JP5522551B2 - Circuit member manufacturing method - Google Patents

Circuit member manufacturing method Download PDF

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JP5522551B2
JP5522551B2 JP2012126790A JP2012126790A JP5522551B2 JP 5522551 B2 JP5522551 B2 JP 5522551B2 JP 2012126790 A JP2012126790 A JP 2012126790A JP 2012126790 A JP2012126790 A JP 2012126790A JP 5522551 B2 JP5522551 B2 JP 5522551B2
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terminal
terminal portion
external
resin
semiconductor device
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JP2012165029A (en
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裕 八木
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Dai Nippon Printing Co Ltd
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Dai Nippon Printing Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/15Structure, shape, material or disposition of the bump connectors after the connecting process
    • H01L2224/16Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
    • H01L2224/161Disposition
    • H01L2224/16151Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/16221Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/16245Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic

Description

本発明は,半導体素子を搭載する樹脂封止型の半導体装置(プラスチックパッケージ)に用いられる回路部材の製造方法に関し、特に、パッケージサイズの小型化に対応し、その実装性を向上させることができる半導体装置に用いられる回路部材の製造方法に関する。 The present invention relates to a method of manufacturing a circuit member used in the resin sealed semiconductor device mounting a semiconductor device (plastic package), in particular, it corresponds to the package size, is possible to improve the mountability The present invention relates to a method for manufacturing a circuit member used in a semiconductor device.

近年、半導体装置は、高集積化、小型化技術の進歩と電子機器の高性能化と軽薄短小化の傾向(時流)から、LSIのASICに代表されるように、ますます高集積化、高機能化になってきている。
これに伴い、リードフレームを用いた封止型の半導体装置においても、その開発のトレンドが、SOJ(Small Outline J−Leaded Package)やQFP(Quad Flat Package)のような表面実装型のパッケージを経て、TSOP(Thin Small Outline Package)の開発による薄型化を主軸としたパッケージの小型化へ、さらにはパッケージ内部の3次元化によるチップ収納効率向上を目的としたLOC(Lead On Chip)の構造へと進展してきた。
しかし、樹脂封止型半導体装置には、高集積化、高機能化とともに、更に一層の多ピン化、薄型化、小型化が求めらており、上記従来のパッケージにおいてもチップ外周部分のリードの引き回しがあるため、パッケージの小型化に限界が見えてきた。
In recent years, semiconductor devices are becoming increasingly integrated and highly integrated, as represented by LSI ASICs, due to the trend of high integration and miniaturization technology and the trend of high performance and light and thin electronic devices (current). It is becoming functional.
As a result, even in a sealed semiconductor device using a lead frame, the development trend has progressed through surface-mounted packages such as SOJ (Small Outline J-Leaded Package) and QFP (Quad Flat Package). , TSOP (Thin Small Outline Package) development to reduce the size of the package with the main axis being thin, and further to the LOC (Lead On Chip) structure for the purpose of improving chip storage efficiency by making the inside of the package three-dimensional Has progressed.
However, resin-encapsulated semiconductor devices are required to have higher integration, higher functionality, and even higher pin counts, thickness reductions, and downsizing. Due to the routing, the limit to the miniaturization of the package has been seen.

特開平11−251504号公報             JP-A-11-251504

上記のように、更なる樹脂封止型半導体装置の高集積化、高機能化が求められており、樹脂封止型半導体装置の一層の多ピン化、薄型化、小型化が求められている。
本発明は、このような状況のもと、半導体装置のパッケージサイズにおけるチップの占有率を上げ、半導体装置の小型化に対応させ、回路基板への実装面積を低減できる、即ち、回路基板への実装密度を向上させることができる樹脂封止型半導体装置に用いられる回路部材の製造方法を提供しようとするものである。
As described above, there is a demand for higher integration and higher functionality of resin-encapsulated semiconductor devices, and there is a need for further increase in the number of pins, thickness, and size of resin-encapsulated semiconductor devices. .
Under such circumstances, the present invention can increase the chip occupancy ratio in the package size of the semiconductor device, cope with the miniaturization of the semiconductor device, and reduce the mounting area on the circuit board. is intended to provide a manufacturing how a circuit member used in the resin-encapsulated semiconductor device capable of improving the mounting density.

本発明に関わる樹脂封止型半導体装置は、外部端子の少なくとも一部を外部に露出させ、樹脂封止した樹脂封止型半導体装置、または前記樹脂封止型半導体装置の外部に露出した外部端子部の面に、回路基板等への実装のための半田からなる外部電極を設けた樹脂封止型半導体装置であって、半導体素子の端子と電気的に接続するための内部端子部と、外部回路への接続のための外部端子部と、前記内部端子部と外部端子部とを一体的に連結するリード部とを有し、内部端子部と外部端子部とがその表裏に分け設けられ、内部端子部、リード部が薄肉に形成され、外部端子部は厚肉に形成された、端子部材を、複数個、それぞれ互いに独立して、且つ、各端子部材の内部端子部の端子面を、同じ向きに一平面上そろえて配置した回路部を備え、半導体素子の端子部側の面と前記回路部の内部端子部側の面とは向かい合い、半導体素子がその端子部にて回路部の内部端子の端子面側の面に接合ないし接触し、半導体素子の端子部と回路部の内部端子部とが、電気的に接続されていることを特徴とするものである。
そして、上記の樹脂封止型半導体装置であって、半導体素子の端子部にある突起電極にて、回路部の内部端子の端子面側の面に接合ないし接触していることを特徴とするものである。
そしてまた、上記いずれかの樹脂封止型半導体装置であって、半導体素子の端子部と回路部の内部端子部とは、内部端子部の端子面に設けられた接続用の金属めっき層を介して、半導体素子の端子部と回路部の内部端子部と接合して、電気的に接続されていることを特徴とするものである。
また、上記において、半田めっき層、金めっき層、銀めっき層、パラジウムめっき層から選ばれた、少なくとも1つの金属めっき層を、半導体素子の端子部と回路部材の内部端子部との接続用の金属めっき層としていることを特徴とするものであり、金属めっき層が、半導体素子と対面する、回路部の内部端子部の端子面のみに形成されていることを特徴とするものである。
あるいはまた、上記いずれかの樹脂封止型半導体装置であって、半導体素子の端子部と回路部の内部端子部とは、内部端子部の端子面に設けられた接続用のペースト層を介して、半導体素子の端子部と回路部の内部端子部と接合して、電気的に接続されていることを特徴とするものである。
The resin-encapsulated semiconductor device according to the present invention includes a resin-encapsulated semiconductor device that is resin-encapsulated by exposing at least a part of the external terminals, or an external terminal that is exposed to the outside of the resin-encapsulated semiconductor device. A resin-encapsulated semiconductor device in which external electrodes made of solder for mounting on a circuit board or the like are provided on the surface of the part, and an internal terminal part for electrically connecting with a terminal of a semiconductor element, and an external It has an external terminal part for connection to a circuit, and a lead part that integrally connects the internal terminal part and the external terminal part, and the internal terminal part and the external terminal part are provided separately on the front and back, The internal terminal portion and the lead portion are formed to be thin, and the external terminal portion is formed to be thick.A plurality of terminal members are independent from each other, and the terminal surface of the internal terminal portion of each terminal member is Equipped with a circuit unit arranged in one plane in the same direction The surface on the terminal portion side of the semiconductor element and the surface on the internal terminal portion side of the circuit portion face each other, and the semiconductor element is joined or brought into contact with the surface on the terminal surface side of the internal terminal of the circuit portion at the terminal portion. The terminal portion and the internal terminal portion of the circuit portion are electrically connected.
The resin-encapsulated semiconductor device is characterized in that the protruding electrode in the terminal portion of the semiconductor element is joined or in contact with the surface on the terminal surface side of the internal terminal of the circuit portion. It is.
Further, in any of the above resin-encapsulated semiconductor devices, the terminal portion of the semiconductor element and the internal terminal portion of the circuit portion are connected via a metal plating layer for connection provided on the terminal surface of the internal terminal portion. Thus, the terminal portion of the semiconductor element and the internal terminal portion of the circuit portion are joined and electrically connected.
In the above, at least one metal plating layer selected from a solder plating layer, a gold plating layer, a silver plating layer, and a palladium plating layer is used for connecting the terminal portion of the semiconductor element and the internal terminal portion of the circuit member. The metal plating layer is characterized in that the metal plating layer is formed only on the terminal surface of the internal terminal portion of the circuit portion facing the semiconductor element.
Alternatively, in any of the above resin-encapsulated semiconductor devices, the terminal portion of the semiconductor element and the internal terminal portion of the circuit portion are connected via a paste layer for connection provided on the terminal surface of the internal terminal portion. The terminal portion of the semiconductor element and the internal terminal portion of the circuit portion are joined and electrically connected.

