JP7061291B2 - リアクトル - Google Patents
リアクトル Download PDFInfo
- Publication number
- JP7061291B2 JP7061291B2 JP2018203073A JP2018203073A JP7061291B2 JP 7061291 B2 JP7061291 B2 JP 7061291B2 JP 2018203073 A JP2018203073 A JP 2018203073A JP 2018203073 A JP2018203073 A JP 2018203073A JP 7061291 B2 JP7061291 B2 JP 7061291B2
- Authority
- JP
- Japan
- Prior art keywords
- core
- composite
- composite material
- molded body
- magnetic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000002131 composite material Substances 0.000 claims description 526
- 238000004804 winding Methods 0.000 claims description 147
- 229920005989 resin Polymers 0.000 claims description 128
- 239000011347 resin Substances 0.000 claims description 128
- 239000000428 dust Substances 0.000 claims description 122
- 239000000843 powder Substances 0.000 claims description 60
- 230000035699 permeability Effects 0.000 claims description 52
- 230000002093 peripheral effect Effects 0.000 claims description 45
- 239000006247 magnetic powder Substances 0.000 claims description 28
- 238000005452 bending Methods 0.000 claims description 3
- 230000004907 flux Effects 0.000 description 37
- 239000000463 material Substances 0.000 description 26
- 230000004323 axial length Effects 0.000 description 24
- 229920006395 saturated elastomer Polymers 0.000 description 22
- 239000000470 constituent Substances 0.000 description 18
- 239000000203 mixture Substances 0.000 description 15
- 238000009434 installation Methods 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 13
- 239000000696 magnetic material Substances 0.000 description 11
- 239000010410 layer Substances 0.000 description 10
- 238000000465 moulding Methods 0.000 description 10
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 230000004048 modification Effects 0.000 description 6
- 238000012986 modification Methods 0.000 description 6
- 230000017525 heat dissipation Effects 0.000 description 5
- 238000001746 injection moulding Methods 0.000 description 5
- 229920005992 thermoplastic resin Polymers 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000011230 binding agent Substances 0.000 description 4
- 210000000078 claw Anatomy 0.000 description 4
- 238000010292 electrical insulation Methods 0.000 description 4
- 238000010030 laminating Methods 0.000 description 4
- 230000005415 magnetization Effects 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 229920000106 Liquid crystal polymer Polymers 0.000 description 3
- 239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 3
- 239000004734 Polyphenylene sulfide Substances 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- -1 ferrite Chemical class 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910052755 nonmetal Inorganic materials 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 229920001707 polybutylene terephthalate Polymers 0.000 description 3
- 229920000069 polyphenylene sulfide Polymers 0.000 description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 description 3
- 229920001187 thermosetting polymer Polymers 0.000 description 3
- 239000004412 Bulk moulding compound Substances 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000011810 insulating material Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 229910017082 Fe-Si Inorganic materials 0.000 description 1
- 229910017133 Fe—Si Inorganic materials 0.000 description 1
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229920006311 Urethane elastomer Polymers 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 239000012777 electrically insulating material Substances 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 150000002843 nonmetals Chemical class 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/255—Magnetic cores made from particles
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F37/00—Fixed inductances not covered by group H01F17/00
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/26—Fastening parts of the core together; Fastening or mounting the core on casing or support
- H01F27/263—Fastening parts of the core together
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/26—Fastening parts of the core together; Fastening or mounting the core on casing or support
- H01F27/266—Fastening or mounting the core on casing or support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/30—Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
- H01F27/306—Fastening or mounting coils or windings on core, casing or other support
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F3/00—Cores, Yokes, or armatures
- H01F3/08—Cores, Yokes, or armatures made from powder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F3/00—Cores, Yokes, or armatures
- H01F3/10—Composite arrangements of magnetic circuits
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F3/00—Cores, Yokes, or armatures
