JP7291093B2 - 摩擦ライニングの製造方法 - Google Patents
摩擦ライニングの製造方法 Download PDFInfo
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- JP7291093B2 JP7291093B2 JP2020049271A JP2020049271A JP7291093B2 JP 7291093 B2 JP7291093 B2 JP 7291093B2 JP 2020049271 A JP2020049271 A JP 2020049271A JP 2020049271 A JP2020049271 A JP 2020049271A JP 7291093 B2 JP7291093 B2 JP 7291093B2
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- friction lining
- alloy
- friction
- zinc
- alloys
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- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 239000000203 mixture Substances 0.000 claims description 41
- 229910000838 Al alloy Inorganic materials 0.000 claims description 27
- 238000005260 corrosion Methods 0.000 claims description 16
- 239000002245 particle Substances 0.000 claims description 16
- 230000007797 corrosion Effects 0.000 claims description 12
- 239000003112 inhibitor Substances 0.000 claims description 4
- 229910045601 alloy Inorganic materials 0.000 description 24
- 239000000956 alloy Substances 0.000 description 24
- 239000011701 zinc Substances 0.000 description 20
- 239000002184 metal Substances 0.000 description 15
- 229910052751 metal Inorganic materials 0.000 description 14
- 229910052725 zinc Inorganic materials 0.000 description 14
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 11
- 239000011777 magnesium Substances 0.000 description 11
- 239000010936 titanium Substances 0.000 description 11
- 229910001297 Zn alloy Inorganic materials 0.000 description 10
- 239000000843 powder Substances 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 7
- 229910052742 iron Inorganic materials 0.000 description 7
- 150000002739 metals Chemical class 0.000 description 7
- 239000010959 steel Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 5
- 229910052749 magnesium Inorganic materials 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229910052719 titanium Inorganic materials 0.000 description 5
- 229910000861 Mg alloy Inorganic materials 0.000 description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 230000009257 reactivity Effects 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- AFNRRBXCCXDRPS-UHFFFAOYSA-N tin(ii) sulfide Chemical compound [Sn]=S AFNRRBXCCXDRPS-UHFFFAOYSA-N 0.000 description 4
- 229910052790 beryllium Inorganic materials 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 229910052804 chromium Inorganic materials 0.000 description 3
- 239000002783 friction material Substances 0.000 description 3
- 230000001050 lubricating effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229910002059 quaternary alloy Inorganic materials 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 229910052712 strontium Inorganic materials 0.000 description 3
- 229910002058 ternary alloy Inorganic materials 0.000 description 3
- 229910052718 tin Inorganic materials 0.000 description 3
- 210000002268 wool Anatomy 0.000 description 3
- 150000003752 zinc compounds Chemical class 0.000 description 3
- 229910052726 zirconium Inorganic materials 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 229910001069 Ti alloy Inorganic materials 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 229920006231 aramid fiber Polymers 0.000 description 2
- 239000010953 base metal Substances 0.000 description 2
- 229910002056 binary alloy Inorganic materials 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000002401 inhibitory effect Effects 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- -1 Al/Mg alloys Chemical class 0.000 description 1
- 229910000967 As alloy Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- FJMNNXLGOUYVHO-UHFFFAOYSA-N aluminum zinc Chemical compound [Al].[Zn] FJMNNXLGOUYVHO-UHFFFAOYSA-N 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 1
- 239000010428 baryte Substances 0.000 description 1
- 229910052601 baryte Inorganic materials 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 229910052914 metal silicate Inorganic materials 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
- F16D69/027—Compositions based on metals or inorganic oxides
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
- F16D69/025—Compositions based on an organic binder
- F16D69/026—Compositions based on an organic binder containing fibres
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
- C09K3/149—Antislip compositions
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/003—Alloys based on aluminium containing at least 2.6% of one or more of the elements: tin, lead, antimony, bismuth, cadmium, and titanium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/06—Alloys based on aluminium with magnesium as the next major constituent
