KR20010073489A - Amulti-function brick manufa cture method bya loess - Google Patents

Amulti-function brick manufa cture method bya loess Download PDF

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KR20010073489A
KR20010073489A KR1020000001907A KR20000001907A KR20010073489A KR 20010073489 A KR20010073489 A KR 20010073489A KR 1020000001907 A KR1020000001907 A KR 1020000001907A KR 20000001907 A KR20000001907 A KR 20000001907A KR 20010073489 A KR20010073489 A KR 20010073489A
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South Korea
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waste coal
ocher
bricks
clay
heat
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KR1020000001907A
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Korean (ko)
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오주희
오성배
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오주희
오성배
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Priority to KR1020000001907A priority Critical patent/KR20010073489A/en
Publication of KR20010073489A publication Critical patent/KR20010073489A/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K13/00Other constructional types of cut-off apparatus; Arrangements for cutting-off
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D47/00Closures with filling and discharging, or with discharging, devices
    • B65D47/36Closures with frangible parts adapted to be pierced, torn, or removed, to provide discharge openings
    • B65D47/38Closures with frangible parts adapted to be pierced, torn, or removed, to provide discharge openings with piercing means arranged to act subsequently as a valve to control the opening

Abstract

PURPOSE: A manufacturing method of bricks using yellow earth and waste coal as main materials is provided which saves manufacturing costs and makes forming easily without sintering. The resultant bricks emit far infrared rays and have improved shock-resistance compared with conventional bricks using sand and cement. CONSTITUTION: The bricks are manufactured by the following steps: mixing 45wt.% of yellow earth, 45wt.% of waste coal, 4wt.% of clay and kaolin, the balance of straw, pine needle and pulp; molding the mixture to a brick; thermal-treating it at 100deg.C for 20-30min., and 300deg.C for 30min. to remove water and smell of food remains; drying it at 70deg.C for 30min. Also, the surface of brick is treated with lacquer and urethane after glazing and thermal-treating at 500deg.C.

Description

황토,폐탄을 이용한 다목적 벽돌제조방법 {Amulti-function brick manufa cture method bya loess}A multi-function brick manufacture method bya loess}

본 발명은 황토,폐탄을 이용한 다목적 벽돌 제조 방법에 관한것으로서 더욱 상세하게는 황토와 폐탄,폐석을 이용하여 성형된 벽돌을 굽지않고도 이의 성형을 용이하게 하는 동시에 충격이 크게 강화되어 크랙이 발생하는 황토와 폐탄을 이용한 다목적 벽돌 제조방법에 관한 것이다.The present invention relates to a multi-purpose brick manufacturing method using loess, waste coal, and more particularly, to facilitate the molding of the brick without using the loess, waste coal, waste stone, and at the same time, the impact is greatly strengthened, so that cracks occur. And a multipurpose brick manufacturing method using waste coal.

일반적으로 황토는 습할때 수분을 흡수하고 건조할때 수분을 배출하므로서 습도 조절기능이 매우 우수할뿐만 아니라 여러가지 유익한 성분이 함유되어 냄새와 노폐물을 제거할수 있으며 또한 인체 노화의 원인이 되는 과산화 지질을 중화 내지 희석시킴으로 체질을 개선하고 노화를 억제하는 기능이 널리 알려져 있다.In general, ocher absorbs moisture when it is wet and discharges it when it is dried, so it is not only excellent in controlling humidity, but also contains various beneficial ingredients to remove odors and wastes, and also neutralizes lipid peroxide, which causes human aging. It is widely known to improve the constitution and inhibit aging by dilution.

상기된 황토에 폐기된 폐탄을 황토와 결속시켜 중화된 배합물을 다목적으로 이용한는데 크게 목적이 있다.The purpose of the present invention is to bind the waste coal discarded in the above-mentioned loess to the loess and to use the neutralized blend for various purposes.

