KR100727375B1 - Method for manufacturing clay bricks - Google Patents
Method for manufacturing clay bricks Download PDFInfo
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- KR100727375B1 KR100727375B1 KR1020050060838A KR20050060838A KR100727375B1 KR 100727375 B1 KR100727375 B1 KR 100727375B1 KR 1020050060838 A KR1020050060838 A KR 1020050060838A KR 20050060838 A KR20050060838 A KR 20050060838A KR 100727375 B1 KR100727375 B1 KR 100727375B1
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- clay
- oil
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- 239000004927 clay Substances 0.000 title claims abstract description 114
- 239000011449 brick Substances 0.000 title claims abstract description 66
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000001125 extrusion Methods 0.000 claims abstract description 36
- 238000000465 moulding Methods 0.000 claims abstract description 31
- 239000000843 powder Substances 0.000 claims abstract description 31
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 24
- 239000011707 mineral Substances 0.000 claims abstract description 24
- 238000004381 surface treatment Methods 0.000 claims abstract description 15
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 238000002156 mixing Methods 0.000 claims abstract description 10
- 238000005507 spraying Methods 0.000 claims abstract description 4
- 238000001035 drying Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 9
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 7
- 239000004575 stone Substances 0.000 claims description 7
- 239000005995 Aluminium silicate Substances 0.000 claims description 6
- 235000012211 aluminium silicate Nutrition 0.000 claims description 6
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 6
- 230000009977 dual effect Effects 0.000 claims description 5
- 239000010433 feldspar Substances 0.000 claims description 5
- 239000007844 bleaching agent Substances 0.000 claims description 3
- 238000010298 pulverizing process Methods 0.000 claims description 2
- 238000001238 wet grinding Methods 0.000 claims description 2
- 229910052732 germanium Inorganic materials 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 10
- 230000009286 beneficial effect Effects 0.000 abstract description 5
- 239000003086 colorant Substances 0.000 abstract description 4
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 230000036541 health Effects 0.000 abstract description 3
- 230000001502 supplementing effect Effects 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 40
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 239000003712 decolorant Substances 0.000 description 2
- 238000002845 discoloration Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000036642 wellbeing Effects 0.000 description 2
- 238000009435 building construction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910052571 earthenware Inorganic materials 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- -1 tiles Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0053—Machines or methods for applying the material to surfaces to form a permanent layer thereon to tiles, bricks or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/10—Clay
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Civil Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
천연광물과 바이오(BIO)광물을 이용하여 표면처리된 점토 벽돌의 제조방법이 개시된다. 본 발명은 천연광물과 바이오광물을 이용하여 일반적인 점토 벽돌에 강도 등을 강화하고 다양한 색상을 위해 표면 처리한 건축마감재로서의 점토 벽돌의 제조방법에 관한 것으로, 특히 본 발명은 점토 압출 성형물 생성 단계에서 생성된 점토 압출 성형물의 상면에 천연광물를 조합해서 만든 엔고베유를 분무시유기법으로 시유처리한 다음, 바이오광물과 유약원료 프리트를 혼합배합하여 만든 분말유로 점토 벽돌 성형물의 상면에 이중으로 표면 처리하는 것을 특징으로 한다.Disclosed is a method of manufacturing clay bricks surface-treated using natural and bio (BIO) minerals. The present invention relates to a method for producing clay bricks as a building finishing material, which enhances the strength of general clay bricks using natural minerals and bio minerals, and is surface-treated for various colors. Particularly, the present invention is produced in the clay extrusion molding step. Engobe oil made by combining natural minerals on the upper surface of the clay extrusion molded product is subjected to an oiling process using a spraying oil method, and then double surface treatment on the upper surface of the clay brick molding with powder oil made by mixing and mixing bio-mineral and glaze raw material frit. It is done.
