JPWO2016158694A1 - 合わせガラス用中間膜及び合わせガラス - Google Patents
合わせガラス用中間膜及び合わせガラス Download PDFInfo
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- JPWO2016158694A1 JPWO2016158694A1 JP2016520091A JP2016520091A JPWO2016158694A1 JP WO2016158694 A1 JPWO2016158694 A1 JP WO2016158694A1 JP 2016520091 A JP2016520091 A JP 2016520091A JP 2016520091 A JP2016520091 A JP 2016520091A JP WO2016158694 A1 JPWO2016158694 A1 JP WO2016158694A1
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- laminated glass
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- interlayer film
- glass
- weight
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- SSKNCQWPZQCABD-UHFFFAOYSA-N 2-[2-[2-(2-heptanoyloxyethoxy)ethoxy]ethoxy]ethyl heptanoate Chemical compound CCCCCCC(=O)OCCOCCOCCOCCOC(=O)CCCCCC SSKNCQWPZQCABD-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
上記熱可塑性樹脂としては、ポリビニルアセタール樹脂、ポリアクリル樹脂、エチレン−酢酸ビニル共重合体樹脂、エチレン−アクリル酸共重合体樹脂、ポリウレタン樹脂及びポリビニルアルコール樹脂等が挙げられる。これら以外の熱可塑性樹脂を用いてもよい。上記熱可塑性樹脂は、1種のみが用いられてもよく、2種以上が併用されてもよい。
中間膜の接着力及び耐貫通性をより一層高める観点からは、上記中間膜は、可塑剤を含むことが好ましい。中間膜に含まれている熱可塑性樹脂が、ポリビニルアセタール樹脂を含む場合に、中間膜は、可塑剤を含むことが特に好ましい。上記可塑剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、遮熱性化合物を含むことが好ましい。上記遮熱性化合物は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、フタロシアニン化合物、ナフタロシアニン化合物及びアントラシアニン化合物の内の少なくとも1種の成分Xを含むことが好ましい。上記成分Xは遮熱性化合物である。上記成分Xは、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、遮熱粒子を含むことが好ましい。上記遮熱粒子は遮熱性化合物である。遮熱粒子の使用により、赤外線(熱線)を効果的に遮断できる。上記遮熱粒子は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、アルカリ金属塩及びアルカリ土類金属塩の内の少なくとも1種の金属塩(以下、金属塩Mと記載することがある)を含むことが好ましい。上記金属塩Mの使用により、中間膜と合わせガラス部材との接着性を制御することが容易になる。上記金属塩Mは、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、紫外線遮蔽剤を含むことが好ましい。紫外線遮蔽剤の使用により、中間膜及び合わせガラスが長期間使用されても、可視光線透過率がより一層低下し難くなる。上記紫外線遮蔽剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、酸化防止剤を含むことが好ましい。上記酸化防止剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜は、必要に応じて、ケイ素、アルミニウム又はチタンを含むカップリング剤、分散剤、界面活性剤、難燃剤、帯電防止剤、フィラー、顔料、染料、接着力調整剤、耐湿剤、蛍光増白剤及び赤外線吸収剤等の添加剤を含んでいてもよい。これらの添加剤は、1種のみが用いられてもよく、2種以上が併用されてもよい。
上記中間膜の厚みは特に限定されない。実用面の観点、並びに合わせガラスの耐貫通性及び曲げ剛性を充分に高める観点からは、中間膜の厚みは、好ましくは0.1mm以上、より好ましくは0.25mm以上、好ましくは3mm以下、より好ましくは2.0mm以下である。中間膜の厚みが上記下限以上であると、合わせガラスの耐貫通性及び曲げ剛性がより一層高くなる。中間膜の厚みが上記上限以下であると、中間膜の透明性がより一層良好になる。
図1は、本発明の一実施形態に係る合わせガラス用中間膜を用いた合わせガラスの一例を模式的に示す断面図である。
