JP7095601B2 - 積層体 - Google Patents
積層体 Download PDFInfo
- Publication number
- JP7095601B2 JP7095601B2 JP2018561431A JP2018561431A JP7095601B2 JP 7095601 B2 JP7095601 B2 JP 7095601B2 JP 2018561431 A JP2018561431 A JP 2018561431A JP 2018561431 A JP2018561431 A JP 2018561431A JP 7095601 B2 JP7095601 B2 JP 7095601B2
- Authority
- JP
- Japan
- Prior art keywords
- polymer
- base material
- polymer layer
- latex
- polymer latex
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920000642 polymer Polymers 0.000 claims description 322
- 239000000835 fiber Substances 0.000 claims description 204
- 229920000126 latex Polymers 0.000 claims description 178
- 239000004816 latex Substances 0.000 claims description 178
- 239000000463 material Substances 0.000 claims description 154
- 239000000178 monomer Substances 0.000 claims description 84
- 230000001681 protective effect Effects 0.000 claims description 47
- 239000000701 coagulant Substances 0.000 claims description 42
- 239000000758 substrate Substances 0.000 claims description 38
- 238000000034 method Methods 0.000 claims description 37
- 239000002562 thickening agent Substances 0.000 claims description 30
- 238000004519 manufacturing process Methods 0.000 claims description 23
- 239000007787 solid Substances 0.000 claims description 23
- 229920000459 Nitrile rubber Polymers 0.000 claims description 18
- 239000002253 acid Substances 0.000 claims description 15
- 150000001993 dienes Chemical class 0.000 claims description 15
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 13
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 13
- 150000002825 nitriles Chemical class 0.000 claims description 12
- 229920003169 water-soluble polymer Polymers 0.000 claims description 11
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims description 6
- 239000001267 polyvinylpyrrolidone Substances 0.000 claims description 6
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims description 6
- 238000005345 coagulation Methods 0.000 claims description 2
- 230000015271 coagulation Effects 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 170
- 239000002585 base Substances 0.000 description 137
- 239000000203 mixture Substances 0.000 description 38
- 238000000465 moulding Methods 0.000 description 29
- 229910052751 metal Inorganic materials 0.000 description 23
- 239000002184 metal Substances 0.000 description 23
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 20
- 239000003431 cross linking reagent Substances 0.000 description 19
- 230000032683 aging Effects 0.000 description 18
- -1 etc. Substances 0.000 description 18
