JP5797369B2 - 超音波衝撃処理により溶接レール継手特性の品質および信頼性を改善する方法 - Google Patents
超音波衝撃処理により溶接レール継手特性の品質および信頼性を改善する方法 Download PDFInfo
- Publication number
- JP5797369B2 JP5797369B2 JP2008519267A JP2008519267A JP5797369B2 JP 5797369 B2 JP5797369 B2 JP 5797369B2 JP 2008519267 A JP2008519267 A JP 2008519267A JP 2008519267 A JP2008519267 A JP 2008519267A JP 5797369 B2 JP5797369 B2 JP 5797369B2
- Authority
- JP
- Japan
- Prior art keywords
- rail
- weld
- ultrasonic
- welding
- ultrasonic impact
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00
- B23K31/12—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00 relating to investigating the properties, e.g. the weldability, of materials
- B23K31/125—Weld quality monitoring
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D10/00—Modifying the physical properties by methods other than heat treatment or deformation
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D7/00—Modifying the physical properties of iron or steel by deformation
- C21D7/02—Modifying the physical properties of iron or steel by deformation by cold working
- C21D7/04—Modifying the physical properties of iron or steel by deformation by cold working of the surface
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/50—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for welded joints
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B31/00—Working rails, sleepers, baseplates, or the like, in or on the line; Machines, tools, or auxiliary devices specially designed therefor
- E01B31/02—Working rail or other metal track components on the spot
- E01B31/18—Reconditioning or repairing worn or damaged parts on the spot, e.g. applying inlays, building-up rails by welding; Heating or cooling of parts on the spot, e.g. for reducing joint gaps, for hardening rails
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/26—Railway- or like rails
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/04—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rails
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Quality & Reliability (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
- Heat Treatment Of Articles (AREA)
- Arc Welding In General (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/171,352 | 2005-07-01 | ||
| US11/171,352 US20060016858A1 (en) | 1998-09-03 | 2005-07-01 | Method of improving quality and reliability of welded rail joint properties by ultrasonic impact treatment |
| PCT/US2006/011572 WO2007005080A2 (en) | 2005-07-01 | 2006-03-30 | Method of improving quality and reliability of welded rail joint properties by ultrasonic impact treatment |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2008544861A JP2008544861A (ja) | 2008-12-11 |
| JP2008544861A5 JP2008544861A5 (https=) | 2014-09-18 |
| JP5797369B2 true JP5797369B2 (ja) | 2015-10-21 |
Family
ID=37604913
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2008519267A Expired - Fee Related JP5797369B2 (ja) | 2005-07-01 | 2006-03-30 | 超音波衝撃処理により溶接レール継手特性の品質および信頼性を改善する方法 |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US20060016858A1 (https=) |
| EP (1) | EP1898759A2 (https=) |
| JP (1) | JP5797369B2 (https=) |
| KR (1) | KR101346968B1 (https=) |
| CN (1) | CN101252861B (https=) |
| TW (1) | TWI316550B (https=) |
| WO (1) | WO2007005080A2 (https=) |
