KR101369065B1 - The manufacturing method of a ceramic cloisonne using conglomerate with quartz powder - Google Patents

The manufacturing method of a ceramic cloisonne using conglomerate with quartz powder Download PDF

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KR101369065B1
KR101369065B1 KR1020120130242A KR20120130242A KR101369065B1 KR 101369065 B1 KR101369065 B1 KR 101369065B1 KR 1020120130242 A KR1020120130242 A KR 1020120130242A KR 20120130242 A KR20120130242 A KR 20120130242A KR 101369065 B1 KR101369065 B1 KR 101369065B1
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cloisonne
quartz
hours
firing
ceramic
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Korean (ko)
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이희옥
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이희옥
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/24Manufacture of porcelain or white ware
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/041Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers for moulded articles undergoing a thermal treatment at high temperatures, such as burning, after coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/044Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/06Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with powdered or granular material, e.g. sanding of shaped articles
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/32Burning methods
    • C04B33/34Burning methods combined with glazing
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/89Coating or impregnation for obtaining at least two superposed coatings having different compositions
    • C04B41/90Coating or impregnation for obtaining at least two superposed coatings having different compositions at least one coating being a metal

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Glass Compositions (AREA)

Abstract

The present invention relates to a method for manufacturing cloisonne wares using a conglomerate with quartz powder, and more specifically, to a method for manufacturing cloisonne wares, wherein the method improves artistic beauty by pouring quartz during the manufacture of cloisonne wares. The method for manufacturing cloisonne wares includes the steps: molding ceramics, polishing, first firing, applying a water repellent, glaze treatment, second firing, quartz coloring, third firing, lacquering, and gold plating. The present invention can apply color tones and colors during the manufacture of cloisonne wares, thereby improving the decoration and coloring of the cloisonne wares. [Reference numerals] (AA) Step of molding ceramics; (BB) Polishing step; (CC) First firing step; (DD) Water repellent applying step; (EE) Glaze treatment step; (FF) Second firing step; (GG) Quartz coloring step; (HH) Third firing step; (II) Lacquering step; (JJ) Gold plating step

Description

석영 칠보 도자의 제작 방법{The Manufacturing Method of a Ceramic Cloisonne using conglomerate with quartz powder}The Manufacturing Method of a Ceramic Cloisonne using conglomerate with quartz powder}

본 발명은 석영(유리 가루)를 침투시켜 채색성이 우수한 칠보 도자를 만드는 석영 칠보 도자의 제작 방법에 관한 것이다.The present invention relates to a method of fabricating a quartz cloisonne ware which penetrates quartz (glass powder) to make a cloisonne ware excellent in colorability.

도자(도자기)는 우리생활과 밀접한 관계를 유지 하고는 것으로, 이는 광택을 주어 제품을 아름답게 하는 것 외에도 강도를 향상시키고, 흡수성을 제거하여 물이나 화학약품에 대한 저항성을 증강시키기 위해 유약을 도자기 표면에 바르나, 유약의 도포만으로는 도자의 장식성과 예술성을 극대화 시키기에는 어려움이 다소 있었는 바, 이를 개선한 칠보 도자(七寶 陶瓷)는 열처리 과정에서 도자와 유약 및 칠보의 열팽창 차이로 인한 박리현상이 생기는 등의 문제점이 있었다.Pottery maintains a close relationship with our daily lives. It is not only to make a product beautiful by giving it a luster, but also to enhance the strength and remove water absorption to enhance resistance to water or chemicals. Although it was difficult to maximize the decorativeness and artistry of the ceramics by applying glaze alone, the improved cloisonne pottery produced peeling phenomenon due to the difference in thermal expansion between ceramics, glaze and cloisonne during heat treatment. There was a problem.

칠보 도자(七寶 陶瓷)의 제작에 있어, 소성과정에서 변형과 변색되는 성질이 있으며 특히 미세하게 분쇄된 칠보의 분말을 유약을 사용하여 대상물의 표면에 도포하나 열처리 과정에서 도자와 유약 및 칠보의 열팽창 차이로 인한 박리현상이 생 기는 등의 문제점이 다소 발생하므로서, 본 발명은 이를 해결하고자, 석영을 이용한 개선된 칠보 도자의 제작 방법을 제공하는데 그 발명의 목적이 있다.In the manufacture of cloisonne pottery, it has the property of deformation and discoloration during firing process. Especially, finely pulverized cloisonne powder is applied to the surface of the object using glaze, but during the heat treatment process, Since some problems, such as a peeling phenomenon due to the difference in thermal expansion occurs, the present invention to solve this problem, the object of the present invention to provide an improved cloisonne ceramics manufacturing method using quartz.

