TW200845271A - Hybrid composite wafer carrier for wet clean equipment - Google Patents
Hybrid composite wafer carrier for wet clean equipment Download PDFInfo
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- TW200845271A TW200845271A TW96149331A TW96149331A TW200845271A TW 200845271 A TW200845271 A TW 200845271A TW 96149331 A TW96149331 A TW 96149331A TW 96149331 A TW96149331 A TW 96149331A TW 200845271 A TW200845271 A TW 200845271A
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- 230000005499 meniscus Effects 0.000 claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 239000011162 core material Substances 0.000 claims description 24
- 239000000463 material Substances 0.000 claims description 18
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 9
- 229920001169 thermoplastic Polymers 0.000 claims description 9
- 239000004416 thermosoftening plastic Substances 0.000 claims description 9
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 8
- 239000004917 carbon fiber Substances 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 6
- 238000012545 processing Methods 0.000 claims description 6
- 239000003822 epoxy resin Substances 0.000 claims description 5
- 229920000647 polyepoxide Polymers 0.000 claims description 5
- 230000007547 defect Effects 0.000 claims description 4
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- 239000002033 PVDF binder Substances 0.000 claims description 3
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 125000003118 aryl group Chemical group 0.000 claims description 3
- -1 polyethylene Polymers 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims description 3
- 239000004952 Polyamide Substances 0.000 claims description 2
- 239000004642 Polyimide Substances 0.000 claims description 2
- 150000001412 amines Chemical class 0.000 claims description 2
- 239000000969 carrier Substances 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims description 2
- 229920002647 polyamide Polymers 0.000 claims description 2
- 229920001721 polyimide Polymers 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 239000002023 wood Substances 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims 2
- 238000002360 preparation method Methods 0.000 claims 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 claims 1
- 244000046052 Phaseolus vulgaris Species 0.000 claims 1
- 235000015278 beef Nutrition 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 claims 1
- 239000002657 fibrous material Substances 0.000 claims 1