Families Citing this family (56)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6338765B1 (en) | 1998-09-03 | 2002-01-15 | Uit, L.L.C. | Ultrasonic impact methods for treatment of welded structures |
| US6932876B1 (en) | 1998-09-03 | 2005-08-23 | U.I.T., L.L.C. | Ultrasonic impact machining of body surfaces to correct defects and strengthen work surfaces |
| US20050145306A1 (en) * | 1998-09-03 | 2005-07-07 | Uit, L.L.C. Company | Welded joints with new properties and provision of such properties by ultrasonic impact treatment |
| JP2005192194A (ja) * | 2003-12-05 | 2005-07-14 | Yazaki Corp | 通信装置及び通信システム |
| US7301123B2 (en) | 2004-04-29 | 2007-11-27 | U.I.T., L.L.C. | Method for modifying or producing materials and joints with specific properties by generating and applying adaptive impulses a normalizing energy thereof and pauses therebetween |
| US7276824B2 (en) * | 2005-08-19 | 2007-10-02 | U.I.T., L.L.C. | Oscillating system and tool for ultrasonic impact treatment |
| US20070068605A1 (en) * | 2005-09-23 | 2007-03-29 | U.I.T., Llc | Method of metal performance improvement and protection against degradation and suppression thereof by ultrasonic impact |
| US20070244595A1 (en) * | 2006-04-18 | 2007-10-18 | U.I.T., Llc | Method and means for ultrasonic impact machining of surfaces of machine components |
| JP4987773B2 (ja) * | 2007-03-30 | 2012-07-25 | 新日本製鐵株式会社 | ロングレール |
| JP4987772B2 (ja) * | 2007-03-30 | 2012-07-25 | 新日本製鐵株式会社 | ロングレール |
| JP5151597B2 (ja) * | 2007-03-30 | 2013-02-27 | 新日鐵住金株式会社 | ロングレール及びその製造方法 |
| JP5176634B2 (ja) * | 2007-03-30 | 2013-04-03 | 新日鐵住金株式会社 | ロングレール |
| US7922068B2 (en) * | 2007-11-22 | 2011-04-12 | Brent Felix Jury | Welding railway lines |
| DE102008014320A1 (de) * | 2008-03-14 | 2009-09-17 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Ultraschallunterstütztes Rührreibschweißen |
| BRPI0823366A2 (pt) * | 2008-12-22 | 2015-06-16 | Skf Ab | Unidade de mancal , e, método para fixar um sensor d deformação a uma superfície de um mancal. |
| JP5251486B2 (ja) * | 2008-12-22 | 2013-07-31 | 新日鐵住金株式会社 | 超音波打撃処理を用いた加工方法 |
| US8658935B2 (en) | 2008-12-24 | 2014-02-25 | Chemetron-Railway Products, Inc. | Welding process with jerk compensation |
| US9168608B2 (en) * | 2009-04-16 | 2015-10-27 | Davide Vaia | Welding head for rail welding |
| CN103068513B (zh) * | 2010-07-02 | 2016-03-16 | Skf公司 | 闪光对接焊接轴承部件 |
| CN102002581A (zh) * | 2010-12-17 | 2011-04-06 | 南车长江车辆有限公司 | 一种超声冲击消除焊接中残余应力的方法及其应用 |
| US20120303533A1 (en) * | 2011-05-26 | 2012-11-29 | Michael Collins Pinkus | System and method for securing, distributing and enforcing for-hire vehicle operating parameters |
| RU2585589C2 (ru) * | 2011-10-13 | 2016-05-27 | Феликс ДЖУРИ Брент | Оборудование и метод стыковой сварки железнодорожных рельсов с оплавлением |
| CN102839276B (zh) * | 2012-09-19 | 2014-12-10 | 哈尔滨工业大学 | 一种超声松弛金属构件螺栓连接处残余应力的方法 |
| CN102889955A (zh) * | 2012-10-10 | 2013-01-23 | 北京理工大学 | 一种钢轨残余应力的超声检测简易夹持装置 |
| US10160067B2 (en) * | 2013-05-10 | 2018-12-25 | Illinois Tool Works Inc. | Data acquisition using a purge plug |
| JP6267489B2 (ja) * | 2013-11-05 | 2018-01-24 | 東日本旅客鉄道株式会社 | レール軸力調整装置及びレール軸力調整方法 |
| CN103627884B (zh) * | 2013-11-14 | 2015-07-08 | 中国石油大学(华东) | 管道内直焊缝自动超声冲击装置 |
| US9809893B2 (en) * | 2015-02-26 | 2017-11-07 | City University Of Hong Kong | Surface mechanical attrition treatment (SMAT) methods and systems for modifying nanostructures |
