JP7157067B2 - ブロックイソシアネート用ブロック剤解離触媒及び該ブロック剤解離触媒を含有する熱硬化性組成物 - Google Patents
ブロックイソシアネート用ブロック剤解離触媒及び該ブロック剤解離触媒を含有する熱硬化性組成物 Download PDFInfo
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- JP7157067B2 JP7157067B2 JP2019545672A JP2019545672A JP7157067B2 JP 7157067 B2 JP7157067 B2 JP 7157067B2 JP 2019545672 A JP2019545672 A JP 2019545672A JP 2019545672 A JP2019545672 A JP 2019545672A JP 7157067 B2 JP7157067 B2 JP 7157067B2
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- 239000002981 blocking agent Substances 0.000 title claims description 158
- 239000000203 mixture Substances 0.000 title claims description 153
- 239000003054 catalyst Substances 0.000 title claims description 147
- 238000010494 dissociation reaction Methods 0.000 title claims description 143
- 230000005593 dissociations Effects 0.000 title claims description 143
- 239000012948 isocyanate Substances 0.000 title claims description 105
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- -1 nitrogen-containing compound Chemical class 0.000 claims description 285
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- 150000002430 hydrocarbons Chemical group 0.000 claims description 60
- 229910052757 nitrogen Inorganic materials 0.000 claims description 44
- 125000004432 carbon atom Chemical group C* 0.000 claims description 35
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- 238000000034 method Methods 0.000 claims description 34
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- 125000004663 dialkyl amino group Chemical group 0.000 claims description 30
- 125000005842 heteroatom Chemical group 0.000 claims description 29
- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 22
- 229910052717 sulfur Inorganic materials 0.000 claims description 20
- 125000004434 sulfur atom Chemical group 0.000 claims description 19
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 18
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 18
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- 125000004104 aryloxy group Chemical group 0.000 claims description 13
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- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 17
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 17
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- 125000005442 diisocyanate group Chemical group 0.000 description 15
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- JQVDAXLFBXTEQA-UHFFFAOYSA-N dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 14
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 13
- MEKOFIRRDATTAG-UHFFFAOYSA-N 2,2,5,8-tetramethyl-3,4-dihydrochromen-6-ol Chemical compound C1CC(C)(C)OC2=C1C(C)=C(O)C=C2C MEKOFIRRDATTAG-UHFFFAOYSA-N 0.000 description 12
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 12
- 239000002994 raw material Substances 0.000 description 12
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 11
- 238000001816 cooling Methods 0.000 description 11
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 11
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 11
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 11
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 10
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 10
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- 229920006389 polyphenyl polymer Polymers 0.000 description 10
- DYHSDKLCOJIUFX-UHFFFAOYSA-N tert-butoxycarbonyl anhydride Chemical compound CC(C)(C)OC(=O)OC(=O)OC(C)(C)C DYHSDKLCOJIUFX-UHFFFAOYSA-N 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 9
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 9
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- 150000001728 carbonyl compounds Chemical class 0.000 description 9
- UAOMVDZJSHZZME-UHFFFAOYSA-N diisopropylamine Chemical compound CC(C)NC(C)C UAOMVDZJSHZZME-UHFFFAOYSA-N 0.000 description 9
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 9
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- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 8
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- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 8
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 8
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- 125000003118 aryl group Chemical group 0.000 description 8
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 8
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 8
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- GWMDNVGVSGQXEC-UHFFFAOYSA-N 1-butyl-3-methylimidazol-3-ium-2-carboxylate Chemical compound CCCC[N+]=1C=CN(C)C=1C([O-])=O GWMDNVGVSGQXEC-UHFFFAOYSA-N 0.000 description 7