- 239000003205 fragrance Substances 0.000 claims 1
- 150000002576 ketones Chemical class 0.000 claims 1
- 239000004033 plastic Substances 0.000 claims 1
- 229920003023 plastic Polymers 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 239000013589 supplement Substances 0.000 claims 1
- 230000003746 surface roughness Effects 0.000 claims 1
- 239000004760 aramid Substances 0.000 abstract description 9
- 229920003235 aromatic polyamide Polymers 0.000 abstract description 9
- 239000002861 polymer material Substances 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 description 20
- 238000001035 drying Methods 0.000 description 11
- 239000012530 fluid Substances 0.000 description 8
- 238000004140 cleaning Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- 239000000356 contaminant Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 239000012636 effector Substances 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
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- 241000289676 Phalangeridae Species 0.000 description 1
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 206010036790 Productive cough Diseases 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 210000000476 body water Anatomy 0.000 description 1
- 239000002775 capsule Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000011440 grout Substances 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 1
- 239000012052 hydrophilic carrier Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 210000003734 kidney Anatomy 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 238000001020 plasma etching Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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- 229920005989 resin Polymers 0.000 description 1
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- 238000004513 sizing Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 210000003802 sputum Anatomy 0.000 description 1
- 208000024794 sputum Diseases 0.000 description 1
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- 238000012360 testing method Methods 0.000 description 1
- 238000001029 thermal curing Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/04—Layered products comprising a layer of synthetic resin as impregnant, bonding, or embedding substance
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/28—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer impregnated with or embedded in a plastic substance
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67028—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like