폐탄은 열량이 모자라 폐탄으로서 환경오염이 심화되고 있으나 오히려 황토와 폐탄을 결속시켜 중화된 물질을 이용 방음,방열 보온 단열 효과가 뛰어나고 탁월하게 된다.Waste coal is low in heat, and environmental pollution is intensified as waste coal. However, it is excellent in sound insulation and heat insulation thermal insulation effect using neutralized materials by binding loess and waste coal.

폐탄은 일부 펄프 지질로 구성되어 있어 상기된 바와같이 결속이나 단열효과를 가지고 있다.Waste coal is composed of some pulp lipids and has a binding or adiabatic effect as described above.

지금까지 폐탄을 이용한 벽돌 제조방법은 폐탄의 접착력 부족과 검은 분진등의 환경친화적 지질이 될수 없기 때문에 불가능하였다.Until now, the method of manufacturing bricks using waste coal has been impossible because it cannot be used for environmentally friendly lipids such as lack of adhesive strength and black dust.

따라서 본 발명은 상기된 문제와 같은 문제점을 감안하여 발명한 것으로서 황토,폐탄,폐석 그리고 펄프,섬유에 견고성을 향상시킬수 있는 시멘트,고령토,점토,객토와 결속력을 향상시킬수 있는 솔잎,짚,음식찌거기등과 방음효과를 낼수 있는 스치로프등을 혼합하여 벽돌을 제조 하므로서 벽돌생산 단가를 크게 절감하는 동시에 모래및 시멘트로 조성된 벽돌보다 충격이 두배이상 강한 충격을 부여 하므로서 더욱 견고한 건축물을 건축할수 있을 뿐 아니라 벽돌에서 발생되는 원적외선으로 사람의 건강을 크게 증진시킨다는 과학적 근거와 황토로 폐탄을 중화시켜서 다목적 벽돌 제조방법을 제공함에 그 목적이 있다.Therefore, the present invention has been invented in view of the above problems, such as loess, waste coal, waste-rock and pulp, which can improve the firmness of fiber, cement, kaolin, clay, clay and pine needles, straw, food residue that can improve the cohesion By making bricks by mixing the light rope and the sound-roof that can make soundproof effect, the brick production cost can be greatly reduced, and the impact is more than twice as strong as the brick made of sand and cement. However, the purpose of the present invention is to provide a multipurpose brick manufacturing method by neutralizing the waste coal with the scientific evidence that far-infrared rays generated from bricks greatly improve human health.

또한 본 발명은 상기 벽돌에 소정의 두께의 매백석,옥돌,스텐레스,유리 등의 표면부착으로 미려함을 표시할수 있는 황토,폐탄의 다목적제조 방법을 제공함에 그 목적이 또한 있다.It is also an object of the present invention to provide a multi-purpose manufacturing method of loess and waste coal, which can be displayed by the surface attachment of ambolite, jade, stainless, glass, etc. of a predetermined thickness on the brick.

상기와 같은 목적을 달성하기 위한 본 발명은 황토 중량45% 폐탄45% 고령토,점토,객토4% 짚,솔잎,펄프등의 잔부를 혼합한후 소정의 크기의 성형틀에 성형한후 열처리 공정및 건조공정을 소정의 온도및 시간동안 수행한것을 특징으로한다.In order to achieve the above object, the present invention mixes the remainder of ocher weight 45% waste coal 45% kaolin, clay, clay 4% straw, pine needles, pulp, etc. The drying process is carried out for a predetermined temperature and time.

본 발명은 또 상기성형된 벽돌을 열처리 하되 음식찌거기의 냄새를 제거하기 위해 300 ℃의 열처리 과정에서 수분과 냄새를 고열로 건조제거 한후 수분100 ℃에서 혼합한후 2차 열처리 공정에서 250 ℃로 20분~30분간 열처리 하여 건조공정에서 90。C에서 24시간 건조시킨후 제조완성하였다.The present invention also heat-treated the molded brick, but in order to remove the odor of food residue, after drying and removing moisture and odor at high temperature in the heat treatment process of 300 ℃, mixed at 100 ℃ moisture 20 to 250 ℃ in the second heat treatment process After the heat treatment for 30 minutes to 30 minutes dried at 90 ° C 24 hours in the drying process was completed.