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0004—Materials; Production methods therefor metallic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0004—Materials; Production methods therefor metallic
- F16D2200/0026—Non-ferro
- F16D2200/003—Light metals, e.g. aluminium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/006—Materials; Production methods therefor containing fibres or particles
- F16D2200/0069—Materials; Production methods therefor containing fibres or particles being characterised by their size
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0082—Production methods therefor
- F16D2200/0086—Moulding materials together by application of heat and pressure
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Metallurgy (AREA)
- Braking Arrangements (AREA)
- Mechanical Operated Clutches (AREA)
- Powder Metallurgy (AREA)
- Lubricants (AREA)
Description
本出願は、2019年3月27日出願のドイツ特許出願第10 2019 107 915.2号の優先権主張に基づくものであり、同出願の全記載内容は、引用をもって本明細書に組み込み記載されているものとする。
・金属(ファイバ及びパウダ、大抵は鉄含有)、
・充填材(フィラ)、
・潤滑剤(固体潤滑物質)、及び
・例えば樹脂、ラバー又は有機ファイバ及び有機充填剤のような有機成分。
亜鉛を使用しないブレーキ装置の防食については、従来技術において既に非常に多くの方策が提案されている。
(形態1)上記第1の視点参照。
(形態2)形態1の製造方法において、前記アルミニウム合金は粒子の形で混合されることが好ましい。
(形態3)形態2の製造方法において、前記粒子は100~700μmの粒径を有することが好ましい。
1.室温で14日間5質量%NaCl溶液中での摩擦ライニング又は被検体の貯蔵、
2.ボルタメトリ試験(Voltametrietest):DIN38404-6による酸化還元電位(Redoxpotential/Redox-Spannung)Eoの決定(測定)、
3.ガルバノメトリ試験(Galvanometrietest):電流(電荷)密度(elektrische Ladungsdichte)の決定(測定)、
が好ましい。
原材料 質量%
スチールウール 15~25
銅及び/又は銅合金 3~20
アルミニウム・Mg/Ti・合金 0.5~15
酸化アルミニウム 0.5~2
雲母パウダ 5~8
重晶石 5~15
酸化鉄 5~15
硫化スズ 2~8
グラファイト 2~6
コークスパウダ 10~20
アラミド繊維 1~2
樹脂充填材パウダ 2~6
結合剤樹脂 3~7
(付記2)アルミニウム合金は式AlxZyの合金である。但し、ZはMg及び/又はTi及び/又はSiであり、x及びyは夫々10~90質量%の範囲を意味する。
(付記3)アルミニウム合金は二元系Al-Mg合金又はAl-Ti合金である。
(付記4)アルミニウム合金はMg及び/又はTi及び/又はSiを含む三元系又は四元系合金である。yはZの成分の割合の総和である。
(付記5)アルミニウム合金はAlTi10又はAlMg50である。
(付記6)アルミニウム合金は粒子の形で存在するか又は使用される。
(付記7)粒子は100~700μmの粒径を有する。
(付記8)摩擦ライニングの亜鉛金属、亜鉛合金又は亜鉛化合物の代替物としての、アルミニウムに加えて以下の金属:Mg、Ti、Si、Ba、Sr、Ca、Be、Zr、Cr、Fe、Sn、Biの1つ以上を有するアルミニウム合金の使用。
(付記9)アルミニウム合金は式AlxZyの合金である。但し、ZはMg及び/又はTi及び/又はSiであり、x及びyは夫々10~90質量%の範囲を意味する。
(付記10)アルミニウム合金は二元系Al-Mg合金又はAl-Ti合金である。
(付記11)アルミニウム合金はMg及び/又はTi及び/又はSiを含む三元系又は四元系合金である。yは成分Zの割合の総和である。
(付記12)アルミニウム合金はAlTi10又はAlMg50である。
(付記13)アルミニウム合金は粒子の形で(摩擦ライニングないし摩擦ライニング混合物に)存在するか又は使用される。
(付記14)粒子は100~700μmの粒径を有する。
Claims (3)
- アルミニウム合金が、防食剤として、摩擦ライニング混合物の他の混合物成分と一緒に混合されること、
前記アルミニウム合金はAlMg50であることを特徴とする、亜鉛フリー摩擦ライニングの製造方法。 - 請求項1に記載の製造方法において、
前記アルミニウム合金は粒子の形で混合されること
を特徴とする製造方法。 - 請求項2に記載の製造方法において、
前記粒子は100~700μmの粒径を有すること
を特徴とする製造方法。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2022074977A JP7462697B2 (ja) | 2019-03-27 | 2022-04-28 | 摩擦ライニング |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019107915.2A DE102019107915B4 (de) | 2019-03-27 | 2019-03-27 | Verwendung von Aluminiumlegierungen zum Korrosionsschutz in Reibbelägen |
DE102019107915.2 | 2019-03-27 |
Related Child Applications (1)
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JP2022074977A Division JP7462697B2 (ja) | 2019-03-27 | 2022-04-28 | 摩擦ライニング |
Publications (2)
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JP2020159551A JP2020159551A (ja) | 2020-10-01 |
JP7291093B2 true JP7291093B2 (ja) | 2023-06-14 |
Family
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JP2020049271A Active JP7291093B2 (ja) | 2019-03-27 | 2020-03-19 | 摩擦ライニングの製造方法 |
JP2022074977A Active JP7462697B2 (ja) | 2019-03-27 | 2022-04-28 | 摩擦ライニング |
Family Applications After (1)
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Country Status (6)
Country | Link |
---|---|
US (2) | US20200309222A1 (ja) |
EP (1) | EP3715666B1 (ja) |
JP (2) | JP7291093B2 (ja) |
CN (1) | CN111750014B (ja) |
DE (1) | DE102019107915B4 (ja) |
ES (1) | ES2967091T3 (ja) |
Families Citing this family (1)
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CN113073216A (zh) * | 2021-03-26 | 2021-07-06 | 鹰潭市林兴建材有限公司 | 一种耐腐蚀铝板的加工方法 |
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2020
- 2020-03-02 EP EP20160327.1A patent/EP3715666B1/de active Active
- 2020-03-02 ES ES20160327T patent/ES2967091T3/es active Active
- 2020-03-12 US US16/816,803 patent/US20200309222A1/en not_active Abandoned
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- 2020-03-27 CN CN202010227475.XA patent/CN111750014B/zh active Active
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2022
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DE102019107915A1 (de) | 2020-10-01 |
EP3715666B1 (de) | 2023-10-11 |
DE102019107915B4 (de) | 2022-11-03 |
JP2020159551A (ja) | 2020-10-01 |
CN111750014A (zh) | 2020-10-09 |
ES2967091T3 (es) | 2024-04-26 |
CN111750014B (zh) | 2023-10-24 |
JP2022093578A (ja) | 2022-06-23 |
US20220145955A1 (en) | 2022-05-12 |
JP7462697B2 (ja) | 2024-04-05 |
US20200309222A1 (en) | 2020-10-01 |
EP3715666A1 (de) | 2020-09-30 |
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