JPWO2020184577A1 - インペラ及びその樹脂組成物 - Google Patents
インペラ及びその樹脂組成物 Download PDFInfo
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- JPWO2020184577A1 JPWO2020184577A1 JP2021505090A JP2021505090A JPWO2020184577A1 JP WO2020184577 A1 JPWO2020184577 A1 JP WO2020184577A1 JP 2021505090 A JP2021505090 A JP 2021505090A JP 2021505090 A JP2021505090 A JP 2021505090A JP WO2020184577 A1 JPWO2020184577 A1 JP WO2020184577A1
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- 238000000354 decomposition reaction Methods 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- 239000004815 dispersion polymer Substances 0.000 description 1
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- MNZMMCVIXORAQL-UHFFFAOYSA-N naphthalene-2,6-diol Chemical compound C1=C(O)C=CC2=CC(O)=CC=C21 MNZMMCVIXORAQL-UHFFFAOYSA-N 0.000 description 1
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Images
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- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
- F01D5/282—Selecting composite materials, e.g. blades with reinforcing filaments
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- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/12—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
- C08L27/18—Homopolymers or copolymers or tetrafluoroethene
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Abstract
本発明のインペラは、(A)芳香族ポリカーボネート系樹脂(A成分)、(B)液晶ポリエステル樹脂(B成分)、A成分とB成分の合計100重量部に対し、(C)ハロゲン化カーボネート化合物(C成分)3〜40重量部、(D)ドリップ防止剤(D成分)0.1〜3重量部、(E)ガラス繊維及び/又は炭素繊維(E成分)25〜150重量部、(F)エポキシ樹脂(F成分)0.1〜8重量部並びに(G)リン系安定剤(G成分)0.01〜3重量部を含有し、A成分とB成分の重量比[(A)/(B)]が98/2〜60/40である樹脂組成物からなる。
Description
《態様1》
(A)ポリカーボネート系樹脂(A成分)、(B)液晶ポリエステル樹脂(B成分)、A成分とB成分の合計100重量部に対し、(C)ハロゲン化カーボネート化合物(C成分)3〜40重量部、(D)ドリップ防止剤(D成分)0.1〜3重量部、(E)ガラス繊維及び/又は炭素繊維(E成分)25〜150重量部、(F)エポキシ樹脂(F成分)0.1〜8重量部並びに(G)リン系安定剤(G成分)0.01〜3重量部を含有し、A成分とB成分との重量比[(A)/(B)]が98/2〜60/40である樹脂組成物からなるインペラ。
《態様2》
A成分の粘度平均分子量が1.7×104〜2.1×104である、態様1に記載のインペラ。
《態様3》
B成分が、p−ヒドロキシ安息香酸から誘導される繰返し単位と6−ヒドロキシ−2−ナフトエ酸から誘導される繰返し単位を含有する液晶ポリエステル樹脂である、態様1又は2に記載のインペラ。
《態様4》
E成分が、繊維断面の長径の平均値が10〜50μm、長径と短径の比(長径/短径)の平均値が1.5〜8である扁平状断面ガラス繊維である、態様1〜3のいずれかに記載のインペラ。
《態様5》
