RU2008121855A - Способ нанесения покрытия на лопатку и лопатка газовой турбины - Google Patents
Способ нанесения покрытия на лопатку и лопатка газовой турбины Download PDFInfo
- Publication number
- RU2008121855A RU2008121855A RU2008121855/02A RU2008121855A RU2008121855A RU 2008121855 A RU2008121855 A RU 2008121855A RU 2008121855/02 A RU2008121855/02 A RU 2008121855/02A RU 2008121855 A RU2008121855 A RU 2008121855A RU 2008121855 A RU2008121855 A RU 2008121855A
- Authority
- RU
- Russia
- Prior art keywords
- layer
- blade
- coating
- mcraly
- diffusion layer
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/06—Solid state diffusion of only metal elements or silicon into metallic material surfaces using gases
- C23C10/14—Solid state diffusion of only metal elements or silicon into metallic material surfaces using gases more than one element being diffused in one step
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/06—Solid state diffusion of only metal elements or silicon into metallic material surfaces using gases
- C23C10/08—Solid state diffusion of only metal elements or silicon into metallic material surfaces using gases only one element being diffused
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C10/00—Solid state diffusion of only metal elements or silicon into metallic material surfaces
- C23C10/60—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/02—Pretreatment of the material to be coated
- C23C14/024—Deposition of sublayers, e.g. to promote adhesion of the coating
- C23C14/025—Metallic sublayers
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/02—Pretreatment of the material to be coated
- C23C14/028—Physical treatment to alter the texture of the substrate surface, e.g. grinding, polishing
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/08—Oxides
- C23C14/083—Oxides of refractory metals or yttrium
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/28—Vacuum evaporation by wave energy or particle radiation
- C23C14/30—Vacuum evaporation by wave energy or particle radiation by electron bombardment
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/321—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
- C23C28/3215—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer at least one MCrAlX layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/322—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer only coatings of metal elements only
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/32—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
- C23C28/325—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with layers graded in composition or in physical properties
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/30—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
- C23C28/34—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
- C23C28/345—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
- C23C28/3455—Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C30/00—Coating with metallic material characterised only by the composition of the metallic material, i.e. not characterised by the coating process
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/073—Metallic material containing MCrAl or MCrAlY alloys, where M is nickel, cobalt or iron, with or without non-metal elements
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/18—After-treatment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/14—Form or construction
- F01D5/18—Hollow blades, i.e. blades with cooling or heating channels or cavities; Heating, heat-insulating or cooling means on blades
