RU2011114099A - Тонкопленочный фотоэлектрический модуль с профилированной подложкой - Google Patents

Тонкопленочный фотоэлектрический модуль с профилированной подложкой Download PDF

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RU2011114099A
RU2011114099A RU2011114099/28A RU2011114099A RU2011114099A RU 2011114099 A RU2011114099 A RU 2011114099A RU 2011114099/28 A RU2011114099/28 A RU 2011114099/28A RU 2011114099 A RU2011114099 A RU 2011114099A RU 2011114099 A RU2011114099 A RU 2011114099A
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polymer layer
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Франсуа Андре КОРАН (US)
Франсуа Андре КОРАН
Стефен НОРТОН (US)
Стефен НОРТОН
Кханх ТРАН (US)
Кханх ТРАН
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Солютиа Инк. (Us)
Солютиа Инк.
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10743—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing acrylate (co)polymers or salts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10788—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing ethylene vinylacetate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10807—Making laminated safety glass or glazing; Apparatus therefor
    • B32B17/10816—Making laminated safety glass or glazing; Apparatus therefor by pressing
    • B32B17/10825—Isostatic pressing, i.e. using non rigid pressure-exerting members against rigid parts
    • B32B17/10834—Isostatic pressing, i.e. using non rigid pressure-exerting members against rigid parts using a fluid
    • B32B17/10844—Isostatic pressing, i.e. using non rigid pressure-exerting members against rigid parts using a fluid using a membrane between the layered product and the fluid
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10807—Making laminated safety glass or glazing; Apparatus therefor
    • B32B17/10816—Making laminated safety glass or glazing; Apparatus therefor by pressing
    • B32B17/10825—Isostatic pressing, i.e. using non rigid pressure-exerting members against rigid parts
    • B32B17/10834—Isostatic pressing, i.e. using non rigid pressure-exerting members against rigid parts using a fluid
    • B32B17/10844—Isostatic pressing, i.e. using non rigid pressure-exerting members against rigid parts using a fluid using a membrane between the layered product and the fluid
    • B32B17/10853—Isostatic pressing, i.e. using non rigid pressure-exerting members against rigid parts using a fluid using a membrane between the layered product and the fluid the membrane being bag-shaped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10807—Making laminated safety glass or glazing; Apparatus therefor
    • B32B17/10816—Making laminated safety glass or glazing; Apparatus therefor by pressing
    • B32B17/10825—Isostatic pressing, i.e. using non rigid pressure-exerting members against rigid parts
    • B32B17/10862—Isostatic pressing, i.e. using non rigid pressure-exerting members against rigid parts using pressing-rolls
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02—Details
    • H01L31/02002—Arrangements for conducting electric current to or from the device in operations
    • H01L31/02005—Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier
    • H01L31/02008—Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier for solar cells or solar cell modules
    • H01L31/0201—Arrangements for conducting electric current to or from the device in operations for device characterised by at least one potential jump barrier or surface barrier for solar cells or solar cell modules comprising specially adapted module bus-bar structures
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042—PV modules or arrays of single PV cells
    • H01L31/048—Encapsulation of modules
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042—PV modules or arrays of single PV cells
    • H01L31/048—Encapsulation of modules
    • H01L31/0488—Double glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
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Abstract

1. Тонкопленочный фотоэлектрический модуль, содержащий: ! основную подложку; ! тонкопленочное фотоэлектрическое устройство, размещенное в контакте с основной подложкой и содержащее токопроводящую шину, выступающую от поверхности указанного устройства; ! полимерный слой, размещенный в контакте с указанным фотоэлектрическим устройством; и ! защитную подложку, размещенную в контакте с указанным полимерным слоем и профилированную, так что создана выемка, расположенная напротив указанной токопроводящей шины. ! 2. Модуль по п.1, в котором основная подложка и защитная подложка содержат стекло. ! 3. Модуль по п.1, в котором полимерный слой содержит поливинилбутираль. ! 4. Модуль по п.1, в котором одна из указанной токопроводящей шины выступает на 0,0254-0,508 мм от указанной поверхности указанного устройства, а указанная выемка имеет глубину выступа указанной токопроводящей шины плюс или минус 0-20%. ! 5. Модуль по п.1, в котором выемка выполнена в виде паза, имеющего форму сечения, такую же, как указанная выступающая часть указанной токопроводящей шины. ! 6. Модуль по п.1, в котором указанная выемка выполнена в виде закругленной выемки. ! 7. Модуль по п.1, в котором полимерный слой имеет толщину менее 2,29 мм. ! 8. Модуль по п.1, в котором полимерный слой имеет толщину менее 0,508 мм. ! 9. Модуль по п.1, в котором полимерный слой содержит сополимер этилена и винилацетата либо иономеры частично нейтрализованного сополимера этилена и (мет)акриловой кислоты. ! 10. Способ изготовления тонкопленочного фотоэлектрического модуля, согласно которому: ! берут основную подложку, на которой сформировано тонкопленочное фотоэлектрическое устройство, содерж

Claims (22)