F成分が、ビスフェノールA型エポキシ樹脂である、態様1〜4のいずれかに記載のインペラ。
《態様6》
85℃雰囲気下、12,000rpmで10日間回転させた後の、直径に対する羽根先端部の垂直方向の寸法変化率が0.4%以下である、態様1〜5のいずれかに記載のインペラ。
《態様7》
家電機器、OA機器、産業機器の冷却、換気、空調用ファン、車両用の空調、送風ファン用のインペラとして用いる、態様1〜6のいずれかに記載のインペラ。
《態様8》
(A)芳香族ポリカーボネート系樹脂(A成分)、
(B)液晶ポリエステル樹脂(B成分)、
A成分とB成分の合計100重量部に対し、
(C)ハロゲン化カーボネート化合物(C成分)3〜40重量部、
(D)ドリップ防止剤(D成分)0.1〜3重量部、
(E)ガラス繊維及び/又は炭素繊維(E成分)25〜150重量部、
(F)エポキシ樹脂(F成分)0.1〜8重量部、並びに
(G)リン系安定剤(G成分)0.01〜3重量部
を含有し、A成分とB成分との重量比[(A)/(B)]が98/2〜60/40である、樹脂組成物。
本発明のインペラは、
(A)芳香族ポリカーボネート系樹脂(A成分)、
(B)液晶ポリエステル樹脂(B成分)、
A成分とB成分の合計100重量部に対し、
(C)ハロゲン化カーボネート化合物(C成分)3〜40重量部、
(D)ドリップ防止剤(D成分)0.1〜3重量部、
(E)ガラス繊維及び/又は炭素繊維(E成分)25〜150重量部、
(F)エポキシ樹脂(F成分)0.1〜8重量部、並びに
(G)リン系安定剤(G成分)0.01〜3重量部
を含有し、A成分とB成分との重量比[(A)/(B)]が98/2〜60/40である、樹脂組成物からなる。
本発明でA成分として用いられるポリカーボネート系樹脂は、二価フェノールとカーボネート前駆体とを反応させて得られるものである。反応方法の一例として界面重合法、溶融エステル交換法、カーボネートプレポリマーの固相エステル交換法、及び環状カーボネート化合物の開環重合法などを挙げることができる。
比粘度(ηSP)=(t−t0)/t0
[t0は塩化メチレンの落下秒数、tは試料溶液の落下秒数]
求められた比粘度(ηSP)から次の数式により粘度平均分子量Mを算出する。
ηSP/c=[η]+0.45×[η]2c(但し[η]は極限粘度)
[η]=1.23×10−4M0.83
c=0.7
本発明でB成分として用いられる液晶ポリエステル樹脂とは、サーモトロピック液晶ポリエステル樹脂であり、溶融状態でポリマー分子鎖が一定方向に配列する性質を有している。かかる配列状態の形態はネマチック型、スメチック型、コレステリック型、及びディスコチック型のいずれの形態であってもよく、また2種以上の形態を呈するものであってもよい。更に液晶ポリエステル樹脂の構造としては主鎖型、側鎖型、及び剛直主鎖屈曲側鎖型などのいずれの構造であってもよいが、好ましいのは主鎖型液晶ポリエステル樹脂である。
本発明でC成分として用いられるハロゲン化カーボネート化合物としては、下記一般式(8)で表される構成単位が全構成単位の少なくとも60モル%で、比粘度が0.015〜0.1のハロゲン化カーボネート化合物が好適に用いられる。
本発明でD成分として用いられるドリップ防止剤は、フィブリル形成能を有する含フッ素ポリマーを挙げることができ、かかるポリマーとしてはポリテトラフルオロエチレン、テトラフルオロエチレン系共重合体(例えば、テトラフルオロエチレン/ヘキサフルオロプロピレン共重合体、など)、米国特許第4379910号公報に示されるような部分フッ素化ポリマー、フッ素化ジフェノールから製造されるポリカーボネート樹脂などを挙げることができる。中でも好ましくはポリテトラフルオロエチレン(以下PTFEと称することがある)である。
本発明でE成分として用いられるガラス繊維としては、丸型断面を有するガラス繊維、繊維長断面の長径の平均値が10〜50μm、長径と短径の比(長径/短径)の平均値が1.5〜8である扁平断面ガラス繊維、ガラスミルドファイバーが好適に例示されるが、特に繊維長断面の長径の平均値が10〜50μm、長径と短径の比(長径/短径)の平均値が1.5〜8である扁平断面ガラス繊維が引張り強度、寸法精度の点でより好ましい。上記扁平断面ガラス繊維の繊維長断面の平均値は15〜40μmであることが好ましく、15〜35μmであることがより好ましく、20〜35μmであることがさらに好ましい。また、長径と短径の比(長径/短径)の平均値は2〜6であることが好ましく、2〜5であることがより好ましく、2.5〜5であることがさらに好ましい。また扁平断面形状としては扁平の他、楕円状、まゆ状、及び三つ葉状、あるいはこれに類する形状の非円形断面形状を挙げることができ、なかでも機械的強度、低異方性の改良の点から扁平形状が好ましい。
本発明でF成分として用いられるエポキシ樹脂としては、例えば、下記一般式(9)で表わされるエポキシ樹脂などが挙げられる。