또 본 발명은 내외장으로 코팅하여 여러가지 색상을 변화시키는 특징을 가지고 있다.In addition, the present invention has a feature of changing the various colors by coating with an interior and exterior.

이하 본 발명에 따른 제조방법을 설명하면 다음과 같다.Hereinafter, the manufacturing method according to the present invention will be described.

우선 황토,폐탄,폐석,시멘트를 주 원료로 하며 황토,폐탄,폐석,시멘트를 소정의 비율로 혼합하는데 짚,펄프는 크랙이 발생되거나 깨지는 방지역활을 주원료와 같이 하게되며 섬유는 결속력을 강화시키게 되고 솔잎,음식찌거기는 황토,폐탄의 주원료와 함께 부착력을 제공하고 성형물의 부스러지는 것도 함께 방지하는 역활을 하게되고 고령토,점토등은 견고성을 부여하여 충격효과를 부여하게 된다.First of all, ocher, waste coal, waste stone and cement are used as main raw materials, and ocher, waste coal, waste stone and cement are mixed at a predetermined ratio, and straw and pulp play the role of preventing cracks or cracking as the main raw materials, and the fiber strengthens the binding force. Pine needles and food residues provide adhesion with the main raw materials of ocher and waste coal and prevent shattering of moldings. Kaolin and clay give impact effects by giving firmness.

그런다음 성형된 틀에 수분 분사기로 일정량에 따라 분사하며 동시 소정의 교반기에도 소정의 량에 따라 균일하게 분사 한다.Then, the mold is sprayed according to a predetermined amount with a water injector, and simultaneously sprayed evenly according to a predetermined amount to a predetermined stirrer.

한편 상기물을 가열하는 이유는 펄프나 짚이 잘 용해되고 기타 잔부와 혼합시 용이하게 하기 위한 것이다.On the other hand, the reason for heating the water is to facilitate the mixing of the pulp or straw well with other residues.

상기와 같이 혼합물이 균일하게 혼합되고나면 혼합물을 형틀에 넣고 소정의 벽돌을 성형한 다음 일차 열처리 공정에서 100。C에서 20분~30분 열처리 한후 2차 열처리 공정300。C에서 30분간 열처리 한후 건조과정에서 70 ℃로 24시간 건조 시킨다.After the mixture is uniformly mixed as described above, the mixture is put into a mold and a predetermined brick is formed, and then heat-treated at 100 ° C. for 20 minutes to 30 minutes in the primary heat treatment process and then heat-treated at 300 ° C. for 30 minutes and dried. In the process, it is dried for 24 hours at 70 ℃.

그런다음 건조된 벽돌을 표면 코팅하기 위해 유액 열처리하거나 여러가지 형태의 돌,유리,세라믹,스텐레스등으로 접착제로 부착시켜 외부의 미려함을 나타낸다.Then, the surface of the dried bricks are heat-treated or latex heat-treated or adhesively attached with various types of stones, glass, ceramics, stainless steel, etc. to show the external beauty.

[실시예]EXAMPLE

먼저 황토 중량45% 폐탄45% 시멘트4% 고령토,점토4% 짚,섬유,펄프,솔잎,음식찌거기(전분)2% 등의 잔부를 물과함께 혼합한 다음 교반기에 균일하게 혼합한다.First, the balance of ocher weight 45% waste coal 45% cement 4% kaolin, clay 4% straw, fiber, pulp, pine needles, food residue (starch) 2%, etc. is mixed with water and then mixed uniformly in the stirrer.

그런다음 물과함께 열처리를 각종냄새를 제거후 상기혼합물을 형틀에 넣고 소정형상의 벽돌을 제조한다음 일차열처리 공정에서 100 ℃30분 열처리후 건조공정에서 70 ℃에서 24시간 건조하여 완성하였다.Then, after removing various odors with water, the mixture was put into a mold to prepare a brick of a predetermined shape, and then heat-treated at 100 ° C. for 30 minutes in a primary heat treatment step and dried at 70 ° C. for 24 hours in a drying step.

