JP6379993B2 - 樹脂溶着構造体とその製造方法 - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/06—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
- B29C66/1222—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
- B29C66/1224—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/32—Measures for keeping the burr form under control; Avoiding burr formation; Shaping the burr
- B29C66/324—Avoiding burr formation
- B29C66/3242—Avoiding burr formation on the inside of a tubular or hollow article
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/474—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
- B29C66/5324—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
- B29C66/721—Fibre-reinforced materials
- B29C66/7212—Fibre-reinforced materials characterised by the composition of the fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2715/00—Condition, form or state of preformed parts, e.g. inserts
- B29K2715/003—Cellular or porous
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2001/00—Articles provided with screw threads
- B29L2001/002—Bolts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3002—Superstructures characterized by combining metal and plastics, i.e. hybrid parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3044—Bumpers
Description
図1は、第1の実施形態における溶着構造体の製造方法を示す分解断面図である。本実施例においては、第一の熱可塑性樹脂部品2及び熱可塑性樹脂部品4に、金属製のナット1を埋め込んだ第二の熱可塑性樹脂部品3を振動溶着することにより固定する。その際、第一の熱可塑性樹脂部品2と第二の熱可塑性樹脂部品3の間に多孔質部材5を配置する。バリの発生を効果的に抑制しながら、溶着構造体を製造する。
第2の実施形態について、図8及び図9を用いて説明する。図8は、第2の実施形態による溶着構造体の製造方法を示す分解断面図である。また、図9は第2の実施形態により製造した溶着構造体の断面図である。本実施形態は、第1の実施形態(図1〜図2)の変形例であるため、第1の実施形態と同一部分または類似部分には、同一符号を付して、重複する説明を省略する。
第3の実施形態について、図10を用いて説明する。図10は、第2の実施形態による溶着構造体の製造方法を示す分解断面図である。本実施形態は、第1の実施形態(図1〜図2)の変形例であるため、第1の実施形態と同一部分または類似部分には、同一符号を付して、重複する説明を省略する。
前述した実施形態の説明は、本発明にかかる溶着構造体製造方法及び溶着構造体を説明するための例示であって、特許請求の範囲に記載の発明を限定するものではない。また、本発明の各部構成は前記した実施形態に限らず、特許請求の範囲に記載の技術的範囲内で種々の変形が可能である。
2 熱可塑性樹脂部品
2a 熱可塑性樹脂部品
2b 熱可塑性樹脂部品
3 熱可塑性樹脂部品
4 熱可塑性樹脂部品
5 多孔質部材
5b 多孔質部材
5c 多孔質部材
5d 開口部
6 ボルト
7 溶着部
8 溶着部
9a 金型
9b 金型
11 ねじ
12 突起部
13 下端部
15 突出部
21 窪み
21b 窪み
31 バリ
41 ナット通し孔
91 窪み部
93 空間
100 ロアメンバ
101 固定部
102 固定部
110 サイドメンバ
Claims (8)
- 内部を貫通する空洞を有する中空部品と、前記中空部品の前記空洞の少なくとも一端側にある第一の樹脂部品と、前記中空部品の外周にある第二の樹脂部品と、前記中空部品の側面外周にあって、前記中空部品の外周形状に対応する開口部を有する多孔質部材とを備えた溶着構造体において、
前記第一の樹脂部品と前記第二の樹脂部品とが熱可塑性樹脂であって、前記中空部品の前記一端は、前記第二の樹脂部品からある距離だけ突出した突出部を有し、前記第一の樹脂部品は前記多孔質部材の外周形状に対応する形状の窪みを有し、前記第一の樹脂部品と前記第二の樹脂部品とを振動溶着してなる溶着構造体。 - 内部を貫通する空洞を有する中空部品と、前記中空部品の前記空洞の少なくとも一端側にある第一の樹脂部品と、前記中空部品の外周にある第二の樹脂部品と、少なくとも前記中空部品の外周側面の一部と上端の一部とを覆う多孔質部材とを備えた構造体において、
前記第一の樹脂部品と前記第二の樹脂部品とが熱可塑性樹脂であって、前記中空部品の前記一端は、前記第二の樹脂部品からある距離だけ突出した突出部を有し、前記第一の樹脂部品は前記多孔質部材の外周形状に対応する形状の窪みを有し、前記第一の樹脂部品と前記第二の樹脂部品とを振動溶着してなる溶着構造体。 - 前記多孔質部材の厚みは前記中空部品の前記突出部の高さよりも大きく、前記第一の樹脂部品に設けた前記窪みの深さは、前記中空部品の前記突出部の高さよりも大きく、前記多孔質部材の厚さよりも小さい請求項1に記載の溶着構造体。
- 前記多孔質部材は、少なくとも一部に外周から中心方向への切欠きを有する、請求項1乃至3のいずれか1項記載の溶着構造体。
