JP5161565B2 - カルボン酸およびその誘導体の製造方法 - Google Patents
カルボン酸およびその誘導体の製造方法 Download PDFInfo
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- 238000000034 method Methods 0.000 title claims description 58
- 150000001732 carboxylic acid derivatives Chemical class 0.000 title description 4
- 229910052680 mordenite Inorganic materials 0.000 claims abstract description 58
- 239000003054 catalyst Substances 0.000 claims abstract description 47
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910002091 carbon monoxide Inorganic materials 0.000 claims abstract description 23
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 18
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 17
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 17
- 229910052802 copper Inorganic materials 0.000 claims abstract description 17
- 239000010949 copper Substances 0.000 claims abstract description 17
- 229910052733 gallium Inorganic materials 0.000 claims abstract description 14
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims abstract description 13
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 claims abstract description 9
- 150000002148 esters Chemical class 0.000 claims abstract description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 7
- 229910052736 halogen Inorganic materials 0.000 claims abstract description 6
- 150000002367 halogens Chemical class 0.000 claims abstract description 6
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 6
- 239000010703 silicon Substances 0.000 claims abstract description 6
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 claims abstract description 4
- 150000008064 anhydrides Chemical class 0.000 claims abstract description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 85
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 239000000377 silicon dioxide Substances 0.000 claims description 8
- 229910052739 hydrogen Inorganic materials 0.000 claims description 7
- 239000001257 hydrogen Substances 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 7
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 6
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 claims description 6
- 150000002500 ions Chemical group 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- AJNVQOSZGJRYEI-UHFFFAOYSA-N digallium;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Ga+3].[Ga+3] AJNVQOSZGJRYEI-UHFFFAOYSA-N 0.000 claims description 3
- 229910001195 gallium oxide Inorganic materials 0.000 claims description 3
- 238000011065 in-situ storage Methods 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 abstract description 10
- 229910052703 rhodium Inorganic materials 0.000 abstract description 9
- 239000010948 rhodium Substances 0.000 abstract description 9
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 abstract description 9
- 229910017052 cobalt Inorganic materials 0.000 abstract description 6
- 239000010941 cobalt Substances 0.000 abstract description 6
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 abstract description 6
- 229910052741 iridium Inorganic materials 0.000 abstract description 6
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 abstract description 6
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 abstract description 5
- 229910052796 boron Inorganic materials 0.000 abstract description 5
- 229910052742 iron Inorganic materials 0.000 abstract description 5
- 229910052759 nickel Inorganic materials 0.000 abstract description 5
- 238000002360 preparation method Methods 0.000 abstract description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 33
- 239000010457 zeolite Substances 0.000 description 23
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 18
- 229910021536 Zeolite Inorganic materials 0.000 description 17
- 238000005810 carbonylation reaction Methods 0.000 description 12
- 239000000047 product Substances 0.000 description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 11
- 229910004298 SiO 2 Inorganic materials 0.000 description 11
- 230000015572 biosynthetic process Effects 0.000 description 11
- 230000006315 carbonylation Effects 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 11
- 239000012153 distilled water Substances 0.000 description 11
- 238000003786 synthesis reaction Methods 0.000 description 11
- CHPZKNULDCNCBW-UHFFFAOYSA-N gallium nitrate Chemical compound [Ga+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O CHPZKNULDCNCBW-UHFFFAOYSA-N 0.000 description 10
- 239000007789 gas Substances 0.000 description 9
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 8
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 8
- 239000000499 gel Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000007787 solid Substances 0.000 description 7
- 229910005191 Ga 2 O 3 Inorganic materials 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 5
