JPWO2016199642A1 - 食品生地片の成形方法及びその成形装置 - Google Patents
食品生地片の成形方法及びその成形装置 Download PDFInfo
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- JPWO2016199642A1 JPWO2016199642A1 JP2017523602A JP2017523602A JPWO2016199642A1 JP WO2016199642 A1 JPWO2016199642 A1 JP WO2016199642A1 JP 2017523602 A JP2017523602 A JP 2017523602A JP 2017523602 A JP2017523602 A JP 2017523602A JP WO2016199642 A1 JPWO2016199642 A1 JP WO2016199642A1
- Authority
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- Prior art keywords
- food dough
- cutting blade
- cutting
- forming
- dough piece
- Prior art date
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Links
- 235000013305 food Nutrition 0.000 title claims abstract description 152
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims abstract description 185
- 230000007246 mechanism Effects 0.000 claims abstract description 30
- 238000001125 extrusion Methods 0.000 claims abstract description 25
- 238000001514 detection method Methods 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 16
- 238000000465 moulding Methods 0.000 claims description 11
- 238000007493 shaping process Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 description 16
- 238000012360 testing method Methods 0.000 description 15
- 238000011156 evaluation Methods 0.000 description 14
- 239000007787 solid Substances 0.000 description 13
- 230000007547 defect Effects 0.000 description 9
- 238000011144 upstream manufacturing Methods 0.000 description 9
- 235000014510 cooky Nutrition 0.000 description 7
- 239000007921 spray Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 244000144725 Amygdalus communis Species 0.000 description 2
- 235000011437 Amygdalus communis Nutrition 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 235000020224 almond Nutrition 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000020169 heat generation Effects 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 239000011343 solid material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 240000007049 Juglans regia Species 0.000 description 1
- 235000009496 Juglans regia Nutrition 0.000 description 1
- 235000018330 Macadamia integrifolia Nutrition 0.000 description 1
- 240000000912 Macadamia tetraphylla Species 0.000 description 1
- 235000003800 Macadamia tetraphylla Nutrition 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000019219 chocolate Nutrition 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 235000012489 doughnuts Nutrition 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000003278 mimic effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 235000020234 walnut Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/56—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter
- B26D1/58—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which travels with the work otherwise than in the direction of the cut, i.e. flying cutter and is mounted on a movable arm or the like
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/10—Other machines for forming the dough into its final shape before cooking or baking combined with cutting apparatus
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/16—Extruding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/086—Means for treating work or cutting member to facilitate cutting by vibrating, e.g. ultrasonically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