- H01L21/6704—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing
- H01L21/67051—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing using mainly spraying means, e.g. nozzles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/673—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders
- H01L21/67346—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere using specially adapted carriers or holders; Fixing the workpieces on such carriers or holders characterized by being specially adapted for supporting a single substrate or by comprising a stack of such individual supports
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67739—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
- H01L21/67748—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber horizontal transfer of a single workpiece
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67763—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations the wafers being stored in a carrier, involving loading and unloading
- H01L21/67766—Mechanical parts of transfer devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67763—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations the wafers being stored in a carrier, involving loading and unloading
- H01L21/67778—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations the wafers being stored in a carrier, involving loading and unloading involving loading and unloading of wafers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68714—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
- H01L21/68764—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by a movable susceptor, stage or support, others than those only rotating on their own vertical axis, e.g. susceptors on a rotating caroussel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S269/00—Work holders
- Y10S269/90—Supporting structure having work holder receiving apertures or projections
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S269/00—Work holders
- Y10S269/901—Collapsible or foldable work holder supporting structure
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23—Sheet including cover or casing
- Y10T428/237—Noninterengaged fibered material encased [e.g., mat, batt, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
- Y10T428/24994—Fiber embedded in or on the surface of a polymeric matrix
- Y10T428/24995—Two or more layers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31511—Of epoxy ether
