TW202404927A - 用於分鋼槽之鎂質耐火止擋件的製造方法 - Google Patents

用於分鋼槽之鎂質耐火止擋件的製造方法 Download PDF

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TW202404927A
TW202404927A TW111127378A TW111127378A TW202404927A TW 202404927 A TW202404927 A TW 202404927A TW 111127378 A TW111127378 A TW 111127378A TW 111127378 A TW111127378 A TW 111127378A TW 202404927 A TW202404927 A TW 202404927A
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weight
refractory
magnesium
agent
magnesia
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孫政顯
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法商卡德利斯耐火材料工業股份有限公司
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Priority to TW111127378A priority Critical patent/TW202404927A/zh
Priority to PCT/EP2023/070341 priority patent/WO2024018074A1/en
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Abstract

本發明用於分鋼槽之鎂質耐火止擋件的製造方法,其包含有準備、混拌、灌模及成型等步驟;其中,該混拌步驟針對該準備步驟準備之重燒鎂砂、橄欖砂、鍵結劑、解膠劑,以及抗水化劑依比例進行均勻混合得到鎂質澆注料,且該鎂質澆注料所含之三氧化二鋁(Al 2O 3)低於10%重量百分比,再於該灌模步驟中,將前述該鎂質澆注料與水依比例混合並灌注入模具中進行成型,最後於該成型步驟進行脫模與乾燥,以得到鎂質耐火止擋件,如此不僅大幅提升該鎂質耐火止擋件的承受力與抗侵蝕性能,同時該鎂質耐火止擋件得以有效吸附鋁質,更加提升鋼液清淨度。

