TW202404927A - 用於分鋼槽之鎂質耐火止擋件的製造方法 - Google Patents
用於分鋼槽之鎂質耐火止擋件的製造方法 Download PDFInfo
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- TW202404927A TW202404927A TW111127378A TW111127378A TW202404927A TW 202404927 A TW202404927 A TW 202404927A TW 111127378 A TW111127378 A TW 111127378A TW 111127378 A TW111127378 A TW 111127378A TW 202404927 A TW202404927 A TW 202404927A
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- weight
- refractory
- magnesium
- agent
- magnesia
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 37
- 239000010959 steel Substances 0.000 title claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000011822 basic refractory Substances 0.000 title abstract 2
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 23
- 238000002156 mixing Methods 0.000 claims abstract description 17
- 238000006703 hydration reaction Methods 0.000 claims abstract description 15
- 239000004576 sand Substances 0.000 claims abstract description 11
- 239000007767 bonding agent Substances 0.000 claims abstract description 10
- 238000011049 filling Methods 0.000 claims abstract description 8
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000002360 preparation method Methods 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 74
- 239000000395 magnesium oxide Substances 0.000 claims description 41
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 40
- 229910052749 magnesium Inorganic materials 0.000 claims description 40
- 239000011777 magnesium Substances 0.000 claims description 40
- 235000012245 magnesium oxide Nutrition 0.000 claims description 37
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 12
- 238000000465 moulding Methods 0.000 claims description 12
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 10
- 240000007817 Olea europaea Species 0.000 claims description 9
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical group [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 239000011148 porous material Substances 0.000 claims description 6
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 2
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 2
- 239000011449 brick Substances 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 235000012239 silicon dioxide Nutrition 0.000 claims description 2