- F01D5/187—Convection cooling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
- F01D5/288—Protective coatings for blades
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2230/00—Manufacture
- F05D2230/30—Manufacture with deposition of material
- F05D2230/31—Layer deposition
- F05D2230/312—Layer deposition by plasma spraying
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/10—Metals, alloys or intermetallic compounds
- F05D2300/13—Refractory metals, i.e. Ti, V, Cr, Zr, Nb, Mo, Hf, Ta, W
- F05D2300/132—Chromium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/20—Oxide or non-oxide ceramics
- F05D2300/21—Oxide ceramics
Abstract
1. Способ нанесения покрытия на пустотелую, охлаждаемую изнутри лопатку (1) газовой турбины, при котором на основной материал (3) лопатки (1) на наружную сторону лопатки (1) наносят наружное покрытие (5) из связующего слоя (6) на основе MCrAlY и керамического теплоизолирующего слоя (9) из оксида циркония, а на внутреннюю сторону лопатки (1) наносят внутреннее покрытие (4) из содержащего Cr диффузионного слоя (7), отличающийся тем, что ! связующий слой (6) на основе MCrAlY наносят на окончательно обработанную лопатку (1), ! посредством процесса химического осаждения из газовой фазы одновременно с нанесением внутреннего покрытия (4) содержащий Cr диффузионный слой (7) наносят также на связующий слой (6) на основе MCrAlY наружного покрытия (5), ! на покрытый содержащим Cr диффузионным слоем (7) связующий слой (6) посредством процесса химического осаждения из газовой фазы наносят содержащий Al диффузионный слой (8) и наружный хрупкий содержащий Al покрывающий слой, ! наружный хрупкий содержащий Al покрывающий слой удаляют посредством абразивной обработки, и ! после этого на содержащий Al диффузионный слой (8) наносят керамический теплоизолирующий слой (9). ! 2. Способ по п.1, отличающийся тем, что перед абразивной обработкой хрупкого содержащего Al покрывающего слоя лопатку (1) подвергают термообработке посредством диффузионного отжига. ! 3. Способ по п.1 или 2, отличающийся тем, что связующий слой (6) наносят в качестве слоя осаждения посредством плазменного или высокоскоростного напыления. ! 4. Пустотелая охлаждаемая лопатка газовой турбины, в которой на основной материал (3) лопатки (1) на наружной стороне лопатки (1) нанесено наружное покрытие (5) из связующего слоя
Claims (4)
1. Способ нанесения покрытия на пустотелую, охлаждаемую изнутри лопатку (1) газовой турбины, при котором на основной материал (3) лопатки (1) на наружную сторону лопатки (1) наносят наружное покрытие (5) из связующего слоя (6) на основе MCrAlY и керамического теплоизолирующего слоя (9) из оксида циркония, а на внутреннюю сторону лопатки (1) наносят внутреннее покрытие (4) из содержащего Cr диффузионного слоя (7), отличающийся тем, что
связующий слой (6) на основе MCrAlY наносят на окончательно обработанную лопатку (1),
посредством процесса химического осаждения из газовой фазы одновременно с нанесением внутреннего покрытия (4) содержащий Cr диффузионный слой (7) наносят также на связующий слой (6) на основе MCrAlY наружного покрытия (5),
на покрытый содержащим Cr диффузионным слоем (7) связующий слой (6) посредством процесса химического осаждения из газовой фазы наносят содержащий Al диффузионный слой (8) и наружный хрупкий содержащий Al покрывающий слой,
наружный хрупкий содержащий Al покрывающий слой удаляют посредством абразивной обработки, и
после этого на содержащий Al диффузионный слой (8) наносят керамический теплоизолирующий слой (9).
