KR100397524B1 - Manufacturing method of organic liquid fertilizer using wastes of Chinese medicine, agriculture, animal husbandry and seafood - Google Patents

Manufacturing method of organic liquid fertilizer using wastes of Chinese medicine, agriculture, animal husbandry and seafood Download PDF

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KR100397524B1
KR100397524B1 KR10-2001-0006550A KR20010006550A KR100397524B1 KR 100397524 B1 KR100397524 B1 KR 100397524B1 KR 20010006550 A KR20010006550 A KR 20010006550A KR 100397524 B1 KR100397524 B1 KR 100397524B1
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liquid
shellfish
organic
waste
livestock
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KR20010072513A (en
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진교준
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    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F5/00Fertilisers from distillery wastes, molasses, vinasses, sugar plant or similar wastes or residues, e.g. from waste originating from industrial processing of raw material of agricultural origin or derived products thereof
    • C05F5/006Waste from chemical processing of material, e.g. diestillation, roasting, cooking
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F1/00Fertilisers made from animal corpses, or parts thereof
    • C05F1/002Fertilisers made from animal corpses, or parts thereof from fish or from fish-wastes
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F11/00Other organic fertilisers
    • C05F11/02Other organic fertilisers from peat, brown coal, and similar vegetable deposits
    • CCHEMISTRY; METALLURGY
    • C05FERTILISERS; MANUFACTURE THEREOF
    • C05FORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
    • C05F3/00Fertilisers from human or animal excrements, e.g. manure

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Fertilizers (AREA)

Abstract

본 발명은 한방보약 찌꺼기, 농 ·축산 폐기물, 어패류의 폐기물을 재활용하여 환경오염을 감소시키고 한방보약 찌꺼기, 농 ·축산폐기물, 토탄(peat, 土炭), 어패류의 패각류, 황토 등에 함유한 성분을 액체로 추출하여 추출된 5종류의 액체들을 적정한 비율로 복합(複合)시켜 액체비료로 제조한 유기질 복합액체 비료인 것이다.The present invention is to reduce the environmental pollution by recycling herbal medicine waste, agricultural and livestock waste, fish and shellfish waste, and ingredients contained in herbal medicine waste, agricultural and livestock waste, peat, shellfish shellfish, loess, etc. It is an organic composite liquid fertilizer prepared by extracting the liquid into a liquid and compounding the five liquids extracted at an appropriate ratio to produce a liquid fertilizer.

최근 농가에서는 화학비료의 과다 사용으로 토양이 산성화되고 지력이 감소되며 병충해의 발생으로 농약 사용량이 증가되어 생태계를 위협하고 가축 분뇨를 정화하지 않고 방류하여 하천과 지하수를 오염시키는 심각한 상태에 이르게 되었다.In farms, excessive use of chemical fertilizers has caused the soil to become acidic, reduced intellect, and increased pesticide use due to the development of pests, which threaten ecosystems and discharge without purifying livestock manure.

이에 본 발명은 상술한 바와 같은 종래의 제반 결함을 감안하여 이루어진 것으로 그 목적은 한방 보약 찌꺼기에서 보약성분, 농 ·축산 폐기물과 토탄(peat, 土炭)에서 유기물과 거름성분, 어패류의 패각류에서 석회질 성분, 황토에서 점토와 미네랄 성분을 추출한 5종류의 추출액체를 적정한 비율로 복합(複合)시켜 교반공정, 탈취공정 발효공정으로 유기질 복합액체 비료를 제조하는 것을 특징으로 하며 상기 유기질복합액체 비료를 토양에 시비하면 액체비료 속의 유기물과 다(多)원소 양분이 토양에 장시간 흡착되어 존재하므로 산성토양이 개량되고 지력을 증대시켜 작물을 튼튼하게 성장케 함으로써 수확량을 증가시키고 농약사용량을 감소시켜 농약에 대한 위협과 축산폐기물로 인한 환경오염을 감소시키는 친환경적 유기농업에 기여한다.Therefore, the present invention has been made in view of the above-mentioned conventional defects, and its object is to obtain the components of the herbal medicine from the herbal remnants, agricultural and livestock wastes and peat, and the shellfish of organic matter, manure and fish and shellfish. The organic composite liquid fertilizer is characterized in that the organic complex liquid fertilizer is prepared by mixing five kinds of extract liquids extracted from the lime and the clay from the clay and the mineral component at an appropriate ratio, and then stirring and deodorizing the fermentation process. When fertilized in soil, organic matter and multi-component nutrients in liquid fertilizer are adsorbed on soil for a long time, so acid soils are improved and soil strength is increased to increase crops, increasing yields and reducing pesticide use. It contributes to eco-friendly organic farming, which reduces environmental pollution caused by threats to livestock waste.

