JP7510917B2 - ダイカスト用アルミニウム合金 - Google Patents
ダイカスト用アルミニウム合金 Download PDFInfo
- Publication number
- JP7510917B2 JP7510917B2 JP2021505658A JP2021505658A JP7510917B2 JP 7510917 B2 JP7510917 B2 JP 7510917B2 JP 2021505658 A JP2021505658 A JP 2021505658A JP 2021505658 A JP2021505658 A JP 2021505658A JP 7510917 B2 JP7510917 B2 JP 7510917B2
- Authority
- JP
- Japan
- Prior art keywords
- alloy
- aluminum
- rotor
- cast
- yield strength
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 229910000838 Al alloy Inorganic materials 0.000 title claims description 101
- 238000004512 die casting Methods 0.000 title description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 122
- 239000000956 alloy Substances 0.000 claims description 122
- 229910052759 nickel Inorganic materials 0.000 claims description 40
- 238000000034 method Methods 0.000 claims description 31
- 238000005266 casting Methods 0.000 claims description 30
- 229910052742 iron Inorganic materials 0.000 claims description 22
- 229910052719 titanium Inorganic materials 0.000 claims description 22
- 239000012535 impurity Substances 0.000 claims description 21
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 17
- 229910052782 aluminium Inorganic materials 0.000 claims description 16
- 239000000155 melt Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 230000032683 aging Effects 0.000 claims description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 64
- 239000000203 mixture Substances 0.000 description 40
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 25
- 239000010936 titanium Substances 0.000 description 20
- 238000002474 experimental method Methods 0.000 description 18
- 239000007787 solid Substances 0.000 description 12
- 238000005336 cracking Methods 0.000 description 10
- 238000013461 design Methods 0.000 description 10
- 238000001816 cooling Methods 0.000 description 9
- 230000005496 eutectics Effects 0.000 description 9
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 238000012545 processing Methods 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000010791 quenching Methods 0.000 description 5
- 238000007711 solidification Methods 0.000 description 5
- 230000008023 solidification Effects 0.000 description 5
- 229910000990 Ni alloy Inorganic materials 0.000 description 4
- NPXOKRUENSOPAO-UHFFFAOYSA-N Raney nickel Chemical compound [Al].[Ni] NPXOKRUENSOPAO-UHFFFAOYSA-N 0.000 description 4
- 238000004364 calculation method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000007791 liquid phase Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 230000000171 quenching effect Effects 0.000 description 4
- 230000035882 stress Effects 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 229910052684 Cerium Inorganic materials 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 238000011282 treatment Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- 229910000676 Si alloy Inorganic materials 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- 238000005094 computer simulation Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 229910001092 metal group alloy Inorganic materials 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 239000004229 Alkannin Substances 0.000 description 1
- 229910018507 Al—Ni Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 210000001787 dendrite Anatomy 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910000765 intermetallic Inorganic materials 0.000 description 1
- 238000005495 investment casting Methods 0.000 description 1
- 230000002427 irreversible effect Effects 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000010120 permanent mold casting Methods 0.000 description 1
- 238000013031 physical testing Methods 0.000 description 1