本発明に関わる回路部材は、全体が略平状の樹脂封止型半導体装置用回路部材であって、半導体素子の端子と電気的に接続するための内部端子部と、外部回路への接続のための外部端子部と、前記内部端子部と外部端子部とを一体的に連結するリード部とを有し、内部端子部と外部端子部とがその表裏に分け設けられ、内部端子部、リード部が薄肉に形成され、外部端子部は厚肉に形成された、端子部材を、複数個、それぞれ互いに独立して、且つ、各端子部材の内部端子部の端子面を、同じ向きに一平面上そろえて配置し、更に、これらの外側で、前記リード部とは異なる接続リードを介して外部端子部と一体連結して、全体を保持する外枠部を備えていることを特徴とするものである。
そして、上記の回路部材であって、金属板材をハーフエッチング加工法により形成されたものであることを特徴とするものである。
そしてまた、上記いずれかの回路部材であって、半導体素子の端子部と回路部材の内部端子部との接続用に、内部端子部の端子面に、金属めっき層を形成してあることを特徴とするものであり、半田めっき層、金めっき層、銀めっき層、パラジウムめっき層から選ばれた、少なくとも1つの金属めっき層を、半導体素子の端子部と回路部材の内部端子部との接続用の金属めっき層としていることを特徴とするものである。
あるいは、上記いずれかの回路部材であって、半導体素子の端子部と回路部材の内部端子部との接続用に、内部端子部の端子面に、ペースト層を形成したことを特徴とするものであり、該ペーストが、Pbフリーペーストであることを特徴とするものである。
尚、ハーフエッチング加工を伴う、エッチング加工方法のことを、ここでは、ハーフエッチング加工法と言う。
Circuit member according to the present onset Ming is entirely a circuit member for a substantially flat-shaped resin-sealed semiconductor device, the internal terminal portion for connecting the terminals and the electrically semiconductor element, connection to an external circuit An external terminal portion, and a lead portion that integrally connects the internal terminal portion and the external terminal portion, and the internal terminal portion and the external terminal portion are provided separately on the front and back, the internal terminal portion, A plurality of terminal members, each having a thin lead portion and a thick external terminal portion, are independent of each other, and the terminal surfaces of the internal terminal portions of each terminal member are aligned in the same direction. Further, the outer frame portion is provided so as to be arranged on a plane and to be integrally connected to an external terminal portion via a connection lead different from the lead portion on the outside thereof, and to hold the whole. Is.
And it is said circuit member, Comprising: A metal plate material is formed by the half etching processing method, It is characterized by the above-mentioned.
Further, any of the above circuit members, wherein a metal plating layer is formed on a terminal surface of the internal terminal portion for connection between the terminal portion of the semiconductor element and the internal terminal portion of the circuit member. For connecting at least one metal plating layer selected from a solder plating layer, a gold plating layer, a silver plating layer, and a palladium plating layer between the terminal portion of the semiconductor element and the internal terminal portion of the circuit member. It is characterized by being a metal plating layer.
Alternatively, in any one of the circuit members described above, a paste layer is formed on the terminal surface of the internal terminal portion for connection between the terminal portion of the semiconductor element and the internal terminal portion of the circuit member. And the paste is a Pb-free paste.
In addition, the etching process method accompanied by a half etching process is called a half etching process method here.

本発明の回路部材の製造方法は、外部端子部の少なくとも一部を外部に露出させ、樹脂封止した樹脂封止型半導体装置、または前記樹脂封止型半導体装置の外部に露出した外部端子部の面に、回路基板等への実装のための半田からなる外部電極を設けた樹脂封止型半導体装置で、半導体素子の端子にて前記外部端子と一体的に接続した内部端子部にフリップチップ接続する構造で、且つ、樹脂封止領域を半導体素子のサイズにほぼあわせたCSP(Chip Size Package)である、半導体装置を、製作する際に用いられる、全体が略平状の回路部材で、半導体素子の端子と電気的に接続するための内部端子部と、外部回路への接続のための外部端子部と、前記内部端子部と外部端子部とを一体的に連結するリード部とを有し、内部端子部と外部端子部とがその表裏に分け設けられ、内部端子部、リード部が薄肉に形成され、外部端子部は厚肉に形成された、端子部材を、複数個、それぞれ互いに独立して、且つ、各端子部材の内部端子部の端子面を、同じ向きに一平面上そろえて配置し、更に、これらの外側で、前記リード部とは異なる接続リードを介して外部端子部と一体連結して、全体を保持する外枠部を備え、前記複数個の端子部材を、前記外枠部の対向する各辺に接続させており、各端子部材の外部端子部を、前記外枠部の対向する各辺側について、それぞれ、接続する外枠部の辺に沿って、平行に2列にして、且つ、隣接する各端子部材の外部端子部は、互いに、異なる列になるように、配置されている、回路部材を、製造する回路部材の製造方法であって、金属板材を素材とし、該素材の両面側から同時に、それぞれ、選択的エッチングする、ハーフエッチング加工法により、内部端子部、リード部、接続リード部を、一面側を素材面とし、素材の板厚よりも薄肉にし、外部端子部を、素材の板厚にして、外形加工し、前記内部端子部の端子面に、半導体素子とのフリップ接続用の金属めっき層を、めっき形成するもので、前記半導体素子とのフリップ接続用の金属めっき層の形成は、前記外形加工後、感光性電着レジストで全体を被膜し、めっき領域に対応した所定の開口を設けて製版し、これをめっきマスクとして、開口から露出した領域のみにめっきを施す、部分めっき法によることを特徴とするものである。 In the method for manufacturing a circuit member of the present invention, a resin-encapsulated semiconductor device in which at least a part of an external terminal portion is exposed to the outside and resin-sealed, or an external terminal portion exposed to the outside of the resin-encapsulated semiconductor device is disclosed. This is a resin-encapsulated semiconductor device provided with an external electrode made of solder for mounting on a circuit board or the like on the surface, and a flip chip is connected to the internal terminal portion integrally connected to the external terminal at the terminal of the semiconductor element It is a CSP (Chip Size Package), which is a CSP (Chip Size Package) that has a structure to be connected and a resin-encapsulated region substantially matched to the size of the semiconductor element. An internal terminal portion for electrically connecting to a terminal of the semiconductor element; an external terminal portion for connection to an external circuit; and a lead portion for integrally connecting the internal terminal portion and the external terminal portion. And inside The terminal part and the external terminal part are provided separately on the front and back, the internal terminal part and the lead part are formed thin, and the external terminal part is formed thick. In addition, the terminal surfaces of the internal terminal portions of the respective terminal members are arranged in a single plane in the same direction, and are further integrally connected to the external terminal portions via connection leads different from the lead portions on the outside thereof. An outer frame portion that holds the whole, and the plurality of terminal members are connected to opposing sides of the outer frame portion, and the external terminal portions of the terminal members are connected to the outer frame portions. For each side facing each other, arrange in two rows in parallel along the side of the outer frame portion to be connected, and the external terminal portions of adjacent terminal members are in different rows from each other. is, the circuit member, a manufacturing method for manufacturing circuitry member, A metal plate is used as a raw material, and selective etching is performed from both sides of the raw material simultaneously. The outer terminal portion is made of a material plate thickness, the outer shape is processed, and a metal plating layer for flip connection with a semiconductor element is formed on the terminal surface of the inner terminal portion by plating. The metal plating layer for flip connection with the semiconductor element is formed by coating the whole with a photosensitive electrodeposition resist after the outer shape processing, making a predetermined opening corresponding to the plating region, and using this as a plating mask. In this case, the plating is performed only on the region exposed from the opening, and the partial plating method is used.