本発明において射出成形時にB成分の液晶ポリエステル樹脂の繊維化による機械特性向上効果をより有効に発揮させるためには、予めマトリックス相中で液晶性ポリエステル樹脂がミクロ分散していると効率的である。そのため、液晶性ポリエステル樹脂がマトリックス相中でミクロ分散するための分散助剤として、G成分であるリン系安定剤を添加することが必要である。リン系安定剤として、分子量が300未満のホスフェート化合物が好ましい。分子量が300以上になると樹脂中への分散が悪くなり、安定剤としての効果が低下する場合がある。具体的にはトリメチルホスフェートが例示される。また、亜燐酸のエステルも好ましく、具体的には、テトラキス(2,4ジ−t−ブチルフェニル)−4,4’−ビフェニレンフォスフォナイト、ビス(2,6−ジ−t−ブチル−4−メチルフェニル)ペンタエリスリトール−ジフォスファイト、ビス(2,4−ジ−t−ブチルフェニル)ペンタエリスリトール−ジフォスファイト、トリス(2,4−ジ−t−ブチルフェニル)フォスファイト等が例示される。これらリン系安定剤は、単独でも併用添加してもよい。G成分の含有量は、A成分とB成分との合計100重量部に対し、0.01〜3重量部であり、0.01〜1重量部が好ましく、0.02〜0.1重量部がより好ましい。G成分の含有量が3重量部を超えると、押出加工時の揮発ガスが多く、またペレット化しても成形時モールドデポジットが発生する。また、コスト的にも不利になる傾向がある。また0.01重量部より少ない場合は、熱安定性が悪化し、本組成特有の引張り強度が発現しない。
また、本発明の樹脂組成物には、更に本発明の目的を損なわない範囲で、他の熱可塑性樹脂(例えば、ポリアリレート樹脂、フッ素樹脂、ポリエステル樹脂等)、酸化防止剤(例えば、ヒンダ−ドフェノ−ル系化合物等)、衝撃改良剤、紫外線吸収剤、光安定剤、離型剤、滑剤、着色剤、無機充填剤(タルク・マイカなど)等を配合することができる。
(i)密度:下記方法で得られた引張り試験片を幅10mm×長さ80mm×厚み4mmサイズに切削、その試験片を用いてミラージュ貿易(株)電子比重計MD−200Sにて23℃環境下の密度を測定した。
比強度(kN・m/kg)=引張り強度(MPa)/密度(kg/m3)
下記の方法で得られたUL試験片を用いて、UL94に従い、厚み0.8mmにおけるV試験(垂直燃焼試験)を実施した。
押出時の安定性に関して以下の基準で評価を実施した。
押出時のストランドが安定している。:〇
押出時のストランドがやや不安定であるが、ペレット化は可能である。:△
押出時のストランドがかなり不安定であり、ペレット化が困難であるか、揮発ガスなどが多い。:×
下記方法で得られたインペラ(全長L:120mm)に関して、85℃雰囲気下、12,000r.p.m.で10日間回転させ、aの部分の変位量をレーザー変位センサにて測定、以下の基準で評価を実施した。
試験後の寸法変化が0.5mm以下である。:〇
試験後の寸法変化が0.5mm以上あるいは、成形品に割れ、亀裂などがある。:×
表1及び表2に示す組成で、E成分を除く成分からなる混合物を押出機の第1供給口から供給した。かかる混合物はV型ブレンダーで混合して得た。E成分は、第2供給口からサイドフィーダーを用いて供給した。押出は径30mmφのベント式二軸押出機((株)日本製鋼所TEX30α−38.5BW−3V)を使用し、スクリュー回転数200r.p.m.、吐出量25kg/h、ベントの真空度3kPaで溶融混練しペレットを得た。なお、押出温度については、第1供給口からダイス部分まで300℃で実施した。
A−1:芳香族ポリカーボネート樹脂(ビスフェノールAとホスゲンから常法によって作られた粘度平均分子量22,400のポリカーボネート樹脂粉末、帝人(株)製 パンライトL−1225WP(製品名))
A−2:芳香族ポリカーボネート樹脂(ビスフェノールAとホスゲンから常法によって作られた粘度平均分子量19,700のポリカーボネート樹脂粉末、帝人(株)製 パンライトL−1225WX(製品名))
A−3:芳香族ポリカーボネート樹脂(ビスフェノールAとホスゲンから常法によって作られた粘度平均分子量16,000のポリカーボネート樹脂粉末、帝人(株)製 パンライトCM−1000(製品名))
A−4:芳香族ポリカーボネート樹脂(ビスフェノールAとホスゲンから常法によって作られた粘度平均分子量25,100のポリカーボネート樹脂粉末、帝人(株)製 パンライトL−1250WQ(製品名))
B−1:液晶ポリエステル樹脂(p−ヒドロキシ安息香酸から誘導される繰返し単位と6−ヒドロキシ−2−ナフトエ酸から誘導される繰返し単位を含有する液晶ポリエステル樹脂ペレット、ポリプラスチックス(株)製 ラペロスA−950RX(製品名))融点=275〜285℃
C−1:ハロゲン化カーボネート化合物(ビスフェノールA骨格を有する臭素化カーボネートオリゴマー、帝人(株)製 ファイヤーガードFG−7000(製品名))
D−1:ドリップ防止剤(ポリテトラフルオロエチレン(ダイキン工業(株)製 ポリフロンMPA FA−500H(商品名))