1. Тонкопленочный фотоэлектрический модуль, содержащий:
основную подложку;
тонкопленочное фотоэлектрическое устройство, размещенное в контакте с основной подложкой и содержащее токопроводящую шину, выступающую от поверхности указанного устройства;
полимерный слой, размещенный в контакте с указанным фотоэлектрическим устройством; и
защитную подложку, размещенную в контакте с указанным полимерным слоем и профилированную, так что создана выемка, расположенная напротив указанной токопроводящей шины.
2. Модуль по п.1, в котором основная подложка и защитная подложка содержат стекло.
3. Модуль по п.1, в котором полимерный слой содержит поливинилбутираль.
4. Модуль по п.1, в котором одна из указанной токопроводящей шины выступает на 0,0254-0,508 мм от указанной поверхности указанного устройства, а указанная выемка имеет глубину выступа указанной токопроводящей шины плюс или минус 0-20%.
5. Модуль по п.1, в котором выемка выполнена в виде паза, имеющего форму сечения, такую же, как указанная выступающая часть указанной токопроводящей шины.
6. Модуль по п.1, в котором указанная выемка выполнена в виде закругленной выемки.
7. Модуль по п.1, в котором полимерный слой имеет толщину менее 2,29 мм.
8. Модуль по п.1, в котором полимерный слой имеет толщину менее 0,508 мм.
9. Модуль по п.1, в котором полимерный слой содержит сополимер этилена и винилацетата либо иономеры частично нейтрализованного сополимера этилена и (мет)акриловой кислоты.
10. Способ изготовления тонкопленочного фотоэлектрического модуля, согласно которому:
берут основную подложку, на которой сформировано тонкопленочное фотоэлектрическое устройство, содержащее токопроводящую шину, часть которой выступает от поверхности указанного устройства;
наносят полимерный слой в контакте с указанным фотоэлектрическим устройством;
наносят защитную подложку, размещенную в контакте с указанным полимерным слоем и профилированную, так что создана выемка, расположенная напротив указанной токопроводящей шины, и
наслаивают указанную основную подложку, указанное устройство, указанный полимерный слой и указанную защитную подложку для образования указанного модуля.
11. Способ по п.10, согласно которому основная подложка и защитная подложка содержат стекло.
12. Способ по п.10, согласно которому полимерный слой содержит поливинилбутираль.
13. Способ по п.10, согласно которому токопроводящая шина выступает на 0,0254÷0,508 мм от указанной поверхности указанного устройства, а указанная выемка имеет глубину выступа указанной токопроводящей шины плюс или минус 0-25%.
14. Способ по п.10, согласно которому выемка выполнена в виде паза, имеющего форму сечения, такую же, как указанная выступающая часть указанной токопроводящей шины.
15. Способ по п.10, согласно которому указанная выемка в виде закругленной выемки.
16. Способ по п.10, согласно которому полимерный слой имеет толщину менее 2,29 мм.
17. Способ по п.16, согласно которому указанное наслаивание выполняют с использованием неавтоклавного способа.
18. Способ по п.17, согласно которому в качестве неавтоклавного способа выбран неавтоклавный метод с использованием зажимных валков.
19. Способ по п.17, согласно которому в качестве неавтоклавного способа выбран неавтоклавный метод с использованием вакуумного мешка либо вакуумного кольца.
20. Способ по п.10, согласно которому полимерный слой имеет толщину менее 0,508 мм.
21. Способ по п.10, согласно которому полимерный слой содержит сополимер этилена и винилацетата либо иономеры частично нейтрализованного сополимера этилена и (мет)акриловой кислоты.
22. Тонкопленочный фотоэлектрический модуль, изготовленный способом, согласно которому:
берут основную подложку, на которой сформировано тонкопленочное фотоэлектрическое устройство, содержащее токопроводящую шину, часть которой выступает от поверхности указанного устройства;
наносят полимерный слой в контакте с указанным фотоэлектрическим устройством;
наносят защитную подложку, размещенную в контакте с указанным полимерным слоем и профилированную, так что создана выемка, расположенная напротив указанной токопроводящей шины, и
наслаивают указанную основную подложку, указанное устройство, указанный полимерный слой и указанную защитную подложку для образования указанного модуля.
RU2011114099/28A 2008-09-12 2009-07-30 Тонкопленочный фотоэлектрический модуль с профилированной подложкой RU2514163C2 (ru)

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Application Number Priority Date Filing Date Title
US12/209,780 2008-09-12
US12/209,780 US20100065105A1 (en) 2008-09-12 2008-09-12 Thin Film Photovoltaic Module Having a Contoured Substrate
PCT/US2009/052230 WO2010030445A2 (en) 2008-09-12 2009-07-30 Thin film photovoltaic module having a contoured substrate

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RU2514163C2 RU2514163C2 (ru) 2014-04-27

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EP (1) EP2324510A2 (ru)
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US20100065105A1 (en) 2010-03-18
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ZA201101887B (en) 2011-11-30
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CA2736762A1 (en) 2010-03-18
MX2011002664A (es) 2011-08-17

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