下記の表1,2に示すポリビニルアセタール樹脂を適宜用いた。用いたポリビニルアセタール樹脂では、アセタール化に、炭素数2のアセトアルデヒド又は炭素数4のn−ブチルアルデヒドが用いられている。
シリカ粒子(東ソー・シリカ社製「BZ−400」)
トリエチレングリコールジ−2−エチルヘキサノエート(3GO)
Tinuvin326(2−(2’−ヒドロキシ−3’−t−ブチル−5−メチルフェニル)−5−クロロベンゾトリアゾール、BASF社製「Tinuvin326」)
BHT(2,6−ジ−t−ブチル−p−クレゾール)
中間膜を形成するための組成物の作製:
下記の表1に示す種類のポリビニルアセタール樹脂100重量部と、シリカ粒子60重量部と、可塑剤(3GO)75重量部と、紫外線遮蔽剤(Tinuvin326)0.2重量部と、酸化防止剤(BHT)0.2重量部とを混合し、中間膜を形成するための組成物を得た。
中間膜を形成するための組成物を、押出機を用いて押出しすることにより、単層の中間膜(厚み800μm)を作製した。
得られた中間膜を縦20cm×横2.5cmの大きさに切断した。第1の合わせガラス部材及び第2の合わせガラス部材として、下記の表1に示す厚みの2つのガラス板(クリアアガラス、縦20cm×横2.5cm)を用意した。この2つのガラス板の間に、得られた中間膜を挟み込み、積層体を得た。得られた積層体をゴムバック内に入れ、2660Pa(20torr)の真空度で20分間脱気した。その後、脱気したままで積層体をオートクレーブ中で更に90℃で30分間保持しつつ、真空プレスした。このようにして予備圧着された積層体を、オートクレーブ中で135℃、圧力1.2MPa(12kg/cm2)の条件で20分間圧着を行い、合わせガラスAを得た。
得られた中間膜を縦30cm×横2.5cmの大きさに切断した。第1の合わせガラス部材及び第2の合わせガラス部材として、下記の表1に示す厚みの2つのガラス板(クリアガラス、縦30cm×横2.5cm)を用意した。2枚のガラス板の間に、中間膜を挟み込み、積層体を得た。この積層体をゴムバック内に入れ、2.6kPaの真空度で20分間脱気した後、脱気したままオーブン内に移し、更に90℃で30分間保持して真空プレスし、積層体を予備圧着した。オートクレーブ中で135℃及び圧力1.2MPaの条件で、予備圧着された積層体を20分間圧着し、合わせガラスBを得た。
中間膜を形成するための組成物に用いる樹脂、及び可塑剤の種類と配合量とを下記の表1〜3に示すように設定したこと、並びに中間膜、第1の合わせガラス部材及び第2の合わせガラス部材の厚みを下記の表1〜3に示すように設定したこと以外は実施例1と同様にして、中間膜及び合わせガラスを得た。また、実施例2〜12及び比較例1〜6では、実施例1と同じ種類の紫外線遮蔽剤及び酸化防止剤を、実施例1と同様の配合量(ポリビニルアセタール樹脂100重量部に対して0.2重量部)で配合した。
(1)せん断貯蔵弾性率
せん断貯蔵弾性率は、以下のようにして評価した。
得られた中間膜を、室温23±2℃、湿度25±5%の環境下に12時間保管した直後に、Metravib社製の粘弾性測定装置「DMA+1000」を用いて、せん断貯蔵弾性率を測定した。中間膜を長さ50mm、幅20mmで切り出し、せん断モードで2℃/分の昇温速度で−50〜200℃まで温度を上昇させる条件、及び周波数0.5Hz及び歪0.05%の条件で測定した。得られた粘弾性スペクトルで、損失正接(tanδ)が−20℃から0℃にピークがある場合はピーク温度を、ない場合は「なし」と記載した。
−20℃以上、0℃以下の温度領域でのtanδの最大値を評価した。具体的には、得られた中間膜を、室温23±2℃、湿度25±5%の環境下に12時間保管した直後に、Metravib社製の粘弾性測定装置「DMA+1000」を用いて、METRAVIB社製の動的粘弾性測定装置「DMA+1000」を用いて、せん断貯蔵弾性率を測定した。中間膜を長さ50mm、幅20mmで切り出し、せん断モードで2℃/分の昇温速度で−50〜200℃まで温度を上昇させる条件、及び周波数0.5Hz及び歪0.05%の条件で測定した。得られた粘弾性スペクトルで、損失正接(tanδ)が−20℃から0℃にピークがある場合はピーク値(最大値)を記載した。
得られた合わせガラスAを用いて、曲げ剛性を評価した。
○○:50N/mm以上
○:45N/mm以上、50N/mm未満
×:45N/mm未満
得られた合わせガラスBをダンピング試験用の振動発生機(振研社製「加振機G21−005D」)により加振し、そこから得られた振動特性を機械インピーダンス測定装置(リオン社製「XG−81」)にて増幅し、振動スペクトルをFFTスペクトラムアナライザー(横河ヒューレッドパッカード社製「FFTアナライザー HP3582A」)により解析した。
○○:TL値が35dB以上
○:TL値が30dB以上、35dB未満
×:TL値が30dB未満
中間膜の製造工程で発生する不要となった中間膜を回収した。回収した膜を原料として用い、押出し機で中間膜を製造した。得られた中間膜を用いて、上記の評価(4),(5)と同様の方法で、リサイクル後の曲げ剛性と遮音性を評価した。
11a…第1の表面
11b…第2の表面
21…第1の合わせガラス部材
31…合わせガラス
Claims (14)
- 単層の合わせガラス用中間膜であって、