Description

用於分鋼槽之鎂質耐火止擋件的製造方法
本發明是有關於一種製造方法,特別是一種用於分鋼槽之鎂質耐火止擋件的製造方法。
查,分鋼槽是鋼液連鑄工藝中一個不可缺少的重要容器,其主要用於穩定鋼液流量,以及達到分流和保證鋼液連續澆鑄不斷流的作用,該分鋼槽內通常設有耐火止擋件,如擋渣牆等,其用於均勻鋼液溫度,改變鋼液流向,並且有利於夾雜物上浮、碰撞、聚集,進而減少夾雜物捲入鋼胚,藉以提升鋼液清淨度,由於該耐火止擋件需要長期浸泡在高溫鋼液中,其必須要有良好的承受力與抗侵蝕性能。
目前常見的耐火止擋件係以鋁矽質為主,然,實際使用後發現,前述該鋁矽質止擋件容易被該分鋼槽的渣侵蝕,使得該鋁矽質止擋件於作業過程中容易形成夾雜物捲入鋼胚中,致使該鋁矽質止擋件對鋼液造成汙染,以及導致鋼液清淨度不佳之缺失,當該鋁矽質止擋件直接承受高溫鋼液的沖刷及強烈的熱應力時,該鋁矽質止擋件更可能產生變形、穿孔、裂開或垮塌等現象,實有待改善。
因此,本發明之目的,是在提供一種用於分鋼槽之鎂質耐火止擋件的製造方法,其大幅提升鎂質耐火止擋件的承受力與抗侵蝕性能,並且該鎂質耐火止擋件可以有效吸附鋁質,藉以提升鋼液清淨度。
於是,本發明用於分鋼槽之鎂質耐火止擋件的製造方法,其依序包含有準備、混拌、灌模及成型等步驟;其中,該準備步驟中,備具有重燒鎂砂、橄欖砂、鍵結劑、解膠劑,以及抗水化劑,接著於該混拌步驟中,將30~50%重量百分比之該重燒鎂砂、40~60%重量百分比之該橄欖砂、5~10%重量百分比之該鍵結劑、1%重量百分比以下之該解膠劑,以及1%重量百分比以下之該抗水化劑均勻混合得到鎂質澆注料,且前述該鎂質澆注料所含之三氧化二鋁(Al 2O 3)低於10%重量百分比,再於該灌模步驟中,備具有一模具,以將前述該鎂質澆注料與5~10%重量百分比的水灌注入該模具中進行成型,最後於該成型步驟中,進行脫模與乾燥後,即可得到鎂質耐火止擋件,是以,透過該抗水化劑包覆粒子,以及利用該解膠劑於混拌過程中有效將微粉打散,同時混拌過程得以使微小粒子充填於孔隙中,進而減少該鎂質耐火止擋件的表面孔隙,不僅大大提升該鎂質耐火止擋件的承受力與抗侵蝕性能,且該該鎂質耐火止擋件於作業過程中得以有效吸附鋁質,進而提升鋼液清淨度。
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的明白。
參閱圖1所示,本發明一種用於分鋼槽之鎂質耐火止擋件的製造方法3包含有一準備步驟31,一混拌步驟32,一灌模步驟33,以及一成型步驟34;其中,該準備步驟31中備具有重燒鎂砂、橄欖砂、鍵結劑、解膠劑,以及抗水化劑,接著於該混拌步驟32中,將30~50%重量百分比之該重燒鎂砂、40~60%重量百分比之該橄欖砂、5~10%重量百分比之該鍵結劑、1%重量百分比以下之該解膠劑,以及1%重量百分比以下之該抗水化劑均勻混合得到100%重量百分比之鎂質澆注料,且該鎂質澆注料所含之三氧化二鋁(Al 2O 3)低於10%重量百分比,而前述該重燒鎂較佳以49%重量百分比為之,該橄欖砂較佳以45%重量百分比為之,該鍵結劑較佳以5%重量百分比為之,使得該鎂質澆注料的化學組成比例為氧化鎂(MgO)45~75%、二氧化矽(SiO 2)25~35%、三氧化二鋁(Al 2O 3)<8%、三氧化二鐵(Fe 2O 3)<5%及氧化鈣(CaO)≦1.5%。
仍續前述,於該灌模步驟33中,備具有一模具,而該模具的形狀可依據欲成型的止擋件形狀進行調整,接著將該混拌步驟32中所得到的該鎂質澆注料與5~10%重量百分比的水混合並灌注入該模具中,而前述加水量較佳以6.2%為之,使得該鎂質澆注料與水混合成型,最後於該成型步驟34中,針對前述該模具進行脫模,以便將該模具移除後得到鎂質耐火止擋件,而該鎂質耐火止擋件可為擋牆、流鋼嘴或四角磚等,需要設於該分鋼槽並與鋼液接觸之配件,待前述該鎂質耐火止擋件乾燥後,即可安裝於分鋼槽內使用,故,本發明藉由該解膠劑於混拌過程中有效將微粉打散,以及藉由該抗水化劑完整包覆粒子,同時混拌過程得以使得微小粒子充填於孔隙中,進而減少該鎂質耐火止擋件成型後的表面孔隙,使得該鎂質耐火止擋件的抗侵蝕性能得以大幅提升,此外,該鎂質耐火止擋件於乾燥後不會有裂痕,並且脫模順利,施工性與強度良好,再者,本發明經測試評估與預鑄灌注成型,可將該鎂質耐火止擋件進行量化生產,更加提升市場競爭力,同時該鎂質耐火止擋件完成後即可進行吊掛安裝,並且進行使用,使用狀況亦非常良好。
該鎂質耐火止擋件於完成後進行折斷測試(M.O.R)與抗壓測試(C.C.S),結果顯示折斷測試>7.0 N/mm 2,且抗壓測試>30.0 N/mm 2,亦即該鎂質耐火止擋件於初期強度高。
該鎂質耐火止擋件於進行坩堝測試後,結果顯示其侵蝕率為2.1%,以及滲透率為8.9%,前述結果均優於習知鋁矽質耐火止擋件的坩堝測試結果(侵蝕率18.9%,滲透率16.1%),代表該鎂質耐火止擋件具有較佳的抗侵蝕與抗滲透性能。
而水化測試中,將該鎂質耐火止擋件完全浸入水中,並於加蓋後以80℃恆溫置放240小時,結果顯示該鎂質耐火止擋件的重量增加率為2.3%,折斷測試增加3.7%,抗壓測試增加16.4%,且該鎂質耐火止擋件於水化測試後無裂紋,亦即該鎂質耐火止擋件具有良好的抗水化性能,並且非常穩定,另,該鎂質耐火止擋件以110℃經24小時乾燥完成後,其存放於室溫下40天的強度無明顯變化,測試結果如下表:
  折斷測試(M.O.R) (N/mm 2 抗壓測試(C.C.S) (N/mm 2
1天 7.3 34.9
10天 7.1 36.9
20天 6.7 34.8
30天 7.4 35.5
40天 7.5 35.7
該鎂質耐火止擋件的殘塊成份與組成分析,及放大圖如下:
XRF
渣線區 鋼水區
名稱 含量(%) 名稱 含量(%)
氧化鎂(MgO) 60.92 氧化鎂(MgO) 55.79
三氧化二鋁(Al 2O 3 11.87 三氧化二鋁(Al 2O 3 9.02
XRD
渣線區 鋼水區
物相名稱 含量(%) 物相名稱 含量(%)
尖晶石 16.5 尖晶石 12.5
鎂橄欖石 45.5 鎂橄欖石 40.0
方鎂石 33.5 方鎂石 32.5
非晶相 4.50 非晶相 15.0
總和 100 總和 100
由上可知,該鎂質耐火止擋件於使用前,原先所含之三氧化二鋁(Al 2O 3)低於8%重量百分比,但在渣線區與鋼水區的三氧化二鋁(Al 2O 3)含量皆高於8%重量百分比,更是證明該鎂質耐火止擋件在作業過程中能有效吸附鋁質(Al),並且形成鎂鋁尖晶石(MgAl 2O 4),如前述放大圖中所示,同時大幅減少夾雜物捲入鋼胚,更加提升鋼液清淨度,以及具有良好的抗侵蝕性能與承受力,再者,該鎂質耐火止擋件更可以有效降低鋼品缺陷率,雖該鎂質耐火止擋件的成本略高,但可藉由將該鎂質耐火止擋件的厚度減薄,以便在維持足夠承受力與抗侵蝕性能的前提下,進一步降低整體成本,藉以增加市場競爭力。
歸納前述,本發明用於分鋼槽之鎂質耐火止擋件的製造方法,其於該準備步驟中備具有重燒鎂砂、橄欖砂、鍵結劑、解膠劑,以及抗水化劑,接著於該混拌步驟中,將30~50%重量百分比之該重燒鎂砂、40~60%重量百分比之該橄欖砂、5~10%重量百分比之該鍵結劑、1%重量百分比以下之該解膠劑,以及1%重量百分比以下之該抗水化劑均勻混合得到鎂質澆注料,且前述該鎂質澆注料所含之三氧化二鋁(Al 2O 3)低於10%重量百分比,再於該灌模步驟中,備具有一模具,以將前述該鎂質澆注料與5~10%重量百分比的水混合並灌注入該模具中進行成型,最後於該成型步驟中,進行脫模與乾燥,以得到該鎂質耐火止擋件,如此不僅大幅提升該鎂質耐火止擋件的抗侵蝕性能,使得該鎂質耐火止擋件具有較佳承受力,同時該鎂質耐火止擋件於作業過程中得以有效吸附鋁質,更加提升鋼液清淨度。
惟以上所述者,僅為說明本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。
(本發明) 3:用於分鋼槽之鎂質耐火止擋件的製造方法 31:準備步驟 32:混拌步驟 33:灌模步驟 34:成型步驟
圖1是本發明一較佳實施例之方塊示意圖。
3:用於分鋼槽之鎂質耐火止擋件的製造方法
31:準備步驟
32:混拌步驟
33:灌模步驟
34:成型步驟