따라서 본 발명은 점토 압출 성형물 생성 단계에서 생성된 점토 압출 성형물의 상면에 천연광물를 조합해서 만든 엔고베유를 분무시유기법으로 시유처리하여 강도, 내구성, 견고성을 보완하면서 소지의 흡수율을 낮추어 동파 및 변색을 방지할 수 있을 뿐만 아니라, 인체의 건강에 유익한 바이오광물과 유약원료 프리트를 혼합배합하여 만든 분말유로 점토 벽돌 성형물의 상면에 이중으로 표면 처리하여 웰빙(well being) 시대의 현대인의 욕구를 충족시키며 다양한 색상을 가진 점토 벽돌의 제조방법을 제공할 수 있게 되었다.Therefore, the present invention is applied by the oil treatment method of the engobe oil made of a combination of natural minerals on the upper surface of the clay extrusion molded product produced in the clay extrusion molding production process by supplementing the strength, durability, robustness while lowering the absorption rate of the base to freeze and discolor It is a powder oil made by mixing and mixing bio minerals and glaze raw materials frits that are beneficial to human health, and double-surfaces the upper surface of the clay brick molding to satisfy the needs of modern people in the well being era. It is now possible to provide a method for producing colored clay bricks.
점토 벽돌, 엔고베유, 분말유 Clay brick, engobe oil, powder oil
Description
도 1은 본 발명 점토 벽돌의 제조 방법의 단계를 설명하기 위한 순서도.1 is a flow chart for explaining the steps of the manufacturing method of the clay brick of the present invention.
도 2는 본 발명 점토 벽돌의 제조 공정을 나타내는 도면 Figure 2 is a view showing the manufacturing process of the clay brick of the present invention
*** 도면의 주요 부분에 대한 도면 부호의 설명 ****** Explanation of reference numerals for the main parts of the drawing ***
10 : 점토 압출 성형기 20 : 이송수단10: clay extrusion molding machine 20: transfer means
30 : 표면 성형기 40 : 엔고베유 시유처리기30: surface forming machine 40: engobeyu oil processing equipment
50 : 분말유 이중표면 처리기 60 : 절단기50: powder oil dual surface processor 60: cutting machine
70 : 건조실 80 : 가열로70: drying chamber 80: heating furnace
본 발명은 일반적인 점토 벽돌에 강도 등을 강화하고 다양한 색상을 위해 표면 처리한 건축마감재로서의 점토 벽돌의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing clay brick as a building finishing material to enhance the strength and the like to the general clay brick surface treatment.
일반적으로 벽돌이라 함은 시멘트를 이용한 시멘트 벽돌과 점토를 이용한 점 토 벽돌로 대별된다. In general, bricks are roughly classified into cement bricks using cement and clay bricks using clay.
상기 점토 벽돌의 일반적인 제조 공정은 소지토의 제조, 성형, 건조, 소성, 제품의 순서로 이루어진다. The general manufacturing process of the clay brick is made in the order of production, molding, drying, firing, product of the soil.
점토질 벽돌의 제조 특성상 소지 제조시 사용되는 원료는 조합분쇄하여 만드는 것이 아니라 괴상원료 일부를 제외하고는 주원료인 점토와 혼합하여 토련을 하고 습식성형에 의하여 이루어지기 때문에 일반 도기, 자기 및 외장재와는 달리 소지표면이 거칠고 다공질이다. 따라서 건축 외장재 및 마감재로서 요구되는 내구성, 강도, 견고성 등이 다소 부족한 면이 있었다.Due to the manufacturing characteristics of clay bricks, the raw materials used for the manufacture of materials are not made by combination grinding but are mixed with clay, which is the main raw material, except for some bulk raw materials. Body surface is coarse and porous. Therefore, there was a lack of durability, strength, robustness, etc. required for building exterior materials and finishes.
또한 사용원료인 점토질 원료로 철분을 함유한 적점토 또는 흑점토를 이용함으로써 완제품인 벽돌로써의 제품색상이 적색 또는 적갈색의 획일성을 지녀왔다. 따라서 이러한 점토 벽돌을 건축마감재로 이용할 경우 그 색상이 단편 일률적으로 적색 또는 적갈색인 문제점이 있다.In addition, by using red clay or black clay containing iron as a raw material of clay material, the color of the product as a brick as a finished product has red or reddish brown uniformity. Therefore, when the clay brick is used as a building finishing material, there is a problem that the color is uniformly red or reddish brown.
