χ-Υ axis direction, The melter applies glue through the nozzle to form a glue pattern on the substrate. ^ When the glue is applied, the remaining glue in the syringe is slowly reduced. Injection 罘 is exhausted during coating, making the glue pattern less; before the measurement, it is necessary to check if the injection 11 in use has sufficient glue to decide to replace the new syringe, or to decide to apply it to the head unit. However, in the case where there is no more used Si: the ampoule measuring device does not = Danbeja, it also needs to adjust the position. The device is important & when will the financial injection poem be replaced with a new injection 7 1335243. Too early replacement is a waste of glue, too late replacement causes incomplete pattern formation on the substrate. In addition, it is important to accurately measure the amount of glue remaining in the syringe as accurately as possible. When the amount of remaining glue measured in the syringe in use is different from the actual amount of glue, the specific amount of glue cannot be applied. This is because the amount of remaining sputum that is applied to the injection 11__ 勤 着 转 使用 使用 使用 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 The syringe measures the remaining winnings less than the actual residual coating compared to the silicone. In the above, the pressure lower than normal will be applied to the glue, so [the invention] The device according to the present invention. The method of residual glue, the first gas in the ejector to the beginning of the empty syringe, the second reference pressure of the J: the new syringe to the pressure gas to contain the remaining glue to make "May 1 (1)) _ by the supply The mouth makes the ^^ emitter to the room, and (C) by using (the second time of the second point - the second a_) _ pair (the first - glue. The column is used in the syringe The other embodiments, features, aspects and advantages of the present invention will be apparent from the accompanying drawings. 1 Schematic diagram of a dispensing machine utilizing a method of measuring residual glue in a syringe in use in accordance with a specific embodiment of the present invention. Dispenser 100 includes a coating head support frame 102 that is slidable in one direction (eg, on the X-axis) The coating head unit 11 is provided on the coating head support frame 忉 2 ′ so that it can slide in a direction perpendicular to the moving direction of the coating head supporting frame 1 ( 2 (for example, in the γ-axis direction). A glue nozzle 丨丨丨 is provided to the coating head unit 110. Therefore, The nozzle ln is movable relative to the substrate in the x-axis direction and the x-axis direction to maintain a fixed distance between the nozzle in and the substrate ί. The beta dispensing machine 100 includes a pressure supply unit. The pressure supply unit supplies the gas to the injector 112 until The syringe 112 is pressurized to a target pressure (ΤΡ) that is glued to the substrate 10 via the nozzles. The pressure supply unit includes a regulator 12, a valve 122, and a sensor 123. The regulator 121 provides a gas, such as air or nitrogen, and The gas is pushed into the syringe at a constant pressure. The valve 122 controls the flow of gas from the regulator 121 to the injector 112. The sensor 123 senses the amount of pressure supplied to the syringe 112. Therefore, when the =J 121 provides a pressure equalizing gas, the sense Detector 123_injector ιΐ2 ': firm to target pressure (TP). Based on the sensor from the sensor 12, Ϊ, Ϊ glue coated through the mouth 111 'Note (four) 112 (10) glue amount reduced ^ j syringe 112 pressure amount with Remaining in the syringe 112 ° S' before and after the painting, it is necessary to measure the house strength of the syringe 112 to the injector 112, to pressurize, and the target pressure of the Tianhe mouth 111 to the substrate 1 。. Specific implementation For example, a flow chart illustrating a method of measuring the injector 112. Figure 3 shows a graph of the change in injection time. The i-knife is ready to measure the first-time amount (FAT) at step S21G, which is the start of the empty syringe. The time point (SPT) to the pressurized air injection '2 tT' is based on the supply of the gas to the new g-new syringe containing the initial amount of glue to the coating head unit UG when the original new injection, "Lai Ying Zao Yuansi The average filament is given to the residual sugar, and the force is pressed to the eye suspension (10). The change in pressure versus time is shown in Figure 1. The second time amount (SAT) is measured by the supply mean, and the spring 1335243 pressure supply unit supplies the pressure equalizing gas to the empty injector. The change in force versus time is determined by the distance between the two PtTi, (SPT) and the first time point (SRPT) of the reference vacuum (RP). n?m2 puller does not, for the New Zealand 11 plus Lang reference pressure because Γ) 1 new shot, press to the reference house force (RP) takes more time This 'first amount of time is greater than the second amount of time. In step S220, measuring a third amount of time (TAT), the third time point of the syringe to the reference pressure (RP), the pressure supply unit supplies the pressure equalizing gas to the syringe in use, and the lung injection in the direct use To the target pressure (τρ). The change in pressure versus time is shown in curve III of Figure 3. The third time amount J is the starting time point (spT) of the syringe in use = the third time point (top ^) of the pressure in use. And the empty injection is; t shot 5 internal dust force is stable against time ΐΡ, ΐ 15 I measured the remaining glue in injection 11. The reference pressure ΐϊΐ is between 9 ()% of the county power or the job ^. More specifically, the reference pressure (RP) may be 9% of the target pressure.
