JP2020159551A - 摩擦ライニングの製造方法 - Google Patents
摩擦ライニングの製造方法 Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims description 27
- 238000000034 method Methods 0.000 title claims description 9
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 35
- 239000002184 metal Substances 0.000 claims abstract description 25
- 239000011701 zinc Substances 0.000 claims abstract description 25
- 229910052751 metal Inorganic materials 0.000 claims abstract description 24
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 19
- 229910001297 Zn alloy Inorganic materials 0.000 claims abstract description 16
- 229910052742 iron Inorganic materials 0.000 claims abstract description 11
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 8
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 8
- 150000003752 zinc compounds Chemical class 0.000 claims abstract description 8
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052790 beryllium Inorganic materials 0.000 claims abstract description 6
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 6
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 6
- 229910052712 strontium Inorganic materials 0.000 claims abstract description 6
- 229910052718 tin Inorganic materials 0.000 claims abstract description 6
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 6
- 229910045601 alloy Inorganic materials 0.000 claims description 36
- 239000000956 alloy Substances 0.000 claims description 36
- 239000002245 particle Substances 0.000 claims description 19
- 150000002739 metals Chemical class 0.000 claims description 7
- 229910002059 quaternary alloy Inorganic materials 0.000 claims description 5
- 229910002058 ternary alloy Inorganic materials 0.000 claims description 5
- 229910018134 Al-Mg Inorganic materials 0.000 claims description 4
- 229910018467 Al—Mg Inorganic materials 0.000 claims description 4
- 229910018575 Al—Ti Inorganic materials 0.000 claims description 4
- -1 zinc metals Chemical class 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract description 14
- 229910052797 bismuth Inorganic materials 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 description 39
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 15
- 239000011777 magnesium Substances 0.000 description 14
- 239000010936 titanium Substances 0.000 description 14
- 239000000843 powder Substances 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 238000005260 corrosion Methods 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 5
- 239000000945 filler Substances 0.000 description 5
- 230000009257 reactivity Effects 0.000 description 5
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- AFNRRBXCCXDRPS-UHFFFAOYSA-N tin(ii) sulfide Chemical compound [Sn]=S AFNRRBXCCXDRPS-UHFFFAOYSA-N 0.000 description 4
- 239000002783 friction material Substances 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 210000002268 wool Anatomy 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910000881 Cu alloy Inorganic materials 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 229910000861 Mg alloy Inorganic materials 0.000 description 2
- 229920006231 aramid fiber Polymers 0.000 description 2
- 239000010953 base metal Substances 0.000 description 2
- 229910002056 binary alloy Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000033116 oxidation-reduction process Effects 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 229910000967 As alloy Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- FJMNNXLGOUYVHO-UHFFFAOYSA-N aluminum zinc Chemical compound [Al].[Zn] FJMNNXLGOUYVHO-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 1
- 239000010428 baryte Substances 0.000 description 1
- 229910052601 baryte Inorganic materials 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 229910052914 metal silicate Inorganic materials 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004832 voltammetry Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
- F16D69/025—Compositions based on an organic binder
- F16D69/026—Compositions based on an organic binder containing fibres
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
- F16D69/027—Compositions based on metals or inorganic oxides
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
- C09K3/149—Antislip compositions
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/003—Alloys based on aluminium containing at least 2.6% of one or more of the elements: tin, lead, antimony, bismuth, cadmium, and titanium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/06—Alloys based on aluminium with magnesium as the next major constituent