Description

한약, 농·축산, 어패류의 폐기물을 이용한 유기질 복합액체 비료 제조방법{omitted}Manufacturing method of organic liquid fertilizer using wastes of Chinese medicine, agriculture, livestock and fish and shellfish {omitted}

한의원이나 건강원에서 착즙폐기물로 배출되는 한약찌꺼기를 작물의 밑거름 퇴비로 사용 시 미발효로 한약독소성분(한약냄새)이 발생하여 작물이 약화되는 경우가 많으며 축산 분뇨를 발효시켜 생산되는 축산분뇨퇴비는 분뇨에 톱밥이나 왕겨를 혼합, 발효시킨 것으로서 톱밥이나 왕겨는 완전발효가 되기가 어려워 미발효된 퇴비로 생산되고 있다. 이것을 작물의 밑거름으로 사용 시 암모니아가스 발생으로 작물이 고사되는 경우가 많아 농가에서 사용을 꺼려하고 있는 실정이며 축산폐수나 어패류의 패각류를 함부로 버려 환경 오염원으로 문제시 되고 있다.When using herbal remnants discharged as juice wastes from oriental medicine or health centers as manure composts, unfermented medicinal toxins (herb odors) often occur and crops are weakened, and livestock manure compost produced by fermenting livestock manure Sawdust or rice husk mixed with fermented manure is a fermented sawdust or rice husk is difficult to be fully fermented and is produced as unfermented compost. When this is used as the basis of crops, crops are often killed due to ammonia gas generation, and farmers are reluctant to use them, and livestock wastewater and shellfish shellfish are thrown away, which is a problem as an environmental pollution source.

또한 농가에서 화학비료의 과대사용으로 토양이 산성화되며 지력이 감소되고 병충해 발생이 많아 농약 사용량의 증가로 환경 피해가 심하고 농산물이 인체에 유해하다는 사고가 대두되어 농약에 대한 부정적인 인식이 강하게 형성되어 가고있다.In addition, over-use of chemical fertilizers in farms cause acidification of soil, decreases in intelligence and causes many pests, resulting in increased environmental damage due to increased pesticide use and the negative consequences of agricultural products. have.

본 발명은 상기와 같은 문제점을 해소하기 위하여 한방 보약 찌꺼기에 함유된 한방보약성분 추출 액체, 농 ·축산 폐기물에 함유된 유기물과 질소, 인산, 칼리 등의 비료성분의 추출액체, 어패류의 폐각에 함유된 석회질성분(좀더 명확히는 칼슘성분)의 추출 액체, 토탄에 함유된 유기물과 거름성분의 추출 액체, 황토에 함유된 점토와 미네랄 성분의 액체를 추출한다. 상기의 5 종류 추출액체를 적정한 비율로 복합(複合)시켜 유기질 액체 비료를 제조하는 것으로써 그 제조 공정은 원료인 한약보약찌꺼기, 농ㆍ축산 폐기물은 선별 ·혼합공정, 부식공정, 발효공정, 추출공정으로, 어패류의 패각류는 세척공정, 소성공정, 분해 및 용해공정으로, 토탄(peat, 土炭)은 분쇄공정, 부식공정, 발효공정, 추출공정으로, 황토는 분쇄공정, 혼합공정, 여과공정으로 각 원료성분이 함유된 액체를 추출한다. 상기의 5 종류 추출액체를 적정한 비율로 복합(複合)시키는 복합(複合)공정과 한약의 독소성분, 가축분뇨, 토탄(peat)의 악취 성분을 제거하는 탈취 공정과 미생물을 발생시키는 발효공정과 화학적 산소요구량(COD)을 감소시키는 폭기공정으로 제조되는 것을 특징으로 하며 축산폐수 등 폐기물을 친환경적 방법으로 재활용하여 양질의 유기질 복합액체 비료로 제조하여서 농가에 사용케 함으로써 산성화되어 가는 토양을 효과적으로 개선하고 지력을 증대시켜 작물을 튼튼하게 성장케 함으로써 병충해 발생이 적어 농약 사용량을 줄이고 수확량을 증가 시키는 친환경적 유기농업에 기여코자 한다.In order to solve the problems described above, the present invention is to extract the herbal liquid contained in the herbal medicine residue, the organic liquid contained in the agricultural and livestock waste and the extract liquid of fertilizer components such as nitrogen, phosphoric acid and kali, and contained in the shell of fish and shellfish. Extraction of extracted calcareous components (more specifically calcium components), extraction liquids of organic and manure components in peat, clay and mineral components of ocher. Organic liquid fertilizer is prepared by combining the above five kinds of extract liquids at an appropriate ratio, and the manufacturing process is herbal medicine waste as raw material, and agricultural and livestock wastes are sorted and mixed, corrosion process, fermentation process and extraction. Shellfish shellfish are washed, fired, decomposed and dissolved, peat is crushed, corroded, fermented and extracted, and yellow soil is crushed, mixed and filtered. The process extracts the liquid containing each raw material component. The compounding process of combining the above five kinds of extract liquids at an appropriate ratio, the deodorizing process of removing the toxic components of the Chinese medicine toxins, livestock manure and peat, and the fermentation process and chemicals to generate microorganisms It is manufactured by the aeration process that reduces the oxygen demand (COD), and recycles waste such as livestock waste water in an environmentally friendly way to produce high-quality organic complex liquid fertilizer for use in farmhouses to effectively improve acidified soil and intellect Increasing the number of crops to increase the growth of crops, reducing the number of pests and reducing the amount of pesticides used to contribute to eco-friendly organic farming.