(作用)
本発明に関わる樹脂封止型半導体装置は、上記のような構成にすることにより、半導体装置パッケージサイズにおけるチップの占有率を上げ、半導体装置の小型化に対応できるものとしている。
即ち、半導体装置の回路基板への実装面積を低減し、回路基板への実装密度の向上を可能としている。
外部端子部に一体的に連結した外部電極部を半田ボールにて形成することにより、BGA(Ball Grid Array)タイプのようにすることもできる。
具体的には、半導体素子の端子と電気的に接続するための内部端子部と、外部回路への接続のための外部端子部と、前記内部端子部と外部端子部とを一体的に連結するリード部とを有し、内部端子部と外部端子部とがその表裏に分け設けられ、内部端子部、リード部が薄肉に形成され、外部端子部は厚肉に形成された、端子部材を、複数個、それぞれ互いに独立して、且つ、各端子部材の内部端子部の端子面を、同じ向きに一平面上そろえて配置した回路部を備え、半導体素子の端子部側の面と前記回路部の内部端子部側の面とは向かい合い、半導体素子がその端子部にて回路部の内部端子の端子面側の面に接合ないし接触し、半導体素子の端子部と回路部の内部端子部とが、電気的に接続されていることにより、これを達成している。
即ち、外部端子部の端子面が、回路部の半導体素子とは反対側において、内部端子部およびリード部より突き出ており、半導体素子の端子面に沿う面方向に二次元的に、外部端子部の端子面を形成できるものとし、ますますの半導体素子の多端子化、狭ピッチ化にも、実用レベルでの実装を可能としている。
換言すると、樹脂封止型半導体装置の一層の多ピン化にも対応できるものとしている。 特に、樹脂封止領域をほぼ半導体素子の外形寸法にあわせたCSP(Chip Size Package)とすることにより、半導体装置の小型化に対応できる。
また、外部端子の端子面だけでなく、その側面部を含む一部分を外部に露出させることにより、全体の薄型化ができるとともに、放熱性の面でも優れたものとなる。
また、半導体素子の端子は半導体素子の端子面の一対の辺の中間の中心部線上にそって配置されており、回路部の内部端子部は前記中心線を挾むように対向し、前記中心線に沿い、それぞれ設けられている構造を採ることにより、全体を簡単な構造とし、量産性に適したものとできる。
(Function)
The resin-encapsulated semiconductor device according to the present invention is configured as described above, so that the chip occupancy in the semiconductor device package size can be increased and the semiconductor device can be made smaller.
That is, the mounting area of the semiconductor device on the circuit board can be reduced, and the mounting density on the circuit board can be improved.
By forming the external electrode portion integrally connected to the external terminal portion with a solder ball, a BGA (Ball Grid Array) type may be used.
Specifically, an internal terminal portion for electrical connection with a terminal of a semiconductor element, an external terminal portion for connection to an external circuit, and the internal terminal portion and the external terminal portion are integrally coupled. A lead member, an internal terminal portion and an external terminal portion are provided separately on the front and back, the internal terminal portion, the lead portion is formed thin, and the external terminal portion is formed thick, a terminal member, A plurality of circuit parts are provided independently of each other and arranged so that the terminal surfaces of the internal terminal parts of the terminal members are aligned on the same plane in the same direction, the terminal part side surface of the semiconductor element and the circuit part The semiconductor element is bonded or contacted to the terminal surface side surface of the internal terminal of the circuit portion at the terminal portion, so that the terminal portion of the semiconductor element and the internal terminal portion of the circuit portion are connected to each other. This is achieved by being electrically connected.
That is, the terminal surface of the external terminal portion protrudes from the internal terminal portion and the lead portion on the side opposite to the semiconductor element of the circuit portion, and the external terminal portion is two-dimensionally along the surface direction along the terminal surface of the semiconductor element. The terminal surface can be formed at a practical level to increase the number of terminals of semiconductor devices and to reduce the pitch.
In other words, the resin-encapsulated semiconductor device can cope with an increase in the number of pins. In particular, by using a CSP (Chip Size Package) in which the resin sealing region is substantially matched to the outer dimensions of the semiconductor element, the semiconductor device can be reduced in size.
Further, by exposing not only the terminal surface of the external terminal but also a part including the side surface portion to the outside, the entire thickness can be reduced and heat dissipation can be improved.
Further, the terminals of the semiconductor element are arranged along the center line in the middle of the pair of sides of the terminal surface of the semiconductor element, and the internal terminal part of the circuit part is opposed to sandwich the center line, and the center line is opposed to the center line. By adopting a structure provided along each, the entire structure can be made simple and suitable for mass production.

本発明に関わる回路部材は、上記のような構成にすることにより、上記本発明の樹脂封止型半導体装置の製造に用いられるものであるが、ハーフエッチング加工を併う通常のエッチング工程を経て作製することができる。 This onset involving bright circuitry member, by the configuration as described above, but is used in the manufacture of a resin encapsulated semiconductor device of the present invention, cormorants併half etching typical etching process It can be manufactured through.

本発明の回路部材製造方法は、このような構成により、外部端子部の少なくとも一部を外部に露出させ、樹脂封止した樹脂封止型半導体装置、または前記樹脂封止型半導体装置の外部に露出した外部端子部の面に、回路基板等への実装のための半田からなる外部電極を設けた樹脂封止型半導体装置で、半導体素子の端子にて前記外部端子と一体的に接続した内部端子部にフリップチップ接続する構造で、且つ、樹脂封止領域を半導体素子のサイズにほぼあわせたCSP(Chip Size Package)である、半導体装置を、製作する際に用いられる、全体が略平状の回路部材で、半導体素子の端子と電気的に接続するための内部端子部と、外部回路への接続のための外部端子部と、前記内部端子部と外部端子部とを一体的に連結するリード部とを有し、内部端子部と外部端子部とがその表裏に分け設けられ、内部端子部、リード部が薄肉に形成され、外部端子部は厚肉に形成された、端子部材を、複数個、それぞれ互いに独立して、且つ、各端子部材の内部端子部の端子面を、同じ向きに一平面上そろえて配置し、更に、これらの外側で、前記リード部とは異なる接続リードを介して外部端子部と一体連結して、全体を保持する外枠部を備えている回路部材を、製造することを可能とし、結果、本発明に関わる樹脂封止型半導体装置の作製を可能とするものである。 With such a configuration , the circuit member manufacturing method of the present invention exposes at least a part of the external terminal portion to the outside and is resin-sealed with a resin-sealed semiconductor device, or outside the resin-sealed semiconductor device. A resin-encapsulated semiconductor device in which an external electrode made of solder for mounting on a circuit board or the like is provided on the surface of an exposed external terminal portion, and an internal connection integrally with the external terminal at a terminal of a semiconductor element A flip-chip connection structure to the terminal portion, and a CSP (Chip Size Package) in which the resin sealing region is almost matched to the size of the semiconductor element. In this circuit member, an internal terminal portion for electrical connection with a terminal of a semiconductor element, an external terminal portion for connection to an external circuit, and the internal terminal portion and the external terminal portion are integrally coupled. The inner terminal portion and the outer terminal portion are provided separately on the front and back, the inner terminal portion and the lead portion are formed thin, and the outer terminal portion is formed thick. A plurality of terminal leads, which are independent from each other and arranged so that the terminal surfaces of the internal terminal portions of the respective terminal members are aligned in the same direction on a single plane, and on the outside thereof, connection leads different from the lead portions. It is possible to manufacture a circuit member having an outer frame portion that is integrally connected to an external terminal portion via a pin to hold the whole, and as a result, a resin-encapsulated semiconductor device according to the present invention can be manufactured. It is what.

本発明は、上記のように、更なる樹脂封止型半導体装置の高集積化、高機能化が求められる状況のもと、半導体装置のパッケージサイズにおけるチップの占有率を上げ、半導体装置の小型化に対応させ、回路基板への実装面積を低減できる、即ち、回路基板への実装密度を向上させることができる導体装置に用いられる回路部材の製造方法の提供を可能としたものである。 As described above, the present invention increases the chip occupancy in the package size of the semiconductor device under the situation where further integration and higher functionality of the resin-encapsulated semiconductor device are required. Accordingly, it is possible to provide a method for manufacturing a circuit member used in a conductor device that can reduce the mounting area on a circuit board, that is, improve the mounting density on the circuit board.