- Y10T428/31515—As intermediate layer
Description
200845271 九、發明說明: 【發明所屬之技術領域】 本發明係關於-種濕式清洗設備用之混雜複合晶圓載具。 【交叉參考之相關申請案】 本申請案主張優先權於2006年12月21 η担山士 時專利申請案第60/876,631號,其發明名稱美國臨 之混雜複合晶_具」(HybH仙_S1 te f ΐ用
Clean Equipment),在此併入作為參考。 r 〇rWet
作為翏考·於2002年i2月3日頒證給De LaH 利第6,488,_號,發明名稱為「單晶圓清潔及乾二 近接頭」(Capi 1 lary proximity heads f0r single waf '、、.吕 and drying);於 2002 年 12 月 24 日提出I i lC ng 第麵,843號,發明名稱為「彎液面、直;、以案 (Meniscus, Vacuum, I PA Vapor, Drying Manifold) Ϊ於ίΠ月「24日提出申請之美國專利中請案第1G/330, 897 ^ ^月名無為利用幫、液面、真空、異丙醇蒸氣、乾燥歧管的 (System for Substrate Processing with eniscus,acuum,IPA Vapor,Drying Manifold);於 2003 年 3 3 3「1日提出,請之美國專利申請案第1〇/綱,692號,發明名稱 ,利用動祕體彎液面之基板處理方法與系統」(Methc)ds — Systems for processing a Substrate Using a Dynamic Liquid eniscus),於2004年4月1日提出申請之美國專利申請案第 10/817, 620號,發明名稱為「基板彎液面形界面及其操作方法」 (Substrate Meniscus Interface and Methods for Operation); ,2006年f月29日提出申請之美國專利申請案第n/537,5〇1 號,發明名稱為「用以使由處理基板用之彎月形所留下之入口及/ 或出口痕跡減少的支持構件」(Carrier Reducing Entrance 5 200845271 and/or Exit Marks Left By a Substrate-Process in. Meniscus); 及於2006年12月15日搵ψ由咬+ 古 s ^ 轳,菸日0β i「人誕出申研之美國專利申請案第11/639,752 fi!% ft广工程用之受控制的周圍系統」(c〇血^
Ambient System for Interface Engineering) 〇 【先前技術】 料ίίίΐίίί^產業巾,完成—製造程序之後,會有不 jiimt表面上’而有必要清洗及乾燥該基板。 牛例匕括電漿蝕刻(例如,鎢回蝕(WEB,tungsten ίi ί i 械研磨(CMP)。在cmp中’基板置於一支座中, tiiii面ΐ該支座推擠而頂住研磨表面。該研磨表面使用一 g=雜料所喊之研漿。不幸的是,gmp製程易將研漿 粒子之累積物及殘餘物殘留在基板表面上。若留在基板上,這些 i in留材料與粒子可導致缺陷。在某些情況下,如此缺陷^ =二ϊίΐ裝置無法操作。在"'製造程序後清洗基板去除了 不要的殘餘物與微粒,避免該缺陷的發生。 、生、細、六f板㈣、式清洗後,該基板必須有效地乾燥,以防止水或 體^於後文,「流體」)的水痕將殘餘物殘留在基板上。如讓 机體通常因液滴(droplets)的形成而在基板表面上蒸發,則 瘵發後,/之别溶解在流體中的殘餘物或污染物將繼續留在基板 二=上、’形成斑點。為防止蒸發的發生,該清潔流體必須盡快地 私除,以免其在基板表面上形成液滴。為了試圖達成此目的,可 使^數個不同技術中的—種,例如自旋乾燥法㈤.的㈣、異 =醇(IPA,isopropyl alcohol)蒸氣乾燥法、或馬蘭格尼乾燥法 ^a^angoni drying)。所有這些乾燥技術使用基板上某種移動液 體ί氣t介面,若經適當維持,則乾燥該基板時不形成液滴。不幸 的是’前述所有乾燥方法通常會發生移動液體/氣體介面失效,而 使液滴形成且蒸發產生,造成污染物殘留在基板表面上。 現行的基板載具並不具有如此預期的屬性組合,即在清洗及 6 200845271 其他處理步驟時之傳輸基板的過程中,、 成。雲於前述,吾人有必要改善清洗系‘mug 率之清洗之際,減少乾燥後流體液滴之水痕^r能性在μ、有效 【發明内容】 大體上說,為滿足前述需求,本發明在一織 過程中,提供一載具結構及其製造方法來支俨曰弓口处土 、
:如$ 明之數個發明性實施例之 在-實施射,設有-載具結_以切— ίί;?Γϊ:巧具穿過至少由一個近接頭賴之 =載具=-框力木(frame),該框架具有一標定大小的開口部用以 接受-基板,以及數個支稽銷用以支撐在開口部_基板,P且該 ΓΛ比-基板ii’以ί基板與F扣部間存在—_(_)。該; 木匕3 —稷δ核心口P(COmp〇Site c〇re)、一頂部板片(t sheet)、一底部板片(bottom sheet)、一介於頂部板片與核心 間之芳香族聚醯胺織物層(a layer 〇f aramid fabric)、及 介於底部板片與核心部間之芳香族聚醯胺織物層。 部板片由一高分子材料形成。 在另-實施例中,提供-製造載具的方法。該方法包括形成 一複合框架,該框架具有一碳纖維核心部((^此〇11 fiber c〇re)、 -頂部板片、-底部板片、-介於頂部板片與核心部間之芳香族 聚醯胺織物層、及另-介於底部板片與核心部間之芳香族聚酿胺 織物層。頂部板片與底部板片各由一高分子材料形成。該方法更 包括形成-標定大小的開口·以接受—基板,及設置數個延伸 至開口部的支撐細以支關口勒之基板。該形成之開口部比 基板稍大,以使基板與開口部間存在一間隙。 而又在另一實施例中,提供一用以製備基板之载具的製造方 7 200845271 法。該方法包括:形成一本體,該本體包含一具有第一面及第二 面之核心材料部;於該本體中形成一開口部;對該本體施加一熱 硬化循環(thermal curing cycle),以使殘留應力最小化及減低 該本體之不平坦特徵;於熱塑性層之表面上方及邊緣施加一壓 力,以確保該本體之密閉;及切削該本體以界定成該載具。該核 心材料部有一熱塑性層,皆形成於該核心材料部之第一面及第二 面上。該開口部標定大小來接受基板。該切削製程設定為界定開 口部的尺寸及載具外部的尺寸參數。