또한 완제품인 점토 벽돌로 시공했을 때 외관이 일률적으로 평면이어서 건물 전체로서 아무런 장식미를 주지 못하는 문제점이 있었다.In addition, when the construction of the finished brick clay, the exterior is uniformly flat, there is a problem that does not give any decoration as a whole building.
따라서 건축주는 타일(tile), 석재, 금속재와 같은 기타 외장재와 비슷한 내구성, 강도, 견고성을 갖추면서 다양한 색상을 갖고 완제품인 점토 벽돌로 건축물을 시공했을 때 전체적으로 장식미를 줄 수 있는 점토 벽돌에 대한 요구가 있었고 이는 건축물 시공 시장에 있어서도 역시 마찬가지로 요구되고 있었다.Thus, the builder needs a clay brick that can be decorated as a whole when it is constructed from clay bricks of various colors and finished products with durability, strength and robustness similar to other exterior materials such as tiles, stones and metals. This was also required in the building construction market as well.
이와 같은 시장의 요구에 따라 강도 등을 보강하기 위한 종래 기술이 있으나 실제로 타일, 석재, 금속재와 경쟁할 수 있는 정도의 강도 등을 갖추지 못하여 실제 건축 마감재로서의 이용하는 데는 한계가 있었다.There is a conventional technique for reinforcing strength and the like according to the demand of the market, but there is a limit to use as an actual building finishing material because it does not have enough strength to compete with tiles, stone, and metal materials.
또한 점토 벽돌에 다양한 색상을 부여하기 위한 종래 기술로는 점토 벽돌에 페인트를 도포하는 방법 등이 있으나 이는 페인트 자체가 인체에 유해한 성분을 포함하고 있어서 건물의 외장재로서만 이용 가능하여 내 외장 건축마감재로서의 제 역할을 수행하지 못하고 시간이 지남에 따라서 건물 외벽이 지저분해지는 문제점이 있었다. In addition, conventional techniques for applying various colors to clay bricks include a method of applying paint to clay bricks. However, since the paint itself contains harmful components, it can be used only as an exterior material of a building, thus serving as an interior exterior finishing material. There was a problem that the outer wall of the building is dirty as time passes without performing its role.
본 발명은 상기와 같은 종래 기술의 문제점과 한계를 극복하기 위한 것으로, 점토 압출 성형물 생성 단계에서 생성된 점토 압출 성형물의 상면에 천연광물를 조합해서 만든 엔고베유를 분무시유기법으로 시유처리한 다음, 바이오광물과 유약원료 프리트(frit)를 혼합배합하여 만든 분말유로 점토 벽돌 성형물의 상면에 이중으로 표면 처리하는 방법에 의하여, 일차 엔고베유 처리로 강도, 내구성, 견고성을 보완하면서 소지의 흡수율을 낮추어 동파 및 변색을 방지할 수 있을 뿐만 아니라, 인체의 건강에 유익한 바이오광물을 이용한 분말유의 사용으로 웰빙시대의 현대인의 욕구를 충족시키며 다양한 색상을 가진 점토 벽돌을 제공할 수 있는 점토 벽돌의 제조방법을 제공하는데 그 목적이 있다.The present invention is to overcome the problems and limitations of the prior art as described above, and the bio-enzyme of the endosvein oil made by combining natural minerals on the upper surface of the clay extrusion molding produced in the step of producing the clay extrusion molding by spraying organic technique, and then bio Powder oil made by mixing and mixing mineral and glaze raw materials frit is applied to the upper surface of the clay brick molding by double surface treatment.The first Engobe oil treatment lowers the absorption rate of the body by compensating strength, durability and firmness. In addition to preventing discoloration, the use of powdered bio-minerals, which are beneficial to human health, provides a method of manufacturing clay bricks that can satisfy the needs of modern people in the well-being age and provide clay bricks with various colors. The purpose is.