図1(a)は本発明に関わる樹脂封止型半導体装置の実施の形態の1例の、1断面を示した概略断面図であり、図1(b)は外部電極側(図1(a)のA0側)からみた図である。FIG. 1A is a schematic cross-sectional view showing one cross-section of an example of an embodiment of a resin-encapsulated semiconductor device according to the present invention, and FIG. 1B is an external electrode side (FIG. 1A It is the figure seen from the A0 side). 図1に示す半導体装置の外部電極側および側面部を分かり易く示した斜視図である。FIG. 2 is a perspective view showing an external electrode side and a side surface portion of the semiconductor device shown in FIG. 図1に示す半導体装置の変形例を示した断面図である。FIG. 7 is a cross-sectional view showing a modification of the semiconductor device shown in FIG. 1. 図4(a)は本発明に関わる回路部材の実施の形態の1例の概略平面図で、図4(b)は図4(a)中、点線で囲まれたB1部の拡大斜視図である。4 (a) is a schematic plan view of an example of embodiment of the circuit member according to the present onset bright, in FIG. 4 (b) FIG. 4 (a), the enlarged perspective of B1 parts enclosed by the dotted line FIG. 本発明の回路部材の製造方法の実施の形態の1例の工程断面図である。It is process sectional drawing of one example of embodiment of the manufacturing method of the circuit member of this invention. 図1に示す半導体装置の製造工程を示した工程断面図である。FIG. 2 is a process cross-sectional view showing a manufacturing process of the semiconductor device shown in FIG. 1.

本発明の実施の形態を図に基づいて説明する。
図1(a)は本発明に関わる樹脂封止型半導体装置の実施の形態の1例の、1断面を示した概略断面図であり、図1(b)は外部電極側(図1(a)のA0側)からみた図で、図2は図1に示す半導体装置の外部電極側および側面部を分かり易く示した斜視図で、図3(a)、図3(b)は、それぞれ、図1に示す半導体装置の変形例の断面図で、図4(a)は本発明に関わる回路部材の実施の形態の1例の概略平面図で、図4(b)は図4(a)中、点線で囲まれたB1部の拡大斜視図で、図5は本発明の回路部材の製造方法の実施の形態の1例の工程断面図で、図6は、図1に示す半導体装置の製造工程を示した工程断面図である。
尚、図1(a)は、図1(b)のA1−A2における断面図である。
図1〜図6中、100、101、102は樹脂封止型半導体装置、110は半導体素子、110Sは端子面、115は端子(パッド)、130は回路部材、130Aは端子部材、130Bは回路部、130Sは素材面、130aは回路部材、131は内部端子部、131Sは(内部端子部の)端子面、132は外部端子部、132Sは(外部端子部の)端子面、133はリード、134は接続リード、135は枠部、138は金属めっき層、150は封止用樹脂、170は半田からなる外部電極、510は金属板材、520はレジスト層、521、522はレジストパターン、530は薄肉部である。
Embodiments of the present invention will be described with reference to the drawings.
FIG. 1A is a schematic cross-sectional view showing one cross-section of an example of an embodiment of a resin-encapsulated semiconductor device according to the present invention, and FIG. 1B is an external electrode side (FIG. 1A 2) is a perspective view showing the external electrode side and the side surface portion of the semiconductor device shown in FIG. 1 in an easy-to-understand manner. FIGS. 3 (a) and 3 (b) are respectively 4 is a cross-sectional view of a modification of the semiconductor device shown in FIG. 1, FIG. 4 (a) is a schematic plan view of one example of an embodiment of a circuit member according to the present invention , and FIG. 4 (b) is FIG. 5 is an enlarged perspective view of a portion B1 surrounded by a dotted line, FIG. 5 is a process sectional view of an example of an embodiment of a method for manufacturing a circuit member of the present invention, and FIG. 6 is a diagram of the semiconductor device shown in FIG. It is process sectional drawing which showed the manufacturing process.
1A is a cross-sectional view taken along line A1-A2 of FIG.
1 to 6, reference numerals 100, 101, and 102 denote resin-encapsulated semiconductor devices, 110 denotes a semiconductor element, 110S denotes a terminal surface, 115 denotes a terminal (pad), 130 denotes a circuit member, 130A denotes a terminal member, and 130B denotes a circuit. Part, 130S is a material surface, 130a is a circuit member, 131 is an internal terminal part, 131S is a terminal surface (of the internal terminal part), 132 is an external terminal part, 132S is a terminal surface (of the external terminal part), 133 is a lead, 134 is a connection lead, 135 is a frame portion, 138 is a metal plating layer, 150 is a sealing resin, 170 is an external electrode made of solder, 510 is a metal plate, 520 is a resist layer, 521 and 522 are resist patterns, and 530 is It is a thin part.

はじめに、本発明に関わる樹脂封止型半導体装置の1例を、図1、図2に基づいて説明する。
図1に示す本例の樹脂封止型半導体装置100は、外部端子132の一部(端子面)を外部に露出させて、封止用樹脂150により樹脂封止し、外部に露出した外部端子部132の端子面132Sに、回路基板等への実装のための半田からなる外部電極170を設けた樹脂封止型半導体装置であって、図4に示す回路部材130の点線内領域部B2のみを樹脂封止し、且つ、B2領域以外の部分を切断分離して使用しているものである。
そして、半導体素子110の端子115と電気的に接続するための内部端子部131と、外部回路への接続のための外部端子部132と、内部端子部131と外部端子部132とを一体的に連結するリード部133とを有し、内部端子部131と外部端子部132とがその表裏に分け設けられ、内部端子部131、リード部133が薄肉に形成され、外部端子部132は厚肉に形成された、端子部材130Aを、複数個、それぞれ互いに独立して、且つ、各端子部材130Aの内部端子部131の端子面131Sを、同じ向きに一平面上そろえて配置した回路部130Bを備え、半導体素子110の端子部115側の面と回路部130Bの内部端子部131側の面とは向かい合い、半導体素子110がその端子部115にて回路部130Bの内部端子部131の端子面131S側の面に接合し、半導体素子110の端子部115と回路部130Bの内部端子部131とが、電気的に接続されている。
図1(a)に示すように、外部端子部132の端子面132Sが、回路部130Bの半導体素子110とは反対側において、内部端子部131およびリード部133より突き出ており、半導体素子110の端子面132に沿う面方向に二次元的に、外部端子部132の端子面132Sを形成している。
本例の半導体装置は、図4に示す回路部材130を用いているため、接続リード134をその内部に残す。
First, an example of a resin-encapsulated semiconductor device according to the present invention will be described with reference to FIGS.
In the resin-encapsulated semiconductor device 100 of this example shown in FIG. 1, a part (terminal surface) of the external terminal 132 is exposed to the outside, the resin is sealed with a sealing resin 150, and the external terminal is exposed to the outside. 4 is a resin-encapsulated semiconductor device in which an external electrode 170 made of solder for mounting on a circuit board or the like is provided on the terminal surface 132S of the part 132, and only the area B2 within the dotted line of the circuit member 130 shown in FIG. Are sealed with resin, and parts other than the B2 region are cut and separated.
Then, the internal terminal 131 for electrically connecting to the terminal 115 of the semiconductor element 110, the external terminal 132 for connection to an external circuit, the internal terminal 131 and the external terminal 132 are integrally formed. The internal terminal portion 131 and the external terminal portion 132 are provided separately on the front and back, the internal terminal portion 131 and the lead portion 133 are formed thin, and the external terminal portion 132 is thick. A plurality of formed terminal members 130A are provided independently of each other, and provided with a circuit portion 130B in which the terminal surfaces 131S of the internal terminal portions 131 of the terminal members 130A are arranged in one plane in the same direction. The surface of the semiconductor element 110 on the side of the terminal portion 115 faces the surface of the circuit portion 130B on the side of the internal terminal portion 131, and the semiconductor element 110 has the terminal portion 115 of the circuit portion 130B. Bonded to the surface of the terminal surface 131S side parts terminal portion 131, the internal terminal portion 131 of the terminal portion 115 and the circuit portion 130B of the semiconductor element 110 are electrically connected.
As shown in FIG. 1A, the terminal surface 132S of the external terminal part 132 protrudes from the internal terminal part 131 and the lead part 133 on the side opposite to the semiconductor element 110 of the circuit part 130B. The terminal surface 132S of the external terminal portion 132 is formed two-dimensionally in the surface direction along the terminal surface 132.
Since the semiconductor device of this example uses the circuit member 130 shown in FIG. 4, the connection lead 134 is left inside.