Claims (3)

  1. 一種用於分鋼槽之鎂質耐火止擋件的製造方法,其包含有: 一準備步驟,其備具有重燒鎂砂、橄欖砂、鍵結劑、解膠劑,以及抗水化劑; 一混拌步驟,其將30~50%重量百分比之該重燒鎂砂、40~60%重量百分比之該橄欖砂、5~10%重量百分比之該鍵結劑、1%重量百分比以下之該解膠劑,以及1%重量百分比以下之該抗水化劑均勻混合得到鎂質澆注料,且前述該鎂質澆注料所含之三氧化二鋁(Al 2O 3)低於10%重量百分比,以便藉由該抗水化劑包覆粒子,以及透過該解膠劑在混拌過程中將微粉打散,同時前述混拌過程得以使微小粒子充填於孔隙中,進而減少表面孔隙; 一灌模步驟,其備具有一模具,以將前述該鎂質澆注料與5~10%重量百分比的水灌注入該模具中進行成型;及 一成型步驟,其針對前述該模具進行脫模,以便得到鎂質耐火止擋件,並將前述該鎂質耐火止擋件靜置乾燥後,即可安裝於該分鋼槽內使用。
  2. 根據請求項1所述用於分鋼槽之鎂質耐火止擋件的製造方法,其中,該鎂質澆注料的主要化學組成為氧化鎂(MgO)45~75%、二氧化矽(SiO 2)25~35%、三氧化二鋁(Al 2O 3)<8%、三氧化二鐵(Fe 2O 3)<5%及氧化鈣(CaO)≦1.5%。
  3. 根據請求項1所述用於分鋼槽之鎂質耐火止擋件的製造方法,其中,該鎂質耐火止擋件可為擋牆、流鋼嘴或四角磚。
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