- 229910052717 sulfur Inorganic materials 0.000 description 17
- 239000011593 sulfur Substances 0.000 description 17
- 238000006116 polymerization reaction Methods 0.000 description 16
- 230000000052 comparative effect Effects 0.000 description 15
- 150000003839 salts Chemical class 0.000 description 13
- 239000002904 solvent Substances 0.000 description 13
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 12
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 10
- 238000004132 cross linking Methods 0.000 description 10
- 229920001971 elastomer Polymers 0.000 description 10
- 239000005060 rubber Substances 0.000 description 10
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 9
- 238000007720 emulsion polymerization reaction Methods 0.000 description 9
- ZCCIPPOKBCJFDN-UHFFFAOYSA-N calcium nitrate Chemical compound [Ca+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ZCCIPPOKBCJFDN-UHFFFAOYSA-N 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 8
- 238000010438 heat treatment Methods 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 6
- IOJUPLGTWVMSFF-UHFFFAOYSA-N benzothiazole Chemical compound C1=CC=C2SC=NC2=C1 IOJUPLGTWVMSFF-UHFFFAOYSA-N 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 230000003204 osmotic effect Effects 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920002554 vinyl polymer Polymers 0.000 description 5
- 239000011787 zinc oxide Substances 0.000 description 5
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 4
- 235000011054 acetic acid Nutrition 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 150000007524 organic acids Chemical class 0.000 description 4
- 150000002978 peroxides Chemical class 0.000 description 4
- 239000003505 polymerization initiator Substances 0.000 description 4
- 238000004073 vulcanization Methods 0.000 description 4
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000003995 emulsifying agent Substances 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 229910017604 nitric acid Inorganic materials 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- 239000010409 thin film Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 2
- WQMSFSSGCZUEPE-UHFFFAOYSA-N 2,3-dibutyl-4-hydroxybenzenecarbodithioic acid Chemical class CCCCc1c(O)ccc(C(S)=S)c1CCCC WQMSFSSGCZUEPE-UHFFFAOYSA-N 0.000 description 2
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 2
- GIUBHMDTOCBOPA-UHFFFAOYSA-N 3h-1,3-benzothiazole-2-thione;zinc Chemical compound [Zn].C1=CC=C2SC(S)=NC2=C1 GIUBHMDTOCBOPA-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 2