ここで用いられる回路部130Bは、図4(a)に示す回路部材130の一点鎖線内領域B2内部である。
本例の半導体装置100では、回路部130Bの一方の面側(第1の面側)を、全て素材面130Sとして、略同一平面(平面S1)上に形成されており、内部端子部131の端子面131Sも素材面で、平面S1上に形成されている。
The circuit portion 130B used here is inside the one-dot chain line region B2 of the circuit member 130 shown in FIG.
In the semiconductor device 100 of the present example, one surface side (first surface side) of the circuit unit 130B is formed as a material surface 130S on substantially the same plane (plane S1). The terminal surface 131S is also a material surface and is formed on the plane S1.

本例では、回路部130Bの内部端子部131の端子面131Sに、接続用の金属めっき層138を設け、これを介して、半導体素子110の端子部115と、回路部130Bの内部端子部131の端子面131Sとを接合している。
金属めっき層138としては、半田めっき層、金めっき層、銀めっき層、パラジウムめっき層から選ばれた、少なくとも1つの金属めっき層を、回路部130Bの内部端子部131の端子面上に形成し、半田リフローにより、あるいは金属共晶、熱圧着等により、半導体素子110の端子部115と回路部130Bの内部端子部131の端子面131Sとを接合する。
In this example, a connection metal plating layer 138 is provided on the terminal surface 131S of the internal terminal portion 131 of the circuit portion 130B, and the terminal portion 115 of the semiconductor element 110 and the internal terminal portion 131 of the circuit portion 130B are interposed therebetween. The terminal surface 131S is joined.
As the metal plating layer 138, at least one metal plating layer selected from a solder plating layer, a gold plating layer, a silver plating layer, and a palladium plating layer is formed on the terminal surface of the internal terminal portion 131 of the circuit portion 130B. The terminal part 115 of the semiconductor element 110 and the terminal surface 131S of the internal terminal part 131 of the circuit part 130B are joined by solder reflow, metal eutectic, thermocompression bonding, or the like.

図1に示す樹脂封止型半導体装置100においては、半導体素子110の端子部115は、半導体素子110の端子面の一対の辺の中間の中心線上にそって配置されており、内部端子部131は前記中心線を挾むように対向し、前記中心部線に沿い、それぞれ設けられている。
また、図1に示す樹脂封止型半導体装置100においては、樹脂封止領域を、半導体素子のサイズにほぼあわせた構造で、CSP(Chip Size Package)と言われるものである。
In the resin-encapsulated semiconductor device 100 shown in FIG. 1, the terminal portion 115 of the semiconductor element 110 is disposed along the center line between the pair of sides of the terminal surface of the semiconductor element 110, and the internal terminal portion 131. Are opposite each other so as to sandwich the center line, and are provided along the center line.
Further, in the resin-encapsulated semiconductor device 100 shown in FIG. 1, the resin-encapsulated region has a structure substantially matched to the size of the semiconductor element and is called a CSP (Chip Size Package).

本例の変形例としては、回路部130Bの内部端子部131の端子面131Sに、接続用のペースト層を形成した回路部材を用い、これを介して、半導体素子110の端子部115と、回路部130Bの内部端子部131の端子面131Sとを接合しているものも挙げられる。
この場合、ペーストが、Pbフリーペーストが好ましい。
As a modification of this example, a circuit member in which a paste layer for connection is formed on the terminal surface 131S of the internal terminal portion 131 of the circuit portion 130B is used, and the terminal portion 115 of the semiconductor element 110 and the circuit are interposed therebetween. The thing which joined the terminal surface 131S of the internal terminal part 131 of the part 130B is also mentioned.
In this case, the paste is preferably a Pb-free paste.

尚、本発明に関わる樹脂封止型半導体装置の実施の形態としては、上記図1に示す、CSPタイプに特に限定されることはない。
また、図3(a)に示すように、図1に示す半導体装置において半田からなる外部電極を設けない形態のままのものを、変形例の半導体装置101として挙げておく。
また、図3(b)に示すように、接続リード134を、外部端子部132と同じく、素材の厚さにしたものも挙げられる。
この場合は、図1に示す例に比べ、放熱性の面で優れたものとなるが、図4に示す回路部材130の枠部135からの切断分離が若干難しくなる。
Incidentally, as an embodiment of the resin-sealed semiconductor device according to the present onset Ming, shown in Figure 1, it is not particularly limited to CSP type.
Further, as shown in FIG. 3A, the semiconductor device shown in FIG. 1 in which the external electrode made of solder is not provided is cited as a semiconductor device 101 of a modified example.
Further, as shown in FIG. 3B, the connection lead 134 may be made of a material thickness similar to the external terminal portion 132.
In this case, compared to the example shown in FIG. 1, but becomes excellent in terms of heat dissipation, cut and separated from the frame portion 135 of the circuit member 130 shown in FIG. 4 is somewhat difficult.

回路部130Bの材質としては、Ni−鉄合金(例えば、Ni42%−Fe合金)、銅合金等が用いられる。   As a material of the circuit unit 130B, a Ni-iron alloy (for example, Ni42% -Fe alloy), a copper alloy, or the like is used.

次に、本発明に関わる回路部材の実施の形態の1例を図4に基づいて説明する。
尚、前にも述べたように、図4中の一点鎖線領域B2は、回路部材の半導体装置作製の際に、樹脂封止して用いられる領域で、一点鎖線外側の領域は最終的には分離除去される。
本例の回路部材130は、図1に示す半導体装置の作製に用いられる全体が略平状の回路部材であって、内部端子部の端子面に金属めっき層を配設していない状態のものである。
本例の回路部材130は、図4(a)に示すように、半導体素子の端子と電気的に接続するための内部端子部131と、外部回路への接続のための外部端子部132と、内部端子部131と外部端子部132とを一体的に連結するリード部133とを有し、内部端子部131と外部端子部132とがその表裏に分け設けられ、内部端子部131、リード部132が薄肉に形成され、外部端子部132は厚肉に形成された、端子部材を、複数個、それぞれ互いに独立して、且つ、各端子部材の内部端子部131の端子面131Sを、同じ向きに一平面上そろえて配置し、更に、これらの外側で、前記リード部133とは異なる接続リード134を介して外部端子部132と一体連結して、全体を保持する外枠部135を備えている。
図4(b)に示すように、外部端子部132の端子面132Sが、回路部130Bの半導体素子110とは反対側において、内部端子部131およびリード部133より突き出ており、半導体素子110の端子面110Sに沿う面方向に二次元的に、外部端子部132の端子面132Sが形成されている。
本例の回路部材においては、回路部材130の端子面側の面(図1(a)の第1の面)は素材面130Sである。
回路部材130の材質としては、Ni−鉄合金(例えば、Ni42%−Fe合金)、銅合金等が用いられ、通常のリードフレームと同様、エッチングにより外形加工できる。
It will now be described with reference to one example of embodiment of the circuit member according to the present onset bright in FIG.
As previously described, the one-dot chain line region B2 in FIG. 4 is a region that is used by sealing with a resin when manufacturing a semiconductor device of a circuit member, and the region outside the one-dot chain line is finally Separated and removed.
The circuit member 130 of this example is a substantially flat circuit member used for manufacturing the semiconductor device shown in FIG. 1 and has no metal plating layer disposed on the terminal surface of the internal terminal portion. It is.
As shown in FIG. 4A, the circuit member 130 of the present example includes an internal terminal portion 131 for electrically connecting to a terminal of a semiconductor element, an external terminal portion 132 for connecting to an external circuit, The internal terminal portion 131 and the external terminal portion 132 are integrally connected to each other, and the internal terminal portion 131 and the external terminal portion 132 are separately provided on the front and back sides of the internal terminal portion 131 and the external terminal portion 132. The external terminal 132 is formed to be thick, and a plurality of terminal members are formed independently of each other, and the terminal surfaces 131S of the internal terminal portions 131 of the terminal members are oriented in the same direction. Further, an outer frame portion 135 is provided which is arranged so as to be aligned on a single plane and is integrally connected to the external terminal portion 132 via a connection lead 134 different from the lead portion 133 on the outside thereof, and holds the whole. .
As shown in FIG. 4B, the terminal surface 132S of the external terminal portion 132 protrudes from the internal terminal portion 131 and the lead portion 133 on the side opposite to the semiconductor element 110 of the circuit portion 130B. A terminal surface 132S of the external terminal portion 132 is formed two-dimensionally in the surface direction along the terminal surface 110S.
In the circuit member of this example, the surface on the terminal surface side of the circuit member 130 (the first surface in FIG. 1A) is the material surface 130S.
As a material of the circuit member 130, a Ni-iron alloy (for example, Ni42% -Fe alloy), a copper alloy, or the like is used, and the outer shape can be processed by etching as in a normal lead frame.