도 1은 본 발명에 이용되는 재료별 성분을 추출하는 추출공정도1 is an extraction process for extracting the ingredients for each material used in the present invention

도 2는 본 발명의 유기질, 복합, 액체 비료를 제조하는 공정도2 is a process chart for preparing the organic, composite, liquid fertilizer of the present invention

도 3은 본 발명의 폭기 시간에 따른 화학적 산소요구량의 감소율을 나타낸 그래프Figure 3 is a graph showing the reduction rate of the chemical oxygen demand according to the aeration time of the present invention

본 발명은 한방보약찌꺼기, 농 ·축산폐기물, 토탄(peat, 土炭), 어패류의 패각류, 황토의 성분을 추출한 5종류 추출액을 적정한 비율로 복합(複合)시킨 액체비료인 것이다. 상기 재료를 효과적으로 추출하기 위하여 볏짚을 발효시켜 추출한 볏짚발효액체를 발효제로 사용한다.The present invention is a liquid fertilizer in which five kinds of extracts extracted from herbal remedies, agricultural and livestock waste, peat, shellfish of shellfish and ocher, are extracted at an appropriate ratio. In order to effectively extract the material, the straw straw fermented liquid extracted by fermenting rice straw is used as a fermentation agent.

도 1은 본 발명에 이용되는 재료별 성분을 추출하는 추출공정도로 재료별 추출공정을 나타낸 것이며 도 2는 추출한 액체를 복합(複合)시켜 유기질 복합액체비료를 제조하는 공정도이다.Figure 1 is an extraction process for extracting the components of each material used in the present invention shows an extraction process for each material, Figure 2 is a process chart for producing an organic complex liquid fertilizer by combining the extracted liquid.

이하 첨부된 도 1과 도 2로 구분하여 공정별로 자세히 설명하면 다음과 같다.Hereinafter, the process will be described in detail by dividing into FIG. 1 and FIG. 2 as follows.

도 1 : 본 발명에 이용되는 재료별 성분을 추출하는 추출공정1: Extraction process for extracting the ingredients for each material used in the present invention

(1) 한방 보약 찌꺼기에서 보약 성분 추출공정(1) Extracting herbal ingredients from herbal herbal remnants

제1공정 : 선별 (選別) 공정First step: screening process

한방 보약 찌꺼기에 보약 찌꺼기가 아닌 다른 한약 찌꺼기나 한약 주머니 등을 제거하여 한방 보약 찌꺼기만 선별한다.Only herbal medicine residues are removed by removing herbal medicine residues or herbal medicine bags other than herbal medicine residues.

제2공정 : 부식(腐蝕)공정Second Process: Corrosion Process

상기에서 선별된 한방보약 찌꺼기(함수율이 30~40%)에 한방보약찌꺼기 중량기준으로 탄산수소나트륨 10중량부를 첨가하고 반죽하여 20∼30℃온도로 20∼30시간 방치하면 반죽된 혼합물이 부풀어오른다. 이렇게 부푼 혼합물에 산화칼슘 20중량부(부푼 한방찌꺼기 기준)와 탄산칼슘 10중량부씩을 첨가하여 균일하게 혼합하여 80kg 비닐포대에 밀봉하여 5-6주 방치하면 산화칼슘과 탄산칼슘이 한방보약 찌꺼기와 반응하여 발열작용으로 열을 발생하여 비닐포대 내의 온도가 균일하게 80 ∼90℃까지 상승하면서 한방보약찌꺼기에 곰팡이가 발생하며 부식된다.Add 10 parts by weight of sodium bicarbonate on the basis of the weight of the herbal medicine residue to the herbal medicine residues (water content of 30 ~ 40%) selected in the above kneading and leave for 20 to 30 hours at 20-30 ℃ temperature, the dough mixture swells . 20 parts by weight of calcium oxide (based on bulge of dregs) and 10 parts by weight of calcium carbonate are added to the mixture so that the mixture is evenly mixed and sealed in an 80 kg plastic bag and left for 5-6 weeks. The reaction generates heat by exothermic action, and the temperature in the plastic bag uniformly rises to 80-90 ° C, causing mold on the herbal remnants and corroding.

제3공정 : 발효(醱酵)공정Third Process: Fermentation Process

상기 부식된 한방보약 찌꺼기에 함수량이 80∼90% 되도록 볏짚에서 추출한 볏짚발효액체를 가한다(後記 볏짚발효액체 제조공정에 의하여 제조된 것임). 함수량이 80∼90% 되게 하려면 한방보약 찌꺼기와 볏짚발효액체는 대략 중량비 1:1로 혼합시킨다. 그런 후 발효조에 넣어 비닐로 밀봉하여 발효조의 온도가 30∼40℃되게 하고 7∼8주간 방치하면 기포가 발생하면서 발효된다.To the corroded herbal remedy residue is added rice straw fermentation liquid extracted from rice straw so that the water content of 80 ~ 90% (後記 prepared by the straw straw fermentation liquid manufacturing process). To make the water content 80 ~ 90%, herbal medicine residue and rice straw fermentation liquid are mixed at a weight ratio of about 1: 1. Then, put into a fermentation tank and sealed with vinyl so that the temperature of the fermentation tank is 30 to 40 ℃ and left for 7 to 8 weeks to ferment with bubbles.

제4공정 : 추출(抽出)공정Fourth Process: Extraction Process

상기 발효된 한방보약찌꺼기를 무명자루에 넣고 고압 압축기로 압착하여 추출액을 추출한 후 추출액을 200메쉬(mesh)체(screen)로 여과하여 한방 보약 찌꺼기 속에 있는 인삼, 녹용, 당귀, 감초 등의 보약성분이 함유된 한방보약액체를 추출한다.Put the fermented herbal medicine dregs into cotton bag and compress them with a high-pressure compressor to extract the extract liquid, and then extract the extract with 200 mesh (screen), and extract ingredients such as ginseng, antler, Angelica, licorice, and licorice in herbal medicine dregs. This containing herbal medicine liquid is extracted.

