JP5603853B2 - 伸縮性のある製品を製造するための方法 - Google Patents
伸縮性のある製品を製造するための方法 Download PDFInfo
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- JP5603853B2 JP5603853B2 JP2011501321A JP2011501321A JP5603853B2 JP 5603853 B2 JP5603853 B2 JP 5603853B2 JP 2011501321 A JP2011501321 A JP 2011501321A JP 2011501321 A JP2011501321 A JP 2011501321A JP 5603853 B2 JP5603853 B2 JP 5603853B2
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/08—Coating a former, core or other substrate by spraying or fluidisation, e.g. spraying powder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/08—Coating a former, core or other substrate by spraying or fluidisation, e.g. spraying powder
- B29C41/085—Coating a former, core or other substrate by spraying or fluidisation, e.g. spraying powder by rotating the former around its axis of symmetry
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/15—Sheet, web, or layer weakened to permit separation through thickness
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23943—Flock surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23979—Particular backing structure or composition
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24496—Foamed or cellular component
- Y10T428/24504—Component comprises a polymer [e.g., rubber, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
- Y10T428/249933—Fiber embedded in or on the surface of a natural or synthetic rubber matrix
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/249921—Web or sheet containing structurally defined element or component
- Y10T428/249924—Noninterengaged fiber-containing paper-free web or sheet which is not of specified porosity
- Y10T428/24994—Fiber embedded in or on the surface of a polymeric matrix
Description
Claims (26)
- 伸縮性のある加工物を製造する方法であって、
(a)壁の表面を湿潤剤によって被覆するステップと、
(b)少なくとも部分的に繊維で被覆された表面を形成するために、遊離繊維が前記湿潤剤の中に固定され、それによって前記壁の表面に対してほぼ直立した位置に保持され、前記繊維が前記湿潤剤によって部分的に覆われるように、前記湿潤剤で被覆された壁の前記表面の少なくとも一部に前記遊離繊維の第1の層を塗布するステップと、
(c)前記繊維で被覆された表面に製品材料層を形成し伸縮性のある加工物を製造するために、前記繊維が前記製品材料の液滴のネットワークの中に埋め込まれるように、ほぼ直立している前記繊維に対して液状の製品材料を噴霧するステップであって、前記製品材料の層が内面と外面とを有し、前記製品材料の層の内面に前記繊維が固定されるステップとを含む方法。 - ほぼ直立している前記繊維の先端部に前記液状の製品材料を噴霧するステップは、前記製品材料の部分的に連結した液滴のネットワークを形成する、請求項1に記載の方法。
- 製品材料層の多孔性を調節するように前記製品材料を2つ以上のステップで噴霧するステップをさらに含む、請求項2に記載の方法。
- ステップ(a)は、前記湿潤剤を所定の厚さおよび粘度範囲で塗布するステップを含む、請求項1から3のいずれか一項に記載の方法。
- 前記湿潤剤はゲルである、請求項1から4のいずれか一項に記載の方法。
- 前記噴霧される液状の製品材料が多孔の層または単一化されかつ均一な層を形成するように、前記噴霧される液状の製品材料の強度および液滴サイズが調節される、請求項1から5のいずれか一項に記載の方法。
- 前記層は微孔層である、請求項6に記載の方法。
- 前記製品材料の層の外面に遊離繊維の第2の層を塗布するステップであって、前記製品材料の層は硬化されないまたは部分的に硬化されないステップをさらに含む、請求項1から7のいずれか一項に記載の方法。
- 前記遊離繊維が静電気によって塗布される、請求項1から8のいずれか一項に記載の方法。
- 前記製品材料の層を乾燥させるステップをさらに含む、請求項1から9のいずれか一項に記載の方法。
- 前記繊維の第1の層の上に湿潤剤の残留物が全く残らないように、前記湿潤剤を蒸発させる、または洗浄するステップをさらに含む、請求項1から10のいずれか一項に記載の方法。