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 2
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 2
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 2
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- 239000003945 anionic surfactant Substances 0.000 description 2
- IWOUKMZUPDVPGQ-UHFFFAOYSA-N barium nitrate Chemical compound [Ba+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O IWOUKMZUPDVPGQ-UHFFFAOYSA-N 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 239000001110 calcium chloride Substances 0.000 description 2
- 229910001628 calcium chloride Inorganic materials 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 230000001112 coagulating effect Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 2
- ZQMIGQNCOMNODD-UHFFFAOYSA-N diacetyl peroxide Chemical compound CC(=O)OOC(C)=O ZQMIGQNCOMNODD-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 230000002431 foraging effect Effects 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 229910052749 magnesium Inorganic materials 0.000 description 2
- 229910001507 metal halide Inorganic materials 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 description 2
- 150000002823 nitrates Chemical class 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 239000005077 polysulfide Substances 0.000 description 2
- 229920001021 polysulfide Polymers 0.000 description 2
- 150000008117 polysulfides Polymers 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 125000001273 sulfonato group Chemical class [O-]S(*)(=O)=O 0.000 description 2
- 125000000542 sulfonic acid group Chemical group 0.000 description 2
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 2
- 239000012209 synthetic fiber Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 210000002268 wool Anatomy 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- BOXSVZNGTQTENJ-UHFFFAOYSA-L zinc dibutyldithiocarbamate Chemical compound [Zn+2].CCCCN(C([S-])=S)CCCC.CCCCN(C([S-])=S)CCCC BOXSVZNGTQTENJ-UHFFFAOYSA-L 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 2
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical compound C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 description 1
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 1
- SVHAMPNLOLKSFU-UHFFFAOYSA-N 1,2,2-trichloroethenylbenzene Chemical compound ClC(Cl)=C(Cl)C1=CC=CC=C1 SVHAMPNLOLKSFU-UHFFFAOYSA-N 0.000 description 1
- 150000005206 1,2-dihydroxybenzenes Chemical class 0.000 description 1
- WGJCBBASTRWVJL-UHFFFAOYSA-N 1,3-thiazolidine-2-thione Chemical compound SC1=NCCS1 WGJCBBASTRWVJL-UHFFFAOYSA-N 0.000 description 1