(2) 농 ·축산폐기물에서 유기물과 작물의 영양성분 추출공정(2) Extraction process of nutrients from organic matter and crops from agricultural and livestock waste

제1공정 : 혼합(混合)공정First step: mixing process

가축의 축사 바닥에 볏짚, 왕겨, 쌀겨, 톱밥 등 농업부산물로 발생하는 유기성 폐기물을 깔아놓고 가축분뇨가 배설되어 유기성 폐기물이 60∼70중량%, 가축분뇨가 30∼40중량%비율로 혼합되면 혼합된 가축분뇨를 수거한다.Place organic wastes generated from agricultural by-products such as rice straw, rice husk, rice bran, and sawdust on the bottom of livestock barn, and excrete livestock manure to mix organic waste in 60 ~ 70% by weight and livestock manure in 30-40% by weight. Collect the livestock manure.

제2공정 : 부식(腐蝕)공정Second Process: Corrosion Process

상기 유기성 폐기물이 60∼70중량% 혼합된 분뇨에 탄산수소나트륨 10중량부를 균일하게 혼합하여 20∼30℃로 20∼24시간 방치하면 혼합물이 부풀어오르면서 건조되며 건조된 혼합물에 산화칼슘 20중량부를 균일하게 혼합하여 80kg 비닐포대에 넣고 밀봉 후 4∼5주 방치하면 산화칼슘과 가축분뇨의 발열작용으로 비닐포대 내의 온도가 80∼90℃까지 상승하면서 유기성 폐기물이 혼합된 분뇨("농 ·축산폐기물"과 동일한 의미임)에 곰팡이가 발생하면서 부식된다.10 parts by weight of sodium bicarbonate is uniformly mixed with 60 to 70% by weight of the organic waste and left to stand at 20 to 30 hours for 20 to 24 hours. The mixture swells to dryness and 20 parts by weight of calcium oxide in the dried mixture. After mixing it uniformly, put it in 80kg plastic bag and leave it for 4 ~ 5 weeks after sealing, and the temperature in the plastic bag rises to 80 ~ 90 ℃ due to the exothermic action of calcium oxide and livestock manure, manure mixed with organic waste ("agricultural and livestock waste" "With the same meaning as mold", causing corrosion.

제3공정 : 발효(醱酵)공정Third Process: Fermentation Process

상기 부식된 농·축산 폐기물에 함수율이 80∼90%되도록 볏짚발효액체를 혼합한다. 함수율이 80∼90% 되게 하려면 상기 부식된 농·축산 폐기물과 볏짚발효액체는 대략 중량비 1:1로 혼합시킨다. 그 후, 상기 혼합물을 발효조에 넣어 비닐로 밀봉하고 발효조의 온도가 30∼40℃되게 하여 5∼6주 방치하면 기포가 발생하면서 발효된다.The rice straw fermentation liquid is mixed with the corroded agricultural and livestock waste so that the water content is 80 to 90%. In order to have a water content of 80 to 90%, the corroded agricultural and livestock waste and rice straw fermentation liquid are mixed at a weight ratio of about 1: 1. Thereafter, the mixture is placed in a fermentation vessel and sealed with vinyl, and the fermentation vessel is left at a temperature of 30 to 40 ° C. and left for 5 to 6 weeks to ferment with bubbles.

제4공정 : 추출(抽出)공정Fourth Process: Extraction Process

상기 발효된 농·축산 폐기물을 플라스틱망에 넣고 고압 압축기로 압착시켜 추출액을 200메쉬체로 여과하여 농 ·축산분뇨 속의 유기물과 질소 인산 칼리의 성분이 함유된 축산유기질액체를 추출한다.The fermented agricultural and livestock waste is put into a plastic net and compressed with a high pressure compressor to filter the extract with 200 mesh sieve to extract the organic livestock liquid containing organic matter and nitrogen phosphate components in the livestock manure.

(3) 어패류(魚貝類)의 패각류에서 석회성분 추출공정(3) Lime Extraction Process from Shells of Fish and Shellfish

제1공정 : 세척(洗滌)공정First step: washing process

굴껍질(oyster), 조개껍질 등 패각류 1종 이상을 수조에 넣고 교반시켜서 패각에 부착된 진흙과 염기를 제거시킨다.One or more shells, such as oyster shells and shells, are placed in a water bath and stirred to remove mud and base attached to the shells.

제2공정 : 소성(燒成)공정Second process: firing process

소성가마밑에 철망을 깔고 상기 공정에서 선별된 패각류와 장작을 층층으로 충진하고 최상부 패각에 황토에 물을 반죽한 황토질흙(황토에 2~3cm 로 절단된 볏짚을 황토부피의 1/2 혼합한 것)을 덮고 연소가스 배출구를 뚫어 놓고 가마의 하단에서 버너로 가마내의 온도가 700∼800℃되게 2시간 가열시켜 열분해작용으로 패각류의 염분이 증발되게 고열로 굽는 것이다.Lay the wire netting under the kiln, fill the shells and firewood selected in the above process with a layered layer, and mix the rice straw cut into 2 ~ 3cm in the ocher with 1/2 of the ocher's volume. And burn the combustion gas outlet, and heat it at the bottom of the kiln with a burner for 2 hours, so that the temperature in the kiln is 700 ~ 800 ℃ and pyrolyze the salinity of shellfish.