図4に示す回路部材130の内部端子の端子面に、半導体素子の端子部と回路部材の内部端子部との接続用に、金属めっき層を形成したものが、図1に示す半導体装置用に用いられる回路部材である。
半田めっき層、金めっき層、銀めっき層、パラジウムめっき層、銀−錫めっき層から選ばれた、少なくとも1つの金属めっき層を、半導体素子の端子部と回路部材の内部端子部との接続用の金属めっき層とする。
また、図4に示す回路部材130の内部端子の端子面に、半導体素子の端子部と回路部材の内部端子部との接続用に、ペースト層を形成したものも、回路部材として挙げられる。
この回路部材を用いたものが先に述べた変形例の半導体装置である。
A metal plating layer formed on the terminal surface of the internal terminal of the circuit member 130 shown in FIG. 4 for connection between the terminal portion of the semiconductor element and the internal terminal portion of the circuit member is used for the semiconductor device shown in FIG. The circuit member used.
For connecting at least one metal plating layer selected from a solder plating layer, a gold plating layer, a silver plating layer, a palladium plating layer, and a silver-tin plating layer between a terminal portion of a semiconductor element and an internal terminal portion of a circuit member The metal plating layer.
Moreover, what formed the paste layer in the terminal surface of the internal terminal of the circuit member 130 shown in FIG. 4 for the connection of the terminal part of a semiconductor element and the internal terminal part of a circuit member is also mentioned as a circuit member.
A semiconductor device using the circuit member is the above-described modified semiconductor device.

次いで、図4に示す回路部材130の製造方法の1例を図5に基づいて説明する。
尚、図5は、説明を分かり易くするため、図4(a)に示す一点鎖線B3−B4における断面のみを示している。
先ず、42合金(Ni42%のFe合金)、銅合金等からなる、回路部材の素材である厚さ0.2mm程度の金属板材510を準備し(図5(a))、金属板材510の両面を脱脂等を行い良く洗浄処理した後、金属板材510の両面に感光性のレジストを塗布し、乾燥して、レジスト層520を形成する。(図5(b))
次いで、金属板材510の両面から所定のパターン版を用いてレジスト層520の所定の部分のみに露光を行った後、現像処理し、レジストパターン521、522を形成する。(図5(c))
内部端子部、リード部、接続リード部の形成領域においては、板材の一面側にレジストが覆われていない。
尚、レジストとてしては、特に限定はされないが、重クロム酸カリウムを感光剤としたガゼイン系のレジストや、東京応化株式会社製のネガ型液状レジスト(PMERレジスト)等が使用できる。
次いで、レジストパターンを耐腐蝕性膜として、板材510の両面から腐蝕液にてエッチングを行う。
内部端子部、リード部、接続リード部の形成領域においては、板材の一面側のレジストが覆われていない為、片側からのみエッチングが進行する。(これを、ここではハーフエッチングと言っている。)
板材510の表裏のエッチング量を加減することにより、薄肉部530の厚さを調整することもできる。
エッチングは、通常、腐蝕液として塩化第二鉄水溶液を用い、板材の両面からスプレーエッチングにて行う。
エッチングにより、途中、図5(d)のようになり、更にエッチングが進行して、内部端子部131間が分離された状態で、一面を板材510の素材面510Sとし、内部端子部131、リード部133、接続リード部134が板材510の素材の厚さより薄肉に形成され、且つ、外部端子部132、外枠部134が、板材510の素材の厚さと同じ厚さに形成される。(図5(e))
次いで、レジストを剥離して(図5(f))、図4に示す回路部材130が得られる
Next, an example of a method for manufacturing the circuit member 130 shown in FIG. 4 will be described with reference to FIG.
Note that FIG. 5 shows only a cross section taken along one-dot chain line B3-B4 shown in FIG.
First, a metal plate 510 having a thickness of about 0.2 mm, which is a material of a circuit member, made of 42 alloy (Ni 42% Fe alloy), copper alloy, etc. is prepared (FIG. 5A), and both surfaces of the metal plate 510 are prepared. After degreasing and cleaning the substrate, a photosensitive resist is applied to both surfaces of the metal plate 510 and dried to form a resist layer 520. (Fig. 5 (b))
Next, after exposing only a predetermined portion of the resist layer 520 from both surfaces of the metal plate 510 using a predetermined pattern plate, development processing is performed to form resist patterns 521 and 522. (Fig. 5 (c))
In the formation region of the internal terminal portion, the lead portion, and the connection lead portion, the resist is not covered on one side of the plate material.
The resist is not particularly limited, but a casein resist using potassium dichromate as a photosensitizer, a negative liquid resist (PMER resist) manufactured by Tokyo Ohka Co., Ltd., or the like can be used.
Next, the resist pattern is used as an anticorrosion film, and etching is performed from both surfaces of the plate material 510 with an etching solution.
In the formation region of the internal terminal portion, the lead portion, and the connection lead portion, the etching proceeds only from one side because the resist on one side of the plate material is not covered. (This is called half-etching here.)
The thickness of the thin portion 530 can be adjusted by adjusting the etching amount of the front and back surfaces of the plate material 510.
Etching is usually performed by spray etching from both sides of the plate material using a ferric chloride aqueous solution as a corrosive solution.
In the middle of the etching, as shown in FIG. 5D, the etching progresses further and the internal terminal portions 131 are separated from each other, so that one surface is the material surface 510S of the plate material 510, and the internal terminal portions 131, leads The part 133 and the connection lead part 134 are formed thinner than the thickness of the material of the plate material 510, and the external terminal part 132 and the outer frame portion 134 are formed to the same thickness as the thickness of the material of the plate material 510. (Fig. 5 (e))
Next, the resist is peeled off (FIG. 5F), and the circuit member 130 shown in FIG. 4 is obtained.

次いで、回路部材130の内部端子部の端子面上に、部分めっきを施し、図1に示す半導体装置に用いられる、金属めっき層138が配設された回路部材130aが得られる。(図5(g))
金属めっき層138として、半田めっき層、金めっき層、銀めっき層、パラジウムめっき層から選ばれた、少なくとも1つの金属めっき層を、回路部130Bの内部端子部131の端子面上に形成する。
この部分めっきは、感光性電着レジストを用いて、内部端子の端子面上のみにめっきする。
あるいは、回路部材130の内部端子部の端子面上に、印刷またはディスペンス法により半導体素子の端子と接続用の、ペースト層を形成して、先に述べた変形例の半導体装置用の回路部材を得る。
Next, partial plating is performed on the terminal surface of the internal terminal portion of the circuit member 130, and the circuit member 130a provided with the metal plating layer 138 used in the semiconductor device shown in FIG. 1 is obtained. (Fig. 5 (g))
As the metal plating layer 138, at least one metal plating layer selected from a solder plating layer, a gold plating layer, a silver plating layer, and a palladium plating layer is formed on the terminal surface of the internal terminal portion 131 of the circuit portion 130B.
This partial plating is performed only on the terminal surface of the internal terminal using a photosensitive electrodeposition resist.
Alternatively, a paste layer for connecting to the terminal of the semiconductor element is formed on the terminal surface of the internal terminal portion of the circuit member 130 by printing or dispensing, and the circuit member for the semiconductor device of the modified example described above is formed. obtain.