상기 기술한 바와 같은 발명이 이루고자 하는 기술적 과제를 달성하기 위한 본 발명은 점토 벽돌 제조 방법에 있어서, 점토 혼합물을 압출 성형기를 통해 점토 압출 성형물을 생성하는 점토 압출 성형물 생성 단계; 천연광물을 조합하여 볼밀(ball mill)에 습식미분쇄하여 만들어진 엔고베유를 상기 점토 압출 성형물의 상면에 분무시유기법으로 시유처리하는 엔고베유 시유처리단계; 바이오광물과 유약원료 프리트를 혼합배합하여 미분쇄 공정을 거쳐 건식으로 분말유를 제조한 다음 상기 엔고베유 시유처리단계에서 생성된 엔고베유가 시유처리된 점토 압출 성형물의 상면에 이중표면 처리하는 이중표면 처리단계; 상기 이중표면 처리단계에서 생성된 상면에 이중표면 처리된 점토 압출 성형물을 소정의 간격으로 절단하여 벽돌 형상의 성형물을 생성하는 점토 벽돌 성형물 생성단계; 상기 건조단계에서 형성된 점토 벽돌 성형물을 건조하는 단계; 상기 건조단계에서 건조된 점토 벽돌 성형물을 가열로에서 열처리하는 단계;로 이루어지는 것을 특징으로 한다.According to an aspect of the present invention, there is provided a clay brick manufacturing method comprising: a clay extrusion molding step of producing a clay extrusion molding a clay mixture through an extrusion molding machine; Engobe oil milking step of milking the engobe oil produced by wet milling in a ball mill by combining natural minerals on the upper surface of the clay extrusion molded product by spraying oil method; Bio-mineral and glaze raw materials are mixed and mixed to produce powder oil through a pulverization process and then double surface treatment on the top surface of the clay extruded oil-treated clay extruded from the Engobe oil milking step. Processing step; A clay brick molding production step of cutting a double surface treated clay extrusion molding on the upper surface generated by the double surface treatment step at a predetermined interval to generate a brick shaped molding; Drying the clay brick molding formed in the drying step; And heat-treating the clay brick molded product dried in the drying step in a heating furnace.
또한 상기 점토 혼합물은 고령토(흑점토) 25 중량%, 고령토(백토) 10 중량%, 마사 15 중량%, 장석 10 중량%, 애쉬(ash) 40 중량%의 조합비로 이루어진 특징으로 한다.In addition, the clay mixture is characterized by consisting of a combination of 25% by weight of kaolin (black clay), 10% by weight of kaolin (white clay), 15% by weight of martha, 10% by weight of feldspar, 40% by weight of ash.
삭제delete
또한 이중표면 처리단계에서 사용되는 분말유는 황토분, 맥반석분 또는 게르마늄분의 바이오광물이 50~60 중량%, 유약원료 프리트가 30~40 중량%, 탈색제 10~20 중량% 의 조합비로 이루어진 것을 특징으로 한다.In addition, the powder oil used in the dual surface treatment step is composed of 50 to 60% by weight of bio-mineral of ocher powder, ganban stone powder or germanium powder, 30 to 40% by weight of glaze raw material frit, and 10 to 20% by weight of bleach. It features.
또한 상기 바이오광물은 원하는 색상에 따라 황토분, 맥반석분 또는 게르마늄분 중 하나 이상의 성분으로 이루어지는 것을 특징으로 한다.In addition, the bio-mineral is characterized in that consisting of one or more components of ocher powder, ganban stone powder or germanium powder according to the desired color.
이하 첨부된 도면을 참조하여 본원발명에 따른 점토벽돌 제조방법의 일 실시예를 설명함으로써 본 발명 점토 벽돌 제조방법에 대하여 상세히 설명한다.Hereinafter, the clay brick manufacturing method of the present invention will be described in detail by explaining an embodiment of a clay brick manufacturing method according to the present invention with reference to the accompanying drawings.
