RU2017126129A - Огнеупоры и их применение - Google Patents
Огнеупоры и их применение Download PDFInfo
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- RU2017126129A RU2017126129A RU2017126129A RU2017126129A RU2017126129A RU 2017126129 A RU2017126129 A RU 2017126129A RU 2017126129 A RU2017126129 A RU 2017126129A RU 2017126129 A RU2017126129 A RU 2017126129A RU 2017126129 A RU2017126129 A RU 2017126129A
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- 239000000203 mixture Substances 0.000 claims 13
- 239000011230 binding agent Substances 0.000 claims 9
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims 9
- 239000011449 brick Substances 0.000 claims 5
- 239000000395 magnesium oxide Substances 0.000 claims 5
- 239000000155 melt Substances 0.000 claims 5
- 229910052751 metal Inorganic materials 0.000 claims 5
- 239000002184 metal Substances 0.000 claims 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims 4
- 238000003723 Smelting Methods 0.000 claims 4
- -1 ferrous metals Chemical class 0.000 claims 4
- 239000003153 chemical reaction reagent Substances 0.000 claims 3
- 238000010304 firing Methods 0.000 claims 3
- 229910052738 indium Inorganic materials 0.000 claims 3
- 239000000843 powder Substances 0.000 claims 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 238000000137 annealing Methods 0.000 claims 2
- 230000015572 biosynthetic process Effects 0.000 claims 2
- 229910052799 carbon Inorganic materials 0.000 claims 2
- 239000000571 coke Substances 0.000 claims 2
- 229910052802 copper Inorganic materials 0.000 claims 2
- 239000010949 copper Substances 0.000 claims 2
- DGVMNQYBHPSIJS-UHFFFAOYSA-N dimagnesium;2,2,6,6-tetraoxido-1,3,5,7-tetraoxa-2,4,6-trisilaspiro[3.3]heptane;hydrate Chemical compound O.[Mg+2].[Mg+2].O1[Si]([O-])([O-])O[Si]21O[Si]([O-])([O-])O2 DGVMNQYBHPSIJS-UHFFFAOYSA-N 0.000 claims 2
- 238000001035 drying Methods 0.000 claims 2
- 239000010439 graphite Substances 0.000 claims 2
- 229910002804 graphite Inorganic materials 0.000 claims 2
- 229910052500 inorganic mineral Inorganic materials 0.000 claims 2
- 239000007788 liquid Substances 0.000 claims 2
- 239000000463 material Substances 0.000 claims 2
- 239000011707 mineral Substances 0.000 claims 2
- 235000010755 mineral Nutrition 0.000 claims 2
- 238000002156 mixing Methods 0.000 claims 2
- 229910052609 olivine Inorganic materials 0.000 claims 2
- 239000010450 olivine Substances 0.000 claims 2
- 239000002994 raw material Substances 0.000 claims 2
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims 1
- RHZUVFJBSILHOK-UHFFFAOYSA-N anthracen-1-ylmethanolate Chemical compound C1=CC=C2C=C3C(C[O-])=CC=CC3=CC2=C1 RHZUVFJBSILHOK-UHFFFAOYSA-N 0.000 claims 1
- 239000003830 anthracite Substances 0.000 claims 1
- 235000013339 cereals Nutrition 0.000 claims 1
- 239000003638 chemical reducing agent Substances 0.000 claims 1
- 229910052840 fayalite Inorganic materials 0.000 claims 1
- 235000003891 ferrous sulphate Nutrition 0.000 claims 1
- 235000013312 flour Nutrition 0.000 claims 1
- 229910052839 forsterite Inorganic materials 0.000 claims 1
- 238000011065 in-situ storage Methods 0.000 claims 1
- 229910052742 iron Inorganic materials 0.000 claims 1
- 230000007774 longterm Effects 0.000 claims 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 claims 1
- 238000002844 melting Methods 0.000 claims 1
- 230000008018 melting Effects 0.000 claims 1
- 229910044991 metal oxide Inorganic materials 0.000 claims 1
- 238000000034 method Methods 0.000 claims 1
- 239000011823 monolithic refractory Substances 0.000 claims 1
- 239000002245 particle Substances 0.000 claims 1
- 239000002491 polymer binding agent Substances 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 239000011347 resin Substances 0.000 claims 1
- 229920005989 resin Polymers 0.000 claims 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims 1
- 235000012239 silicon dioxide Nutrition 0.000 claims 1
- 239000002893 slag Substances 0.000 claims 1
- 239000004071 soot Substances 0.000 claims 1
- 229920001059 synthetic polymer Polymers 0.000 claims 1
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Claims (20)
1. Огнеупор в форме сухой минеральной шихты из огнеупорных минеральных материалов, по составу материалов скомпонованный так, чтобы из него можно было получать огнеупорные продукты, длительно устойчивые к фаялитовым шлакам, сульфидным расплавам (штейны), сульфатам и расплавам цветных металлов, для футеровки с огневой стороны промышленных печей для выплавки цветных металлов, и содержащий по меньшей мере:
- по меньшей мере одно крупнозернистое оливиновое сырье в качестве главного компонента,
- порошок магнезии (MgO-мука),
- по меньшей мере один жаропрочный реагент, действующий в процессе плавки (in situ) как восстановитель на расплавы оксидов цветного металла и/или расплавы оксида железа-цветного металла и преобразующий их в расплавы цветного металла.