- 150000005208 1,4-dihydroxybenzenes Chemical class 0.000 description 1
- AYMDJPGTQFHDSA-UHFFFAOYSA-N 1-(2-ethenoxyethoxy)-2-ethoxyethane Chemical compound CCOCCOCCOC=C AYMDJPGTQFHDSA-UHFFFAOYSA-N 0.000 description 1
- XSZYESUNPWGWFQ-UHFFFAOYSA-N 1-(2-hydroperoxypropan-2-yl)-4-methylcyclohexane Chemical compound CC1CCC(C(C)(C)OO)CC1 XSZYESUNPWGWFQ-UHFFFAOYSA-N 0.000 description 1
- LGBYJXBCVZKJBL-UHFFFAOYSA-N 1-[(2-oxoazepan-1-yl)disulfanyl]azepan-2-one Chemical compound O=C1CCCCCN1SSN1C(=O)CCCCC1 LGBYJXBCVZKJBL-UHFFFAOYSA-N 0.000 description 1
- OZCMOJQQLBXBKI-UHFFFAOYSA-N 1-ethenoxy-2-methylpropane Chemical compound CC(C)COC=C OZCMOJQQLBXBKI-UHFFFAOYSA-N 0.000 description 1
- LAYAKLSFVAPMEL-UHFFFAOYSA-N 1-ethenoxydodecane Chemical compound CCCCCCCCCCCCOC=C LAYAKLSFVAPMEL-UHFFFAOYSA-N 0.000 description 1
- OVGRCEFMXPHEBL-UHFFFAOYSA-N 1-ethenoxypropane Chemical compound CCCOC=C OVGRCEFMXPHEBL-UHFFFAOYSA-N 0.000 description 1
- CISIJYCKDJSTMX-UHFFFAOYSA-N 2,2-dichloroethenylbenzene Chemical compound ClC(Cl)=CC1=CC=CC=C1 CISIJYCKDJSTMX-UHFFFAOYSA-N 0.000 description 1
- GSFSVEDCYBDIGW-UHFFFAOYSA-N 2-(1,3-benzothiazol-2-yl)-6-chlorophenol Chemical compound OC1=C(Cl)C=CC=C1C1=NC2=CC=CC=C2S1 GSFSVEDCYBDIGW-UHFFFAOYSA-N 0.000 description 1
- LCPVQAHEFVXVKT-UHFFFAOYSA-N 2-(2,4-difluorophenoxy)pyridin-3-amine Chemical compound NC1=CC=CN=C1OC1=CC=C(F)C=C1F LCPVQAHEFVXVKT-UHFFFAOYSA-N 0.000 description 1
- RCPUUVXIUIWMEE-UHFFFAOYSA-N 2-(2,4-dinitrophenyl)sulfanyl-1,3-benzothiazole Chemical compound [O-][N+](=O)C1=CC([N+](=O)[O-])=CC=C1SC1=NC2=CC=CC=C2S1 RCPUUVXIUIWMEE-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- BTOVVHWKPVSLBI-UHFFFAOYSA-N 2-methylprop-1-enylbenzene Chemical compound CC(C)=CC1=CC=CC=C1 BTOVVHWKPVSLBI-UHFFFAOYSA-N 0.000 description 1
- IVKYUXHYUAMPMT-UHFFFAOYSA-N 2-methylprop-2-enyl acetate Chemical compound CC(=C)COC(C)=O IVKYUXHYUAMPMT-UHFFFAOYSA-N 0.000 description 1
- RPBWMJBZQXCSFW-UHFFFAOYSA-N 2-methylpropanoyl 2-methylpropaneperoxoate Chemical compound CC(C)C(=O)OOC(=O)C(C)C RPBWMJBZQXCSFW-UHFFFAOYSA-N 0.000 description 1
- AGBXYHCHUYARJY-UHFFFAOYSA-N 2-phenylethenesulfonic acid Chemical compound OS(=O)(=O)C=CC1=CC=CC=C1 AGBXYHCHUYARJY-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
- BIISIZOQPWZPPS-UHFFFAOYSA-N 2-tert-butylperoxypropan-2-ylbenzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=CC=C1 BIISIZOQPWZPPS-UHFFFAOYSA-N 0.000 description 1
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 1
- FRIBMENBGGCKPD-UHFFFAOYSA-N 3-(2,3-dimethoxyphenyl)prop-2-enal Chemical compound COC1=CC=CC(C=CC=O)=C1OC FRIBMENBGGCKPD-UHFFFAOYSA-N 0.000 description 1