- H01F3/10—Composite arrangements of magnetic circuits
- H01F3/14—Constrictions; Gaps, e.g. air-gaps
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F3/00—Cores, Yokes, or armatures
- H01F3/10—Composite arrangements of magnetic circuits
- H01F2003/106—Magnetic circuits using combinations of different magnetic materials
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Manufacturing & Machinery (AREA)
- Coils Of Transformers For General Uses (AREA)
- Insulating Of Coils (AREA)
- Dc-Dc Converters (AREA)
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018203073A JP7061291B2 (ja) | 2018-10-29 | 2018-10-29 | リアクトル |
| US17/289,839 US12014858B2 (en) | 2018-10-29 | 2019-10-09 | Reactor |
| PCT/JP2019/039924 WO2020090397A1 (ja) | 2018-10-29 | 2019-10-09 | リアクトル |
| CN201980064474.3A CN112789700B (zh) | 2018-10-29 | 2019-10-09 | 电抗器 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2018203073A JP7061291B2 (ja) | 2018-10-29 | 2018-10-29 | リアクトル |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2020072120A JP2020072120A (ja) | 2020-05-07 |
| JP2020072120A5 JP2020072120A5 (enExample) | 2021-06-10 |
| JP7061291B2 true JP7061291B2 (ja) | 2022-04-28 |
Family
ID=70464145
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2018203073A Active JP7061291B2 (ja) | 2018-10-29 | 2018-10-29 | リアクトル |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US12014858B2 (enExample) |
| JP (1) | JP7061291B2 (enExample) |
| CN (1) | CN112789700B (enExample) |
| WO (1) | WO2020090397A1 (enExample) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7415280B2 (ja) * | 2020-09-08 | 2024-01-17 | 株式会社オートネットワーク技術研究所 | リアクトル、コンバータ、及び電力変換装置 |
| JP7603429B2 (ja) * | 2020-12-04 | 2024-12-20 | 株式会社タムラ製作所 | リアクトル |
| JP2022156382A (ja) * | 2021-03-31 | 2022-10-14 | 株式会社タムラ製作所 | リアクトル |
| WO2024170065A1 (en) * | 2022-02-14 | 2024-08-22 | Premo, Sl | A power electromagnetic device and fabrication method thereof |
| EP4254443A1 (en) * | 2022-03-28 | 2023-10-04 | Schaffner EMV AG | Magnetic circuit, magnetic component and method for manufacturing a magnetic component |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010045112A (ja) | 2008-08-11 | 2010-02-25 | Sumitomo Electric Ind Ltd | リアクトル |
| JP2012222089A (ja) | 2011-04-06 | 2012-11-12 | Sumitomo Electric Ind Ltd | リアクトルの製造方法及びリアクトル |
| JP2013143454A (ja) | 2012-01-10 | 2013-07-22 | Sumitomo Electric Ind Ltd | リアクトル、コア部品、リアクトルの製造方法、コンバータ、及び電力変換装置 |
| JP2013219318A (ja) | 2012-03-13 | 2013-10-24 | Sumitomo Electric Ind Ltd | リアクトル、コンバータ、および電力変換装置 |
| JP2015122456A (ja) | 2013-12-25 | 2015-07-02 | アイシン精機株式会社 | リアクトル |
| JP2015231024A (ja) | 2014-06-06 | 2015-12-21 | 株式会社オートネットワーク技術研究所 | リアクトル |
| WO2015199044A1 (ja) | 2014-06-24 | 2015-12-30 | 株式会社オートネットワーク技術研究所 | コア部材、リアクトル、及びコア部材の製造方法 |
| US20160314888A1 (en) | 2013-12-12 | 2016-10-27 | Eaton Corporation | Integrated inductor |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011089941A1 (ja) * | 2010-01-20 | 2011-07-28 | 住友電気工業株式会社 | リアクトル |
| JP5465151B2 (ja) * | 2010-04-23 | 2014-04-09 | 住友電装株式会社 | リアクトル |
| JP5983942B2 (ja) * | 2013-01-25 | 2016-09-06 | 住友電気工業株式会社 | リアクトル、コンバータ、及び電力変換装置 |
| JP5727561B2 (ja) * | 2013-08-29 | 2015-06-03 | 住友電気工業株式会社 | 変圧装置 |
| JP6237268B2 (ja) * | 2014-01-28 | 2017-11-29 | Tdk株式会社 | リアクトル |
| JP6436016B2 (ja) * | 2015-08-20 | 2018-12-12 | 株式会社オートネットワーク技術研究所 | 複合材料成形体、及びリアクトル |
| JP6477429B2 (ja) * | 2015-11-09 | 2019-03-06 | 株式会社村田製作所 | コイル部品 |
| JP6547646B2 (ja) | 2016-01-29 | 2019-07-24 | 株式会社オートネットワーク技術研究所 | リアクトル、及びリアクトルの製造方法 |
-
2018
- 2018-10-29 JP JP2018203073A patent/JP7061291B2/ja active Active
-
2019
- 2019-10-09 US US17/289,839 patent/US12014858B2/en active Active
- 2019-10-09 WO PCT/JP2019/039924 patent/WO2020090397A1/ja not_active Ceased
- 2019-10-09 CN CN201980064474.3A patent/CN112789700B/zh active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010045112A (ja) | 2008-08-11 | 2010-02-25 | Sumitomo Electric Ind Ltd | リアクトル |
| JP2012222089A (ja) | 2011-04-06 | 2012-11-12 | Sumitomo Electric Ind Ltd | リアクトルの製造方法及びリアクトル |
| JP2013143454A (ja) | 2012-01-10 | 2013-07-22 | Sumitomo Electric Ind Ltd | リアクトル、コア部品、リアクトルの製造方法、コンバータ、及び電力変換装置 |
| JP2013219318A (ja) | 2012-03-13 | 2013-10-24 | Sumitomo Electric Ind Ltd | リアクトル、コンバータ、および電力変換装置 |
| US20160314888A1 (en) | 2013-12-12 | 2016-10-27 | Eaton Corporation | Integrated inductor |
| JP2015122456A (ja) | 2013-12-25 | 2015-07-02 | アイシン精機株式会社 | リアクトル |
| JP2015231024A (ja) | 2014-06-06 | 2015-12-21 | 株式会社オートネットワーク技術研究所 | リアクトル |
| WO2015199044A1 (ja) | 2014-06-24 | 2015-12-30 | 株式会社オートネットワーク技術研究所 | コア部材、リアクトル、及びコア部材の製造方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| US12014858B2 (en) | 2024-06-18 |
| CN112789700A (zh) | 2021-05-11 |
| US20210407725A1 (en) | 2021-12-30 |
| CN112789700B (zh) | 2023-01-13 |
| WO2020090397A1 (ja) | 2020-05-07 |
| JP2020072120A (ja) | 2020-05-07 |
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