- 前記製品材料の層は、異なる領域において同一のまたは異なる厚さを有する、請求項1から11のいずれか一項に記載の方法。
- 前記壁は平坦である、請求項1から12のいずれか一項に記載の方法。
- 前記壁は、平坦なコンベアベルトまたは加工物の型である、請求項13に記載の方法。
- 前記壁は、エンボス加工されたコンベアベルト、複雑な成形されたコンベアベルト、穴が開いたコンベアベルトまたはそれらを組み合わせたものである、請求項1から12のいずれか一項に記載の方法。
- 前記加工物の型は、前記加工物が実質的に合致する複雑な形状である、請求項14に記載の方法。
- 前記壁は複数の孔を有する、請求項1から16のいずれか一項に記載の方法。
- 少なくともかなりの製品材料の層が前記孔の上に形成されないように前記噴霧ステップが行われる、請求項17に記載の方法。
- 前記繊維は、天然または合成材料で作製される、請求項1から18のいずれか一項に記載の方法。
- 前記繊維は、軽量の綿繊維、ビスコース繊維またはそれら2つを組み合わせたものである、請求項19に記載の方法。
- 前記湿潤剤は、5重量パーセント未満のセルロースを含む、請求項1から20のいずれか一項に記載の方法。
- 前記液状の製品材料が天然または人工エラストマーを備える、請求項1から21のいずれか一項に記載の方法。
- 前記液状の製品材料が天然ラテックスゴムまたはポリウレタンを備える、請求項22に記載の方法。
- 請求項1から23のいずれかの方法に従って得ることができる、伸縮性のある加工物。
- (a)弾性エラストマー材料の相互に連結された液滴からなり、内面および外面を有する層と、
(b)前記層の少なくとも一方の面において一部が埋め込まれた遊離繊維と、
を有する、伸縮性のある加工物。 - 前記内面および外面に一部が埋め込まれた遊離繊維をさらに有する請求項25に記載の加工物。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US12/056,040 | 2008-03-26 | ||
US12/056,040 US7901740B2 (en) | 2004-11-05 | 2008-03-26 | Methods to produce stretchable products |
PCT/IB2009/005465 WO2009118654A1 (en) | 2008-03-26 | 2009-03-24 | Methods to produce stretchable products |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2011515251A JP2011515251A (ja) | 2011-05-19 |
JP5603853B2 true JP5603853B2 (ja) | 2014-10-08 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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JP2011501321A Active JP5603853B2 (ja) | 2008-03-26 | 2009-03-24 | 伸縮性のある製品を製造するための方法 |
Country Status (13)
Country | Link |
---|---|
US (2) | US7901740B2 (ja) |
EP (1) | EP2262632B1 (ja) |
JP (1) | JP5603853B2 (ja) |
CN (1) | CN101977748B (ja) |
AU (1) | AU2009229279B2 (ja) |
BR (1) | BRPI0909122B1 (ja) |
CA (1) | CA2718435C (ja) |
IL (1) | IL208328A (ja) |
MX (1) | MX2010010318A (ja) |
PL (1) | PL2262632T3 (ja) |
RU (1) | RU2506160C2 (ja) |
WO (1) | WO2009118654A1 (ja) |
ZA (1) | ZA201006559B (ja) |
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RU2010139107A (ru) | 2012-05-10 |
JP2011515251A (ja) | 2011-05-19 |
CN101977748B (zh) | 2013-08-21 |
BRPI0909122B1 (pt) | 2019-09-17 |
AU2009229279B2 (en) | 2012-08-02 |
CA2718435C (en) | 2013-08-20 |
WO2009118654A1 (en) | 2009-10-01 |
BRPI0909122A2 (pt) | 2015-11-24 |
MX2010010318A (es) | 2011-02-15 |
CN101977748A (zh) | 2011-02-16 |
AU2009229279A1 (en) | 2009-10-01 |
PL2262632T3 (pl) | 2019-02-28 |
EP2262632A1 (en) | 2010-12-22 |
ZA201006559B (en) | 2012-07-25 |
US8323764B2 (en) | 2012-12-04 |
US7901740B2 (en) | 2011-03-08 |
US20100330324A1 (en) | 2010-12-30 |
EP2262632B1 (en) | 2018-08-29 |
US20080292788A1 (en) | 2008-11-27 |
IL208328A0 (en) | 2010-12-30 |
IL208328A (en) | 2015-09-24 |
RU2506160C2 (ru) | 2014-02-10 |
CA2718435A1 (en) | 2009-10-01 |
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