2. Способ по п.1, отличающийся тем, что перед абразивной обработкой хрупкого содержащего Al покрывающего слоя лопатку (1) подвергают термообработке посредством диффузионного отжига.
3. Способ по п.1 или 2, отличающийся тем, что связующий слой (6) наносят в качестве слоя осаждения посредством плазменного или высокоскоростного напыления.
4. Пустотелая охлаждаемая лопатка газовой турбины, в которой на основной материал (3) лопатки (1) на наружной стороне лопатки (1) нанесено наружное покрытие (5) из связующего слоя (6) на основе MCrAlY и керамического теплоизолирующего слоя (9) из оксида циркония, а на внутренней стороне лопатки (1) нанесено внутреннее покрытие (4) из содержащего Cr диффузионного слоя (7), отличающаяся тем, что на связующий слой (6) на основе MCrAlY наружного покрытия (5) нанесен содержащий Cr диффузионный слой (7), а на него нанесены содержащий Al диффузионный слой (8) и керамический теплоизолирующий слой (9).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005060243A DE102005060243A1 (de) | 2005-12-14 | 2005-12-14 | Verfahren zum Beschichten einer Schaufel und Schaufel einer Gasturbine |
DE102005060243.6 | 2005-12-14 |
Publications (1)
Publication Number | Publication Date |
---|---|
RU2008121855A true RU2008121855A (ru) | 2010-01-20 |
Family
ID=37964172
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
RU2008121855/02A RU2008121855A (ru) | 2005-12-14 | 2006-12-12 | Способ нанесения покрытия на лопатку и лопатка газовой турбины |
Country Status (8)
Country | Link |
---|---|
US (1) | US9109279B2 (ru) |
EP (1) | EP1969156B1 (ru) |
JP (1) | JP2009519398A (ru) |
CN (1) | CN101331246A (ru) |
CA (1) | CA2633206A1 (ru) |
DE (1) | DE102005060243A1 (ru) |
RU (1) | RU2008121855A (ru) |
WO (1) | WO2007101465A1 (ru) |
Families Citing this family (22)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8545185B2 (en) * | 2007-12-19 | 2013-10-01 | General Electric Company | Turbine engine components with environmental protection for interior passages |
GB0903199D0 (en) * | 2009-02-25 | 2009-04-08 | Univ Birmingham | Thermal barrier coatings for industrial gas turbines |
US9222163B2 (en) | 2009-05-26 | 2015-12-29 | Siemens Aktiengesellschaft | Layered coating system with a MCrAlX layer and a chromium rich layer and a method to produce it |
US20110150666A1 (en) * | 2009-12-18 | 2011-06-23 | Brian Thomas Hazel | Turbine blade |
US20120243995A1 (en) * | 2011-03-21 | 2012-09-27 | General Electric Company | Components with cooling channels formed in coating and methods of manufacture |
DE102011103731A1 (de) * | 2011-05-31 | 2012-12-06 | Man Diesel & Turbo Se | Verfahren zum Aufbringen einer Schutzschicht, mit einer Schutzschicht beschichtetes Bauteil und Gasturbine mit einem solchen Bauteil |
EP2537959B1 (de) | 2011-06-22 | 2013-12-25 | MTU Aero Engines GmbH | Mehrfache Verschleißschutzbeschichtung und Verfahren zu Ihrer Herstellung |
JP6126852B2 (ja) * | 2012-02-21 | 2017-05-10 | ハウメット コーポレイションHowmet Corporation | ガスタービン部品のコーティング及びコーティング方法 |
US9587492B2 (en) * | 2012-05-04 | 2017-03-07 | General Electric Company | Turbomachine component having an internal cavity reactivity neutralizer and method of forming the same |
US10100650B2 (en) | 2012-06-30 | 2018-10-16 | General Electric Company | Process for selectively producing thermal barrier coatings on turbine hardware |
US9574282B2 (en) * | 2012-08-13 | 2017-02-21 | United Technologies Corporation | Abrasive thermal coating |
JP6480662B2 (ja) | 2013-03-13 | 2019-03-13 | ハウメット コーポレイションHowmet Corporation | タービン部品のアルミナイジングに用いられるマスカント |
EP4130332A3 (en) | 2013-03-15 | 2023-05-31 | Raytheon Technologies Corporation | Spallation resistant thermal barrier coating |