熱可塑性樹脂を含み、
周波数0.5Hzで測定した10℃以上40℃以下の温度領域でのせん断貯蔵弾性率の最小値が3MPa以上であり、
周波数0.5Hzで測定した20℃におけるせん断貯蔵弾性率の、周波数0.5Hzで測定した−30℃におけるせん断貯蔵弾性率に対する比が0.01以上かつ0.8以下であり、ガラス転移温度が−20℃以上、0℃以下に存在し、−20℃以上、0℃以下の温度領域におけるtanδの最大値が0.1以上である、合わせガラス用中間膜。 - 前記熱可塑性樹脂が、ポリビニルアセタール樹脂を含む、請求項1に記載の合わせガラス用中間膜。
- 前記熱可塑性樹脂の全体100重量%中、前記ポリビニルアセタール樹脂の含有量が20重量%以上である、請求項2に記載の合わせガラス用中間膜。
- 前記ポリビニルアセタ−ル樹脂が、ポリビニルアセトアセタール樹脂又はポリビニルブチラール樹脂である、請求項2又は3に記載の合わせガラス用中間膜。
- 周波数0.5Hzで測定した10℃以上40℃以下の温度領域でのせん断貯蔵弾性率の最大値が500MPa以下である、請求項1〜4のいずれか1項に記載の合わせガラス用中間膜。
- 前記熱可塑性樹脂が、ポリビニルアセタール樹脂以外の熱可塑性樹脂を含む、請求項1〜5のいずれか1項に記載の合わせガラス用中間膜。
- 前記熱可塑性樹脂の全体100重量%中、前記ポリビニルアセタール樹脂以外の熱可塑性樹脂の含有量が15重量%以上である、請求項6に記載の合わせガラス用中間膜。
- 前記熱可塑性樹脂以外の熱可塑性樹脂が、アクリル重合体である、請求項6又は7に記載の合わせガラス用中間膜。
- 厚みが3mm以下である、請求項1〜8のいずれか1項に記載の合わせガラス用中間膜。
- 厚みが1.6mm以下である第1のガラス板を用いて、前記第1のガラス板と第2のガラス板との間に配置されて、合わせガラスを得るために用いられる、請求項1〜9のいずれか1項に記載の合わせガラス用中間膜。
- 第1のガラス板と第2のガラス板との間に配置されて、合わせガラスを得るために用いられ、
前記第1のガラス板の厚みと前記第2のガラス板の厚みとの合計が3.5mm以下である、請求項1〜10のいずれか1項に記載の合わせガラス用中間膜。 - 第1の合わせガラス部材と、
第2の合わせガラス部材と、
請求項1〜9のいずれか1項に記載の合わせガラス用中間膜とを備え、
前記第1の合わせガラス部材と前記第2の合わせガラス部材との間に、前記合わせガラス用中間膜が配置されている、合わせガラス。 - 前記第1の合わせガラス部材が第1のガラス板であり、
前記第1のガラス板の厚みが1.6mm以下である、請求項12に記載の合わせガラス。 - 前記第1の合わせガラス部材が第1のガラス板であり、
前記第2の合わせガラス部材が第2のガラス板であり、
前記第1のガラス板の厚みと前記第2のガラス板の厚みとの合計が3.5mm以下である、請求項12又は13に記載の合わせガラス。
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JP2003040653A (ja) * | 2001-07-30 | 2003-02-13 | Kanegafuchi Chem Ind Co Ltd | 合わせガラス用樹脂組成物 |
JP2010523449A (ja) * | 2007-04-05 | 2010-07-15 | 株式会社クラレ | 特定の屈折率を有するシリカを含む合わせガラス用中間膜 |
JP2013107821A (ja) * | 2010-09-30 | 2013-06-06 | Sekisui Chem Co Ltd | 合わせガラス用中間膜及び合わせガラス |
WO2015046583A1 (ja) * | 2013-09-30 | 2015-04-02 | 積水化学工業株式会社 | 合わせガラス用中間膜及び合わせガラス |
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ZA201704800B (en) | 2018-12-19 |
MX2017010189A (es) | 2017-11-23 |
CN106795049A (zh) | 2017-05-31 |
JP2017193485A (ja) | 2017-10-26 |
CA2981859A1 (en) | 2016-10-06 |
BR112017018489A2 (pt) | 2018-04-17 |
JP6163259B2 (ja) | 2017-07-12 |
AU2016242391A1 (en) | 2017-07-13 |
EP3279158A1 (en) | 2018-02-07 |
KR20170134955A (ko) | 2017-12-07 |
US20180001600A1 (en) | 2018-01-04 |
RU2017128467A (ru) | 2019-02-12 |
WO2016158694A1 (ja) | 2016-10-06 |
TW201641572A (zh) | 2016-12-01 |
EP3279158A4 (en) | 2018-12-19 |
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