經由该發明原理之舉例說明,本發明之優點將可透過以下詳 述及相配合之附圖而得知。 【實施方式】 於下述中 ^〜肘鬧明眾夕的特定細節以供徹底了解本發明。然 :二本二:者當可輕易得知本發明不需要下述中之某些細節 二在,、他狀況τ ’為避免不必要地赌本發明,已知之 用於此之「彎液面」(__) =3二ί液面的維持係藉由送達流體至-表面Γ, 面的形狀可猎精密流體輪送及 制丹有弓月 delivery and re_i _ 議 fluid 化之》系統控制器作為介面。帝J 3糸統邛分地以-可網路
,1A係一近接頭設備1〇〇之示範 將該示範性實施例表示於平 圖。圖1B 於一載具150之中,哼^ a s +在此乾例中,基板安置 之中心如部的框ζ === 射;標定大似接受基板⑽ 方向穿過上部近接頭1ϊ〇與下接頭H,順著箭頭166的 u 弓月面200因此在該近接頭 8 200845271 110的-表面、基板160的表面及載具150的部分表面之 舉例來說,彎月面200可界定為至少與基板⑽的直徑同寬 另一例中,彎月面200比基板16〇的直徑稍寬,以使載具丨 表面邊緣(例如,至少是圍繞在基板圓周的表面邊緣)與彎月面 相接觸。在前述說明的例子中,該彎月面於上部與下部 (田^,之間形成。「上部」(UPPer)與「下部」(lower)之詞係 ^來J義-例子,其中載具15〇實質上水平地固持及運送基板, ;」而其他除水平之外的方向亦有可能。 ΛΑ + ίΐ 150可藉由一設備來輪送,以導致載具150順著箭頭166 的方向穿過上部與下部近接頭⑴G、⑽之間。舉例來說,該 =備可包括圖職示之轨道lu。軌道nl可設 載= 150 ’且沿著轨道⑴輸送载具15〇。不受限地,該載具15〇 ^ 馬達、螺^傳動、皮帶傳動、磁控制料等所控制。 / ^一實施例中,基板160於近接頭⑴0、^)-侧的-第-2置放於載具⑽上’於近接頭⑴。、12〇) J的」:二:置 ΐί ‘後i,2f)i3可由近接頭U1G、12G)穿過回來,或由近 )的ΐ方、下方或周圍回到第—位置,以供置放下 此程序重複進行。載具⑽亦銶祕 有支4所示),每個支擇銷具 使ί液!载具編,隙158。間隙158可受操控,俾 吏二液斜祕錢具過渡到晶圓,且再_載具上 : 及後緣156具有傾率的邊緣^防 舉例來ί兒,載且150 ^出^液面時,彎液面液體之容綱然改變。 向成一角度θ,亦11开^置中點,而相對應之兩後緣分別與一橫 速位移之綠亦可使Τ ΐ:置巾點。其他不造麟液面形狀迅 丌使用,如梯形或平行四邊形,其中前後緣與載 9 200845271 的角度,或與彎液面之前後緣成 沾士,土應注意到,除了在圖1之舉例中,該基板順著箭頭166 =方向牙過近接頭⑴0、12〇),亦可能使該基板保持靜止而使 5頭0=、12G)從基板的上下方穿過,使基板相對於近接頭二 二。再者’基紐近接賴穿過時的定蚁隨意 美 ^不―定要用水平的定位’而可用垂直或其他任意角^定$ ‘ f特定的實關中,-控制器控制載具150的移動及 、羅部近翻⑽、12Q)的流動,該㈣11可為功能取決於 途或特定用途的電腦系統。該流體可由益塵室 设備或容器中供應。 田…、麼至 圖2係表示上部近接頭11〇的示意圖, 120(圖1)的鏡像。各近接頭包括數個中心喷嘴η/,开^ 2 200的液體穿過該喷嘴來供應。該液體可以^ /生=液面
其他液體用以處理、清洗或洗滌基板16。 :二、以J f 2°°的周邊施加真空。真空口 m從彎 ,吸液體,該流體如由喷嘴112供應之空氣或其^ 嘴3可提供來圍繞或部分地圍繞真空口 m t =、丙知纽祕、以上兩者的混合氣體、或i 了相二喷嘴112及由該處供應之流體幫^面^ = 上-連貫的氣液介面相。更多有關於近接表面 =第_峨作有二接 圖3A到3(:說明基板16〇穿過且 (110 ^ 200 〇 t ^ "I: 近接頭⑴〇、_,基板16_具⑽往左方移動。 10 200845271 P皆段時’基板160 -直延伸穿過腎液面2〇〇,以使基板⑽ =與後緣164位於彎液面200的兩側,且彎液面2 缘3
正接近基板160的後緣164。吾人應H J ? 150 ^ 2;〇 ^,1 ίί;®Ϊ 刀之載具150可與肯液面200相接觸。 在圖3Β中,彎液面200正從基^ ^ Ρ跡娜位於彎液面之 = ,斷面可稍微比基板160的厚。舉例來說,基板⑽可為^臟 f Η’士而載h 5咖厚。如此,當-液面2GG過渡^載且150 ί面液體將遭載具⑽位移。圖sd纖液 面已元全地從基板160過渡到載具15〇上。 中弓液 通常^平4^^7^性,載具15()的平面圖。晶圓載具卿 3 ί千,有扣部151標定大小以接受處理用之曰圓。 152支撐。在—實施例中,開口部&内 ΚίΞ 之支撐銷152。載具150亦可包括數個供一 =〇 =153。例如,一用來將晶圓置放於載具 或末端執行器(end effector),= 至晶圓底下以使晶圓能被升起卩口 153後滑動 在凹口 153虚蔣曰域部(fingerS),或處理設備可 將其升起,接著藉-機哭圖中)從载具150底下 載具=亦器或末端執行器移除。 ' 157) ? ---- 厚邊=?系㈣以 彎、夜面Γθ At支撐日日圓時穿過一可能只有約2至3厘平厚的 弓液面’载具能呈薄狀、平坦及剛硬是很重要的, 200845271 轉最小化,亦即垂直於載具15G表 ^ ^ ^ Μ. ^ ^ Κ 4 ^ (hydrofluoric acid)(顧务今 w w / 如虱鼠酸 so㈣⑽。在一實^ ί,^ jlu〇nde (155、157)之加厚部分外的厚度約為} 5】米;二^加厚邊緣 ί =他基板_^= 亦維二坦度,同時 圖6表示一載具18〇具有一具古取业々ΜΑ丄土 姐張力’即張力向左右兩邊緣相背離,同時s 載具==〇時使㈣面流體的迅速位移最:化门- 大縱向尺面圖,誇 ί