次に、図1に示す半導体装置100の製造方法を、図6に基づいて簡単に説明する。
先ず、図5のようにして外形加工して作製された、図4に示す回路部材130を用意する。(6(a))
次いで、半導体素子110の端子部115側の面と回路部130の内部端子部131側の面とを向かい合わせ、半導体素子110の端子部115にて、回路部130の内部端子131の端子面131Sとを、金属めっき層138を介して接続し、半導体素子110の端子部115と回路部130の内部端子部131とを電気的に接続する。(図6(b))

半田リフローにより、あるいは金属共晶、熱圧着等により、半導体素子110の端子部115と回路部130Bの内部端子部131の端子面131Sとを接合する。
この後、外部端子部132の一部を外部に露出させ、全体を封止用樹脂150で樹脂封止する。(図6(c))
更に、露出した外部端子部132の端子面132Sに、半田めっき等の表面処理剤を施した後、半田ボールからなる外部電極170を形成する。(図6(d))
次いで、回路部材130の各接続リード134をプレスにより切断し、外枠部135を除去する。(図6(e))
尚、半田ボールからなる外部電極170の作製は、スクリーン印刷による半田ペースト塗布や、リフロー等でも、回路基板と半導体装置との接続に必要な量の半田が得られば良い。
Next, a method for manufacturing the semiconductor device 100 shown in FIG. 1 will be briefly described with reference to FIG.
First, a circuit member 130 shown in FIG. 4 is prepared which is manufactured by external processing as shown in FIG. (6 (a))
Next, the surface on the terminal portion 115 side of the semiconductor element 110 and the surface on the internal terminal portion 131 side of the circuit portion 130 face each other, and the terminal surface 131S of the internal terminal 131 of the circuit portion 130 is formed at the terminal portion 115 of the semiconductor element 110. Are connected via a metal plating layer 138 to electrically connect the terminal portion 115 of the semiconductor element 110 and the internal terminal portion 131 of the circuit portion 130. (Fig. 6 (b))

The terminal part 115 of the semiconductor element 110 and the terminal surface 131S of the internal terminal part 131 of the circuit part 130B are joined by solder reflow, metal eutectic, thermocompression bonding, or the like.
Thereafter, a part of the external terminal portion 132 is exposed to the outside, and the whole is resin-sealed with the sealing resin 150. (Fig. 6 (c))
Further, a surface treatment agent such as solder plating is applied to the exposed terminal surface 132S of the external terminal portion 132, and then external electrodes 170 made of solder balls are formed. (Fig. 6 (d))
Next, each connection lead 134 of the circuit member 130 is cut by pressing, and the outer frame portion 135 is removed. (Fig. 6 (e))
The external electrodes 170 made of solder balls can be manufactured by applying solder paste by screen printing, reflow, or the like, as long as the amount of solder necessary for connection between the circuit board and the semiconductor device is obtained.

(実施例)
更に、本発明の実施例を挙げて、本発明を説明する。
(実施例1)
実施例1は、図5に示す回路部材の製造方法により、図4に示す回路部材を作製し(図5(f))、更に、内部端子部の端子面に接続用の金属めっき層を配設した回路部材(図5(g))を用い、図6に示す製造方法により図1に示す樹脂封止型半導体装置を形成したものである。
先ず、以下のようにして、図1に示す半導体装置用の回路部材130aを作製した。
図5に基づいて説明する。
厚み0. 15mmの42合金(Ni42%のFe合金)からなる金属板材510を準備し、脱脂処理、洗浄処理を行った(図5(a))後、この金属板材510の両面510Sに、東京応化工業(株)製のネガ型レジストPMERを塗布し、乾燥し、レジスト層520を形成した。(図5(b))
次いで、表面側および裏面側のレジスト層520を、それぞれ、所定のパターン版(フォトマスク)を介して露光した後、現像して、それぞれ、レジストパターン521、522を形成した。(図5(c))
次いで、レジストパターン521、522を耐エッチングマスクとして、金属板材510の両面から塩化第二鉄溶液を用いて、スプレーエッチングを行った(図5(d)、図5(e))後、所定のアルカリ系剥離液を用いてレジストパターン521、522を剥離除去し、更に洗浄処理等を施し、図4に示す回路部材130を得た。(図5(f))
(Example)
Furthermore, the present invention will be described with reference to examples of the present invention.
Example 1
In Example 1, the circuit member shown in FIG. 4 was produced by the circuit member manufacturing method shown in FIG. 5 (FIG. 5 (f)), and a metal plating layer for connection was further disposed on the terminal surface of the internal terminal portion. The resin-sealed semiconductor device shown in FIG. 1 is formed by the manufacturing method shown in FIG. 6 using the provided circuit member (FIG. 5G).
First, a circuit member 130a for a semiconductor device shown in FIG. 1 was produced as follows.
This will be described with reference to FIG.
A metal plate 510 made of 42 alloy (Ni 42% Fe alloy) with a thickness of 0.15 mm was prepared, and after degreasing and cleaning (FIG. 5A), both surfaces 510S of the metal plate 510 were placed on Tokyo. A negative resist PMER manufactured by Oka Kogyo Co., Ltd. was applied and dried to form a resist layer 520. (Fig. 5 (b))
Next, the resist layer 520 on the front surface side and the back surface side was exposed through a predetermined pattern plate (photomask), and then developed to form resist patterns 521 and 522, respectively. (Fig. 5 (c))
Next, using the resist patterns 521 and 522 as an etching-resistant mask, spray etching was performed from both surfaces of the metal plate material 510 using a ferric chloride solution (FIGS. 5D and 5E). The resist patterns 521 and 522 were stripped and removed using an alkaline stripping solution, and further subjected to a cleaning treatment or the like, to obtain a circuit member 130 shown in FIG. (Fig. 5 (f))

次いで、電着により、電着レジストを回路部材130の表面全体に形成し、内部端子部131の端子面131S上に形成する金属めっき層領域に合せた所定のパターン版を介して露光、現像し、金属めっき層形成領域のみ開口した耐めっき性マスクを電着レジストにより形成した後、半田めっきを行い、接続用の金属めっき層として半田めっき層を、電着レジストの開口部に形成し、レジストを所定の剥離液により除去し、図1に示す半導体装置用の回路部材130aを得た。(図5(g))
半田めっきとしては、高温半田(90%Pb)を用いた。
尚、電着レジストの形成のための電着液、電着レジストの剥離のための剥離液は、シプレイで販売されているイーグルプロセスに代表されるものである。
Next, an electrodeposition resist is formed on the entire surface of the circuit member 130 by electrodeposition, and is exposed and developed through a predetermined pattern plate that matches the metal plating layer region formed on the terminal surface 131S of the internal terminal portion 131. Then, after forming a plating-resistant mask having an opening only in the metal plating layer forming region with an electrodeposition resist, solder plating is performed, and a solder plating layer is formed as an opening in the electrodeposition resist as a metal plating layer for connection. Was removed with a predetermined stripping solution to obtain a circuit member 130a for a semiconductor device shown in FIG. (Fig. 5 (g))
As solder plating, high temperature solder (90% Pb) was used.
The electrodeposition liquid for forming the electrodeposition resist and the stripping liquid for stripping the electrodeposition resist are represented by the Eagle process sold by Shipley.