- B26D2210/06—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers for bread, e.g. bread slicing machines for use in a retail store
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
- Confectionery (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Description
特許文献2: 特開平7−255356号公報
◎ 上記(a)、(b)、(c)によって定義する切断不良が1つも生じない場合。
○ 上記(a)、(b)、(c)によって定義する切断不良の内、いずれか1つの軽度の不良が発生した場合。
△ 上記(a)、(b)、(c)によって定義する切断不良の内、いずれか2つの軽度の不良が発生した場合。
× 上記(a)、(b)、(c)によって定義する切断不良の1つ以上の重度の不良が発生した場合、あるいは3つの軽度の不良が発生した場合。
また、超音波カッタの破損や過熱により、切断不能となった場合も含む。
3 押出装置
5 切断装置
7 基台
13 搬出コンベア
19 超音波カッタ
21 移動機構
23 基台
24 切断刃
27 前後動機構
29 昇降機構
48 粘着防止液塗布装置
53 固定機構
61 検出装置
D 食品生地
P 食品生地片
Y 搬送方向
Claims (16)
- 食品生地片を成形する方法であって、ノズルから食品生地を下方に向かって連続的に押出す押出工程と、切断刃を前進させて前記食品生地をその径方向から食品生地片に切断する切断工程と、前記薄片が前記切断刃の前進方向に沿って移動しながら落下する落下工程と、前記薄片がノズルの下方に配置され前記切断刃の前進方向に進行する搬出コンベアに載置する載置工程とを含むことを特徴とする食品生地片の成形方法。
- 前記切断工程において、前記切断刃に超音波を付与して食品生地を切断することを特徴とする請求項1に記載の食品生地片の成形方法。
- 前記切断刃の超音波による振動の振幅は、60μm〜120μmの間にあることを特徴とする請求項1又は2に記載の食品生地片の成形方法。
- 前記切断刃は、前記ノズルと1mm以下の間隙を設けて前記食品生地を切断することを特徴とする請求項1乃至3の何れかに記載の食品生地片の成形方法。
- 前記切断刃に粘着防止液を塗布して前記食品生地を切断することを特徴とする請求項1乃至請求項4の何れかに記載の食品生地片の成形方法。
- 前記切断刃が前記食品生地を複数回切断した後に前記切断刃に粘着防止液を塗布することを特徴とする請求項5に記載の食品生地片の成形方法。
- 食品生地片を成形する装置であって、押出装置と切断装置を備え、前記押出装置は、食品生地を下方に向かって連続的に押出すノズルを備え、前記切断装置は、前記食品生地から食品生地片に切断する切断刃と、前記切断刃を初期位置から前進させ、その後、下方に移動させて、さらに、前記初期位置に復帰させる切断刃移動機構と、前記ノズルの下方に配置され前記切断刃の前進方向に進行する搬出コンベアを備えたことを特徴とする食品生地片の成形装置。
- 前記切断刃は超音波カッタであることを特徴とする請求項7に記載の食品生地片の成形装置。
- 前記超音波カッタの振幅は、60μm〜120μmの間にあることを特徴とする請求項7又は8に記載の食品生地片の成形装置。
- 前記切断刃は、前進する際に前記ノズルと1mm以下の間隙が設けられていることを特徴とする請求項7乃至9の何れかに記載の食品生地片の成形装置。
- 前記切断刃に粘着防止液を塗布する塗布装置を備えたことを特徴とする請求項7乃至10の何れかに記載の食品生地片の成形装置。
- 前記切断刃移動機構は、回転軸に連結され前記切断刃を前後動させる前後動機構と、前記回転軸に連結され前記切断刃を昇降させる昇降機構を備えたことを特徴とする請求項7乃至10の何れかに記載の食品生地片の成形装置。
- 前記回転軸の回転角速度を制御することにより前記切断刃の動作を制御可能な制御装置を備えたことを特徴とする請求項11に記載の食品生地片の成形装置。
- 前記回転軸が1回転した後に所要時間だけ回転を停止する間欠駆動を繰り返し行うことにより前記切断刃を間欠的に駆動する制御装置を備えたことを特徴とする請求項12に記載の食品生地片の成形装置。
- 前記回転軸が1回転する際に前記回転軸の回転角速度を変速駆動させて前記切断刃が前進する時間と前記切断刃が後退する時間を相違させて駆動する制御装置を備えたことを特徴とする請求項12に記載の食品生地片の成形装置。
- 前記押出装置と前記切断装置とを組み合わせるための固定機構と、前記押出装置と前記切断装置とが組み合わされたことを検出する検出装置を備え、前記検出装置が検出信号を発信するときに前記押出装置と前記切断装置を駆動可能に制御する制御装置を備えたことを特徴とする請求項7乃至14の何れかに記載の食品生地片の成形装置。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015115363 | 2015-06-08 | ||
JP2015115363 | 2015-06-08 | ||
PCT/JP2016/066229 WO2016199642A1 (ja) | 2015-06-08 | 2016-06-01 | 食品生地片の成形方法及びその成形装置 |
Publications (2)
Publication Number | Publication Date |
---|---|
JPWO2016199642A1 true JPWO2016199642A1 (ja) | 2018-04-12 |
JP6471228B2 JP6471228B2 (ja) | 2019-02-13 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2017523602A Active JP6471228B2 (ja) | 2015-06-08 | 2016-06-01 | 食品生地片の成形方法及びその成形装置 |
Country Status (10)
Country | Link |
---|---|
US (1) | US10939687B2 (ja) |
EP (1) | EP3305077B1 (ja) |
JP (1) | JP6471228B2 (ja) |
KR (1) | KR102014199B1 (ja) |
CN (2) | CN107708425B (ja) |
ES (1) | ES2830180T3 (ja) |
MY (1) | MY189088A (ja) |
PL (1) | PL3305077T3 (ja) |
TW (1) | TWI688340B (ja) |
WO (1) | WO2016199642A1 (ja) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10905150B2 (en) | 2012-06-06 | 2021-02-02 | Creator, Inc. | System for dispensing toppings |
EP3207803A1 (en) * | 2016-02-17 | 2017-08-23 | Haas Food Equipment GmbH | Method of and device for cutting dough output by an extrusion machine |