Pennsvl如f Γ 烯板片可從賓州費城(Philadelphia 能=具機械及化=或St =惡= f 成具有一期望之疏水性(hydrophobicity),以 的完整_2至30。亦即,在某些製程中 材料具,而在其他製程中期望較具親水性之載具。 一ill日Π二鼠乙烯可藉由研磨或拋光來製備,將疏水性微調至 接枯糾t。頂部與底部板片⑽、2G4)可用已知之熱塑性溶 n或猎由黏合劑密封在一起。頂部與底部板片(202、204)的 12 200845271 厚度可織至絲平戦具15G的壽命 载具150亦包括圖δ所示之一成坦性需求。 一複合核心部222及預浸布層⑽、;jf G ° J成層結構由 填充材料228,該填充材料可由聚偏二氣乙)^於=卜盆可設置一 形成。在一實施例中,複合核心部222包括掇硬棒(r〇d) 合例如以環氧樹脂為基材。複合核吳 ‘—或更多層的單向碳纖維環氧樹脂複3 其之下有 維強化複合積板(sheeting)來代替。單向^人夕層的碳纖 ====¾材= 2=料二考/:娜 5*.. 2付。從芳香族聚醯胺纖維形成的織物 替f香族聚醯胺纖維。此般材料需要益夠同帐 二,,織物,則可預拉伸(pre_tensi〇ned)以使$至因 伸^鬆垂。舉例來說,此預拉伸可類似於將織物』 =過妓皮面。材料如Sic卻不適合用此方法預拉伸 二Ϊ強化織物層具有與氟化氫及其他腐細匕學物相容 充材ί 3 ί例Γ ^樓鎖152(圖7中只表示一個)被插入於埴 «^(PEEK, P〇lyetheretherket〇;?^ 雜之材t亦可考翻以形成支_152。 防腐 載具15G的生產可藉由以下堆疊而成: 層的來偏一鼠乙細積板、一層的芳香族聚醯胺織物、—複合核 13 200845271 ΐϊΐίίϊί纖^環氧樹脂、又一層的芳香族聚醯胺織物 ⑽:严?的,緣、轉角更精確地成形,聚偏二氟乙烯:以 佈於方香域_織物層核心、的厢。在—實施例中,磁鐵( :於加厚邊緣⑽、157)中,與—磁性輸送器使 :其他適合用以作成加厚邊緣(155、==== f力^⑯加於載具的上方及所有邊緣’以確盆 :。貫施例中’反(pressure pla 時含上: =,55、157)雜形。另外形 形成時可,其他Ϊ形特ί載/、在承载w坦化。同理,壓板 在一貫施例中,當該堆疊仍受壓力時,可接受—埶; 合Ϊ5Ϊ=,以使_力最 約為34〇ΐ(17ϊί)5 ΐ該結構加熱至聚偏二氟乙烯的炼點, 箱溫度與元件溫朗建立鮮轉,二了由烘 循環後,載具可切削至最欲尺+心確疋、、ή果的一致性。硬化 ,的粗糙度。在另一實施例;依:===: %以==:二開地加熱至聚偏二氟:烯:溶點、。4 %:先杈造好。製造出的載具提c巧 該載具亦對氫_及科物洗的棘巾是侧鍵的。 成分、副產物及其k μίί'、同抗性,該污染物包括從其他清洗 成刀田J產物及基板上移除之材料。用來包封核心複合結構之聚 14 200845271 芳香族聚醯胺織物的複合材能使表面修改成 ,,水性達到其乾燥性能。複合载具之混雜構造 :夺裁時的損壞容限(damage t〇lerance)及運送,ΐ、先曰3 守载具的振動阻尼(vibration damping)。 ,、月/先日日® 福人示—流程圖綱’說明製造載具⑽用之-示心 所;之二】f造程。吾人應注意到,這些程序性步驟並非需二 ,之轉來進行,有些程序性步驟可同步進行。 而,依 不之開始方塊3〇2,接著進行到操作步驟柳 ^ ^二於 ,環以將殘留應力與不平坦性最小化。「不平坦&二;Lif ,直偏離。該設計可包含—如前述之微拱形 又:十 或其他基板的重量下平坦化。 使载具在晶圓 mtTimZ ^0 开开。在一實施例中,外部板片由聚偏二敦 箱溫度λ編溶點。根據使用之烘箱,供 在操作步驟310中,載具切削至最終 =犯中’可依預期疏水性所需之粗糙狀, 該製程方法接著結束於所示之完成方塊314 表面狀況。 ,然上述發明為了清楚理解而詳細敘述 =之申請專利範圍之範圍内,可從事特定 貫施例應被認為是舉例性而非限制性的,gj,,亡 ::限制’但仍可於隨附之申請專利範圍的範圍與均 【圖式簡單說明】 中之=====容純理解本發明,且圖 15 200845271 圖1A係一近接頭言免備之示範性實施例的立體圖。 圖1Β/系圖^ΙΑ所示之示範性實施利的平面圖。 圖2係表不上部近接頭的示意圖。 圖3A、3B及 液面中退出。 3C說明基板從由上部與下部近接頭所產生之$
•圖4係表:一晶圓載具之範例的平面圖。 圖5係表4巾該晶圓载具的橫剖面立 圖6係表b載具呈長方形狀之範例的平二。 圖7係表示圖4中沿著W線段之簡且=° 誇大縱向尺度以示清楚。 、耗例的横 圖8詳細表示® 7中該载具橫之成 圖9係-流程圖,說明用以製造圖4 、:二 乾性之複合模造製程。 口 S中的 载具之, 示
【主要元件符號說明】 100設備 no上部近接頭 111執道 112嘴嘴 114真空口 116中心喷嘴 120下部近接頭15〇载具 151開口部152支撐銷 153 凹口 154前緣 155加厚邊緣 156前緣 16 200845271 157加厚邊緣 158間隙 160基板 162前緣 164後緣 166箭頭 180載具 200彎月面 202頂部板片 204底部板片 220成層結構 222複合核心部 =ϊΐ碳纖維_樹脂預浸布層 =C胺預浸布層 232前緣 300流程圖 302開始 化 306加熱至外部板片的· 卞-_ Z ^及其所有邊緣加壓以確佯爽閉 310切削至最終尺寸 力雏保么閉 =;Γ疏水性所需之粗糙度修改表面狀況 17
Claims (1)