DE102013207457B4 (de) | 2013-04-24 | 2017-05-18 | MTU Aero Engines AG | Verfahren zur Herstellung einer Hochtemperaturschutzbeschichtung |
WO2015088721A1 (en) * | 2013-12-10 | 2015-06-18 | United Technologies Corporation | Chromizing over cathodic arc coating |
US11427904B2 (en) | 2014-10-20 | 2022-08-30 | Raytheon Technologies Corporation | Coating system for internally-cooled component and process therefor |
DE102016103664A1 (de) | 2016-03-01 | 2017-09-07 | Lufthansa Technik Ag | Strömungselement und Verfahren zum Beschichten eines Strömungselements |
DE102017200749A1 (de) | 2017-01-18 | 2018-07-19 | Siemens Aktiengesellschaft | Schichtsystem mit zwei Zwischenschichten und Verfahren |
GB2568063B (en) | 2017-11-02 | 2019-10-30 | Hardide Plc | Water droplet erosion resistant coatings for turbine blades and other components |
WO2019209401A1 (en) * | 2018-04-27 | 2019-10-31 | Applied Materials, Inc. | Protection of components from corrosion |
DE102018112353A1 (de) * | 2018-05-23 | 2019-11-28 | Forschungszentrum Jülich GmbH | Verfahren zur Beschichtung eines Substrates mit einer Hohlraumstruktur |
US10882158B2 (en) | 2019-01-29 | 2021-01-05 | General Electric Company | Peening coated internal surfaces of turbomachine components |
Family Cites Families (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE1558440A1 (de) * | 1966-05-04 | 1970-03-19 | Asahi Glass Co Ltd | Legierung mit guter Hitze- und Korrosionsbestaendigkeit und Gasturbinenschaufel |
US3874901A (en) * | 1973-04-23 | 1975-04-01 | Gen Electric | Coating system for superalloys |
US4031274A (en) * | 1975-10-14 | 1977-06-21 | General Electric Company | Method for coating cavities with metal |
JPS56273A (en) * | 1979-06-14 | 1981-01-06 | Mitsubishi Heavy Ind Ltd | Diffusion-penetration method of alloy |
US4485148A (en) * | 1983-07-08 | 1984-11-27 | United Technologies Corporation | Chromium boron surfaced nickel-iron base alloys |
GB9218858D0 (en) * | 1992-09-05 | 1992-10-21 | Rolls Royce Plc | High temperature corrosion resistant composite coatings |
US6129991A (en) * | 1994-10-28 | 2000-10-10 | Howmet Research Corporation | Aluminide/MCrAlY coating system for superalloys |
EP0840809B1 (de) * | 1995-07-25 | 1999-04-21 | Siemens Aktiengesellschaft | Erzeugnis mit einem metallischen grundkörper mit kühlkanälen und dessen herstellung |
EP0846788A1 (en) | 1996-12-06 | 1998-06-10 | Siemens Aktiengesellschaft | An article having a superalloy substrate and an enrichment layer placed thereon, and methods of its manufacturing |
GB2322383A (en) * | 1997-02-22 | 1998-08-26 | Rolls Royce Plc | A coated superalloy article |
DE19815473A1 (de) | 1998-04-07 | 1999-10-14 | Ghh Borsig Turbomaschinen Gmbh | Heißgasführendes Gassammelrohr einer Gasturbine |
WO2000017417A1 (de) | 1998-09-21 | 2000-03-30 | Siemens Aktiengesellschaft | Verfahren zur innenbearbeitung eines hohlen bauteils |
JP3426987B2 (ja) * | 1998-11-13 | 2003-07-14 | 三菱重工業株式会社 | 高温用耐食・耐摩耗コーティング部材及び製造方法並びにガスタービン翼 |
US6231998B1 (en) * | 1999-05-04 | 2001-05-15 | Siemens Westinghouse Power Corporation | Thermal barrier coating |
DE10036620C2 (de) * | 2000-07-27 | 2002-09-26 | Mtu Aero Engines Gmbh | Verfahren und Vorrichtung zum Chromieren einer inneren Oberfläche eines Bauteils |
JP3916484B2 (ja) * | 2002-03-05 | 2007-05-16 | 独立行政法人科学技術振興機構 | 耐高温酸化性に優れたNi合金耐熱材料およびその製造方法 |
GB2401117A (en) * | 2003-05-01 | 2004-11-03 | Rolls Royce Plc | A method of preventing aluminising and a mask to prevent aluminising |
GB0409486D0 (en) * | 2004-04-28 | 2004-06-02 | Diffusion Alloys Ltd | Coatings for turbine blades |