- 238000010111 plaster casting Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007528 sand casting Methods 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/001—Continuous casting of metals, i.e. casting in indefinite lengths of specific alloys
- B22D11/003—Aluminium alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/0054—Casting in, on, or around objects which form part of the product rotors, stators for electrical motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/002—Castings of light metals
- B22D21/007—Castings of light metals with low melting point, e.g. Al 659 degrees C, Mg 650 degrees C
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D25/00—Special casting characterised by the nature of the product
- B22D25/06—Special casting characterised by the nature of the product by its physical properties
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/02—Details of the magnetic circuit characterised by the magnetic material
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/021—Magnetic cores
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Continuous Casting (AREA)
- Conductive Materials (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2024038605A JP2024075631A (ja) | 2018-08-02 | 2024-03-13 | ダイカスト用アルミニウム合金 |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201862713805P | 2018-08-02 | 2018-08-02 | |
| US62/713,805 | 2018-08-02 | ||
| PCT/US2019/044764 WO2020028730A1 (en) | 2018-08-02 | 2019-08-01 | Aluminum alloys for die casting |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2024038605A Division JP2024075631A (ja) | 2018-08-02 | 2024-03-13 | ダイカスト用アルミニウム合金 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2021533260A JP2021533260A (ja) | 2021-12-02 |
| JP2021533260A5 JP2021533260A5 (https=) | 2022-07-25 |
| JP7510917B2 true JP7510917B2 (ja) | 2024-07-04 |
Family
ID=67659996
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2021505658A Active JP7510917B2 (ja) | 2018-08-02 | 2019-08-01 | ダイカスト用アルミニウム合金 |
| JP2024038605A Pending JP2024075631A (ja) | 2018-08-02 | 2024-03-13 | ダイカスト用アルミニウム合金 |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2024038605A Pending JP2024075631A (ja) | 2018-08-02 | 2024-03-13 | ダイカスト用アルミニウム合金 |
Country Status (6)
| Country | Link |
|---|---|
| US (2) | US12378642B2 (https=) |
| EP (1) | EP3830307A1 (https=) |
| JP (2) | JP7510917B2 (https=) |
| KR (2) | KR20250011232A (https=) |
| CN (2) | CN112567059A (https=) |
| WO (1) | WO2020028730A1 (https=) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12378642B2 (en) | 2018-08-02 | 2025-08-05 | Tesla, Inc. | Aluminum alloys for die casting |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20220126367A1 (en) * | 2019-02-15 | 2022-04-28 | C-Tec Constellium Technology Center | Process for manufacturing an aluminum alloy part |
| CN117716057A (zh) * | 2021-07-23 | 2024-03-15 | 特斯拉公司 | 用于可钎焊铸件的铝合金 |
| CN114318085A (zh) | 2021-08-12 | 2022-04-12 | 上海蔚兰动力科技有限公司 | 具有优良力学与电导热导性能的铝合金及其制造方法 |
| CN114015912A (zh) * | 2021-10-18 | 2022-02-08 | 柳州市智甲金属科技有限公司 | 一种高导热高延伸率压铸铝合金及其制备方法 |
| CN114959370A (zh) * | 2022-06-13 | 2022-08-30 | 东莞理工学院 | 一种适于压铸成型的高强韧高导热铝合金及其压铸制备方法 |
| CN118006969A (zh) | 2022-11-09 | 2024-05-10 | 北京车和家汽车科技有限公司 | 一种铝合金材料及其制备方法和应用 |
| CN120677259A (zh) * | 2023-03-13 | 2025-09-19 | 矢崎总业株式会社 | 铝合金汇流条 |
| CN116555633B (zh) * | 2023-04-17 | 2025-06-17 | 常琪铝业股份有限公司 | 超高热传导铝合金及其制备方法 |
| CN116904805A (zh) * | 2023-07-24 | 2023-10-20 | 深圳市英伦博创轻合金技术有限公司 | 一种高导电高压压铸铝合金及其制备方法 |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003155532A (ja) | 2001-09-06 | 2003-05-30 | Yaskawa Electric Corp | かご型ロータ |
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| GB1084347A (https=) * | 1965-08-24 | |||