상술한 목적을 달성하기 위한 기술적 수단인 바, 이의 발명 요지는Technical means for achieving the above object, the present invention is

도자기의 성형 공정⇒돋움질 공정⇒초벌구이(1차 소성) 공정⇒발수제 도포 공정⇒ 유약 처리 공정⇒재벌구이(2차 소성) 공정⇒ 석영(유리가루) 채색 공정⇒삼벌구이(3차 소성) 공정⇒카슈 공정⇒개금 공정 의 순으로 이루어진 10단계로 구성한 것인 바, 이는 도자기의 장식성과 예술성을 극대화 할 수 있는 특징이 있는 제작 방법이다.Pottery molding process ⇒ Engraving process ⇒ First roasting (primary firing) process ⇒ Water repellent coating process ⇒ Glaze treatment process ⇒ Conglomerate roasting (secondary firing) process ⇒ Quartz (glass powder) coloring process ⇒ Sambal roasting (third firing) process It is composed of 10 steps consisting of ⇒ Kash process ⇒ Opening process, which is a production method that can maximize the decorativeness and artistry of ceramics.

본 발명은 장식성과 예술성을 극대화 시키고자 석영을 이용한 칠보 도자(七寶 陶瓷)의 제작 방법에 관한 것으로서, 이는 소성과정에서 변형과 변색이 없을 뿐만 아니라 모든 색채를 도자기에 자유자재로 적용할 수 있어 칠보의 채색성이 우수하며, 특히 불량 발생을 대폭 감소시킬 수 있으므로 매우 실용적이고 경제적인 효과가 있는 것이다.The present invention relates to a method of manufacturing a cloisonne pottery using quartz to maximize decor and artistry, which is free from deformation and discoloration during the firing process and can be applied freely to ceramics. The color of the cloisonne is excellent, and in particular, since the occurrence of defects can be greatly reduced, there is a very practical and economic effect.

본 발명은 석영(유리 가루)를 침투시켜 채색성이 우수한 칠보 도자를 만드는 석영 칠보 도자의 제작 방법에 관한 것이다.The present invention relates to a method of fabricating a quartz cloisonne ware which penetrates quartz (glass powder) to make a cloisonne ware excellent in colorability.

이를 도면에 의거하여 상세히 설명하면 다음과 같다.This will be described in detail with reference to the drawings.

이의 제작 방법은How to make this

(1) 제 1공정(도자기의 성형 공정) - 점토나 사토 등으로부터 채취한 원료를 물과 혼합하여 반죽을 한 후 목적한 도자기의 모양을 성형하는 것으로, 이 성형 후 통풍에 의한 자연건조 과정을 포함할 수 있다.(1) The first step (pottery molding process) -by mixing the raw material collected from clay or Sato with water and kneading, and then molding the shape of the desired porcelain, the natural drying process by ventilation after the molding It may include.

(2) 제 2공정(돋움질 공정) - 제 1공정의 도자기 성형 후 상기 도자기의 돌출부를 점토나 사토 등의 흙을 사용하여 돋움질 한다.(2) Second process (promotion process)-After the porcelain molding in the first process, the protrusion of the porcelain is embossed using clay such as clay or sato.

(3) 제 3공정(초벌구이(1차 소성) 공정) - 상기의 돋움질 공정을 거친 도자기를 가마에 첫 번째로 넣은 후 1200∼1300℃에서 24시간동안 구워내는 공정이다.(3) 3rd process (primary roasting process) -It is the process of baking the above-mentioned embossing process into kiln for the first time, and baking it at 1200-1300 degreeC for 24 hours.

(4)제 4공정(발수제 도포 ) - 상기한 초벌구이(1차 소성)를 한 도자기의 표면에 2∼3차에 걸쳐 섬세하게 발수제를 바르는 공정이다.(4) 4th process (water repellent application | coating) -It is a process of applying a water repellent finely on the surface of the pottery which performed the above-mentioned primary baking (primary baking) for 2-3 times.

(5)제 5공정(유약 처리 공정) - 상기의 발수제 도포 공정을 거친 도자기에 유약을 바른 후 24시간 동안 자연 건조 시킨다.(5) 5th process (glaze treatment process) -After applying the glaze to the porcelain through the above water repellent coating process is naturally dried for 24 hours.

(6)제 6공정(재벌구이(2차 소성) 공정) - 상기한 유약 처리 공정을 거친 도자기를 상기의 돋움질 공정을 거친 후 초벌구이시 사용한 가마에 넣은 후 1000∼1100℃에서 24∼36시간동안 두번째로 구워내는 공정이다.(6) 6th process (conglomerate roasting (secondary firing) process) -After the above glaze-processed ceramics go through the above embossing process and put in the kiln used for roasting for 24 to 36 hours at 1000 ~ 1100 ℃ It's the second baking process.