도 1은 본 발명 점토 제조 방법의 단계를 설명하기 위한 순서도이다. 상기 도면에 도시한 바와 같이 본 발명에 따른 점토 벽돌은 점토 압출 생성물 생성단계(S10), 엔고베유 시유처리단계(S20), 이중표면 처리단계(S30), 점토 벽돌 성형물 생성단계(S40), 점토 벽돌 성형물 건조단계(S50), 점토 벽돌 열처리 단계(S60)을 통해 제조된다.1 is a flow chart for explaining the steps of the clay manufacturing method of the present invention. Clay brick according to the present invention as shown in the drawings is a clay extrusion product generation step (S10), Engobe oil oil processing step (S20), double surface treatment step (S30), clay brick molding production step (S40), clay Brick molding drying step (S50), is prepared through the clay brick heat treatment step (S60).
일반적인 점토 벽돌은 점토 압출 성형물 생성단계(S10), 점토 벽돌 성형물 생성단계(S40), 점토 벽돌 성형물 건조단계(S50),점토 벽돌 열처리 단계(S60)로 이루어지나 본 발명은 상기에서 언급한 바와 같이 엔고베유 시유처리단계(S20), 이중표면 처리단계(S30)를 더 포함하여 이루어진다.The general clay brick is made of clay extrusion molding production step (S10), clay brick molding production step (S40), clay brick molding drying step (S50), clay brick heat treatment step (S60) but the present invention as mentioned above Engobe oil fuel oil processing step (S20), the double surface treatment step (S30) is further included.
도 2 는 본 발명 점토 벽돌의 제조 공정을 나타내는 도면이다.2 is a view showing a manufacturing process of the clay brick of the present invention.
상기 점토 압출 성형물 생성 단계(S10)에서는 고령토(흑점토) 25 중량%, 고령토(백토) 10 중량%, 마사 15 중량%, 장석 10 중량%, 애쉬 40 중량%의 조합비로 점토 혼합물을 만들고, 상기 점토 혼합물을 소정의 점토 압출 성형기(10)를 이용하여 점토 압출 성형물(100)을 생성한다.In the clay extrusion molding step (S10) to make a clay mixture in a combination ratio of 25% by weight of kaolin (black clay), 10% by weight of kaolin (clay), 15% by weight of feldspar, 10% by weight of feldspar,
상기 점토 압출 성형물(100)은 단면이 직사각형 형태인 막대 형상으로 상기 점토 압출 성형물을 이송할 수 있는 이송수단(20)에 의해 이송되면서, 상기 점토 압출 성형기(10)로부터 연속적으로 생성된다.The
상기 엔고베유 시유처리단계(S20)에서는 엔고베유가 환경친화적이며 인체에 무해한 천연광물로 이루어지며 볼밀에 습식 미분쇄하여 분무시유기(40)을 통해 상기한 표면 성형된 점토 압출 성형물의 상면에 시유처리한다. In the Engobe oil milking step (S20), the oil is made of natural minerals that are environmentally friendly and harmless to the human body, and wet oil is pulverized in a ball mill and sprayed on the upper surface of the surface-molded clay extrusion molded product through the
엔고베유 시유처리를 통해서 점토 압출 성형물 표면의 거치름과 다공질의 결함을 보완하여 내구성, 강도, 견고성을 높이고 동파와 변색을 방지하며 표면의 미려함을 얻을 수 있다. Engobe oil milking treatment improves durability, strength and robustness, prevents freezing and discoloration and enhances the surface by compensating the roughness and porous defects on the surface of clay extrusions.