- 200845271 十、申請專利範圍: 1· 7種支撐基板用之載具,用以在使載具穿過由至少一個近接頭 所形成之一。彎液面以進行基板處理時支撐基板,該載具包含·· 一框架,具有:大小設成可以接受一基板的一開口部、及數 部内支稽該基板用之支禮銷,該開口部比雜板稍大 以使該基板與該開口部間有—_,·該框架包含:—複合核心部、 2部部板片、及位於該頂部板片與該複合核心部之 族聚醯胺織物,其中該頂部板片與該底部板片包 C 2. jt〇申請翻麵f丨狀狀基板狀載具 之方香族聚醯胺織物,位賊底部板片錢複合核心部之 3·如申請專利範圍第丨項之支撐基板用之 爱 十坦化,使其從一平面之垂直位移最小化。 T木貝貝上 ^如申請專利範圍第丨項之支撐基板用之 邛包含具有一環氧樹脂基材之模造碳、纖維複合材料、。中心硬合核心 ^如申請專利範圍第丨項之支撐基板用之,、 邛包含至少一層之單向預浸石炭纖維材料。/、 /、中邊複合核心 6· 碳纖 直 如申請專利範圍第5項之支撐基板用之 备維材料係配置成使得該碳纖維定向為/、二/、中該單向預浸 、錢具之左右邊緣垂 I如申請專利範圍第i項之支撐基板用之 ,、底部板片係以聚偏二氟乙烯形成。 /、,其中該頂部板片 18 200845271 胺織物以項之支躲板狀載具,其巾料族聚醯 右邊緣 支推基板用之載具,其中該載具之左 1勺0人專利範圍第1項之支撐基板用之載且,1中判呈承 造n該_以在使載具穿 i;造方所形成之-彎液面以進行基板處理時支撐基板, 板片开,賴合框架具有—碳纖軸㈣、-頂部 ΐί物;?ΐi頂部板片與該碳纖維核心部之間的- 、及位於該底部板片與該碳纖維核心部之 ,子力聚酿胺織物,該卿板片與底部板片由- ^架並具有數個—基板之開口部, 開部以於該開口部内支撑該基板 在一 ‘隙^ ^ 5亥土板稍大以在該基板與該開口部之間存 i二is項之支撐基板用之載具的製造方法,其 Ht 形,俾使當該框祕承載—基板而受負載 叶,就_貞上平坦化,使其從—平面之垂直位移最小化。 19 200845271 燦嗽方法,其 浸礙纖維材料,而進-步形成該韻維。以—詹之早向預 16. 如申請專利範圍第15項之支撐基板用 =該單向預浸碳纖維材料之碳_定向 直’該左右邊緣朝該載具移行之方向延伸。I、之左“、、彖垂 17. 如申請專利範圍第12項之支撐基板 中該頂部板片與底部板片係由聚偏二I乙^成、。的一方法’其 18. 如申請專利範圍帛12項之支撐基板 中該芳香族聚醯胺織物以環氧樹脂預浸。戰”的衣仏方法,其 19. 如申請專利範圍第12項之支撐基板用 包含模造該複合框架使其具有加厚之左右邊'^以^舰 性,該左右邊緣朝該載具移行之方向延伸。 e 20.如申請專利範圍第12項之支撺基板用之裁 中該載具更包含以熱塑性粉末形成之埴充材钮/、衣&方/ : 於製造該載具時在-熱循環處理巾燒結麵二。’“熱塑性粉末係 21·如申請專利範圍第12項之支撐基板用之 牛,豆 中該支撐銷以聚偏二敦乙稀或聚__酮中之—者开° ’、 20 200845271 22m:s:製造方法,該方法包含: 第二面,該核心材料 &一核心材料,具有-第-面與- 面兩面上的-層熱射生塑膠成於該核心材料的該第-面及該第二 板 ;…體中域開口部,該開口部的大小設成可接受該基 :環,以使殘留應力最小化及減低該 對该本體施加一熱硬化循: 本體之不平坦特徵; C 體之密閉;f力於雜紐層之—上部表面及邊緣,以確保該本 口部辆執,肋削肋界定減具之該開 2中3該範圍第22項之製備基板用之載具的製造方法,其 整形該熱塑性層之特定部位。 t含如^專利補第22項之製備基板用之載具的製造方法,更 整形該本體之部分以界定成該本體之該邊緣。 圍第22項之製備基板用之載具的製造方法,盆 :的ΐ點使用—溫度高達於該第—面與該第二面之該熱塑 2包6含如申請專利範圍第22項之製備基板用之载具的製造方法,更 修改該熱塑性層的表面粗糙度以得到期望之疏水性。 21
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2007
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- 2007-12-11 WO PCT/US2007/025467 patent/WO2008085259A1/en active Application Filing
- 2007-12-11 CN CN2007800516545A patent/CN101632163B/zh not_active Expired - Fee Related
- 2007-12-11 KR KR1020097015230A patent/KR20090106536A/ko active IP Right Grant
- 2007-12-21 TW TW96149331A patent/TWI423369B/zh not_active IP Right Cessation
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KR20090106536A (ko) | 2009-10-09 |
CN101632163A (zh) | 2010-01-20 |
US20120168079A1 (en) | 2012-07-05 |
CN101632163B (zh) | 2011-08-31 |
TWI423369B (zh) | 2014-01-11 |
US8146902B2 (en) | 2012-04-03 |
WO2008085259A1 (en) | 2008-07-17 |
US8292697B2 (en) | 2012-10-23 |
US20080152922A1 (en) | 2008-06-26 |
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