DE102004045049A1 (de) | 2004-09-15 | 2006-03-16 | Man Turbo Ag | Verfahren zum Aufbringen einer Schutzschicht |
JP2006117975A (ja) * | 2004-10-19 | 2006-05-11 | Kawasaki Heavy Ind Ltd | 遮熱コーティング構造および遮熱コーティング製造方法 |
US20060093849A1 (en) * | 2004-11-02 | 2006-05-04 | Farmer Andrew D | Method for applying chromium-containing coating to metal substrate and coated article thereof |
GB2421032A (en) | 2004-12-11 | 2006-06-14 | Siemens Ind Turbomachinery Ltd | A method of protecting a component against hot corrosion |
US20060141283A1 (en) * | 2004-12-29 | 2006-06-29 | Honeywell International, Inc. | Low cost inovative diffused MCrAIY coatings |
-
2005
- 2005-12-14 DE DE102005060243A patent/DE102005060243A1/de not_active Ceased
-
2006
- 2006-12-12 WO PCT/EP2006/011943 patent/WO2007101465A1/en active Application Filing
- 2006-12-12 JP JP2008544857A patent/JP2009519398A/ja not_active Ceased
- 2006-12-12 US US12/086,511 patent/US9109279B2/en active Active
- 2006-12-12 RU RU2008121855/02A patent/RU2008121855A/ru unknown
- 2006-12-12 CA CA002633206A patent/CA2633206A1/en not_active Abandoned
- 2006-12-12 CN CNA2006800469431A patent/CN101331246A/zh active Pending
- 2006-12-12 EP EP06849387A patent/EP1969156B1/de active Active
Also Published As
Publication number | Publication date |
---|---|
US9109279B2 (en) | 2015-08-18 |
EP1969156B1 (de) | 2012-09-05 |
US20100266409A1 (en) | 2010-10-21 |
EP1969156A1 (de) | 2008-09-17 |
CA2633206A1 (en) | 2007-09-13 |
WO2007101465A1 (en) | 2007-09-13 |
DE102005060243A1 (de) | 2007-06-21 |
CN101331246A (zh) | 2008-12-24 |
JP2009519398A (ja) | 2009-05-14 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
RU2008121855A (ru) | Способ нанесения покрытия на лопатку и лопатка газовой турбины | |
CA2517298A1 (en) | Process for applying a protective layer | |
EP2371986B1 (en) | Metallic coating for non-line of sight areas | |
KR20070067607A (ko) | 고강도 Ni-Pt-Al-Hf 접합 코팅 | |
HK1103924A1 (en) | Colored razor blades | |
PT968316E (pt) | Metodo de tratamento de componentes metalicos | |
JP2013505368A5 (ru) | ||
JP2004245216A5 (ru) | ||
FR2915493B1 (fr) | Procede pour realiser un depot sur un substrat recouvert de sic | |
JP2013233644A5 (ru) | ||
ATE475725T1 (de) | Beschichtungen für turbinenlaufschaufeln | |
ATE486617T1 (de) | Verfahren zur herstellung einer medizinischen implantatskomponente und derartige komponente | |
CN109468568A (zh) | 一种抗裂纹扩展的稀土硅酸盐环境障碍涂层及制备方法 | |
WO2007147387A3 (de) | Verfahren zur reparatur von einlaufbelägen | |
EA201490034A1 (ru) | Способ получения оконного стекла, содержащего пористый слой | |
RU2011105001A (ru) | Способ нанесения покрытия и антикоррозионное покрытие для компонентов турбин | |
DE60016466D1 (de) | Verfahren zur herstellung von low-density polymer oder metall-matrix substraten mit keramischer und/oder metall-keramischer beschichtung und low-density komponenten mit hoher festigkeit so hergestellt | |
RU2007146968A (ru) | Способ получения многослойного теплозащитного покрытия на деталях из жаропрочных сплавов | |
EP1273681A3 (en) | Method for improving the tbc life of a single phase platinum aluminide bond coat by preoxidation heat treatment | |
WO1992005298A1 (en) | Columnar ceramic thermal barrier coating with improved adherence | |
CN105463382B (zh) | 一种提高TiAl合金氧化抗力的涂层及其制备方法 | |
DE60222483D1 (de) | Kombiniertes Beschichtungs-, Wärmebehandlungs- und Abschreckverfahren für Gasturbinenmotorbauteile | |
TWI456779B (zh) | 光吸收層之改質方法 | |
RU2016135416A (ru) | Компонент с истираемым покрытием и способ нанесения истираемого покрытия | |
RU2214475C2 (ru) | Способ нанесения покрытия |