KR20210048777A - Flatbed-medium of Molding Jig - Google Patents

Abstract

The present invention relates to a flat medium forming jig. According to the present invention, the height of a flat medium can be set to 13 to 15 cm using an existing plastic bag and a tieback filter-attached plastic bag and the weight of the flat medium is set to 17 to 18 kg. Accordingly, the process of inoculation, sterilization, culture, browning, and growth can be easily performed in one cycle at a medium of 15 KG or more. One flat medium of 17 to 18 kg replaces six 2.5 kg quadrangular mediums in one plastic bag, and thus inoculation, transfer and loading, and mushroom growth and development are simplified to one-sixth, labor can be saved, and work efficiency can be enhanced. The flat medium is at least 13 cm in height, and thus medium nutrients are sufficiently supplied to mushrooms for at least four cycles and mushroom productivity and quality can be enhanced.

Description

Flatbed-medium of Molding Jig}

The present invention relates to a flat plate forming jig, and more particularly, by using a tie bag filter-attached plastic bag and an existing plastic box, the height of the flat plate can be formed to be 13 to 15 cm, so that the weight of the flat plate is 17 to 18 kg. By forming, a series of processes of inoculation, sterilization, cultivation, browning, and growth of a medium weighing more than 15 kg can be easily produced in one cycle. Since only one medium is inserted, the work process such as inoculation, transfer and loading, mushroom growth and generation is reduced to 1/6 compared to the previous one, simplifying the work and increasing the work efficiency accordingly, and the height of the flat medium is 13cm or more. It relates to a flat plate medium forming jig in which the nutrients of the medium are sufficiently supplied to the mushrooms for more than 4 cycles to increase the productivity and quality of the mushrooms.

Typically, mushrooms belong to basidiomycetes in taxonomic terms as nutrient-requiring microorganisms that do not photosynthesize and use carbon in the form of organic matter. These mushrooms have higher nutritional value than ordinary vegetables, are effective for high blood pressure and diabetes, and are reported to have anticancer effects in particular.

On the other hand, as a cultivation method of such mushrooms, a log cultivation method cultivated using solid wood such as hardwood and a facility cultivation method cultivated in a facility equipped with a certain facility are known. However, the above log cultivation method has the advantage of being simple to manage and low facility cost, whereas the recovery rate of mushrooms is low compared to the amount of raw materials and it is difficult to purchase logs. The facility cultivation method grown in Korea is widely used.

At this time, in the above-described facility cultivation method, the molded medium is usually used by inoculating the seed by putting the sawdust medium in vinyl, and the medium weighing 1.2~3KG is molded with an automatic or semi-automatic mouth sealing machine to make a medium. It is usually manufactured by hand.

Here, the sawdust badge, which is produced by automatic and semi-automatic mouth sealing machines, of a weight of 1.2~3KG is classified by type as follows.

1) Chinese style-Put the sawdust medium in a circular plastic bag without a filter or cotton hole in the shape of a long circle on the side, and make 2 ~ 3KG medium with a semi-automated sealing machine, and inoculate, culture, and brown (when cultivating light after cancer culture, the appropriate amount of Induce oxygen breathing by twisting the needle hole).

2) Taiwanese style-Inoculation culture, browning by putting sawdust medium in a plastic with cotton holes in an erected cylindrical shape and making 1.2 ~ 3KG medium with a circular semi-automatic mouth sealer.

3) Japanese style-Put the sawdust medium in a plastic bag with Tyvek filter in a rectangular shape, and make 1.7 ~ 2,5KG medium with a square semi-automatic mouth sealer for inoculation culture and browning.

4) Others-For large-sized media of 5KG or more, make a sawdust medium with a primary plastic bottle in an automatic facility and inoculate and cultivate it after 60 days, then de-bottle and crush the medium. And cover with vinyl to induce further cultivation and browning.

In the case of making a medium of 5KG or more in this way, after cultivation, it is wrapped in simple vinyl to induce secondary culture and browning. This method can make a medium by making a mold with a desired shape of the medium, but it takes a long time to be excessive as it must go through the processes of primary inoculation, culture and secondary molding, culture, and browning. In addition to the work process, automation facilities and additional man-made are required.

In addition, since the vinyl is sealed, it takes a long time for secondary cultivation and browning due to insufficient oxygen supply, and the contamination rate according to the process of adding a medium is significantly increased.

5) Currently, the technology and method of making a one-cycle medium that is molded, inoculated, cultured, browned, and grown by putting sawdust medium in a plastic bag with a filter and cotton hole attached to 5KG~20KG in flat plate and other forms are currently Not listed.