제3공정 : 분쇄, 용해(粉碎, 溶解)공정Third Step: Grinding and Dissolving

상기 소성된 패각류에 물을 균일하게 살포 급냉각시킨 후 분쇄기로 분쇄하여 200메쉬 체로 선별하여 패각분말 600g에 물 2.5∼3.0ℓ을 넣고 1시간 폭기시키면 패각 분말이 물에 용해된다. 이것을 3회 여과시키면 완전 용해된 패각의 석회성분이 용해된 패각석회질 액체가 된다.Water is uniformly sprayed and quenched into the calcined shellfish, pulverized with a pulverizer, screened with a 200 mesh sieve, and the shell powder is dissolved in water by adding 2.5-3.0 L of water to 600 g of shell powder. When this is filtered three times, the lime component of the fully dissolved shell is dissolved into a calcite liquid.

(4) 토탄(Peat, 土炭)에서 유기물과 작물양분추출(4) Extraction of Organic Matter and Crop Nutrients from Peat

토탄(Peat, 土炭)은 90∼180cm의 유기물 토층에 60∼130cm두께로 퇴적된 암갈색의 부식물로 목본식물(참나무, 호두나무, 오리나무 등)과 초본식물(갈대, 쑥, 줄대등)이 퇴적되어 탄화가 덜된 퇴적물로 존재하고 그 구조가 명확하지 않은 복잡하고 다양한 유기물군으로 되어 있으며 물리화학적 성분 분석결과 공극율이 70∼80%, 양분보유능력이 우수하고 유기물이 60∼65% 질소질이 25∼26% 함유되어 있어 퇴비와 같은 효과가 있다.Peat (Peat) is a dark brown humus that is deposited to a thickness of 60-130 cm on an organic soil layer of 90-180 cm. Wood plants (oak, walnut, alder, etc.) and herbaceous plants (reeds, wormwood, ropes, etc.) It is a complex and diverse group of organic matter that is deposited and has a less carbonized structure and its structure is not clear.As a result of physicochemical analysis, the porosity is 70 ~ 80%, the nutrient retention capacity is excellent, and the organic matter is 60 ~ 65%. It contains -26% and has the same effect as compost.

이와 같은 토탄(Peat, 土炭)은 호남지방을 비롯하여 전국에 수백만톤이 매장되어있으나 이에 대한 연구가 이루어지지 않고 있어 사장되어 있는 실정이다.Such peat (Peat) is buried in millions of tons all over the country, including the Honam region, but has not been studied for this situation, so the situation is dead.

따라서 다음과 같은 공정으로 토탄(土炭)성분을 추출하여 본, 액비 비료제조에 이용한다.Therefore, the peat component is extracted and used in the production of liquid fertilizer as follows.

제1공정 : 분쇄공정First step: grinding process

토탄을 진흙이 함유되지 않도록 정선하여 건조한 후 분쇄기로 토탄 내의 목본류 등을 분쇄시켜 분말을 만든다.The peat is selected so that it does not contain mud and dried, and then pulverized wood, etc. in the peat with a grinder to form a powder.

제2공정 : 부식공정Second Process: Corrosion Process

상기 분쇄된 토탄에 토탄 중량기준으로 탄산수소나트륨 10중량부를 첨가시킨 후 반죽하여 20∼24시간 방치하게 되면 반죽된 혼합물이 부풀어오르면서 건조되며 건조된 혼합물에 산화칼슘 20중량부를 균일하게 혼합하여 80kg 비닐포대에 넣어 밀봉시켜 1주간 방치하면 산화칼슘이 토탄과 발열작용으로 비닐포대 내의 온도가 80∼90℃까지 상승하면서 곰팡이가 발생하면서 부식된다.10 parts by weight of sodium bicarbonate was added to the ground peat, and then kneaded and left to stand for 20 to 24 hours. The kneaded mixture was swollen and dried and uniformly mixed with 20 parts by weight of calcium oxide in the dried mixture 80 kg If it is sealed in a plastic bag and left for one week, calcium oxide is exothermic and exothermic and the temperature in the plastic bag rises to 80-90 ° C, causing mold to corrode.

제3공정 : 발효공정Third Process: Fermentation Process

상기 부식된 토탄을 발효조에 넣고 함수율이 80∼90% 되게 볏짚발효액체를 혼합한 다음 밀봉하여 7∼8일간 30℃로 방치하면 기포가 발생하면서 발효된다.Put the corroded peat into a fermenter and mix the rice straw fermentation liquid so that the water content is 80-90%, and then seal and leave it at 30 ° C. for 7-8 days to ferment with bubbles.

제4공정 : 추출공정4th step: Extraction process

상기 발효된 토탄을 무명자루에 넣고 고압 압착기로 압착하여 추출한 추출액을 200메쉬 체로 여과하여 토탄(peat, 土炭)속의 유기물과 칼슘, 마그네슘, 칼리, 회분 성분이 함유된 토탄유기질 액체를 추출한다.The fermented peat is put in cotton bag and compressed by using a high pressure press to extract the extracted liquid through a 200 mesh sieve to extract the organic matter and peat organic liquid containing calcium, magnesium, kali, ash components in peat (pe).