- ZTHJQCDAHYOPIK-UHFFFAOYSA-N 3-methylbut-2-en-2-ylbenzene Chemical compound CC(C)=C(C)C1=CC=CC=C1 ZTHJQCDAHYOPIK-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
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- D—TEXTILES; PAPER
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- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/693—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural or synthetic rubber, or derivatives thereof
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- B32B25/14—Layered products comprising a layer of natural or synthetic rubber comprising synthetic rubber copolymers
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Landscapes
- Engineering & Computer Science (AREA)
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- Application Of Or Painting With Fluid Materials (AREA)
- Laminated Bodies (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Description
本発明の積層体において、前記重合体ラテックス中における、前記ノニオン性水溶性高分子の含有割合が、0.1~5.0重量%であることが好ましい。
本発明の積層体において、前記ノニオン性水溶性高分子が、ポリビニルアルコールおよび/またはポリビニルピロリドンであることが好ましい。
本発明の積層体において、前記重合体ラテックスを構成する重合体がニトリルゴムであることが好ましい。
本発明の積層体において、前記ニトリルゴムが、エチレン性不飽和ニトリル単量体単位、共役ジエン単量体単位、およびエチレン性不飽和酸単量体単位を含有するものであることが好ましい。
本発明の積層体の製造方法において、前記重合体ラテックスを前記繊維基材に付着させる際に、前記重合体ラテックスを、温度が25℃、固形分濃度が45重量%、および、B型粘度計を用いて測定される回転速度10rpmの条件における粘度が600~25,000mPa・sに制御された状態にて、前記重合体ラテックスを前記繊維基材に付着させることが好ましい。
乳化重合して得られるラテックスを用いる場合には、乳化重合に用いる単量体混合物の組成を調節することにより、得られる共重合体の組成を容易に調節することができるようになる。乳化重合の方法としては、従来公知の方法を採用することができる。
乳化剤の使用量は、使用する全単量体100重量部に対して、好ましくは0.5~10重量部、より好ましくは1~8重量部である。
重合開始剤の使用量は、使用する全単量体100重量部に対して、好ましくは0.01~2重量部、より好ましくは0.05~1.5重量部である。
分子量調整剤の使用量は、その種類によって異なるが、使用する全単量体100重量部に対して、好ましくは0.1~1.5重量部、より好ましくは0.2~1.0重量部である。
また、各単量体は、使用する各種単量体を予め混合してから反応容器に添加しても、あるいは別々に反応容器に添加してもよい。
重合停止剤の使用量は、特に限定されないが、通常、使用する全単量体100重量部に対して、0.05~2重量部である。
架橋促進剤の使用量は、重合体ラテックス中の全固形分100重量部に対して、好ましくは0.1~10重量部、より好ましくは0.5~5重量部である。
本発明で用いる凝固剤溶液は、溶媒中に凝固剤を溶解または分散させてなるものである。
これらの金属塩の具体例としては、硝酸カルシウム、硝酸バリウム、硝酸亜鉛等の硝酸塩;塩化バリウム、塩化カルシウム、塩化マグネシウム、塩化亜鉛、塩化アルミニウム等のハロゲン化金属塩;酢酸バリウム、酢酸カルシウム、酢酸亜鉛等の酢酸塩;硫酸カルシウム、硫酸マグネシウム、硫酸アルミニウム等の硫酸塩;等が挙げられ、これらの中でも、硝酸塩およびハロゲン化金属塩が好ましく、硝酸カルシウムおよび塩化カルシウムがより好ましく、硝酸カルシウムが特に好ましい。
これらの金属塩は、単独または2種以上組み合わせて用いることができる。
本発明の製造方法は、上記した重合体ラテックスを繊維基材に付着させるラテックス付着工程と、繊維基材に付着させた重合体ラテックスに、凝固剤溶液を接触させて重合体ラテックス中の重合体を凝固させることで、重合体層を形成する凝固工程と、を備える。この際に、本発明の製造方法においては、重合体ラテックスを繊維基材に付着させる際に、重合体ラテックスの粘度を、B型粘度計を用いて測定される回転速度10rpmの条件における粘度で、600~25,000mPa・sの範囲に制御した状態にて、重合体ラテックスを繊維基材に付着させるものである。この際における、重合体ラテックスの粘度は、より好ましくは800~20,000mPa・s、さらに好ましくは900~15,000mPa・s、特に好ましくは1,000~12,000mPa・sである。なお、重合体ラテックスを、繊維基材に付着させる際における、重合体ラテックスの温度および固形分濃度は特に限定されず、B型粘度計を用いて測定される回転速度10rpmの条件における粘度が上記範囲となるように制御すればよいが、好ましくは温度20~40℃、固形分濃度30~50重量%に制御した状態、特に、温度25℃、固形分濃度45重量%に制御した状態にて、重合体ラテックスを繊維基材に付着させることが好ましい。