또한 상기 점토 압출 성형물 생성 단계(S10)와 엔고베유 시유처리단계(S20) 사이에 표면 성형기를 설치하면 상기 연속된 막대 형상의 점토 압출 성형물의 상면에 음양조각으로 입체감 있는 미적 효과와 강도 및 견고성이 좋은 느낌을 주는 시각적 효과를 나타내는 표면을 성형할 수 있다. 이때 표면의 성형무늬는 표면 성형기(30)의 종류에 따라 여러 가지 무늬를 생성할 수 있음은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에게는 자명한 사실이다.In addition, if a surface molding machine is installed between the clay extrusion molding production step (S10) and the engobe oil oil processing step (S20), the aesthetic effect, strength and robustness of the three-dimensional appearance in the yin-yang sculpture on the continuous rod-shaped clay extrusion molding The surface can be shaped to produce a visual feeling that gives a good feeling. At this time, it is apparent to those skilled in the art that the molded pattern of the surface may generate various patterns according to the type of the
상기 이중표면 처리단계(S30)에서 사용되는 분말유는 환경친화적이며 인체에 유익한 바이오광물을 50~60 중량%, 식기, 위생토기, 내외장 타일에 사용되는 유약원료 프리트가 30~40 중량%, 원하고자 하는 색상을 위해 첨가되는 탈색제 10~20 중량% 의 조합비로 혼합배합하여 미분쇄 공정을 거쳐 건식으로 제조된다. Powder oil used in the double surface treatment step (S30) is environmentally friendly and 50 ~ 60% by weight of the bio-mineral beneficial to the human body, tableware, sanitary earthenware, 30-40% by weight of glaze raw material frit used for interior and exterior tiles, The mixture is mixed and blended in a combination ratio of 10 to 20% by weight of the bleaching agent added for the desired color, and is manufactured dry through a fine grinding process.
이중표면 처리단계(S30)에서 분말유를 생성하는데 사용되는 바이오광물은 원하는 색상에 따라 황토분, 맥반석분 또는 게르마늄분 중 어느 하나 이상의 성분으로 이루어진 것을 특징으로 한다. 이때 황토분은 사용되는 양이 적을 경우 핑크색을 띄고 사용되는 양이 많을 경우 붉은색계통의 색을띄고, 맥반석분과 게르마늄분은 원광은 녹색을 띄고 있으나 열처리를 받게 되면 브라운계통의 색상을 띄게 된다. 따라서 분말유는 황토분, 맥반석분 또는 게르마늄분 중 어느 하나의 성분을 선택해서 이루어지거나 이들을 조합하여 이루어짐으로써 최종적으로 생성되는 점토 벽돌에 원하는 색상을 띄게 할 수 있다.Bio-mineral used to produce the powder oil in the double surface treatment step (S30) is characterized in that consisting of any one or more components of ocher powder, ganban stone powder or germanium powder according to the desired color. At this time, the ocher powder is pink when the amount is small, and the color of the red system is high when the amount is used. Therefore, the powder oil may be made by selecting any one component of ocher powder, elvan powder or germanium powder or combining them to give a desired color to the finally produced clay brick.
상기한 방법에 의해 제조된 분말유(50)는 상기한 엔고베유 시유처리된 점토 압출 성형물의 상면에 분말의 형태(300)로 뿌려진다. 이 때 점토 압출 성형물의 상면에 시유처리된 엔고베유는 이중표면 처리를 위한 분말유와 결합을 하여 점토 압출 성형물에 분말유를 고정시킨다.
상기 점토 벽돌 성형물 생성단계(S40)에서는 상기 압출 성형물 생성 단계(S10), 엔고베유 시유처리단계(S20), 이중표면 처리단계(S30)를 통해 생성된 점토 압출 성형물을 절단기(60)를 이용하여 소정의 두께로 절단하여 벽돌 형상의 성형물(110)을 만든다.In the clay brick molding production step (S40) using the
이로써 표면이 성형되고 내구성, 강도, 견고성이 양호해지며 엔고베유가 시유처리되어 환경친화적이며, 또한 인체에 유익한 바이오광물 및 원하는 색상을 위한 탈색제가 분말의 형태(300)로 결합된 점토 벽돌 성형물(110)이 생성된다.As a result, a clay brick molding in which a surface is molded, and durability, strength, and firmness are good, and Engobe oil is oil-treated and environmentally friendly, and bio-minerals beneficial to the human body and a decolorant for a desired color are combined in the form of powder (300). 110 is generated.