6) In addition, in some cases, instead of re-molding the culture medium de-bottled from a plastic bottle inoculated in an automated facility, more than 5 kg of sawdust medium is placed in a simple plastic box (bart) and grown in a single bed. Put the sawdust medium and simply cover it with vinyl to inoculate, sterilize, and cultivate, and then remove the box and induce browning of the medium. However, in this method, since the oxygen supply channel cannot be established with a filter or cotton, smooth oxygen supply cannot be achieved, so that cultivation and browning are not smooth, and contaminants cannot be properly blocked after sterilization. There was a problem in that the height of the sawdust medium could not be raised to more than 8cm using the existing plastic box (baht) as a frame, so mushrooms were not sturdy after 2 cycles, easily bloomed, and marketability was poor.

Korean Patent Publication No. 2001-0108876

The present invention was devised to solve the above conventional problems,

By using a tie bag filter-attached plastic bag and an existing plastic box, the height of the flat plate can be molded into 13 ~ 15cm, and the weight of the flat plate is made up to 17 ~ 18kg, thereby inoculating, sterilizing, cultivating, and browning the medium weighing more than 15kg. , A series of growth processes can be easily produced in one cycle, and inoculation, transfer and loading, mushroom growth and generation, because 6 pieces of square medium 2.5kg in one plastic box are placed in only one flat medium of 17-18kg. The work process of the back is reduced to 1/6 compared to the previous one, simplifying the work and increasing the work efficiency accordingly, and the height of the flat medium is 13cm or more, so nutrients from the medium are sufficiently supplied to the mushrooms for more than 4 cycles, and the productivity of the mushrooms. And it aims to provide a flat plate medium molding jig with high quality.

In order to achieve the above object, the present invention inserts a HEIDEn plastic bag with a tie bag filter attached into an existing plastic box, and then inserts sawdust into the inside to form a flat plate medium, and holds the shape of the flat plate to form a flat plate. In the medium forming jig,

A support portion formed of a square tube passing through the upper and lower portions, and each corner portion is formed as a curved round portion;

It relates to a flat plate forming jig, characterized in that it comprises a; wing portions which are formed independently on each lower surface of the support portion, inserted into the plastic box, and curvedly inserted and fixed inside the plastic box.

In addition, the wing portion of the present invention relates to a flat plate plate molding jig, characterized in that the lower edge portion is formed as a curved round portion so as not to interfere with each other when the blade portion is inserted and fixed to the inside of the plastic box in a curved manner.

In addition, the present invention relates to a flat plate medium forming jig, characterized in that the outer surface of the support portion is further formed with a detachable handle.

In addition, since the vertical height of the combined support portion and the wing portion of the present invention is 15 ~ 17cm, it relates to a flat plate medium forming jig, characterized in that the height of the plate medium can be formed in the range of 13 ~ 15cm.

As discussed above, the flat plate medium molding jig of the present invention uses a tie bag filter-attached plastic bag and an existing plastic box to form the height of the plate medium to 13 to 15 cm, so that the weight of the plate medium is 17 to 18 kg. By forming, a series of processes of inoculation, sterilization, cultivation, browning, and growth of a medium weighing more than 15 kg can be easily produced in one cycle. Since only one medium is inserted, the work process such as inoculation, transfer and loading, mushroom growth and generation is reduced to 1/6 compared to the previous one, simplifying the work and increasing the work efficiency accordingly, and the height of the flat medium is 13cm or more. The nutrients in the medium are sufficiently supplied to the mushrooms for more than 4 cycles, thereby increasing the productivity and quality of the mushrooms.

1 is a perspective view showing a flat plate medium forming jig according to an embodiment of the present invention,
2 is a front view showing a flat plate medium forming jig according to an embodiment of the present invention,
3 is a plan view showing a flat plate medium forming jig according to an embodiment of the present invention,
Figure 4 is a flow chart showing a mushroom medium forming system according to an embodiment of the present invention.

The present invention having such characteristics will be more clearly described through preferred embodiments accordingly.

Before describing various embodiments of the present invention in detail with reference to the accompanying drawings, it will be appreciated that the application is not limited to the details of configurations and arrangements of elements described in the following detailed description or illustrated in the drawings. will be. The present invention can be implemented and practiced in different embodiments, and can be carried out in various ways. Also, device or element orientation (eg "front", "back", "up", "down", "top", "bottom" The expressions and predicates used herein with respect to terms such as ", "left", "right", "lateral"), etc. are used only to simplify the description of the present invention, and related devices Or you will find that the element simply does not indicate or implies that it should have a particular orientation. Further, terms such as “first” and “second” are used in this application and the appended claims for purposes of explanation and are not intended to represent or imply any relative importance or spirit.