2. Огнеупор по п. 1, отличающийся тем, что упомянутый реагент представляет собой тонкодисперсный углерод, в частности, графит, и/или сажу, и/или антрацит, и/или кокс, предпочтительно графит.
3. Огнеупор по пп. 1 и/или 2, характеризующийся следующим составом по сухому веществу:
- 15-74, в частности, 30-65 вес.% оливинового сырья, в частности, с более чем 70, в особенности с более чем 75 вес.% форстерита,
- 25-55, в частности, 30-50 вес.% порошка магнезии, в частности, с >90, в особенности с >95 вес.% MgO,
- 1-30, в частности, 5-20 вес.% реагента.
4. Огнеупор по одному или нескольким пп. 1-3, отличающийся тем, что шихта дополнительно содержит SiC, предпочтительно в количестве до 15 вес.%, в частности, до 10 вес.%.
5. Огнеупор по одному или нескольким пп. 1-4, отличающийся тем, что шихта дополнительно содержит по меньшей мере одну тонкодисперсную кремниевую кислоту, при добавлении воды в шихту реагирующую с порошком MgO с образованием фазы гидрата силиката магния, предпочтительно в количестве до 10 вес.%, в частности, от 0,5 до 6 вес.%.
6. Огнеупор по одному или нескольким пп. 1-5, отличающийся тем, что шихта дополнительно содержит по меньшей мере одно известное связующее для огнеупорных продуктов в сухой тонкодисперсной форме, предпочтительно в количестве до 10 вес.%, в частности, до 6 вес.%.
7. Шихта по п. 6, отличающаяся тем, что связующее является углеродсодержащим связующим, в частности, смолой и/или пеком, предпочтительно синтетическим полимерным связующим.
8. Огнеупор в виде формованного огнеупорного кирпича, полученного из огнеупорной шихты по одному или нескольким пп. 1-7 путем смешения шихты с водой и/или жидким связующим для огнеупорных продуктов с образованием формующейся свежей массы, прессования свежей массы и, предпочтительно, сушки и/или отжига кирпича, причем кирпич в своей структуре содержит по меньшей мере компоненты по одному или нескольким пп. 1-5.
9. Огнеупор по п. 8, содержащий по меньшей мере одну фазу связующего, отвержденную из связующего для огнеупорных продуктов, прочно связывающую частицы шихты.
10. Огнеупор по пп. 8 и/или 9, отличающийся тем, что кирпич подвергают высокотемпературному обжигу, и он содержит спекшиеся мостики между зернами шихты.
11. Огнеупор по одному или нескольким пп. 8-10, отличающийся тем, что фаза связующего имеет коксовый каркас.
12. Огнеупор по пп. 8 и/или 9, а также п. 11, отличающийся тем, что фаза связующего содержит гидрат силиката магния.
13. Огнеупор в виде огнеупорной каменной кладки с огневой стороны промышленной печи для выплавки цветных металлов, в частности, медеплавильной печи, выложенной огнеупорными кирпичами по одному или нескольким пп. 8-12.
14. Огнеупор в форме монолитной огнеупорной футеровки с огневой стороны промышленной печи для выплавки цветных металлов, в частности, медеплавильной печи, полученный путем смешения шихты по одному или нескольким пп. 1-7 с водой и/или жидким связующим для огнеупорных продуктов с образованием свежей массы, обмуровки внутренних стенок плавильной печи свежей массой и, предпочтительно, сушки и/или отжига футеровки.
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EP3502078B9 (de) * | 2017-12-19 | 2022-01-05 | Refractory Intellectual Property GmbH & Co. KG | Feuerfester versatz, ein verfahren zur herstellung eines ungeformten feuerfesten keramischen erzeugnisses aus dem versatz sowie ein durch das verfahren erhaltenes ungeformtes feuerfestes keramisches erzeugnis |
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DE102019001214A1 (de) * | 2019-02-20 | 2020-08-20 | Intocast Ag | Feuerfestmasse und Bindemittel dafür, Verfahren zur deren Herstellung sowie Verwendung |
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RU2742265C1 (ru) * | 2020-07-29 | 2021-02-04 | Акционерное общество «Обнинское научно-производственное предприятие «Технология» им. А.Г.Ромашина» | Сырьевая смесь для изготовления огнеупорных изделий |
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AU2021479259A1 (en) * | 2021-12-16 | 2024-06-27 | Oliment® Gmbh | Composite material |
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RU2017126129A3 (ru) | 2019-01-24 |
BR112017013157A2 (pt) | 2018-01-02 |
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US10207955B2 (en) | 2019-02-19 |
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