- 239000000126 substance Substances 0.000 claims description 2
- 240000004282 Grewia occidentalis Species 0.000 claims 1
- 229910052782 aluminium Inorganic materials 0.000 abstract description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 6
- 230000003749 cleanliness Effects 0.000 abstract description 6
- 230000003628 erosive effect Effects 0.000 abstract description 4
- 229910052609 olivine Inorganic materials 0.000 abstract 1
- 239000010450 olivine Substances 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 9
- 230000007797 corrosion Effects 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 7
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 6
- 238000012669 compression test Methods 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 230000036571 hydration Effects 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 229910052596 spinel Inorganic materials 0.000 description 3
- 239000011029 spinel Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000009749 continuous casting Methods 0.000 description 2
- 229910052839 forsterite Inorganic materials 0.000 description 2
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 229910020068 MgAl Inorganic materials 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
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Abstract
本發明用於分鋼槽之鎂質耐火止擋件的製造方法,其包含有準備、混拌、灌模及成型等步驟;其中,該混拌步驟針對該準備步驟準備之重燒鎂砂、橄欖砂、鍵結劑、解膠劑,以及抗水化劑依比例進行均勻混合得到鎂質澆注料,且該鎂質澆注料所含之三氧化二鋁(Al
2O
3)低於10%重量百分比,再於該灌模步驟中,將前述該鎂質澆注料與水依比例混合並灌注入模具中進行成型,最後於該成型步驟進行脫模與乾燥,以得到鎂質耐火止擋件,如此不僅大幅提升該鎂質耐火止擋件的承受力與抗侵蝕性能,同時該鎂質耐火止擋件得以有效吸附鋁質,更加提升鋼液清淨度。
Description
本發明是有關於一種製造方法,特別是一種用於分鋼槽之鎂質耐火止擋件的製造方法。
查,分鋼槽是鋼液連鑄工藝中一個不可缺少的重要容器,其主要用於穩定鋼液流量,以及達到分流和保證鋼液連續澆鑄不斷流的作用,該分鋼槽內通常設有耐火止擋件,如擋渣牆等,其用於均勻鋼液溫度,改變鋼液流向,並且有利於夾雜物上浮、碰撞、聚集,進而減少夾雜物捲入鋼胚,藉以提升鋼液清淨度,由於該耐火止擋件需要長期浸泡在高溫鋼液中,其必須要有良好的承受力與抗侵蝕性能。
目前常見的耐火止擋件係以鋁矽質為主,然,實際使用後發現,前述該鋁矽質止擋件容易被該分鋼槽的渣侵蝕,使得該鋁矽質止擋件於作業過程中容易形成夾雜物捲入鋼胚中,致使該鋁矽質止擋件對鋼液造成汙染,以及導致鋼液清淨度不佳之缺失,當該鋁矽質止擋件直接承受高溫鋼液的沖刷及強烈的熱應力時,該鋁矽質止擋件更可能產生變形、穿孔、裂開或垮塌等現象,實有待改善。
因此,本發明之目的,是在提供一種用於分鋼槽之鎂質耐火止擋件的製造方法,其大幅提升鎂質耐火止擋件的承受力與抗侵蝕性能,並且該鎂質耐火止擋件可以有效吸附鋁質,藉以提升鋼液清淨度。