(7)제 7공정(석영 채색 공정) - 미세하게 분쇄한 석영(유리가루)을 사용하여 재벌구이를 마친 도자기의 표면에 채색작업을 한 후 24시간 동안 자연 건조 시킨다.(7) 7th process (quartz coloring process)-After finely pulverized quartz (glass powder) is painted on the surface of pottery, it is naturally dried for 24 hours.

(8)제 8공정(삼벌구이(3차 소성) 공정) - 상기의 석영(유리가루) 채색 공정을 마친 도자기를 다시 재벌구이한 가마에 세번째로 넣은 다음 780∼830℃에서 1∼4시간가량 구워내어 유리 성분이 도자에 완전하게 녹아들게하는 공정이다.(8) 8th process (Sambul roasting (third firing) process)-After finishing the above-mentioned quartz (glass powder) coloring process, put the pottery in the kiln which is roasted again for the third time, and then at 780-830 ℃ for about 1 to 4 hours. It is a process to bake and completely dissolve the glass component in the ceramics.

(9)제 9공정(카슈 공정) - 삼벌구이한 도자의 표면에 카슈(옻칠)를 2회에 걸쳐 골고루 도포하여 24시간 동안 자연 건조 시킨다.(9) The ninth step (cashew process) -Apply the cashew (lacquer) twice evenly to the surface of the three-baked pottery and let it dry naturally for 24 hours.

(10)제 10공정(개금 공정) - 카슈공정이 완료되면 금박을 붙이는 개금작업을 실시함으로서 모든 작업을 마무리한다.(10) The 10th process (cutting process)-When the cashew process is completed, all the work is completed by performing the cutting operation of attaching gold leaf.

본 발명은 도자의 소성과정에서의 변형, 변색과 상관이 없을 뿐만 아니라 모든 색채를 도자기에 자유자재로 적용 할 수 있게 하므로서, 도자기의 장식성과 예술성을 극대화 할 수 있는 특징이 있다.The present invention is not only related to deformation, discoloration in the firing process of the ceramic, but also to allow all colors to be applied freely to ceramics, there is a feature that can maximize the decorativeness and artistry of ceramics.

도1은 본 발명에 따를 공정도1 is a process diagram according to the present invention

※도면의 주요부분에 대한 부호의 설명※ Explanation of symbols for main parts of drawing

1-도자기의 성형 공정(제1공정), 2-돋움질 공정(제 2공정),1-pottery molding process (first process), 2-embossing process (second process),

3-초벌구이(1차 소성) 공정(제 3공정), 4-발수제 도포 공정(제 4공정),3-primary roasting (primary firing) process (third process), 4-water repellent coating process (fourth process),

5-유약 처리 공정(제 5공정), 6-재벌구이(2차 소성) 공정(제6공정),5-glaze treatment process (5th process), 6-chaebol roasting (secondary firing) process (6th process),

7-석영 채색 공정(제 7공정), 8-삼벌구이(3차 소성) 공정(제 8공정),7-quartz coloring process (7th process), 8-sambul roasting (3rd firing) process (8th process),

9-카슈 공정(제 9공정), 10-개금 공정(제10공정)9-cashew process (the ninth process), 10-rolling process (the tenth process)

Claims (1)