Accordingly, the embodiments described in the present specification and the configurations shown in the drawings are only the most preferred embodiment of the present invention, and do not represent all the technical spirit of the present invention. It should be understood that there may be equivalents and variations.

1 is a perspective view showing a flat plate forming jig according to an embodiment of the present invention, Figure 2 is a front view showing a flat plate forming jig according to an embodiment of the present invention, Figure 3 is an embodiment of the present invention It is a plan view showing the flat plate medium forming jig according to this.

As shown in Figs. 1 to 3, the flat plate medium molding jig 100 of the present invention is vertically inserted into an existing plastic box (also referred to as bart), and then a tie bag filter is attached to the inside of the flat plate medium molding jig 100. After setting the plastic bag 400, the sawdust medium is inserted to form the flat plate medium 200. The flat plate medium forming jig 100 is formed by holding the shape (square medium) of the flat plate medium 200. As a device to be configured, it is composed of a support portion 10 and a wing portion 20.

As shown in Figs. 1 to 3, the support part 10 is formed as a square cylinder penetrating the upper and lower portions, and each corner portion is formed as a curved round portion 11, so that the shape of the flat plate 200 is formed at each corner. Additional rounded square media can be molded.

Here, by forming the round portion 11 at each corner of the support portion 10, it can be smoothly inserted into the existing plastic box (300, also referred to as baht). That is, in order to use the existing plastic box 300, the existing plastic box 300 has a rectangular shape on a plane, and each corner is formed to be lounge, so it can be smoothly inserted by the round part 11 of the support part 10. There is.

In addition, a detachable handle part 12 is further formed on the outer surface of the support part 10 so that the user can hold it when inserting or removing the flat plate molding jig 100 into the plastic box 300.

And, since the height of the support portion 10 is formed to be 7 ~ 9cm, when combined with the height of the wing portion 20, a sawdust medium of 15 ~ 17cm is inserted into a plastic bag 400 with a Tyvek filter attached thereto. 100) and adjust the air pressure of the air flatbed sealing machine 500 and apply 1 ~ 2cm compression pressure to The height of the flat medium 200 may be formed to be 13 to 15 cm.

As shown in FIGS. 1 to 3, the wing portion 20 is independently formed on each lower surface of the support portion 10, that is, one wing per side of the lower portion of the rectangular support portion 10 The portion 20 is formed so that the four wing portions 20 are formed. That is, since the wing portion 20 is in a state where the edge portion of the support portion 10 is cut from the other wing portion 20, each of the wing portions 20 is independently formed on each lower surface of the support portion 10.

Here, the wing portion 20 is formed of a stainless steel plate material and is independently formed on each lower surface of the support portion 10, and when the flat plate forming jig 100 is inserted into the plastic box 300, the wing portion As shown in FIGS. 2 to 3, the end of the 20 is lowered to the bottom surface of the plastic box 300 along the inclined side of the plastic box 300 and fixed, and the flat plate medium molding jig 100 for each type of 15cm to 17cm height When preparing and using, the air flatbed sealing machine (500) 1 ~ 2cm by adjusting the compression pressure The height of the flat plate medium 200 to be molded can be determined.

In other words, the end of the wing part 20 is easily inserted into the side inclined surface of the plastic box 300 and fixed to the floor, and a 17cm flat plate forming jig 100 is used and the air flat plate sealing machine 500 is compressed. Set the height of the flat plate medium 200 to be adjusted to fit 15cm to form the medium, or use the 15cm flat plate forming jig 100 and adjust the compression pressure of the air flat plate presser 500 to adjust the flat plate medium 200 The height of the plate medium 200 can be adjusted by molding the medium by setting the height of 13cm.

In addition, when the lower edge portion of the wing portion 20 is inserted and fixed into the plastic box 300, the round portion 21 is formed to be curved so as not to interfere with each other with the other wing portion 20.

And , the flat plate medium forming jig 100 is composed of 15 ~ 17 cm by combining the wing portion 20 and the support portion 10, by adjusting the compression pressure of the air flat plate mouth bagging machine 500 The height of the flat medium 200 may be formed to be 13 to 15 cm.

Hereinafter, a system for forming a mushroom medium using the plate medium forming jig 100 described above will be described with reference to the drawings.

Figure 4 is a flow chart showing a mushroom medium forming system according to an embodiment of the present invention.