実施例および比較例で製造した積層体について、中指の先から12cmの掌部分の重合体層が積層された断面を、光学顕微鏡(キーエンス社製、VHX-200)を用いて観察することで、浸透重合体層の厚みt1、および表面重合体層の厚みt2を測定した。具体的な測定方法について図1を参照して説明すると、浸透重合体層の厚みt1は、繊維基材の表面から、浸透した重合体の最深部までの距離を、10カ所測定し、測定結果の数平均値を算出することにより求めた。また、表面重合体層の厚みt2は、繊維基材の表面から、重合体層の表面までの距離を、10カ所測定し、測定結果の数平均値を算出することにより求めた。
実施例および比較例で製造した積層体について、積層体の製造中に、金属製手袋型から剥がす際に、容易に脱着することができたか否かを、以下の基準で評価した。
3:10秒以内に脱着できた。
2:5分以内に脱着できた。
1:脱着できなかった。
実施例および比較例で製造した積層体について、繊維基材に浸透した重合体層が繊維基材の裏面まで到達しているか否かを目視にて確認し、以下の基準で評価した。
3:裏面に到達している重合体層の面積が裏面全体の5%以下。
2:裏面に到達している重合体層の面積が裏面全体の5%超、20%未満。
1:裏面に到達している重合体層の面積が裏面全体の20%以上。
実施例および比較例で製造した積層体について、重合体層と繊維基材との剥離を意図的に試み、以下の基準で評価した。
2:重合体層と繊維基材とを人力では容易に剥離できなかった。もしくは剥離できても重合体層と繊維基材とを分離させることができなかった。
1:重合体層と繊維基材とを人力で容易に剥離でき、重合体層と繊維基材とを分離させることができた。
実施例および比較例で製造した積層体について、長さ3cmの未使用カッター刃を積層体の重合体層側に水平に2.5kgfの力で3秒間押し当てた後、カッター刃が当たっていた部分の積層体を目視観察し、以下の基準で評価した。
2:重合体層の一部が切れずに残った。
1:重合体層がすべて切れた。
実施例および比較例で製造した手袋を10人にそれぞれ着用してもらい下記の評価基準で評価した。
3:柔らかい
2:硬い
1:非常に硬い
ディップ成形用ラテックス組成物の調製
重合体ラテックスとして、ニトリルゴム(a1)のラテックス(商品名「Nipol LX550L」、日本ゼオン社製、アクリロニトリル単位、1,3-ブタジエン単位、およびエチレン性不飽和酸単量体単位を含有するニトリルゴムのラテックス)を準備し、ニトリルゴム(a1)のラテックス中のニトリルゴム100部に対して、それぞれ固形分換算で、コロイド硫黄(細井化学工業社製)1.0部、ジブチルジチオカルバミン酸亜鉛(大内新興化学工業社製)0.5部、酸化亜鉛2.0部となるように、各配合剤の水分散液を調製し、調製した水分散液を添加し、ラテックス組成物を得た。なお、添加の際には、ラテックスを撹拌した状態で、各配合剤の水分散液を所定の量ゆっくり添加した。その後、ラテックス組成物の固形分濃度を調整し、ラテックス組成物に対して、増粘剤としてポリビニルアルコール(PVA)0.2重量%を添加し、次いで、温度30℃、48時間の条件で、熟成(前加硫ともいう。)を施した。そして、熟成後のラテックス組成物に対して、増粘剤としてポリビニルアルコール0.18重量%をさらに添加し、固形分濃度が45重量%であるディップ成形用ラテックス組成物を得た。得られたディップ成形用ラテックス組成物における、温度25℃かつ固形分濃度45重量%の条件下、B型粘度計による回転数10rpmの条件で測定される粘度は、10,000mPa・sであった。
硝酸カルシウム20部、および水80部を混合することで、凝固剤溶液を得た。
上記にて得られたディップ成形用ラテックス組成物を25℃に調整し、次いで、手袋形状の繊維基材(材質:綿、繊維基材の基材層平均厚みd:650μm、線密度:300デニール)を被せた金属製手袋型を、25℃に調整したディップ成形用ラテックス組成物に5秒間浸漬し、ディップ成形用ラテックス組成物から引き上げた後、温度30℃、30分間の条件で乾燥させた。その後、金属製手袋型を、上記の凝固剤溶液に5秒間浸漬し、凝固剤溶液から引き上げた後、温度30℃、1分間の条件で乾燥させ、繊維基材上に重合体層を形成した。その後、温度125℃、60分間の条件で熱処理を行う事で、重合体層中のニトリルゴムに架橋処理を施した。次いで、重合体層が形成された繊維基材を金属製手袋型から剥がすことで、積層体(保護手袋)を得た。得られた積層体について、上述した方法に従い、浸透重合体層の厚みt1、および表面重合体層の厚みt2を測定し、脱型性、裏抜け、耐久性(耐剥離性)、耐久性(耐切創性)および柔軟性の評価を行った。結果を表1に示す。なお、表1においては、得られた浸透重合体層の厚みt1、表面重合体層の厚みt2の値に基づいて、(浸透重合体層の厚みt1/基材層平均厚みd)の比、および(表面重合体層の厚みt2/浸透重合体層の厚みt1)の比を計算した結果も示した(後述する実施例2~7および比較例1~4についても同様)。
ラテックス組成物の熟成前に添加する増粘剤の添加割合を0.2重量%、熟成後に添加する増粘剤の添加割合を0.1重量%に変更し、ディップ成形用ラテックス組成物の粘度(25℃、固形分濃度45重量%の粘度)を5,400mPa・sに調整した以外は、実施例1と同様にして、積層体(保護手袋)を得て、同様に評価を行った。結果を表1に示す。
ラテックス組成物の熟成前に添加する増粘剤の添加割合を0.15重量%、熟成後に添加する増粘剤の添加割合を0.05重量%に変更し、ディップ成形用ラテックス組成物の粘度(25℃、固形分濃度45重量%の粘度)を1,200mPa・sに調整した以外は、実施例2と同様にして、積層体(保護手袋)を得て、同様に評価を行った。結果を表1に示す。