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0004—Materials; Production methods therefor metallic
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0004—Materials; Production methods therefor metallic
- F16D2200/0026—Non-ferro
- F16D2200/003—Light metals, e.g. aluminium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/006—Materials; Production methods therefor containing fibres or particles
- F16D2200/0069—Materials; Production methods therefor containing fibres or particles being characterised by their size
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2200/00—Materials; Production methods therefor
- F16D2200/0082—Production methods therefor
- F16D2200/0086—Moulding materials together by application of heat and pressure
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Metallurgy (AREA)
- Braking Arrangements (AREA)
- Mechanical Operated Clutches (AREA)
- Powder Metallurgy (AREA)
- Lubricants (AREA)
Abstract
Description
本出願は、2019年3月27日出願のドイツ特許出願第10 2019 107 915.2号の優先権主張に基づくものであり、同出願の全記載内容は、引用をもって本明細書に組み込み記載されているものとする。
・金属(ファイバ及びパウダ、大抵は鉄含有)、
・充填材(フィラ)、
・潤滑剤(固体潤滑物質)、及び
・例えば樹脂、ラバー又は有機ファイバ及び有機充填剤のような有機成分。
亜鉛を使用しないブレーキ装置の防食については、従来技術において既に非常に多くの方策が提案されている。
(形態1)上記一視点参照。
(形態2)形態1の製造方法において、前記アルミニウム合金は式AlxZyの合金であること、但し、ZはMg及び/又はTi及び/又はSiであり、x及びyは夫々10〜90質量%の範囲を意味することが好ましい。
(形態3)形態1又は2の製造方法において、前記アルミニウム合金は二元系Al−Mg合金又はAl−Ti合金であることが好ましい。
(形態4)形態1又は2の製造方法において、前記アルミニウム合金はMg及び/又はTi及び/又はSiを含む三元系又は四元系合金であり、前記yは前記Zの成分の割合の総和であることが好ましい。
(形態5)形態1〜3の何れかの製造方法において、前記アルミニウム合金はAlTi10又はAlMg50であることが好ましい。
(形態6)形態1〜5の何れかの製造方法において、前記アルミニウム合金は粒子の形で存在するか又は使用されることが好ましい。
(形態7)形態6の製造方法において、前記粒子は100〜700μmの粒径を有することが好ましい。
1.室温で14日間5質量%NaCl溶液中での摩擦ライニング又は被検体の貯蔵、
2.ボルタメトリ試験(Voltametrietest):DIN38404−6による酸化還元電位(Redoxpotential/Redox-Spannung)Eoの決定(測定)、
3.ガルバノメトリ試験(Galvanometrietest):電流(電荷)密度(elektrische Ladungsdichte)の決定(測定)、
が好ましい。
原材料 質量%
スチールウール 15〜25
銅及び/又は銅合金 3〜20
アルミニウム・Mg/Ti・合金 0.5〜15
酸化アルミニウム 0.5〜2
雲母パウダ 5〜8
重晶石 5〜15
酸化鉄 5〜15
硫化スズ 2〜8
グラファイト 2〜6
コークスパウダ 10〜20
アラミド繊維 1〜2
樹脂充填材パウダ 2〜6
結合剤樹脂 3〜7
(付記2)アルミニウム合金は式AlxZyの合金である。但し、ZはMg及び/又はTi及び/又はSiであり、x及びyは夫々10〜90質量%の範囲を意味する。
(付記3)アルミニウム合金は二元系Al−Mg合金又はAl−Ti合金である。
(付記4)アルミニウム合金はMg及び/又はTi及び/又はSiを含む三元系又は四元系合金である。yはZの成分の割合の総和である。
(付記5)アルミニウム合金はAlTi10又はAlMg50である。
(付記6)アルミニウム合金は粒子の形で存在するか又は使用される。
(付記7)粒子は100〜700μmの粒径を有する。
(付記8)摩擦ライニングの亜鉛金属、亜鉛合金又は亜鉛化合物の代替物としての、アルミニウムに加えて以下の金属:Mg、Ti、Si、Ba、Sr、Ca、Be、Zr、Cr、Fe、Sn、Biの1つ以上を有するアルミニウム合金の使用。
(付記9)アルミニウム合金は式AlxZyの合金である。但し、ZはMg及び/又はTi及び/又はSiであり、x及びyは夫々10〜90質量%の範囲を意味する。
(付記10)アルミニウム合金は二元系Al−Mg合金又はAl−Ti合金である。
(付記11)アルミニウム合金はMg及び/又はTi及び/又はSiを含む三元系又は四元系合金である。yは成分Zの割合の総和である。
(付記12)アルミニウム合金はAlTi10又はAlMg50である。
(付記13)アルミニウム合金は粒子の形で(摩擦ライニングないし摩擦ライニング混合物に)存在するか又は使用される。
(付記14)粒子は100〜700μmの粒径を有する。
Claims (7)
- 摩擦ライニングに含まれる亜鉛金属、亜鉛合金又は亜鉛化合物の代替物として、アルミニウムと以下の金属:Mg、Ti、Si、Ba、Sr、Ca、Be、Zr、Cr、Fe、Sn、Biの1つ以上を有するアルミニウム合金を使用することを特徴とする、摩擦ライニングの製造方法。
- 請求項1に記載の製造方法において、
前記アルミニウム合金は式AlxZyの合金であること、但し、ZはMg及び/又はTi及び/又はSiであり、x及びyは夫々10〜90質量%の範囲を意味すること
を特徴とする製造方法。 - 請求項1又は2に記載の製造方法において、
前記アルミニウム合金は二元系Al−Mg合金又はAl−Ti合金であること
を特徴とする製造方法。 - 請求項1又は2に記載の製造方法において、
前記アルミニウム合金はMg及び/又はTi及び/又はSiを含む三元系又は四元系合金であり、前記yは前記Zの成分の割合の総和であること
を特徴とする製造方法。 - 請求項1〜3の何れかに記載の製造方法において、
前記アルミニウム合金はAlTi10又はAlMg50であること
を特徴とする製造方法。 - 請求項1〜5の何れかに記載の製造方法において、
前記アルミニウム合金は粒子の形で存在するか又は使用されること
を特徴とする製造方法。 - 請求項6に記載の製造方法において、
前記粒子は100〜700μmの粒径を有すること
を特徴とする製造方法。
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DE102019107915.2A DE102019107915B4 (de) | 2019-03-27 | 2019-03-27 | Verwendung von Aluminiumlegierungen zum Korrosionsschutz in Reibbelägen |
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US (2) | US20200309222A1 (ja) |
EP (1) | EP3715666B1 (ja) |
JP (2) | JP7291093B2 (ja) |
CN (1) | CN111750014B (ja) |
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JP2001011431A (ja) * | 1999-06-25 | 2001-01-16 | Toshiba Tungaloy Co Ltd | 摩擦材料部材 |
JP2007314598A (ja) * | 2006-05-23 | 2007-12-06 | Toyota Motor Corp | 摩擦材 |
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US20200309222A1 (en) | 2020-10-01 |
EP3715666B1 (de) | 2023-10-11 |
JP7462697B2 (ja) | 2024-04-05 |
DE102019107915B4 (de) | 2022-11-03 |
JP2022093578A (ja) | 2022-06-23 |
US20220145955A1 (en) | 2022-05-12 |
JP7291093B2 (ja) | 2023-06-14 |
ES2967091T3 (es) | 2024-04-26 |
CN111750014B (zh) | 2023-10-24 |
DE102019107915A1 (de) | 2020-10-01 |
CN111750014A (zh) | 2020-10-09 |
EP3715666A1 (de) | 2020-09-30 |
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