As shown in Figure 4, the mushroom culture medium and mushroom production system of the present invention after inserting the flat plate medium molding jig 100 into the existing plastic box 300 in which a plurality of through holes are formed, the plate medium molding jig ( Put the HEIDEN plastic bag 400 with a tie bag filter attached to the inside of 100). In this case, the flat plate medium forming jig 100 is provided by adjusting a height of 15 to 17 cm according to the height of the flat plate medium 200 to be formed.

Then, into the inside of the HEIDEN plastic bag 400 with the tie bag filter attached, an oak sawdust rice bran, bran, and calcium carbonate were added, and a water content of 55% medium was added, and the water content was supplied through the air flatbed bag 500. The upper portion of the medium is applied at a set pressure to form a flat medium 200. At this time, a round protrusion 510 is formed to protrude from the lower side of the air flatbed upright 500 so that when the upper portion of the discharge medium is pressed, the upper edge of the discharge medium is formed to be rounded.

Then, after removing the flat plate forming jig 100 provided on the outside of the HEIDEN plastic bag 400 with the tie bag filter attached to the upper side, the flat plate provided inside the HEIDEN plastic bag 400 with the tie bag filter attached. The medium 200 is moved to an atmospheric pressure sterilizer with a box, and sterilized at 102°C for 6 hours in the atmospheric pressure sterilizer.

Then, the sterilized plate medium 200 is moved to a cooling room in a box and rapidly cooled until the temperature of the plate medium 200 reaches 15 ~ 18°C, and the rapidly cooled plate medium 200 is sterilized. Move to the clean bench and inoculate 20 g of shiitake solid seed into the plate medium 200 through a semi-automatic inoculation machine.

Then, after inoculating the shiitake solid seed, the open upper part of the HEIDEN plastic bag 400 is sealed by sealing through a sealing machine, and the sealed plate medium 200 is moved to the box holding culture chamber at 20 to 24°C. Cancer culture for 45 to 60 days.

Thus, after the dark culture for 60 days, the plate medium 200 is completely browned by moving to the browning field and performing bright culture for about 60 days in about 200 lux light.

In this way, about 120 days after inoculation, the HEIDEN plastic bag 400 with the tie bag filter attached to the top of the flat medium 200 is removed to induce the occurrence of mushrooms to produce mushrooms. At this time, the plastic box 600 for immersion from the outside After covering the top of the round-processed flat plate 200, turn it over to provide a flat plate 200 inside the immersion plastic box 600, and put water into the immersion plastic box 600 to insert the flat plate medium ( 200) is submerged, and after impacting for 1 day, the flat medium 200 is turned over again in the plastic box 300 and placed in its original position, intermittently irrigation treatment is performed for 2 days to maintain moisture and induce mushroom peeling.

After the mushrooms are produced and mushrooms are collected, a rest period is given for about 7 days, and the above operation is repeated to continue the mushroom culture cycle. At this time, in the present invention, it can be continued for 4 or more cycles.

Here, all operations after the production of the flat medium 200 are moved, sterilized, inoculated, cultured, browned, and generated with the flat medium 200 inserted into the plastic box 300, and the mushroom generation operation is round processed. The resulting flat medium 200 is turned over in a plastic box 600 for immersion and the operation is performed.

10: support portion 11, 21: round portion
12: detachable handle
20: wing part
100: flat plate forming jig 200: flat plate
300: plastic box
400: Heiden plastic bag with tie bag filter attached
500: air flatbed upright 510: round protrusion
600: immersion plastic box

Claims (4)

After inserting the HEIDEN plastic bag 400 with a tie bag filter attached to the existing plastic box 300, inserting sawdust into the inside to form the flat plate 200, but by holding the shape of the flat plate 200 In the flat plate medium forming jig to be
A support portion 10 formed of a square tube passing through the upper and lower portions, and each corner portion being formed of a curved round portion 11;
Wings 20 which are formed independently on each lower side of the support part 10 and are curvedly inserted and fixed into the plastic box 300 according to the height of the flat plate 200 to be molded when inserted into the plastic box 300 );
Flat plate forming jig, characterized in that configured to include.
The method of claim 1,
When the wing portion 20 is inserted and fixed in a curved shape into the plastic box 300, the lower edge portion is formed of a curved round portion 21 so as not to interfere with each other.
The method of claim 1,
A flat plate forming jig, characterized in that a detachable handle 12 is further formed on the outer surface of the support 10.
The method of claim 1,
Since the combined vertical height of the support part 10 and the wing part 20 is 15 to 17 cm, the height of the flat plate 200 can be formed in a range of 13 to 15 cm.

Images