於是,本發明用於分鋼槽之鎂質耐火止擋件的製造方法,其依序包含有準備、混拌、灌模及成型等步驟;其中,該準備步驟中,備具有重燒鎂砂、橄欖砂、鍵結劑、解膠劑,以及抗水化劑,接著於該混拌步驟中,將30~50%重量百分比之該重燒鎂砂、40~60%重量百分比之該橄欖砂、5~10%重量百分比之該鍵結劑、1%重量百分比以下之該解膠劑,以及1%重量百分比以下之該抗水化劑均勻混合得到鎂質澆注料,且前述該鎂質澆注料所含之三氧化二鋁(Al
2O
3)低於10%重量百分比,再於該灌模步驟中,備具有一模具,以將前述該鎂質澆注料與5~10%重量百分比的水灌注入該模具中進行成型,最後於該成型步驟中,進行脫模與乾燥後,即可得到鎂質耐火止擋件,是以,透過該抗水化劑包覆粒子,以及利用該解膠劑於混拌過程中有效將微粉打散,同時混拌過程得以使微小粒子充填於孔隙中,進而減少該鎂質耐火止擋件的表面孔隙,不僅大大提升該鎂質耐火止擋件的承受力與抗侵蝕性能,且該該鎂質耐火止擋件於作業過程中得以有效吸附鋁質,進而提升鋼液清淨度。
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的明白。
參閱圖1所示,本發明一種用於分鋼槽之鎂質耐火止擋件的製造方法3包含有一準備步驟31,一混拌步驟32,一灌模步驟33,以及一成型步驟34;其中,該準備步驟31中備具有重燒鎂砂、橄欖砂、鍵結劑、解膠劑,以及抗水化劑,接著於該混拌步驟32中,將30~50%重量百分比之該重燒鎂砂、40~60%重量百分比之該橄欖砂、5~10%重量百分比之該鍵結劑、1%重量百分比以下之該解膠劑,以及1%重量百分比以下之該抗水化劑均勻混合得到100%重量百分比之鎂質澆注料,且該鎂質澆注料所含之三氧化二鋁(Al
2O
3)低於10%重量百分比,而前述該重燒鎂較佳以49%重量百分比為之,該橄欖砂較佳以45%重量百分比為之,該鍵結劑較佳以5%重量百分比為之,使得該鎂質澆注料的化學組成比例為氧化鎂(MgO)45~75%、二氧化矽(SiO
2)25~35%、三氧化二鋁(Al
2O
3)<8%、三氧化二鐵(Fe
2O
3)<5%及氧化鈣(CaO)≦1.5%。
仍續前述,於該灌模步驟33中,備具有一模具,而該模具的形狀可依據欲成型的止擋件形狀進行調整,接著將該混拌步驟32中所得到的該鎂質澆注料與5~10%重量百分比的水混合並灌注入該模具中,而前述加水量較佳以6.2%為之,使得該鎂質澆注料與水混合成型,最後於該成型步驟34中,針對前述該模具進行脫模,以便將該模具移除後得到鎂質耐火止擋件,而該鎂質耐火止擋件可為擋牆、流鋼嘴或四角磚等,需要設於該分鋼槽並與鋼液接觸之配件,待前述該鎂質耐火止擋件乾燥後,即可安裝於分鋼槽內使用,故,本發明藉由該解膠劑於混拌過程中有效將微粉打散,以及藉由該抗水化劑完整包覆粒子,同時混拌過程得以使得微小粒子充填於孔隙中,進而減少該鎂質耐火止擋件成型後的表面孔隙,使得該鎂質耐火止擋件的抗侵蝕性能得以大幅提升,此外,該鎂質耐火止擋件於乾燥後不會有裂痕,並且脫模順利,施工性與強度良好,再者,本發明經測試評估與預鑄灌注成型,可將該鎂質耐火止擋件進行量化生產,更加提升市場競爭力,同時該鎂質耐火止擋件完成後即可進行吊掛安裝,並且進行使用,使用狀況亦非常良好。
該鎂質耐火止擋件於完成後進行折斷測試(M.O.R)與抗壓測試(C.C.S),結果顯示折斷測試>7.0 N/mm
2,且抗壓測試>30.0 N/mm
2,亦即該鎂質耐火止擋件於初期強度高。
該鎂質耐火止擋件於進行坩堝測試後,結果顯示其侵蝕率為2.1%,以及滲透率為8.9%,前述結果均優於習知鋁矽質耐火止擋件的坩堝測試結果(侵蝕率18.9%,滲透率16.1%),代表該鎂質耐火止擋件具有較佳的抗侵蝕與抗滲透性能。
而水化測試中,將該鎂質耐火止擋件完全浸入水中,並於加蓋後以80℃恆溫置放240小時,結果顯示該鎂質耐火止擋件的重量增加率為2.3%,折斷測試增加3.7%,抗壓測試增加16.4%,且該鎂質耐火止擋件於水化測試後無裂紋,亦即該鎂質耐火止擋件具有良好的抗水化性能,並且非常穩定,另,該鎂質耐火止擋件以110℃經24小時乾燥完成後,其存放於室溫下40天的強度無明顯變化,測試結果如下表:
折斷測試(M.O.R) (N/mm 2) | 抗壓測試(C.C.S) (N/mm 2) | |
1天 | 7.3 | 34.9 |
10天 | 7.1 | 36.9 |
20天 | 6.7 | 34.8 |
30天 | 7.4 | 35.5 |
40天 | 7.5 | 35.7 |
該鎂質耐火止擋件的殘塊成份與組成分析,及放大圖如下:
XRF | |||
渣線區 | 鋼水區 | ||
名稱 | 含量(%) | 名稱 | 含量(%) |
氧化鎂(MgO) | 60.92 | 氧化鎂(MgO) | 55.79 |
三氧化二鋁(Al 2O 3) | 11.87 | 三氧化二鋁(Al 2O 3) | 9.02 |
XRD | |||
渣線區 | 鋼水區 | ||
物相名稱 | 含量(%) | 物相名稱 | 含量(%) |
尖晶石 | 16.5 | 尖晶石 | 12.5 |
鎂橄欖石 | 45.5 | 鎂橄欖石 | 40.0 |
方鎂石 | 33.5 | 方鎂石 | 32.5 |
非晶相 | 4.50 | 非晶相 | 15.0 |
總和 | 100 | 總和 | 100 |
由上可知,該鎂質耐火止擋件於使用前,原先所含之三氧化二鋁(Al