상기 점토 벽돌 성형물 건조단계(S50)에서는 상기 점토 벽돌 성형물 생성단계(S40)에서 소정의 두께로 절단되어 성형된 상기 점토 벽돌 성형물을 건조실(70)로 이동시켜 수분을 포함하고 있는 점토 벽돌 성형물(110)을 건조시킨다. 이는 열처리 전에, 점토 벽돌 성형물을 건조단계를 거치지 않고 열처리하게 되면 점토 벽돌 성형물 안에 포함되어 있는 수분의 증발로 인하여 점토 벽돌 성형물의 균열을 초래하게 되므로 점토 벽돌 성형물 안에 존재하는 수분을 제거하기 위함이다. In the clay brick molding drying step S50, the clay brick molding cut and cut to a predetermined thickness in the clay brick molding production step S40 is moved to a
상기 열처리 단계(S60)에서는 상기한 건조단계를 거친 점토 벽돌 성형물(120)을 가열로(80)에서 약 1100℃ 이상으로 가열하여 굽는다. 이때 사용원료와 이중표면 처리단계에서의 분말유에 첨가되는 탈색제에 의해 라이트(LIGHT)한 아름다운 색상을 나타낼 뿐 아니라, 유약층이 자연스럽게 이중으로 처리된 효과(130)를 얻게된다.In the heat treatment step (S60) is baked by heating the
상기 기술한 바와 같이 본 발명은 점토 압출 성형물 생성 단계에서 생성된 점토 압출 성형물의 상면에 천연광물를 조합해서 만든 엔고베유를 분무시유기법으로 시유처리하여 강도, 내구성, 견고성을 보완하면서 소지의 흡수율을 낮추어 동파 및 변색을 방지할 수 있을 뿐만 아니라, 인체의 건강에 유익한 바이오광물과 유약원료 프리트를 혼합배합하여 만든 분말유로 점토 벽돌 성형물의 상면에 이중으로 표면 처리하여 웰빙시대의 현대인의 욕구를 충족시키며 다양한 색상을 가진 점토 벽돌의 제조방법을 제공할 수 있게 되었다.As described above, the present invention is to reduce the absorption rate of the base while supplementing the strength, durability, and robustness by supplementing the strength, durability, and robustness by the oil-based oil treatment method of the ENGOBE oil made by combining the natural mineral on the upper surface of the clay extrusion molding produced in the clay extrusion molding production step It is a powder oil made by mixing and mixing bio minerals and glaze raw materials that are beneficial to human health, and double-surfaces the clay brick molding to satisfy the needs of modern people in the age of well-being. It is now possible to provide a method for producing colored clay bricks.
본원발명은 특정한 실시예에 관하여 도시하고 설명하였지만, 이하의 청구범위에 의해 마련되는 본원발명의 기술 사상이나 분야를 벗어나지 않는 한도내에서 본 발명이 다양하게 개조 및 변화될 수 있다는 것을 당업계에서 통상의 지식을 가 진 자는 용이하게 알 수 있음을 밝혀두고자 한다.While the invention has been shown and described with respect to specific embodiments thereof, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit or scope of the invention as set forth in the claims below. It is important to note that those who have knowledge can easily know.
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| KR101858025B1 (en) | 2017-10-25 | 2018-05-16 | 주식회사 상산쎄라믹 | Clay brick having reduced surface water absorption and method for manufacturing the same |
| KR101897042B1 (en) | 2017-04-28 | 2018-09-12 | 한국생산기술연구원 | Method for manufacturing emotional clay bricks and emotional clay bricks manufactured by the same |
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| KR101361173B1 (en) * | 2013-05-29 | 2014-02-11 | 주식회사 동국세라믹 | Manufacturing methods for color clay brikc and the color clay brikc thereof |
| CN107199629A (en) * | 2016-03-16 | 2017-09-26 | 上海悦心健康集团股份有限公司 | A kind of imitation stone effect imitating stone ceramic tile manufacture system and manufacturing process true to nature |
| KR102134427B1 (en) * | 2016-07-15 | 2020-07-16 | 유한회사 삼양세라믹 | Clay bricks comprising bottom ash with sound proofness and preparing method thereof |
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