JP6490727B2 - エラストマー、非エラストマー性ポリオレフィン、およびポリオレフィンブロックコポリマーベースの熱可塑性エラストマーからなる熱可塑性エラストマー組成物 - Google Patents
エラストマー、非エラストマー性ポリオレフィン、およびポリオレフィンブロックコポリマーベースの熱可塑性エラストマーからなる熱可塑性エラストマー組成物 Download PDFInfo
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- JP6490727B2 JP6490727B2 JP2017040364A JP2017040364A JP6490727B2 JP 6490727 B2 JP6490727 B2 JP 6490727B2 JP 2017040364 A JP2017040364 A JP 2017040364A JP 2017040364 A JP2017040364 A JP 2017040364A JP 6490727 B2 JP6490727 B2 JP 6490727B2
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- elastomer
- thermoplastic elastomer
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- 244000043261 Hevea brasiliensis Species 0.000 claims description 27
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- 239000005995 Aluminium silicate Substances 0.000 description 4
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- 125000003118 aryl group Chemical group 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- IRERQBUNZFJFGC-UHFFFAOYSA-L azure blue Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[Al+3].[S-]S[S-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-].[O-][Si]([O-])([O-])[O-] IRERQBUNZFJFGC-UHFFFAOYSA-L 0.000 description 1
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- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 1
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- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000002134 carbon nanofiber Substances 0.000 description 1
- 150000001733 carboxylic acid esters Chemical class 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- XENVCRGQTABGKY-ZHACJKMWSA-N chlorohydrin Chemical compound CC#CC#CC#CC#C\C=C\C(Cl)CO XENVCRGQTABGKY-ZHACJKMWSA-N 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
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- 238000000748 compression moulding Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 239000012933 diacyl peroxide Substances 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- PXJJSXABGXMUSU-UHFFFAOYSA-N disulfur dichloride Chemical compound ClSSCl PXJJSXABGXMUSU-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- FZWBABZIGXEXES-UHFFFAOYSA-N ethane-1,2-diol;hexanedioic acid Chemical compound OCCO.OC(=O)CCCCC(O)=O FZWBABZIGXEXES-UHFFFAOYSA-N 0.000 description 1
- MEGHWIAOTJPCHQ-UHFFFAOYSA-N ethenyl butanoate Chemical compound CCCC(=O)OC=C MEGHWIAOTJPCHQ-UHFFFAOYSA-N 0.000 description 1
- AFSIMBWBBOJPJG-UHFFFAOYSA-N ethenyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC=C AFSIMBWBBOJPJG-UHFFFAOYSA-N 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
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- 150000004665 fatty acids Chemical class 0.000 description 1
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- 238000005187 foaming Methods 0.000 description 1
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- 235000013305 food Nutrition 0.000 description 1
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- 239000012760 heat stabilizer Substances 0.000 description 1
- 239000008240 homogeneous mixture Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 229910000042 hydrogen bromide Inorganic materials 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 239000003999 initiator Substances 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 229920000092 linear low density polyethylene Polymers 0.000 description 1
- 239000004707 linear low-density polyethylene Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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- 229910021645 metal ion Inorganic materials 0.000 description 1
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- 239000010705 motor oil Substances 0.000 description 1
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- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 229920001515 polyalkylene glycol Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 229920005606 polypropylene copolymer Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 1
- 229920001384 propylene homopolymer Polymers 0.000 description 1