2O
3)低於8%重量百分比,但在渣線區與鋼水區的三氧化二鋁(Al
2O
3)含量皆高於8%重量百分比,更是證明該鎂質耐火止擋件在作業過程中能有效吸附鋁質(Al),並且形成鎂鋁尖晶石(MgAl
2O
4),如前述放大圖中所示,同時大幅減少夾雜物捲入鋼胚,更加提升鋼液清淨度,以及具有良好的抗侵蝕性能與承受力,再者,該鎂質耐火止擋件更可以有效降低鋼品缺陷率,雖該鎂質耐火止擋件的成本略高,但可藉由將該鎂質耐火止擋件的厚度減薄,以便在維持足夠承受力與抗侵蝕性能的前提下,進一步降低整體成本,藉以增加市場競爭力。
歸納前述,本發明用於分鋼槽之鎂質耐火止擋件的製造方法,其於該準備步驟中備具有重燒鎂砂、橄欖砂、鍵結劑、解膠劑,以及抗水化劑,接著於該混拌步驟中,將30~50%重量百分比之該重燒鎂砂、40~60%重量百分比之該橄欖砂、5~10%重量百分比之該鍵結劑、1%重量百分比以下之該解膠劑,以及1%重量百分比以下之該抗水化劑均勻混合得到鎂質澆注料,且前述該鎂質澆注料所含之三氧化二鋁(Al
2O
3)低於10%重量百分比,再於該灌模步驟中,備具有一模具,以將前述該鎂質澆注料與5~10%重量百分比的水混合並灌注入該模具中進行成型,最後於該成型步驟中,進行脫模與乾燥,以得到該鎂質耐火止擋件,如此不僅大幅提升該鎂質耐火止擋件的抗侵蝕性能,使得該鎂質耐火止擋件具有較佳承受力,同時該鎂質耐火止擋件於作業過程中得以有效吸附鋁質,更加提升鋼液清淨度。
惟以上所述者,僅為說明本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。
(本發明)
3:用於分鋼槽之鎂質耐火止擋件的製造方法
31:準備步驟
32:混拌步驟
33:灌模步驟
34:成型步驟
圖1是本發明一較佳實施例之方塊示意圖。
3:用於分鋼槽之鎂質耐火止擋件的製造方法
31:準備步驟
32:混拌步驟
33:灌模步驟
34:成型步驟
Claims (3)
- 一種用於分鋼槽之鎂質耐火止擋件的製造方法,其包含有: 一準備步驟,其備具有重燒鎂砂、橄欖砂、鍵結劑、解膠劑,以及抗水化劑; 一混拌步驟,其將30~50%重量百分比之該重燒鎂砂、40~60%重量百分比之該橄欖砂、5~10%重量百分比之該鍵結劑、1%重量百分比以下之該解膠劑,以及1%重量百分比以下之該抗水化劑均勻混合得到鎂質澆注料,且前述該鎂質澆注料所含之三氧化二鋁(Al 2O 3)低於10%重量百分比,以便藉由該抗水化劑包覆粒子,以及透過該解膠劑在混拌過程中將微粉打散,同時前述混拌過程得以使微小粒子充填於孔隙中,進而減少表面孔隙; 一灌模步驟,其備具有一模具,以將前述該鎂質澆注料與5~10%重量百分比的水灌注入該模具中進行成型;及 一成型步驟,其針對前述該模具進行脫模,以便得到鎂質耐火止擋件,並將前述該鎂質耐火止擋件靜置乾燥後,即可安裝於該分鋼槽內使用。
- 根據請求項1所述用於分鋼槽之鎂質耐火止擋件的製造方法,其中,該鎂質澆注料的主要化學組成為氧化鎂(MgO)45~75%、二氧化矽(SiO 2)25~35%、三氧化二鋁(Al 2O 3)<8%、三氧化二鐵(Fe 2O 3)<5%及氧化鈣(CaO)≦1.5%。
- 根據請求項1所述用於分鋼槽之鎂質耐火止擋件的製造方法,其中,該鎂質耐火止擋件可為擋牆、流鋼嘴或四角磚。
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DE102013010854A1 (de) * | 2013-06-28 | 2014-12-31 | Refratechnik Holding Gmbh | Feuerfester Versatz und seine Verwendung |
DE102014019351A1 (de) * | 2014-12-22 | 2016-06-23 | Refratechnik Holding Gmbh | Feuerfeste Erzeugnisse und ihre Verwendung |
CN112456973B (zh) * | 2020-12-08 | 2022-06-28 | 武汉钢铁集团耐火材料有限责任公司 | 一种中间包用镁质稳流器及其制备方法 |
CN113843411B (zh) * | 2021-09-01 | 2023-03-28 | 鞍山钢铁冶金炉材科技有限公司 | 两流板坯连铸中间包低成本复合干式料工作衬及施工方法 |
-
2022
- 2022-07-21 TW TW111127378A patent/TW202404927A/zh unknown
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2023
- 2023-07-21 WO PCT/EP2023/070341 patent/WO2024018074A1/en unknown
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WO2024018074A1 (en) | 2024-01-25 |
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