- 前記中空部品は、前記第二の樹脂部品と接する外周面の少なくとも一部に突起部を有する、請求項1乃至4のいずれか1項記載の溶着構造体。
- 前記中空部品はナットである、請求項1乃至5のいずれか1項記載の溶着構造体。
- 内部を貫通する空洞を有する中空部品と、前記中空部品の前記空洞の一端側に対応することになる位置に窪みを設けた第一の樹脂部品とを用意するステップと、
前記中空部品の一端をある距離だけ突出させて前記中空部品を埋め込んだ第二の樹脂部品を用意するステップと、
前記中空部品の外周に、前記中空部品の外周形状に対応する開口部を有し、前記第一の樹脂部品の前記窪みに対応した外周形状を有する多孔質部材を配置するステップと、
前記中空部品の前記一端に前記窪みを合わせて置かれた前記第一の樹脂部品と前記第二の樹脂部品とを振動溶着するステップと
を有する溶着構造体製造方法。 - 内部を貫通する空洞を有する中空部品と、前記中空部品の前記空洞の一端側に対応することになる位置に窪みを設けた第一の樹脂部品とを用意するステップと、
前記中空部品の一端をある距離だけ突出させて前記中空部品を埋め込んだ第二の樹脂部品を用意するステップと、
前記中空部品の外周に、前記中空部品の外周側面と上端との一部を覆う多孔質部材とを備え、
前記中空部品の前記一端に前記窪みを合わせて置かれた前記第一の樹脂部品と前記第二の樹脂部品とを振動溶着するステップと
を有する溶着構造体製造方法。
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JP2014215375A JP6379993B2 (ja) | 2014-10-22 | 2014-10-22 | 樹脂溶着構造体とその製造方法 |
DE102015013656.9A DE102015013656B4 (de) | 2014-10-22 | 2015-10-22 | Geschweißter Harzstrukturkörper und Verfahren zu dessen Herstellung |
CN201510695434.2A CN105538685B (zh) | 2014-10-22 | 2015-10-22 | 熔接构造体及其制造方法 |
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DE102017123588A1 (de) * | 2017-10-11 | 2019-04-11 | Ms Ultraschall Technologie Gmbh | Verfahren zum Verbinden zweier Bauteile |
JP7099349B2 (ja) * | 2019-02-08 | 2022-07-12 | トヨタ紡織株式会社 | 樹脂製品の製造方法及び製造装置 |
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JPH09174697A (ja) | 1995-12-28 | 1997-07-08 | Excel Kk | 樹脂製中空体とその製造方法 |
AU744974B2 (en) * | 1997-03-21 | 2002-03-07 | Woodwelding Ag | Process for anchoring connecting elements in a material with pores or cavities and connecting elements therefor |
JP4811175B2 (ja) * | 2006-07-31 | 2011-11-09 | Apsジャパン株式会社 | 樹脂成形体と柱状体との組付品およびその製造方法、並びに製造装置 |
DE102006054486A1 (de) * | 2006-11-18 | 2008-05-29 | A. Raymond Et Cie | Käfigmutter |
CH699797A1 (de) * | 2008-10-28 | 2010-04-30 | Woodwelding Ag | Verfahren zum befestigen einer kante an einem leichtbauelement. |
WO2010100225A1 (de) | 2009-03-05 | 2010-09-10 | Plastal Gmbh | Verfahren zur befestigung eines bauteils an ein kunststoffteil eines kraftfahrzeugs mit dem torsionalen ultraschallschweissverfahren |
JP5601966B2 (ja) * | 2010-10-22 | 2014-10-08 | 小島プレス工業株式会社 | 樹脂製部品の製造方法 |
US9768574B2 (en) * | 2010-11-22 | 2017-09-19 | Commscope Technologies Llc | Cylindrical surface spin weld apparatus |
JP5657466B2 (ja) * | 2011-04-28 | 2015-01-21 | 愛三工業株式会社 | インサート成形品の製造方法及びインサートナット |
JP2012232507A (ja) | 2011-05-02 | 2012-11-29 | Teijin Ltd | 接合構造体 |
DE102013202583B3 (de) | 2013-02-18 | 2014-07-03 | Böllhoff Verbindungstechnik GmbH | Reibschweißelement, Gehäuse und Verbindungsverfahren für das Reibschweißelement mit einem Gehäuse |
JP6030480B2 (ja) * | 2013-03-04 | 2016-11-24 | 本田技研工業株式会社 | 締結樹脂構造体及びその製造方法 |
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2014
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DE102015013656B4 (de) | 2021-07-22 |
DE102015013656A1 (de) | 2016-04-28 |
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