E−1:ガラス繊維:扁平断面チョップドガラス繊維(日東紡績(株)製:CSG 3PA−830(製品名)、長径28μm、短径7μm、カット長3mm、エポキシ系集束剤)
E−2:炭素繊維:PAN系炭素繊維(帝人(株)製 HTC422(製品名)、繊維径7μm、カット長6mm、ウレタン系集束剤)
E−3:ガラス繊維:扁平断面チョップドガラス繊維(日東紡績(株)製:CSG 3PL−830(製品名)、長径20μm、短径10μm、カット長3mm、エポキシ系集束剤)
F−1:ビスフェノールA型エポキシ樹脂(三菱ケミカル(株)製 jER1256(商品名)、エポキシ当量:7,5000〜8,000g/eq、重量平均分子量50,000)
G−1:リン系安定剤(大八化学工業(株)製 トリメチルホスフェート(TMP)
G−2:リン系安定剤(ソンウォンインターナショナルジャパン(株)製 ビス(2,4−ジ−t−ブチルフェニル)ペンタエリスリトールジホスファイト(SONGNOX6260PW))
G−3:リン系安定剤(株式会社ADEKA製 トリス(2,4−ジ−t−ブチルフェニル)フォスファイト(アデカスタブ2112))
離型剤−1:リケマールSL−900(理研ビタミン(株)製、主成分:ステアリルステアレート)
離型剤−2:Licowax E powder(クラリアントジャパン株(製))
着色剤:40重量部のカーボンブラック(三菱ケミカル(株)製:カーボンブラックMA−100(商品名))、3重量部のホワイトミネラルオイル(エクソンモービル製:プライモールN382(商品名))、0.2重量部のモンタン酸エステルワックス(クラリアントジャパン(株)製:Licowax E powder(商品名))、及び56.8重量部のビスフェノールA型ポリカーボネート樹脂(帝人(株)製:CM−1000(商品名)、粘度平均分子量16,000)の4成分の合計100重量部を二軸押出機を用いて溶融混合して製造された、カーボンブラックマスターペレット。
CD 回転方向
1 ファン
2 ロータホルダ
3 インペラ
a 変位量測定ポイント
L インペラ製品全長
Claims (8)
- (A)芳香族ポリカーボネート系樹脂(A成分)、
(B)液晶ポリエステル樹脂(B成分)、
A成分とB成分の合計100重量部に対し、
(C)ハロゲン化カーボネート化合物(C成分)3〜40重量部、
(D)ドリップ防止剤(D成分)0.1〜3重量部、
(E)ガラス繊維及び/又は炭素繊維(E成分)25〜150重量部、
(F)エポキシ樹脂(F成分)0.1〜8重量部、並びに
(G)リン系安定剤(G成分)0.01〜3重量部
を含有し、A成分とB成分の重量比[(A)/(B)]が98/2〜60/40である、樹脂組成物からなるインペラ。 - A成分の粘度平均分子量が1.7×104〜2.1×104である請求項1に記載のインペラ。
- B成分が、p−ヒドロキシ安息香酸から誘導される繰返し単位と6−ヒドロキシ−2−ナフトエ酸から誘導される繰返し単位を含有する液晶ポリエステル樹脂である請求項1又は2に記載のインペラ。
- E成分が、繊維断面の長径の平均値が10〜50μm、長径と短径の比(長径/短径)の平均値が1.5〜8である扁平状断面ガラス繊維である請求項1〜3のいずれか一項に記載のインペラ。
- F成分が、ビスフェノールA型エポキシ樹脂である請求項1〜4のいずれか一項に記載のインペラ。
- 85℃雰囲気下、12,000rpmで10日間回転させた後の、直径に対する羽根先端部の垂直方向の寸法変化率が0.4%以下である、請求項1〜5のいずれか一項に記載のインペラ。
- 家電機器、OA機器、産業機器の冷却、換気、空調用ファン、車両用の空調、送風ファン用のインペラとして用いる、請求項1〜6のいずれか一項に記載のインペラ。
- (A)芳香族ポリカーボネート系樹脂(A成分)、
(B)液晶ポリエステル樹脂(B成分)、
A成分とB成分の合計100重量部に対し、
(C)ハロゲン化カーボネート化合物(C成分)3〜40重量部、
(D)ドリップ防止剤(D成分)0.1〜3重量部、
(E)ガラス繊維及び/又は炭素繊維(E成分)25〜150重量部、
(F)エポキシ樹脂(F成分)0.1〜8重量部、並びに
(G)リン系安定剤(G成分)0.01〜3重量部
を含有し、A成分とB成分との重量比[(A)/(B)]が98/2〜60/40である、樹脂組成物。
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CN113557270B (zh) | 2023-07-28 |
WO2020184577A1 (ja) | 2020-09-17 |
US20220127455A1 (en) | 2022-04-28 |
JP7023410B2 (ja) | 2022-02-21 |
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