(5) 황토(黃土)에서 점토와 미네랄성분 추출공정(5) Extraction process of clay and minerals from loess

제1공정 : 분쇄공정First step: grinding process

황토에 함유된 흙괴(塊) 등을 분쇄하기 위하여 황토를 분쇄기로 분쇄하여 300메쉬체로 선별하여 미립자의 황토를 만든다.In order to grind the soil mass contained in the loess, the loess is pulverized by a crusher and sorted into 300 mesh bodies to make fine loess.

제2공정 : 혼합공정Second Process: Mixing Process

분쇄된 황토에 물을 황토 중량기준 100중량부 가하여 황토반죽이 되게 하여 교반기로 4시간 교반시켜 황토 속의 미네랄성분이 황토물에 혼합되게 한다.Add 100 parts by weight of water to the ground loess to make ocher dough and stir for 4 hours with a stirrer to mix the mineral components in the loess.

제3공정 : 여과공정Third Process: Filtration Process

황토물을 300메쉬 체로 여과시켜 황토 속에 함유된 점토와 미네랄성분이 함유된 황토미네랄 액체를 추출한다.The ocher is filtered through a 300 mesh sieve to extract ocher mineral liquid containing clay and minerals contained in the ocher.

(6) 볏짚 발효액체 제조공정(6) Rice straw fermented liquid manufacturing process

볏짚에는 유기물과 고초균(Bacillus)이 포함되어 있으며 볏짚이 부식되면 퇴비가 되고 압착시키면 퇴비물이 발생된다. 이 같은 변화를 이용하여 볏짚을 고속 부식, 발효시켜 퇴비물을 추출하여 한방보약찌꺼기, 농 ·축산폐기물, 토탄(Peat, 土炭)을 발효시킬 때 발효제로 사용코자 다음과 같은 공정으로 볏짚발효액체를 추출한다.Rice straw contains organic matter and Bacillus. When straw is decayed, it is composted, and when pressed, compost is generated. Using this change, the rice straw is fermented at high speed by fermentation and fermentation when extracting compost from fermentation of herbal remnants, agricultural and livestock waste, and peat. Extract

제1공정 : 절단공정First step: cutting process

병해를 입지 않은 볏짚을 선택하여 절단기로 6∼10cm 되게 절단한다.Choose a straw that has not been infested and cut it with a cutter to 6-10 cm.

제12공정 : 부식공정Step 12: Corrosion Process

절단된 볏짚에 수산화나트륨 10중량부(볏짚중량 100 기준)를 가하고 함수율이 20∼25%가 되도록 농도 80%의 요소용액을 균일하게 살포시킨 후 탄산수소나트륨 10중량부(볏짚중량 기준)를 혼합하여 24시간 방치하면 볏짚이 부풀고 반숙되며 반숙된 볏짚에 산화칼슘 20중량부(볏짚중량 기준)를 균일하게 혼합하여 80kg 비닐포대에 넣고 밀봉 후 3∼4주 방치하면 산화칼슘이 볏짚과 발열작용으로 비닐포대내의 온도가 80∼90℃까지 상승하면서 볏짚에 곰팡이가 발생하며 부식된다.10 parts by weight of sodium hydroxide (based on 100 weights of straw) was added to the cut rice straw, and evenly sprayed with 80% of urea solution at a concentration of 20 to 25%, followed by mixing 10 parts by weight of sodium bicarbonate (based on weight of straw). When left for 24 hours, the rice straw is swollen and soft, and evenly mixed with 20 parts by weight of calcium oxide (based on the weight of rice straw), put it in an 80kg plastic bag, and leave it for 3-4 weeks after sealing. As the temperature in the plastic bag rises to 80-90 ° C, mold occurs on the rice straw and corrodes.

제3공정 : 발효공정Third Process: Fermentation Process

상기 부식된 볏짚을 발효조에 넣고 함수율이 80∼90%되게 빗물을 가한 후 비닐로 밀봉시켜 30∼40℃ 온도로 3∼4주 방치하면 기포가 발생하면서 발효된다.Put the corroded rice straw in the fermenter, add rainwater to make the water content 80-90%, seal it with vinyl, and leave it at 30-40 ℃ for 3-4 weeks to ferment with bubbles.

제4공정 : 추출공정4th step: Extraction process

상기 발효된 볏짚을 플라스틱망에 넣고 고압 압축기로 압착하여 볏짚 속의 유기물과 고초균(Bacillus)이 함유된 볏짚발효액체를 추출한다.이상의 공정으로 추출한 한방 보약 액체, 축산유기물액체, 패각석회질액체, 토탄유기질액체, 황토미네랄 액체의 5종류 추출액체를 적정한 비율로 혼합하여 유기질 복합액체비료를 제조한 것이다.The fermented rice straw is placed in a plastic net and compressed with a high-pressure compressor to extract rice straw fermentation liquid containing organic matter and Bacillus in rice straw. Herbal medicine liquid, animal husbandry organic liquid, shell calcified liquid, peat organic substance extracted by the above process Organic complex liquid fertilizer was prepared by mixing five kinds of liquids of liquid and ocher mineral in an appropriate ratio.

도 2는 본 발명의 유기질복합액체비료를 제조하는 공정을 나타낸다.Figure 2 shows a process for producing an organic complex liquid fertilizer of the present invention.