| CN104801829A (zh) * | 2015-04-02 | 2015-07-29 | 华侨大学 | 一种双向随焊超声波控制焊接变形及热裂纹的方法 |
| CN104975250A (zh) * | 2015-06-29 | 2015-10-14 | 柳州金茂机械有限公司 | 一种钛合金铲斗焊接接头的表面处理工艺 |
| CN104975162A (zh) * | 2015-06-29 | 2015-10-14 | 柳州金茂机械有限公司 | 一种铲斗焊接接头的表面处理工艺 |
| KR101666660B1 (ko) * | 2015-12-30 | 2016-10-14 | 선문대학교 산학협력단 | 레일 표면경도와 압축잔류응력 향상 및 소음진동 저감을 위한 레일 표면개질장치 및 이를 이용한 레일 피로마모특성 향상 및 소음진동 저감방법 |
| CN106041268A (zh) * | 2016-06-28 | 2016-10-26 | 江苏科技大学 | 一种优化焊缝组织和性能的分层超声冲击处理方法 |
| CN106180006B (zh) * | 2016-08-31 | 2023-07-07 | 上海史密富智能装备股份有限公司 | 非晶合金铁芯自动检测装置及其检测方法 |
| KR101912854B1 (ko) | 2016-11-28 | 2018-12-28 | 한국철도기술연구원 | 이동형 레일 표면 개질 장치 |
| RU2643866C1 (ru) * | 2016-12-01 | 2018-02-06 | Общество с ограниченной ответственностью "ГТ-Алюминотермитная сварка" | Способ ультразвукового контроля алюминотермитного сварного соединения рельсов |
| CN106956052A (zh) * | 2017-02-23 | 2017-07-18 | 宁波高新区远创科技有限公司 | 一种放热焊接修复铁轨的方法 |
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| CN109439884B (zh) * | 2018-12-20 | 2023-10-31 | 江苏阳明船舶装备制造技术有限公司 | 一种用于自动超声冲击消除焊接残余应力机的车体 |
| CN110280735A (zh) * | 2019-07-14 | 2019-09-27 | 上海剑光环保科技有限公司 | 连铸切割清渣方法及其装置 |
| CN111235979A (zh) * | 2019-09-06 | 2020-06-05 | 济南豪特创新管理咨询合伙企业(有限合伙) | 钢轨焊接接头振动冲击金属表面处理方法 |
| CN111254768A (zh) * | 2019-09-06 | 2020-06-09 | 济南豪特创新管理咨询合伙企业(有限合伙) | 钢轨焊接接头超声波金属表面处理方法 |
| CN111002050B (zh) * | 2019-12-23 | 2021-01-01 | 重庆宏钢数控机床有限公司 | 一种平导轨斜床身机床 |
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| CN112251596B (zh) * | 2020-09-09 | 2022-07-05 | 中冶建筑研究总院有限公司 | 一种提高钢板及对接焊接接头疲劳性能的方法 |
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| CA3236669A1 (en) * | 2021-11-08 | 2023-05-11 | Francisco Carlos Robles Hernandez | Field-applied system and method to produce thermite welds |
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| CN115963008B (zh) * | 2023-02-15 | 2024-05-28 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | 一种全生命周期的无砟轨道层状叠合结构混凝土动态性能试验方法 |
| CN116694883A (zh) * | 2023-06-15 | 2023-09-05 | 华东交通大学 | 基于超声振动冲击的钢轨全表面强化处理装置及工作方法 |
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| CN119320873B (zh) * | 2024-12-16 | 2025-05-16 | 西北工业大学 | 一种超声热处理实时在线监测系统及方法 |
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-
2005
- 2005-07-01 US US11/171,352 patent/US20060016858A1/en not_active Abandoned
-
2006
- 2006-03-30 KR KR1020087002672A patent/KR101346968B1/ko not_active Expired - Fee Related
- 2006-03-30 CN CN2006800321608A patent/CN101252861B/zh not_active Expired - Fee Related
- 2006-03-30 WO PCT/US2006/011572 patent/WO2007005080A2/en not_active Ceased
- 2006-03-30 EP EP06740013A patent/EP1898759A2/en not_active Withdrawn
- 2006-03-30 JP JP2008519267A patent/JP5797369B2/ja not_active Expired - Fee Related
- 2006-06-27 TW TW095123072A patent/TWI316550B/zh not_active IP Right Cessation
Also Published As
| Publication number | Publication date |
|---|---|
| CN101252861A (zh) | 2008-08-27 |
| WO2007005080A2 (en) | 2007-01-11 |
| CN101252861B (zh) | 2013-03-27 |
| TW200714717A (en) | 2007-04-16 |
| EP1898759A2 (en) | 2008-03-19 |
| KR101346968B1 (ko) | 2014-01-10 |
| WO2007005080A3 (en) | 2007-11-22 |
| JP2008544861A (ja) | 2008-12-11 |
| KR20080032138A (ko) | 2008-04-14 |
| TWI316550B (en) | 2009-11-01 |
| US20060016858A1 (en) | 2006-01-26 |
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