BQ=(FAT-TAT)/(FAT-SAT)xIQ 間旦HBQS 射11内之剩餘膠,FAT是第一時 里 疋第—時間量,TAT是第三時間量,以 及IQ是包含在新注射器内的膠初始量。BQ=(FAT-TAT)/(FAT-SAT)xIQ The remaining glue in the HBQS shot 11 is FAT, the first time, the first time, the TAT is the third time amount, and the IQ is included in the new syringe. The initial amount of glue inside.
舉_言,假贿財的注射器對麟注射器。TAT ί ΓΑΤ。因ίBQ等於1Q。這意指使用中的注射器的膠 里ί於新/主射益内的膠量。假設使用中的注射器對應空注 射益。ΤΑΤ等於FAT。因此,Bq等於〇/(FAT SAT 。 這意指沒有膠殘留在使用令的注射器内。 本發明提供不必安裝量測裝置而可量測注射器内剩 餘膠的1點。因此,使用中的注射器可在對的時間替換新 ,注射器。因此’本發明提供另一優點,係基於剩餘膠計 异而供應恆壓給注射器内的膠。因此,經由噴嘴塗佈 膠量於基板上。 之内 本發月了以數種形式具體實施,而不脫離重要之特徵 ,精神’應了_上述具體實施例並不限於上述之詳細描 非另外指定’酬應歧轉為附加ΐ請專利範圍 t之精神妹圍内,因此未脫離本發财請專利範圍 之^及變更鱗效伽,均應包含在附加作專利範圍 【圖式簡單說明】 細人戶 ίίΐΐ圖式將有助於更加了解本發明,並結合以及 处又部分’說明本發明的具體實施例,以及 〜δ為述解釋本發明原理。 中的本發明的具體實施例,係制_量測使用 中的主射态内剩餘膠方法之點膠機示意圖; 、、主射發明的具體實施例’ ^說明量測使用中的 /主射益内剩餘膠方法之流程圖;以及 圖3顯示注射器内壓力如何隨時間改變之曲線圖。 【主要元件符號說明】 10 基板 100點膠機 102塗佈頭支撐框架 1335243 110塗佈頭單元 113喷嘴 114注射器 123調節器 124闊 123感測器Take the _, the fake bribe of the syringe to the Lin syringe. TAT ί ΓΑΤ. Because ίBQ is equal to 1Q. This means that the glue in the syringe in use is the amount of glue in the new/main shot. Assume that the syringe in use corresponds to an empty shot. ΤΑΤ is equal to FAT. Therefore, Bq is equal to 〇/(FAT SAT. This means that no glue remains in the syringe of the use order. The present invention provides a point at which the remaining glue in the syringe can be measured without having to mount the measuring device. Therefore, the syringe in use can be used. Replace the new syringe at the time of the pair. Therefore, the present invention provides another advantage in that a constant pressure is supplied to the glue in the syringe based on the remaining glue gauge. Therefore, the amount of glue is applied to the substrate via the nozzle. The month has been implemented in several forms without departing from the important features. The spirit of the above-mentioned specific embodiments is not limited to the above-mentioned detailed description, and the other specified “remuneration” is added to the spiritual scope of the patent scope t. Within the enclosure, therefore, the scope of the patent and the change of the scale of the patent should be included in the scope of additional patents. [Simplified illustration] The detailed description will help to better understand the invention, and The specific embodiments of the present invention are described in conjunction with the <RTIgt; </ RTI> </ RTI> <RTIgt; </ RTI> </ RTI> </ RTI> </ RTI> <RTIgt; A schematic diagram of a dispensing machine of a glue method; a specific embodiment of a main shot invention '^Describes a flow chart of a method for measuring residual glue in a main shot in use; and FIG. 3 shows a graph of how the pressure inside the syringe changes with time Fig. [Main component symbol description] 10 substrate 100 dispenser 102 coating head support frame 1353243 110 coating head unit 113 nozzle 114 injector 123 regulator 124 wide 123 sensor