제1공정 : 복합(複合)공정First step: compound process

상기 추출공정에서 추출된 한방보약액체, 축산유기물액체, 패각석회질액체, 토탄유기질액체 및 황토미네랄액체의 5종류 액체를 적정한 비율로 혼합하여 교반기에 넣고 30 rpm으로 복합시킨다.Five kinds of liquids extracted from the above-mentioned extraction process, herbal medicine liquid, livestock organic liquid, shell lime liquid liquid, peat organic liquid liquid and ocher mineral liquid are mixed in an appropriate ratio and mixed in a stirrer at 30 rpm.

제2공정 : 탈취(脫臭)공정Second Process: Deodorization Process

상기 복합된 액체 속에 함유된 한약독소성분, 가축분뇨의 암모니아, 유화수소성분 등의 악취성분을 탈취하기 위하여 복합액체를 탈취조에 넣고 80∼100℃로 24시간 끓여서 악취를 증발시켜 유해성분을 완전히 제거시키고 물을 증발시키면 농축된 유기질복합액체비료가 된다.In order to deodorize odorous components such as Chinese medicine toxin component, livestock manure, ammonia and hydrogenated hydrogen component, the mixed liquid is placed in a deodorization tank and boiled at 80-100 ℃ for 24 hours to evaporate the odor to completely remove harmful components. Water and evaporate to form a concentrated organic fertilizer.

제3공정 : 폭기(爆氣)공정Third Process: Aeration Process

상기의 탈취된 유기질 복합액체비료의 화학적 산소요구량(COD)을 측정한 결과 1200ppm으로 이것을 토양에 시비할 때 분해되면서 다량의 산소가 요구되어 작물의 뿌리를 손상시킴으로써 양질의 유기질 액체비료를 제공받기 위해서는 화학적 산소요구량(COD)이 충분히 감소되지 않으면 안되므로 화학적 산소요구량을 줄이고 토양 중에 미생물을 생육시키기 위하여 30시간 폭기하여 350.7ppm으로 산소요구량을 34% 감소시켰다. 실험결과를 도 3의 그래프를 보고 설명하면 원래 복합액체비료의 화학적 산소요규량이 1200ppm인 것이 10시간 폭기시킨 후에는 720.6ppm으로 19.5%로 감소되며 30시간, 40시간, 50시간일 경우 모두 390.5ppm으로 30.7%감소하는 것을 알 수 잇다. 이와 같은 실험결과에서 폭기시간이 30시간일 경우가 화학적 산소요구량(COD) 감소율의 변화가 가장 적은 폭기시간의 적정시간임을 알 수 있다.As a result of measuring the chemical oxygen demand (COD) of the organic compound liquid fertilizer deodorized as a result of fertilizing it at 1200ppm in the soil, a large amount of oxygen is required to damage the roots of the crop to provide a high quality organic liquid fertilizer Since the chemical oxygen demand (COD) must be sufficiently reduced, the oxygen demand was 34% lowered to 350.7 ppm by aeration for 30 hours to reduce the chemical oxygen demand and to grow microorganisms in the soil. Referring to the graph of FIG. 3, the chemical oxygen requirement of the original liquid fertilizer was reduced to 19.5% to 720.6 ppm after 10 hours of aeration of 10 ppm and 390.5 at 30 hours, 40 hours, and 50 hours. It can be seen that the 30.7% decrease in ppm. From the experimental results, it can be seen that when the aeration time is 30 hours, the appropriate time of the aeration time with the smallest change in the chemical oxygen demand (COD) reduction rate is small.

상기 유기질 복합액체비료에는 유기물과 점토가 많아 양분보유능력이 크고 그 표면에 음전기를 띠기 때문에 액체비료 속에 함유된 암모늄이온, 칼리이온, 마그네슘이온, 칼슘이온 등 작물양분이 유기물과 점토 표면에 끌려서 유기태 형태로 되어 토양에 흡수되게 되므로 액체비료 속의 양분이 빗물에 씻겨 내려가거나 심토(深土)에 내려가지 않아 작물에 지속적으로 양분을 공급시켜주는 유기질 복합액체비료인 것이다.The organic composite liquid fertilizer has a large amount of organic matter and clay, and thus has a large amount of nutrient retention and has a negative charge on the surface thereof, so that crop nutrients such as ammonium ions, kali ions, magnesium ions and calcium ions contained in the liquid fertilizer are attracted to the organic matter and the clay surface. It is an organic compound liquid fertilizer that continuously supplies nutrients to crops because the nutrients in the liquid fertilizer are not washed down in the rainwater or the subsoil because it is absorbed by the soil.

이하 상기의 유기질 복합액체비료의 사용실시예를 상세히 설명하면 다음과 같다.Hereinafter, the use example of the organic composite liquid fertilizer will be described in detail.

<실시예><Example>

전체 혼합물 중량에 대하여 한방보약추출액체 40중량%, 농 ·축산유기질 추출액체 20중량%, 토탄유기질추출액체 20중량%, 패각석회질추출액체 10중량%, 황토미네랄추출액체 10중량%를 혼합한 복합액체를 교반조에 넣고 30rpm으로 3시간 교반시킨 후 100℃로 24시간 끓여 탈취시키고 이것을 3일간 폭기시켜 유기질복합액체비료를 제조하여 실험군과 대조군으로 같은 조건하에 3회 재배실험을 한 결과 다음과 같이 실험군의 재배 결과를 얻었다. 40% by weight of herbal extract liquid, 20% by weight of agricultural and livestock organic extract liquid, 20% by weight of peat organic extract liquid, 10% by weight of shell lime extract liquid, and 10% by weight of ocher mineral extract liquid The liquid was added to a stirring vessel, stirred at 30 rpm for 3 hours, boiled at 100 ° C. for 24 hours, deodorized, and then aerated for 3 days to prepare an organic complex liquid fertilizer. The result of cultivation was obtained.