이때 건조된 벽돌 순간표면 마찰열 처리로 열 코팅만 하여도 된다.At this time, only the thermal coating may be performed by the friction surface heat treatment of dried bricks.

따라서 본 발명은 황토와 폐탄,폐석,펄프,섬유,짚 그리고 견고성을 향상시킬수 있는 고령토,점토와 결속력을 향사시킬수 있는 솔잎,음식찌거기와 방수성을 향상시킬수 있는 두유와 방음효과를 보온 단열 효과를 나타낼수 있는 스치로프등을 함께 혼합하여 제조함으로서 모래및 시멘트로 조성된 벽돌이나 굽는 방식의 적벽돌보다 경제성이 뛰어나며 벽돌에서 원적외선이 발생되어 사람의 건강을 크게 증진할 수 있으며 충격면에서 세면벽돌의 2배이상 충격효과가 부여되므로 새로운 건축 자재로 매우 유용하게 효과가 있다.Therefore, the present invention exhibits thermal insulation effect of loess and waste coal, waste stone, pulp, fiber, straw and kaolin, which can improve the firmness, pine needle, which can improve the binding strength with clay, food residue and soy milk, and sound insulation effect to improve sound insulation. It is more economical than bricks made of sand and cement or red brick of baking type by mixing together styrotrop, which can make human's health greatly. Since the above impact effect is given, it is very useful as a new building material.

본 발명은 상술한 투정의 바람직한 실시예에 한정되지 아니하며 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형 실시가 가능한 것은 물론이고 그와같은 변경은 청구 범위 기재의 범위내에 있게 된다.The present invention is not limited to the preferred embodiments of the above-described throwing, and any person having ordinary skill in the art without departing from the gist of the present invention as claimed in the claims can be variously modified. And such changes fall within the scope of the claims.

Claims (7)