점토나 사토 등으로부터 채취한 원료를 반죽한 후 목적한 도자기의 모양을 성형하는 도자기의 성형 공정(제1공정) ; A molding process of ceramics (first step) for kneading raw materials collected from clay or sato, and then molding the shape of the desired ceramics ; 성형 후 상기 도자기의 돌출부를 흙을 사용하여 돋움질 하는 돋움질 공정(제2공정) ;An embossing process (second step) of embossing the protrusions of the porcelain after molding using soil; 돋움질 공정을 거친 도자기를 가마에 넣은 후 1200∼1300℃에서 24시간동안 구워내는 초벌구이(1차 소성) 공정(제3공정) ;A first roasting process (third step) in which a ceramic, which has undergone embossing, is put into a kiln and then baked at 1200 to 1300 ° C. for 24 hours; 초벌구이를 한 도자기의 표면에 2∼3차에 걸쳐 발수제를 바르는 발수제 도포 공정(제4공정) ; A water repellent coating step (fourth step) of applying a water repellent agent on the surface of the ceramic ware which has been roasted for two to three times ; 발수제 도포를 거친 도자기에 유약을 바른 후 24시간 동안 건조 시키는 유약 처리 공정(제5공정) ; A glaze treatment step (5th step) in which a glaze is applied to a ceramic having undergone a water repellent and dried for 24 hours ; 유약 처리를 거친 도자기를 가마에 넣은 후 1000∼1100℃에서 24∼36시간동안 구워내는 재벌구이(2차 소성) 공정(제6공정) ; A glaze- baking (secondary firing) step of putting glazed ceramics in a kiln and baking at 1000-1100 ° C. for 24 to 36 hours (sixth step) ; 미세 분쇄된 석영(유리가루)을 사용하여 도자기의 표면에 채색작업을 한 후 24시간 동안 자연 건조 시키는 석영 채색 공정(제7공정) ; A quartz coloring step (seventh step) which performs a color drying process on the surface of ceramics using finely ground quartz (glass powder) and then naturally dries for 24 hours ; 석영 채색 공정을 마친 도자기를 가마에 넣어 780∼830℃에서 1∼4시간동안 구어 유리 성분이 도자에 완전하게 녹아들게 하는 삼벌구이(3차 소성) 공정(제8공정) ;A pottery roasting (third firing) step (8th step) in which a porcelain finished with quartz coloring is put into a kiln and baked at 780 to 830 ° C. for 1 to 4 hours to completely dissolve the glass component in the ceramic; 삼벌구이한 도자의 표면에 카슈(옻칠)를 2회에 걸쳐 골고루 도포하여 24시간 동안 건조 시키는 카슈 공정(제9공정) ; A cashew step (ninth step) that is evenly applied twice over to the surface of the roasted porcelain and dried for 24 hours ; 카슈공정후 금박을 붙이는 개금작업을 실시하는 개금 공정(제10공정) ;의 순으로 공정을 진행함을 특징으로 하는 석영 칠보 도자의 제작 방법Cache gaegeum process after performing the work to attach the foil gaegeum step (10th step); how the order of production of the silica ceramic enamel, characterized in that the progress of the process
KR1020120130242A 2012-11-13 2012-11-13 The manufacturing method of a ceramic cloisonne using conglomerate with quartz powder KR101369065B1 (en)

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Publication number Priority date Publication date Assignee Title
KR101655037B1 (en) * 2015-06-23 2016-09-07 이한길 The manufacture method of ceramics for appear on gold color
CN106810206A (en) * 2017-02-13 2017-06-09 景德镇陶瓷大学 A kind of utilization gangue prepares the super flat method for throwing glaze Ceramic Tiles
CN107538602A (en) * 2017-08-03 2018-01-05 陆永添 A kind of production technology that exquisite three-dimensional decorative effect is formed in ceramic surface
KR20180038634A (en) * 2016-10-07 2018-04-17 한세은 Ceramics manufacturing method
CN109227901A (en) * 2018-10-10 2019-01-18 东莞市唯美陶瓷工业园有限公司 Can simultaneously a variety of dry-particle ceramic tiles of charity, preparation method and its control method
CN109574712A (en) * 2018-12-30 2019-04-05 佛山市章氏兄弟建材有限公司 A kind of composite plating glazed tile and preparation method thereof

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JPH11263683A (en) * 1998-03-16 1999-09-28 Jitsuo Matsunaga Manufacture of pottery having glass skin pattern
KR20050011332A (en) * 2003-07-22 2005-01-29 박종훈 Manufacturing method for ceramic article with bell
KR20110120041A (en) * 2010-04-28 2011-11-03 이구원 Gold foil painting process of a ceramic and a ceramic produced by that process

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JPH0623523U (en) * 1992-08-27 1994-03-29 正博 重実 Cremation buddha statue
JPH11263683A (en) * 1998-03-16 1999-09-28 Jitsuo Matsunaga Manufacture of pottery having glass skin pattern
KR20050011332A (en) * 2003-07-22 2005-01-29 박종훈 Manufacturing method for ceramic article with bell
KR20110120041A (en) * 2010-04-28 2011-11-03 이구원 Gold foil painting process of a ceramic and a ceramic produced by that process

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101655037B1 (en) * 2015-06-23 2016-09-07 이한길 The manufacture method of ceramics for appear on gold color
KR20180038634A (en) * 2016-10-07 2018-04-17 한세은 Ceramics manufacturing method
KR101900473B1 (en) * 2016-10-07 2018-09-19 한세은 Ceramics manufacturing method
CN106810206A (en) * 2017-02-13 2017-06-09 景德镇陶瓷大学 A kind of utilization gangue prepares the super flat method for throwing glaze Ceramic Tiles
CN106810206B (en) * 2017-02-13 2020-02-21 景德镇陶瓷大学 Method for preparing ultra-flat polished glaze ceramic tile by using coal gangue
CN107538602A (en) * 2017-08-03 2018-01-05 陆永添 A kind of production technology that exquisite three-dimensional decorative effect is formed in ceramic surface
CN109227901A (en) * 2018-10-10 2019-01-18 东莞市唯美陶瓷工业园有限公司 Can simultaneously a variety of dry-particle ceramic tiles of charity, preparation method and its control method
CN109574712A (en) * 2018-12-30 2019-04-05 佛山市章氏兄弟建材有限公司 A kind of composite plating glazed tile and preparation method thereof

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