| US4397696A (en) * | 1981-12-28 | 1983-08-09 | Aluminum Company Of America | Method for producing improved aluminum conductor from direct chill cast ingot |
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| US5223050A (en) | 1985-09-30 | 1993-06-29 | Alcan International Limited | Al-Mg-Si extrusion alloy |
| JPS63274735A (ja) * | 1987-05-06 | 1988-11-11 | Ryobi Ltd | 耐摩耗性ダイカスト用アルミニウム合金 |
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| JPS6462432A (en) * | 1987-09-02 | 1989-03-08 | Furukawa Aluminium | Aluminum alloy for heat exchanger member |
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| JPH07145437A (ja) | 1993-11-19 | 1995-06-06 | Nippon Light Metal Co Ltd | かご形回転子の低圧鋳造用アルミニウム合金 |
| JPH10147828A (ja) * | 1996-09-20 | 1998-06-02 | Furukawa Electric Co Ltd:The | 電気導体部品用アルミニウム合金鋳物、交流モーターローター鋳物、及び前記鋳物の製造方法 |
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| JP4397696B2 (ja) | 2004-01-14 | 2010-01-13 | ヤマハ発動機株式会社 | 部品搬送装置、表面実装機および部品試験装置 |
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| WO2011124590A1 (en) * | 2010-04-07 | 2011-10-13 | Rheinfelden Alloys Gmbh & Co. Kg | Aluminium die casting alloy |
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| CN104357721A (zh) * | 2014-12-12 | 2015-02-18 | 西南铝业(集团)有限责任公司 | 一种7050铝合金 |
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| CN104962792A (zh) | 2015-07-10 | 2015-10-07 | 湖南朗圣实验室技术发展有限公司 | 耐腐蚀硬质铝合金型材及其制备工艺 |
| EP3162460A1 (de) | 2015-11-02 | 2017-05-03 | Mubea Performance Wheels GmbH | Leichtmetallgussbauteil und verfahren zum herstellen eines leichtmetallgussbauteils |
| CN105603272B (zh) | 2016-02-17 | 2017-06-06 | 苏州浦石精工科技有限公司 | 一种汽车发电机用铝合金材料及其热处理方法 |
| JP6905388B2 (ja) | 2016-05-31 | 2021-07-21 | 三協立山株式会社 | アルミニウム合金 |
| DE102017117711A1 (de) | 2016-08-15 | 2018-02-15 | Ksm Castings Group Gmbh | Al-Gusslegierung |
| CN107587004B (zh) | 2017-08-30 | 2019-03-29 | 中南大学 | 一种Al-Ni-Cu-Fe-Yb-Sc合金导体材料及其制备方法 |
| US11421304B2 (en) | 2017-10-26 | 2022-08-23 | Tesla, Inc. | Casting aluminum alloys for high-performance applications |
| KR20250011232A (ko) | 2018-08-02 | 2025-01-21 | 테슬라, 인크. | 다이 주조용 알루미늄 합금 |
| JP2024123732A (ja) * | 2023-03-01 | 2024-09-12 | カシオ計算機株式会社 | 情報作成装置、情報作成方法およびプログラム |
-
2019
- 2019-08-01 KR KR1020257000411A patent/KR20250011232A/ko active Pending
- 2019-08-01 EP EP19753559.4A patent/EP3830307A1/en active Pending
- 2019-08-01 US US17/264,537 patent/US12378642B2/en active Active
- 2019-08-01 CN CN201980053078.0A patent/CN112567059A/zh active Pending
- 2019-08-01 WO PCT/US2019/044764 patent/WO2020028730A1/en not_active Ceased
- 2019-08-01 KR KR1020217005652A patent/KR102752889B1/ko active Active
- 2019-08-01 JP JP2021505658A patent/JP7510917B2/ja active Active
- 2019-08-01 CN CN202511741530.6A patent/CN121610688A/zh active Pending
-
2024
- 2024-03-13 JP JP2024038605A patent/JP2024075631A/ja active Pending
-
2025
- 2025-06-06 US US19/230,727 patent/US20250327152A1/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003155532A (ja) | 2001-09-06 | 2003-05-30 | Yaskawa Electric Corp | かご型ロータ |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US12378642B2 (en) | 2018-08-02 | 2025-08-05 | Tesla, Inc. | Aluminum alloys for die casting |
Also Published As
| Publication number | Publication date |
|---|---|
| CN121610688A (zh) | 2026-03-06 |
| KR20210038624A (ko) | 2021-04-07 |
| US12378642B2 (en) | 2025-08-05 |
| US20210332461A1 (en) | 2021-10-28 |
| JP2024075631A (ja) | 2024-06-04 |
| EP3830307A1 (en) | 2021-06-09 |
| CN112567059A (zh) | 2021-03-26 |
| US20250327152A1 (en) | 2025-10-23 |
| JP2021533260A (ja) | 2021-12-02 |
| KR102752889B1 (ko) | 2025-01-09 |
| WO2020028730A1 (en) | 2020-02-06 |
| KR20250011232A (ko) | 2025-01-21 |
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