次いで、このようにして、作製された回路部材130a(図6(a))の内部端子部131と、金属バンプ(端子115)が形成してある半導体素子110とを、回路部材130の半田めっき層138を介して、接続(フリップチップ接続)した(図6(b))後、樹脂封止した。(図6(c))
樹脂封止は、所定の金型を用い、エポキシ系の樹脂で行った。
次いで、半田ボールを付け、外部電極170を形成した(図6(d))後、接続用リード134部をプレスにより切断して枠部135と分離し、図1に示す樹脂封止型半導体装置を得た。(図6(e))
Next, the internal terminal portion 131 of the circuit member 130 a (FIG. 6A) thus manufactured and the semiconductor element 110 on which the metal bump (terminal 115) is formed are solder-plated to the circuit member 130. After connecting (flip chip connection) through the layer 138 (FIG. 6B), resin sealing was performed. (Fig. 6 (c))
Resin sealing was performed with an epoxy resin using a predetermined mold.
Next, after solder balls are attached to form the external electrodes 170 (FIG. 6D), the connecting leads 134 are cut by a press to be separated from the frame 135, and the resin-encapsulated semiconductor device shown in FIG. Got. (Fig. 6 (e))

(実施例2)
実施例2は、実施例1と同様に、厚み0. 15mmの42合金(Ni42%のFe合金)からなる金属板材510から、図5に示す回路部材の製造方法により、図4に示す回路部材130を作製し、更に、作製された回路部材130の内部端子部の端子面上に、半導体素子の端子と接続用のペーストを、スクリーン印刷法により形成した回路部材130aを得た。(図5(g)、図6(a)))
ペーストとしては、Ag−Snペーストを用いた。
次いで、このようにして、作製された回路部材130a(図6(a))の内部端子部131と、金バンプ(端子115)が形成してある半導体素子110とを、回路部材130aのペースト層を介して、接続(フリップチップ接続)した(図6(b))後、樹脂封止した。(図6(c))
樹脂封止は、所定の金型を用い、エポキシ系の樹脂で行った。
次いで、半田ボールを付け、外部電極170を形成した(図6(d))後、接続用リード134部をプレスにより切断して枠部135と分離し、図1に示す樹脂封止型半導体装置を得た。(図6(e))
(Example 2)
Example 2 is similar to Example 1 except that a circuit member shown in FIG. 4 is produced from a metal plate 510 made of 42 alloy (Ni 42% Fe alloy) having a thickness of 0.15 mm by the method for producing a circuit member shown in FIG. 130 was produced, and furthermore, a circuit member 130a was obtained in which pastes for connection of terminals of semiconductor elements and a connection were formed on the terminal surface of the internal terminal portion of the produced circuit member 130 by a screen printing method. (FIG. 5 (g), FIG. 6 (a)))
As the paste, an Ag—Sn paste was used.
Next, the internal terminal portion 131 of the circuit member 130a thus manufactured (FIG. 6A) and the semiconductor element 110 on which the gold bump (terminal 115) is formed are connected to the paste layer of the circuit member 130a. After being connected (flip-chip connection) via (FIG. 6 (b)), resin sealing was performed. (Fig. 6 (c))
Resin sealing was performed with an epoxy resin using a predetermined mold.
Next, after solder balls are attached to form the external electrodes 170 (FIG. 6D), the connecting leads 134 are cut by a press to be separated from the frame 135, and the resin-encapsulated semiconductor device shown in FIG. Got. (Fig. 6 (e))

100、101、102 樹脂封止型半導体装置
110 半導体素子
115 端子(パッド)
130 回路部材
130A 端子部材
130B 回路部
130S 素材面
130a 回路部材
131 内部端子部
131S (内部端子部の)端子面
132 外部端子部
132S (外部端子部の)端子面
133 リード
134 接続リード
135 枠部
138 金属めっき層
150 封止用樹脂
170 半田からなる外部電極
510 金属板材
520 レジスト層
521、522 レジストパターン
530 薄肉部
100, 101, 102 Resin-sealed semiconductor device 110 Semiconductor element 115 Terminal (pad)
130 circuit member 130A terminal member 130B circuit portion 130S material surface 130a circuit member 131 internal terminal portion 131S (internal terminal portion) terminal surface 132 external terminal portion 132S (external terminal portion) terminal surface 133 lead 134 connection lead 135 frame portion 138 Metal plating layer 150 Sealing resin 170 External electrode 510 made of solder Metal plate material 520 Resist layers 521 and 522 Resist pattern 530 Thin portion

Claims (1)

外部端子部の少なくとも一部を外部に露出させ、樹脂封止した樹脂封止型半導体装置、または前記樹脂封止型半導体装置の外部に露出した外部端子部の面に、回路基板等への実装のための半田からなる外部電極を設けた樹脂封止型半導体装置で、半導体素子の端子にて前記外部端子と一体的に接続した内部端子部にフリップチップ接続する構造で、且つ、樹脂封止領域を半導体素子のサイズにほぼあわせたCSP(Chip Size Package)である、半導体装置を、製作する際に用いられる、全体が略平状の回路部材で、半導体素子の端子と電気的に接続するための内部端子部と、外部回路への接続のための外部端子部と、前記内部端子部と外部端子部とを一体的に連結するリード部とを有し、内部端子部と外部端子部とがその表裏に分け設けられ、内部端子部、リード部が薄肉に形成され、外部端子部は厚肉に形成された、端子部材を、複数個、それぞれ互いに独立して、且つ、各端子部材の内部端子部の端子面を、同じ向きに一平面上そろえて配置し、更に、これらの外側で、前記リード部とは異なる接続リードを介して外部端子部と一体連結して、全体を保持する外枠部を備え、前記複数個の端子部材を、前記外枠部の対向する各辺に接続させており、各端子部材の外部端子部を、前記外枠部の対向する各辺側について、それぞれ、接続する外枠部の辺に沿って、平行に2列にして、且つ、隣接する各端子部材の外部端子部は、互いに、異なる列になるように、配置されている、回路部材を、製造する回路部材の製造方法であって、金属板材を素材とし、該素材の両面側から同時に、それぞれ、選択的エッチングする、ハーフエッチング加工法により、内部端子部、リード部、接続リード部を、一面側を素材面とし、素材の板厚よりも薄肉にし、外部端子部を、素材の板厚にして、外形加工し、前記内部端子部の端子面に、半導体素子とのフリップ接続用の金属めっき層を、めっき形成するもので、前記半導体素子とのフリップ接続用の金属めっき層の形成は、前記外形加工後、感光性電着レジストで全体を被膜し、めっき領域に対応した所定の開口を設けて製版し、これをめっきマスクとして、開口から露出した領域のみにめっきを施す、部分めっき法によることを特徴とする回路部材の製造方法。 Mounting on a circuit board or the like on the surface of a resin-encapsulated semiconductor device in which at least a part of the external terminal portion is exposed to the outside and resin-sealed, or the external terminal portion exposed to the outside of the resin-encapsulated semiconductor device A resin-encapsulated semiconductor device provided with external electrodes made of solder for a structure in which flip-chip connection is made to internal terminal portions integrally connected to the external terminals at the terminals of the semiconductor element, and resin encapsulation A CSP (Chip Size Package) whose region is approximately matched to the size of the semiconductor element, and is used when manufacturing a semiconductor device, and is a generally flat circuit member that is electrically connected to the terminals of the semiconductor element. An internal terminal portion, an external terminal portion for connection to an external circuit, and a lead portion that integrally connects the internal terminal portion and the external terminal portion, and the internal terminal portion and the external terminal portion Is the table The internal terminal portion and the lead portion are formed to be thin, the external terminal portion is formed to be thick, and a plurality of terminal members are independent of each other, and the internal terminal portions of each terminal member The outer frame portion that holds the whole by integrally connecting to the external terminal portion via a connection lead different from the lead portion on the outside thereof The plurality of terminal members are connected to the opposing sides of the outer frame portion, and the external terminal portions of the terminal members are connected to the opposing sides of the outer frame portion, respectively. A circuit member is manufactured , which is arranged in two parallel rows along the side of the outer frame portion, and the external terminal portions of the adjacent terminal members are arranged in different rows. A method of manufacturing a circuit member using a metal plate as a raw material, At the same time from the surface side, by selective etching, the internal terminal part, the lead part, and the connection lead part are made to be the material surface, and the external terminal part is made thinner than the thickness of the material by half-etching method. The thickness of the material is processed into an outer shape, and a metal plating layer for flip connection with a semiconductor element is formed on the terminal surface of the internal terminal portion by plating. The metal for flip connection with the semiconductor element The plating layer is formed by coating the entire surface with the photosensitive electrodeposition resist after the outer shape processing, providing a predetermined opening corresponding to the plating region, and plating only the region exposed from the opening using this as a plating mask. A method of manufacturing a circuit member, characterized by applying a partial plating method.
JP2012126790A 2000-03-13 2012-06-04 Circuit member manufacturing method Expired - Lifetime JP5522551B2 (en)

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