増粘剤として、ポリビニルアルコール(PVA)に代えてポリビニルピロリドン(PVP)を使用し、かつ、ラテックス組成物の熟成前に添加する増粘剤の添加割合を0.2重量%、熟成後に添加する増粘剤の添加割合を0.5重量%に変更し、ディップ成形用ラテックス組成物の粘度(25℃、固形分濃度45重量%の粘度)を2,500mPa・sに調整した以外は、実施例2と同様にして、積層体(保護手袋)を得て、同様に評価を行った。結果を表1に示す。
増粘剤として、ポリビニルアルコール(PVA)に代えてカルボキシメチルセルロース(CMC)を使用し、かつ、ラテックス組成物の熟成前に添加する増粘剤の添加割合を0.2重量%、熟成後に添加する増粘剤の添加割合を0.4重量%に変更し、ディップ成形用ラテックス組成物の粘度(25℃、固形分濃度45重量%の粘度)を5,500mPa・sに調整した以外は、実施例1と同様にして、積層体(保護手袋)を得て、同様に評価を行った。結果を表1に示す。
増粘剤として、ポリビニルアルコール(PVA)に代えてポリアクリル酸ナトリウム(PAA)を使用し、かつ、ラテックス組成物の熟成前に添加する増粘剤の添加割合を0.05重量%、熟成後に添加する増粘剤の添加割合を0.1重量%に変更し、ディップ成形用ラテックス組成物の粘度(25℃、固形分濃度45重量%の粘度)を5,800mPa・sに調整した以外は、実施例1と同様にして、積層体(保護手袋)を得て、同様に評価を行った。結果を表1に示す。
実施例1で用いたものと同様の繊維基材を準備し、準備した繊維基材を被せた金属製手袋型を、上記の凝固剤溶液に5秒間浸漬し、凝固剤溶液から引き上げた後、温度30℃、1分間の条件で乾燥させた。その後、金属製手袋型を、実施例1で用いたものと同様のディップ成形用ラテックス組成物に5秒間浸漬し、ディップ成形用ラテックス組成物から引き上げた後、温度30℃、30分間の条件で乾燥させ、繊維基材上に重合体層を形成した。その後、温度125℃、60分間の条件で熱処理を行う事で、重合体層中のニトリルゴムに架橋処理を施した。次いで、重合体層が形成された繊維基材を金属製手袋型から剥がすことで、積層体(保護手袋)を得た。得られた積層体について、実施例1と同様に評価した。結果を表1に示す。
ラテックス組成物の熟成前に添加する増粘剤の添加割合を0.05重量%、熟成後に添加する増粘剤の添加割合を0.02重量%に変更し、ディップ成形用ラテックス組成物の粘度(25℃、固形分濃度45重量%の粘度)を500mPa・sに調整した以外は、実施例2と同様にして、積層体(保護手袋)を得て、同様に評価を行った。結果を表1に示す。
また、(浸透重合体層の厚みt1/基材層平均厚みd)の比が小さすぎる場合には、得られる積層体は、耐久性に劣るものであった(比較例3)。
さらに、表面重合体層の厚みt2が薄すぎる場合には、得られる積層体は、脱型性の結果が不良であることから生産性に劣り、また、裏抜けの結果が不良であることから装着時の快適性にも劣り、しかも、耐久性にも劣るものであった(比較例4)。
Claims (7)
- 複数の繊維から構成される繊維基材と、重合体ラテックスから形成される重合体層とが積層されてなる積層体であって、
前記重合体層は、一部が、前記繊維の間に浸透した状態で前記繊維基材を被覆しており、
前記重合体層のうち、前記繊維の間に浸透した部分である浸透重合体層の、前記繊維基材の表面からの厚みをt1[μm]とし、前記繊維基材の基材層平均厚みをd[μm]とした場合に、前記基材層平均厚みdに対する前記浸透重合体層の厚みt1の比(t1/d)が、0.1~0.4であり、
前記重合体層のうち、前記繊維基材の表面を被覆する部分である表面重合体層の、前記繊維基材の表面からの厚みをt2[μm]とした場合に、前記表面重合体層の厚みt2[μm]が、180μm以上であり、
前記浸透重合体層の厚みt 1 と前記表面重合体層の厚みt 2 との比(t 2 /t 1 )が0.8~5であり、
前記重合体ラテックスを構成する重合体がニトリルゴムであり、
前記ニトリルゴムが、エチレン性不飽和ニトリル単量体単位、共役ジエン単量体単位、およびエチレン性不飽和酸単量体単位を含有する積層体。 - 前記重合体ラテックスが、増粘剤としてノニオン性水溶性高分子を含有する請求項1に記載の積層体。
- 前記重合体ラテックス中における、前記ノニオン性水溶性高分子の含有割合が、0.1~5.0重量%である請求項2に記載の積層体。
- 前記ノニオン性水溶性高分子が、ポリビニルアルコールおよび/またはポリビニルピロリドンである請求項2または3に記載の積層体。
- 請求項1~4のいずれかに記載の積層体を備える保護手袋。
- 請求項1~4のいずれかに記載の積層体の製造方法であって、
前記重合体ラテックスを、前記繊維基材に付着させるラテックス付着工程と、
前記繊維基材に付着させた前記重合体ラテックスに、凝固剤溶液を接触させて前記重合体ラテックス中の重合体を凝固させることで、前記重合体層を形成する凝固工程と、を備え、
前記重合体ラテックスを前記繊維基材に付着させる際に、前記重合体ラテックスの粘度を、B型粘度計を用いて測定される回転速度10rpmの条件における粘度で、600~25,000mPa・sの範囲に制御した状態にて、前記重合体ラテックスを前記繊維基材に付着させる積層体の製造方法。 - 前記重合体ラテックスを前記繊維基材に付着させる際に、前記重合体ラテックスを、温度が25℃、固形分濃度が45重量%、および、B型粘度計を用いて測定される回転速度10rpmの条件における粘度が600~25,000mPa・sに制御された状態にて、前記重合体ラテックスを前記繊維基材に付着させる請求項6に記載の積層体の製造方法。
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