- 239000011814 protection agent Substances 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- XJKVPKYVPCWHFO-UHFFFAOYSA-N silicon;hydrate Chemical compound O.[Si] XJKVPKYVPCWHFO-UHFFFAOYSA-N 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical group [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- 235000011121 sodium hydroxide Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 229920006301 statistical copolymer Polymers 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000516 sunscreening agent Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000004154 testing of material Methods 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 150000003628 tricarboxylic acids Chemical class 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
- 239000011667 zinc carbonate Substances 0.000 description 1
- 235000004416 zinc carbonate Nutrition 0.000 description 1
- 229910000010 zinc carbonate Inorganic materials 0.000 description 1
Classifications
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- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C08L23/0853—Vinylacetate
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- C08L23/16—Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
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- C08L23/18—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms
- C08L23/20—Homopolymers or copolymers of hydrocarbons having four or more carbon atoms having four to nine carbon atoms
- C08L23/22—Copolymers of isobutene; Butyl rubber ; Homo- or copolymers of other iso-olefins
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- C08L31/02—Homopolymers or copolymers of esters of monocarboxylic acids
- C08L31/04—Homopolymers or copolymers of vinyl acetate
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- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
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- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
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- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
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- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
Description
b)エラストマーが、(部分)架橋された状態で存在し、本発明による熱可塑性エラストマー組成物が、さらに架橋剤を含有する、
c)エラストマーが、非架橋状態で存在し、本発明による組成物が架橋剤を含有する、
d)エラストマーが、非架橋状態で存在し、組成物が、好ましくは架橋剤を含有しない。
B:非エラストマー性ポリオレフィン
C:ポリオレフィンブロックコポリマーベースの熱可塑性エラストマー
D:架橋剤
E:共架橋剤
F:可塑剤
G:安定剤、助剤、染料
H:増量剤
DVR=圧縮永久ひずみ率(%)
L0=試験前の被検体の高さ
L1=試験中の被検体の高さ(ディスタンスピース)
L2=試験後の被検体の高さ。
Claims (13)
- エラストマー、非エラストマー性ポリオレフィン、およびポリオレフィンブロックコポリマーベースの熱可塑性エラストマー(TPO)を含有する熱可塑性エラストマー組成物であって、エラストマーが、エチレン酢酸ビニルコポリマー、ニトリルブタジエンゴム、水素化ニトリルブタジエンゴム、ブチルゴム、天然ゴム、イソプレンゴム、アクリルゴム、エチレンアクリルゴム、シリコーンゴム、スチレンブタジエンゴム、クロロプレンゴム、ブロモブチルゴム、エピクロロヒドリンゴム、エポキシ化天然ゴム、および前記エラストマーの2つ以上の混合物からなるエラストマー群から選択されるエラストマーを含み、前記エラストマーが、軟化されて架橋剤と混合された後、前記非エラストマー性ポリオレフィンと前記TPOの混合物と混和され、前記エラストマーが、前記非エラストマー性ポリオレフィンと前記TPOの混合物との混和中または混和後に、架橋されることを特徴とする熱可塑性エラストマー組成物。
- 非エラストマー性ポリオレフィンとTPOとからなる混合物が、その中にエラストマーが埋め込まれて存在するマトリックスである、請求項1に記載の熱可塑性エラストマー組成物。
- TPOが、少なくとも2つの異なるアルキレン単位を有するブロックコポリマーである、請求項1または2に記載の熱可塑性エラストマー組成物。
- 非エラストマー性ポリオレフィンがポリプロピレン、好ましくはhPPである、請求項1〜3のいずれか1つに記載の熱可塑性エラストマー組成物。
- エラストマーの、非エラストマー性ポリオレフィンに対する重量比が、100:15〜100:60の範囲にある、請求項1〜4のいずれか1つに記載の熱可塑性エラストマー組成物。
- エラストマーの、TPOに対する重量比が、100:5〜100:45の範囲にある、請求項1〜5のいずれか1つに記載の熱可塑性エラストマー組成物。
- 請求項1〜6のいずれか1つに記載の熱可塑性エラストマー組成物を製造するための、エラストマーとエラストマー用架橋剤とからなる混合物の使用であって、そのエラストマーが、エチレン酢酸ビニルコポリマー、ニトリルブタジエンゴム、水素化ニトリルブタジエンゴム、ブチルゴム、天然ゴム、イソプレンゴム、アクリルゴム、エチレンアクリルゴム、シリコーンゴム、スチレンブタジエンゴム、クロロプレンゴム、ブロモブチルゴム、エピクロロヒドリンゴム、エポキシ化天然ゴム、および前記エラストマーの2つ以上の混合物からなるエラストマー群から選択されるエラストマーを含む使用。
- 請求項1〜6のいずれか1つに記載の熱可塑性エラストマー組成物を製造するための、非エラストマー性ポリオレフィンとTPOとからなる混合物の使用。
- ポリオレフィンを含む複合材料を製造するための、請求項1〜6のいずれか1つに記載の熱可塑性エラストマー組成物の使用。
- 請求項1〜6のいずれか1つに記載の熱可塑性エラストマー組成物とポリオレフィンとから製造される製品。
- 自動車内部ならびにボンネットの下(「under the hood」)、つまり車両のエンジン室内の部品または成形体を製造するため、産業機器、産業工具、浴室装備品、家庭用機器、娯楽用電子機器、スポーツ用品、医療用の消耗品および機器、衛生用品および化粧品用の容器、ならびに一般パッキン材料を製造するための、請求項1〜6のいずれか1つに記載の熱可塑性エラストマー組成物の使用。
- エラストマー、非エラストマー性ポリオレフィン、およびTPOを混合する、請求項1〜6のいずれか1つに記載の熱可塑性エラストマー組成物の製造方法であって、そのエラストマーが、エチレン酢酸ビニルコポリマー、ニトリルブタジエンゴム、水素化ニトリルブタジエンゴム、ブチルゴム、天然ゴム、イソプレンゴム、アクリルゴム、エチレンアクリルゴム、シリコーンゴム、スチレンブタジエンゴム、クロロプレンゴム、ブロモブチルゴム、エピクロロヒドリンゴム、エポキシ化天然ゴム、および前記エラストマーの2つ以上の混合物からなるエラストマー群から選択されるエラストマーを含み、
第1のステップにおいて前記エラストマーを前処理し、第2のステップにおいて前記非エラストマー性ポリオレフィンと前記TPOとからなる混合物を添加し、
第1のステップにおいて温度作用により前記エラストマーを軟化させ、架橋剤と共に混合する方法。 - 第2のステップに先立ち、非エラストマー性ポリオレフィンとTPOとからなる混合物を、押出機、密閉式混合機、または混練機、好ましくは二軸スクリュー押出機中で製造する、請求項12に記載の方法。
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