CN110465978A (zh) * | 2018-05-11 | 2019-11-19 | 住华科技股份有限公司 | 裁切刀具、裁切设备及应用其的裁切方法 |
JP7158575B2 (ja) * | 2018-06-20 | 2022-10-21 | クリエーター インコーポレイティッド | トッピングを分配するシステム及び方法 |
TWI655922B (zh) * | 2018-07-04 | 2019-04-11 | 游勝傑 | 食品切斷裝置 |
WO2020009326A1 (ko) * | 2018-07-04 | 2020-01-09 | 주식회사 대한기계 | 스프링 롤 제조장치 |
EP3603401B1 (en) | 2018-08-02 | 2021-12-08 | Radie B.V. | Device and method for portioning a dough mass |
TWI814059B (zh) * | 2020-08-20 | 2023-09-01 | 日商雷恩自動機股份有限公司 | 含有粒狀物的組合食品之成形方法 |
CN112753731A (zh) * | 2021-01-28 | 2021-05-07 | 广东省佳彩食品有限公司 | 一种冲切式饼干成型机 |
TW202322699A (zh) * | 2021-10-28 | 2023-06-16 | 日商雷恩自動機股份有限公司 | 食品生麵糰塊的成形裝置 |
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JPS56119393A (en) * | 1980-02-18 | 1981-09-18 | Nippon Denshi Kogyo Kk | Cutting method |
JPS59151829A (ja) * | 1983-02-16 | 1984-08-30 | 有限会社 畠山製作所 | デポジツタ |
JP2013179886A (ja) * | 2012-03-01 | 2013-09-12 | Taku Nakasaki | 粘性食品の切断加工装置及び加工方法 |
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JP2691387B2 (ja) | 1994-03-17 | 1997-12-17 | 株式会社コバード | 薄切り可能な食品材料切断方法とその装置 |
JPH0975057A (ja) | 1995-09-07 | 1997-03-25 | Eriza:Kk | 複数の生地を用いて成形される食品製造用押出型 |
CH691023A5 (it) * | 1996-06-17 | 2001-04-12 | Soremartec Sa | Dispositivo per il taglio di prodotti alimentari e relativo procedimento. |
JP4061469B2 (ja) * | 2002-03-22 | 2008-03-19 | 関東自動車工業株式会社 | 自動車のシステムアームレスト |
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JP2008295428A (ja) * | 2007-06-04 | 2008-12-11 | Rheon Autom Mach Co Ltd | 食品生地の分割装置 |
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-
2016
- 2016-06-01 JP JP2017523602A patent/JP6471228B2/ja active Active
- 2016-06-01 KR KR1020177035062A patent/KR102014199B1/ko active IP Right Grant
- 2016-06-01 CN CN201680033280.3A patent/CN107708425B/zh active Active
- 2016-06-01 WO PCT/JP2016/066229 patent/WO2016199642A1/ja active Application Filing
- 2016-06-01 CN CN202010473257.4A patent/CN111657316B/zh active Active
- 2016-06-01 US US15/579,262 patent/US10939687B2/en active Active
- 2016-06-01 ES ES16807349T patent/ES2830180T3/es active Active
- 2016-06-01 PL PL16807349T patent/PL3305077T3/pl unknown
- 2016-06-01 MY MYPI2017704617A patent/MY189088A/en unknown
- 2016-06-01 EP EP16807349.2A patent/EP3305077B1/en active Active
- 2016-06-07 TW TW105117981A patent/TWI688340B/zh active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS56119393A (en) * | 1980-02-18 | 1981-09-18 | Nippon Denshi Kogyo Kk | Cutting method |
JPS59151829A (ja) * | 1983-02-16 | 1984-08-30 | 有限会社 畠山製作所 | デポジツタ |
JP2013179886A (ja) * | 2012-03-01 | 2013-09-12 | Taku Nakasaki | 粘性食品の切断加工装置及び加工方法 |
Also Published As
Publication number | Publication date |
---|---|
TW201713215A (zh) | 2017-04-16 |
CN107708425B (zh) | 2020-06-30 |
KR20180002819A (ko) | 2018-01-08 |
KR102014199B1 (ko) | 2019-08-26 |
US10939687B2 (en) | 2021-03-09 |
WO2016199642A1 (ja) | 2016-12-15 |
EP3305077A4 (en) | 2019-03-27 |
US20180153178A1 (en) | 2018-06-07 |
JP6471228B2 (ja) | 2019-02-13 |
EP3305077A1 (en) | 2018-04-11 |
CN111657316A (zh) | 2020-09-15 |
ES2830180T3 (es) | 2021-06-03 |
MY189088A (en) | 2022-01-25 |
CN111657316B (zh) | 2022-02-25 |
PL3305077T3 (pl) | 2021-02-08 |
CN107708425A (zh) | 2018-02-16 |
TWI688340B (zh) | 2020-03-21 |
EP3305077B1 (en) | 2020-10-07 |
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