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- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 7
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- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 6
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- MCMFEZDRQOJKMN-UHFFFAOYSA-N 1-butylimidazole Chemical compound CCCCN1C=CN=C1 MCMFEZDRQOJKMN-UHFFFAOYSA-N 0.000 description 4
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- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 4
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- WXMVWUBWIHZLMQ-UHFFFAOYSA-N 3-methyl-1-octylimidazolium Chemical group CCCCCCCCN1C=C[N+](C)=C1 WXMVWUBWIHZLMQ-UHFFFAOYSA-N 0.000 description 3
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- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/0234—Nitrogen-, phosphorus-, arsenic- or antimony-containing compounds
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- B01J31/0234—Nitrogen-, phosphorus-, arsenic- or antimony-containing compounds
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- B01J31/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/0234—Nitrogen-, phosphorus-, arsenic- or antimony-containing compounds
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- B01J31/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- B01J31/0234—Nitrogen-, phosphorus-, arsenic- or antimony-containing compounds
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Description
・ブロックイソシアネート用ブロック剤解離触媒として使用するための、上記式(1a)、式(1b)、式(1b-1)、式(1b-2)又は式(1b-3)のいずれかで表される含窒素化合物。・ブロックイソシアネート用ブロック剤解離触媒を製造するための、上記式(1a)、式(1b)、式(1b-1)、式(1b-2)又は式(1b-3)のいずれかで表される含窒素化合物の使用。
酸素原子、窒素原子、硫黄原子等のヘテロ原子で置換されていても良い。炭化水素基が、酸素原子、窒素原子、硫黄原子等のヘテロ原子で置換されていている場合、炭化水素基は例えば、-O-、-NH-、-S-等の基を有し、炭化水素鎖がこれらの基により中断されている。
装置:株式会社サイバー製 自動硬化時間測定装置まどか
撹拌棒:型番3JC-5060W
撹拌速度:自転100rpm、公転25rpm
昇温速度:10℃/分
得られたE-CAPブロックポリイソシアネート(B4)16.4mg及び内部標準試料としてN,N-ジメチル-4-アミノピリジン11.8mg(純度99.85g、94.8μmol)を、重クロロホルムに溶解させ、1H-NMRを測定し、E-CAPブロックポリイソシアネート(B4)のカプロラクタム部の2H分のピーク(δ=3.27ppm、)、とN,N-ジメチル-4-アミノピリジンのメチル基の6H分ピーク(δ=3.00ppm)の積分比より算出した。
上記の1H-NMR測定結果より得られたE-CAPブロックポリイソシアネート(B4)中の残存トルエン比率(%)を導き出し、次の式により算出した。
固形分(%)=100-残存トルエン(%)として算出した。
<触媒性能評価>
IBPA仕込量(g)=ブロックイソシアネート仕込量(g)÷ブロックイソシアネート分子量(g/mol)×2×IBPA分子量(g/mol)÷3÷1.05
ブロック剤解離触媒仕込量(g)=ブロックイソシアネート仕込量(g)×0.05
NMP仕込量(g)=ブロックイソシアネート仕込量(g)×2.00
サンニックスHD-402仕込量(mol)={ブロックイソシアネート仕込量(g)×有効イソシアネート(%)÷100÷42(g/mol)}÷1.05
サンニックスHD-402仕込量(g)=サンニックスHD-402仕込量(mol)÷{水酸基価(mgKOH/g)÷56.1(g/mol)÷1000}
ブロック剤解離触媒仕込量(g)=ブロックイソシアネート固形分(g)×0.05
NMP仕込量(g)=ブロックイソシアネート固形分(g)×2.00-{ブロックイソシアネート仕込量(g)-ブロックイソシアネート固形分(g)}
定を実施例21と同様の操作で行った。結果を表4に示す。
定を実施例21と同様の操作で行った。結果を表5に示す。
Claims (12)
- Aが無置換の炭化水素基、又は、ハロゲン原子、アルキルアミノ基、ジアルキルアミノ基、アルコキシ基、アリールオキシ基、ニトロ基、シアノ基、スルホニル基、(アルキルアミノ)カルボニルアミノ基、(ジアルキルアミノ)カルボニルアミノ基又はイソシアネート基から選択される少なくとも1種の置換基を有する炭化水素基である、請求項2に記載のブロックイソシアネート用ブロック剤解離触媒。
- nが1~6の整数である請求項2又は3に記載のブロックイソシアネート用ブロック剤解離触媒。
- 式(1b)で表される含窒素化合物が下記式(1b-1)、式(1b-2)又は式(1b-3)のいずれかで表される含窒素化合物である請求項2に記載のブロックイソシアネート用ブロック剤解離触媒。
式(1b-1):
式(1b-2):
式(1b-3):
- 式(2)で表される含窒素有機基が下記式(2-1)、式(2-2)、又は式(2-3)のいずれかで表される含窒素有機基である請求項1~5のいずれかに記載のブロックイソシアネート用ブロック剤解離触媒。
式(2-1):
式(2-2):
式(2-3):
- Xが窒素原子である請求項1~6のいずれかに記載のブロックイソシアネート用ブロック剤解離触媒。
- 請求項1~7のいずれかに記載のブロックイソシアネート用ブロック剤解離触媒、ブロックイソシアネート及びイソシアネート反応性基を有する化合物を含有する熱硬化性組成物。
- ブロックイソシアネートがアルコール類、フェノール類、アミン類、ラクタム類、オキシム類、ケトエノール類及びピラゾール類からなる群より選択される少なくとも1種のブロック剤で封止されたブロックイソシアネートである請求項8に記載の熱硬化性組成物。
- ブロックイソシアネートがラクタム類、オキシム類及びピラゾール類からなる群より選択される少なくとも1種のブロック剤で封止されたブロックイソシアネートである請求項8に記載の熱硬化性組成物。
- 請求項1~7のいずれかに記載のブロックイソシアネート用ブロック剤解離触媒存在下、ブロックイソシアネートを加熱するブロック剤の解離方法。
- 下記式(1b-3)で表されるアミデート化合物。
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EP3858817A4 (en) * | 2018-09-28 | 2022-06-01 | Koei Chemical Company, Limited | METHOD OF MAKING AN AMIDATE COMPOUND AND AMIDATE COMPOUND |
US20220154014A1 (en) * | 2019-03-29 | 2022-05-19 | Kansai Paint Co., Ltd. | Cationic electrodeposition coating material composition |
JP6995076B2 (ja) * | 2019-03-29 | 2022-01-14 | 関西ペイント株式会社 | カチオン電着塗料組成物 |
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TW202200549A (zh) * | 2020-03-30 | 2022-01-01 | 日商廣榮化學股份有限公司 | 醯胺鹽化合物及其製造方法、封端劑解離催化劑以及熱硬化性樹脂組成物 |
EP4144777A4 (en) * | 2020-04-30 | 2024-05-01 | Koei Chemical Company, Limited | BLOCKED POLYISOCYANATE COMPOSITION, THERMOSETTING RESIN COMPOSITION, AS WELL AS CURED PRODUCT AND PRODUCTION METHOD THEREFOR |
US20230167229A1 (en) | 2020-04-30 | 2023-06-01 | Koei Chemical Company, Limited | Blocked isocyanate composition, heat-curable resin composition, cured product, production method therefor, amidate compound, and catalyst for dissociation of blocking agent for blocked isocyanates |
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