황토 45~50중량% 폐탄 40~45중량% 점토,고령토,객토 4~5중량% 펄프,섬유,짚,음식찌거기 전분,스치로프,두유,솔잎,중량 2%등을 균일하게 첨가 혼합한 다음 소정크기의 벽돌로 다양하게 성형한후 열처리공정 및 건조공정을 소정의 온도및 시간동안 수행한것을 특징으로 하는 폐탄 황토를 이용한 다목적 벽돌제조방법Ocher 45 ~ 50% by weight waste coal 40 ~ 45% by weight clay, kaolin, clay 4 ~ 5% by weight Pulp, fiber, straw, food residue starch, squid, soy milk, pine needles, 2% by weight Multi-purpose brick manufacturing method using waste coal loess, characterized in that the various heat-forming process and drying process after forming a variety of bricks of a predetermined size for a predetermined temperature and time 제1항에 있어서The method of claim 1 건조된 벽돌의 표면에 유액을 도포한 다음 500 ℃로 순간 열처리 코팅한것을 특징과 표면에 락카와 우레탄으로 표면 처리하는 특징으로 황토와 폐탄을 이용한 다목적 벽돌제조방법.A method of manufacturing multi-purpose bricks using ocher and waste coal, characterized by coating the surface of dried bricks with an emulsion and then heat-treating the coating at 500 ° C. 제1항에 있어서The method of claim 1 건조된 벽돌의 표면에 300 ℃ ~ 500 ℃로 순간 마찰열처리 코팅한것을 특징으로 하는 황토,폐탄,폐석을 이용한 다목적 벽돌제조방법Multi-purpose brick manufacturing method using ocher, waste coal and waste-rock, characterized by instantaneous friction heat treatment coating on the surface of the dried brick at 300 ℃ ~ 500 ℃ 제1항에 있어서The method of claim 1 황토와 폐탄,고령토,점토,객토등으로 혼합하여 색상변화를 표면화 하는 색상 변화에 대한 황토,폐탄,고령토,점토,객토의 다목적 벽돌제조방법Multi-purpose brick manufacturing method of ocher, waste coal, kaolin, clay and clay for color change that is mixed with ocher and waste coal, kaolin, clay and clay 제1항에 있어서The method of claim 1 상기성형된 벽돌을 열처리 하되 100 ℃에서 20~30분간 솔잎,음식찌거기,펄프 등의 잔부를 수분 배합하여 250。C ~ 300。C 열처리 하는 한편 건조 공정에서 24시간 30。C ~ 100 ℃로 건조시키는 것을 특징으로하는 황토,폐탄을 이용한 다목적 벽돌제조방법Heat-treat the molded bricks, but mix the residues of pine needles, food residue, and pulp at 100 ℃ for 20-30 minutes to heat 250。C ~ 300。C heat and dry at 30ºC ~ 100 ℃ for 24 hours in the drying process. Multi-purpose brick manufacturing method using ocher, waste coal, characterized in that 제1항에 있어서The method of claim 1 건조가 완료된 벽돌표면에 소정 두께의 알루미늄,스텐레스,옥돌,화강암,대리석,유리,세라믹,맥반석중 어느하나를 부착시킨것을 특징으로한 황토,폐탄을 이용한 다목적 벽돌제조방법Multi-purpose brick manufacturing method using ocher and waste coal characterized by attaching any one of aluminum, stainless steel, jade, granite, marble, glass, ceramic, and rock stone with a predetermined thickness on the finished brick surface 제1항에 있어서The method of claim 1 건조 공정과정 30 ℃ ~ 100。C에서 건조시 표면에 열처리시 포리에치렌,락타,전분으로 표면에 색상변화를 다양하게 이용한 황토,폐탄,폐석을 다목적 벽돌제조방법Drying process Drying at 30 ℃ ~ 100。C Multi-purpose brick manufacturing method of ocher, waste coal, waste-rock, using various color changes on the surface with poriechiene, lacquer and starch when heat-treating on the surface
KR1020000001907A 2000-01-15 2000-01-15 Amulti-function brick manufa cture method bya loess KR20010073489A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020097322A (en) * 2001-06-20 2002-12-31 학교법인 호서학원 Process of manufacturing bio-ceramic ball
KR100387283B1 (en) * 2001-02-28 2003-06-18 탁성용 Brick having health enhancing function
KR20040004806A (en) * 2002-07-05 2004-01-16 김혜숙 Manufacture method of improvement brick
KR100742230B1 (en) * 2005-11-18 2007-07-24 최병환 Manufacturing method of caly bricks using a charcoal powder and clay powder
KR101037331B1 (en) * 2008-11-21 2011-05-27 윤여문 Building material using waste and manufacturing method thereof
KR101499635B1 (en) * 2014-07-16 2015-03-10 주)케이엔 에이치 Method for manufacturing construction material using loess and waste
CN108774049A (en) * 2018-06-01 2018-11-09 界首市静峰新型建材有限公司 It is a kind of that there is the self-burning type adobe for saving fuel functional

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100387283B1 (en) * 2001-02-28 2003-06-18 탁성용 Brick having health enhancing function
KR20020097322A (en) * 2001-06-20 2002-12-31 학교법인 호서학원 Process of manufacturing bio-ceramic ball
KR20040004806A (en) * 2002-07-05 2004-01-16 김혜숙 Manufacture method of improvement brick
KR100742230B1 (en) * 2005-11-18 2007-07-24 최병환 Manufacturing method of caly bricks using a charcoal powder and clay powder
KR101037331B1 (en) * 2008-11-21 2011-05-27 윤여문 Building material using waste and manufacturing method thereof
KR101499635B1 (en) * 2014-07-16 2015-03-10 주)케이엔 에이치 Method for manufacturing construction material using loess and waste
CN108774049A (en) * 2018-06-01 2018-11-09 界首市静峰新型建材有限公司 It is a kind of that there is the self-burning type adobe for saving fuel functional

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