본 발명의 제조 방법에 의해 제조된 유기질복합액체비료는 여러 종류 폐기물을 재활용함으로써 환경오염을 감소시킬 수 있을 뿐만 아니라 화학비료를 사용하지 않고 주성분이 유기질비료성분과 한방보약성분이 토양에 투입됨에 따라 비료성분과 보약성분이 장시간 지속되고 지력이 증대 되여 작물이 튼튼하게 성장하므로써 농약사용량을 감소시켜 환경피해를 줄일 수 있다. 본 발명의 액체비료는 고체비료에 비해 펌프나 파이프, 호스를 이용하여 작물에 관주나 옆면시비를 하면 비료의 효과가 빨라 수확량이 증가되며 농산물의 맛, 당도, 저장성이 우수한 고품질의 농산물을 생산할 수 있으므로, 채소 및 화훼의 하우스 재배농장이나 일반 농가에 소득을 증대시키고 친환경적 유기농업에 효과가 있다.The organic liquid fertilizer prepared by the manufacturing method of the present invention can reduce environmental pollution by recycling various kinds of wastes, and as the main components of the organic fertilizer and herbal supplements are added to the soil without using chemical fertilizers, Fertilizers and supplements last for a long time and the intelligence is increased, so the crop grows robustly, thus reducing pesticide use and reducing environmental damage. Liquid fertilizer of the present invention compared to the solid fertilizer using a pump, pipes, hoses to the crop irrigation or side fertilization of the fertilizer is faster and the yield is increased and can produce high-quality agricultural products excellent in taste, sugar, storage of agricultural products Therefore, it is effective to increase incomes to vegetables and flowers house cultivated farms or general farmers, and eco-friendly organic farming.

Claims (2)

한방 보약 찌거기, 농 ·축산폐기물, 어패류의 패각류, 토탄(Peat, 土炭), 황토를 원료로 하는 것으로써 각 원료를 발효제로 발효시켜 원료의 성분을 액체로 추출하고 원료별 추출액체를 복합시킨 유기질복합액체비료를 제조함에 있어서 발효제로 볏짚을 발효시킨 볏짚발효액체를 사용하여 한방 보약 찌꺼기는 부식공정, 발효공정, 추출공정으로 한방 보약 성분을 추출하고, 농 ·축산폐기물은 축산분뇨에 왕겨, 톱밥을 혼합하는 혼합공정, 부식공정, 발효공정, 추출공정으로 축산분뇨액체를 추출하고, 어패류의 패각류는 세척공정, 소성공정, 용해공정으로 패각석회질액체를 추출하고, 토탄(Peat, 土炭)은 분쇄공정, 부식공정, 발효공정, 추출공정으로 토탄유기질액체를 추출하고,황토는 분쇄공정, 혼합공정, 여과공정으로 황토미네랄액체를 추출하고, 상기에서 추출된 5종류의 추출액체를 복합공정, 탈취공정, 폭기공정을 거쳐 제조하는 것을 특징으로 하는 유기질복합액체비료 제조방법.It consists of herbal remediation dregs, agricultural and livestock waste, shellfish of shellfish, peat and loess, and ferments each raw material with fermentation agent, extracts the ingredients of raw materials into liquid, and extracts the extract liquid for each raw material. In the preparation of organic liquid fertilizer, the herbal remedial liquor is extracted from fermented rice straw fermented with straw as fermenting agent, and the herbal refining component is extracted by the corrosive process, fermentation process, and extraction process. , Livestock manure liquid is extracted by mixing process, corrosive process, fermentation process, and extraction process, and shellfish of shellfish are extracted shellfish liquefied liquid by washing process, calcination process, and dissolution process. Iii) extract peat organic liquid by pulverization process, corrosion process, fermentation process, extraction process, ocher extract ocher mineral liquid by crushing process, mixing process, filtration process, Standing in the extraction liquid of the extracted five kinds of complex processes, the deodorization process, the organic liquid compound fertilizer manufacturing method characterized in that it produced through the aeration process. 제 1항에 있어서, 원료를 발효시키는 발효제는 볏짚을 절단공정, 부식공정, 발효공정, 추출공정을 거쳐 제조하며 원료인 한약폐기물은 한방보약찌꺼기나 한약재료를 원료하고 농 ·축산폐기물은 가축분뇨와 왕겨, 톱밥, 쌀겨, 볏짚 중의 1종 이상인 유기성 폐기물을 원료로 하고 어패류의 패각류는 굴껍질, 조개껍질 중의 1종 이상을 원료로 사용하는 것을 특징으로 하는 유기질복합액체비료제조방법.The fermentation agent according to claim 1, wherein the fermentation agent for fermenting the raw material is produced by cutting straw, corrosion process, fermentation process, extraction process, and the herbal medicine waste is used as herbal medicine waste or herbal medicine material, and agricultural and livestock waste is livestock manure. A method for producing an organic compound liquid fertilizer, characterized in that the raw material is organic waste of at least one of rice husk, sawdust, rice bran, and rice straw, and the shellfish of the shellfish uses at least one of oyster shell and clam shell as raw materials.
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