- 229940044658 gallium nitrate Drugs 0.000 description 5
- 239000012071 phase Substances 0.000 description 5
- 239000000126 substance Substances 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 238000002441 X-ray diffraction Methods 0.000 description 4
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910001388 sodium aluminate Inorganic materials 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 238000011049 filling Methods 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 2
- -1 Aliphatic alcohols Chemical class 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000005350 fused silica glass Substances 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 2
- INQOMBQAUSQDDS-UHFFFAOYSA-N iodomethane Chemical compound IC INQOMBQAUSQDDS-UHFFFAOYSA-N 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
- 238000002386 leaching Methods 0.000 description 2
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- HWCKGOZZJDHMNC-UHFFFAOYSA-M tetraethylammonium bromide Chemical compound [Br-].CC[N+](CC)(CC)CC HWCKGOZZJDHMNC-UHFFFAOYSA-M 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- 238000004833 X-ray photoelectron spectroscopy Methods 0.000 description 1
- 150000001350 alkyl halides Chemical class 0.000 description 1
- 150000001351 alkyl iodides Chemical class 0.000 description 1
- 229910000323 aluminium silicate Inorganic materials 0.000 description 1
- 229910052810 boron oxide Inorganic materials 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000005341 cation exchange Methods 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 150000001868 cobalt Chemical class 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- SXTLQDJHRPXDSB-UHFFFAOYSA-N copper;dinitrate;trihydrate Chemical compound O.O.O.[Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O SXTLQDJHRPXDSB-UHFFFAOYSA-N 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 150000001983 dialkylethers Chemical class 0.000 description 1
- JKWMSGQKBLHBQQ-UHFFFAOYSA-N diboron trioxide Chemical compound O=BOB=O JKWMSGQKBLHBQQ-UHFFFAOYSA-N 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000010335 hydrothermal treatment Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 150000002835 noble gases Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000001420 photoelectron spectroscopy Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- 238000000634 powder X-ray diffraction Methods 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 238000002407 reforming Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000011949 solid catalyst Substances 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 239000012808 vapor phase Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/10—Preparation of carboxylic acids or their salts, halides or anhydrides by reaction with carbon monoxide
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/10—Preparation of carboxylic acids or their salts, halides or anhydrides by reaction with carbon monoxide
- C07C51/12—Preparation of carboxylic acids or their salts, halides or anhydrides by reaction with carbon monoxide on an oxygen-containing group in organic compounds, e.g. alcohols
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/36—Preparation of carboxylic acid esters by reaction with carbon monoxide or formates
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C67/00—Preparation of carboxylic acid esters
- C07C67/36—Preparation of carboxylic acid esters by reaction with carbon monoxide or formates
- C07C67/37—Preparation of carboxylic acid esters by reaction with carbon monoxide or formates by reaction of ethers with carbon monoxide
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Catalysts (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Glass Compositions (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Description
鉄、(骨格改質元素)の1種もしくはそれ以上を骨格元素として添加したモルデナイトを用いることにより唯一の骨格元素として珪素およびアルミニウムを有するモルデナイトと比較して向上した生成物選択率および向上した触媒安定性が得られることを突き止めた。
モルデナイト合成
比較例A:Gaモルデナイト合成
臭化テトラエチルアンモニウム(TEA)(9.47g)を30gの蒸留水に溶解し、次いで150gの蒸留水における22.26gの融合シリカ(Cab−O−Sil)のスラリーに添加した。得られた混合物を充分攪拌した。30gの蒸留水における水酸化ナトリウム(6.75g)の溶液をスラリーに添加し、次いで混合物を1時間攪拌した。この時間の後、硝酸ガリウム溶液を70gの蒸留水に7.53gの硝酸ガリウムを溶解して作成した。次いで硝酸カリウム溶液をシリカスラリーに添加し、得られたゲルを更に1時間にわたり攪拌した。ゲルの化学量論量は次の通りであると計算された:
25.2 SiO2、1.0 Ga2O3、5.7 Na2O、3.0 TEABr、1054 H2O
比較例Aの方法に従ってモルデナイト合成ゲルを作成したが、ただし硝酸ガリウムとアルミン酸ナトリウムとの混合物を反応混合物に添加した。これは、硝酸ガリウム溶液(35gの蒸留水に溶解された6.02g)とアルミン酸ナトリウム溶液(35gの蒸留水に溶解された0.50g)とを激しく攪拌しながらシリカゲルに添加して得られた。攪拌の後、1時間にわたり得られたゲルをステンレス鋼オートクレーブに移し、150℃にて11日間にわたり加熱した。ゲルの化学量論量は次の通りであると計算された:
126.4 SiO2、4.0 Ga2O3、1.0 Al2O3、29.6 Na2O、15.2 TEABr、5276 H2O
この実施例においてはGa/Alモルデナイトゼオライトを増大量の骨格アルミニウムで合成した。実施例1の手順を反復したが、ただし添加したアルミン酸ナトリウムの量を0.50gから2.88gまで増加した。ゲルの化学量論量は、次の通りであると計算された:
48.5 SiO2、1.5 Ga2O3、1.0 Al2O3、29.6 Na2O、15.2 TEABr、5276 H2O
酸リーチングにより「低Al」モルデナイトを作成した。30gの市販入手しうるモルデナイトゼオライト(PQ、CBV20A、SiO2/Al2O3=19.4)を2時間にわたり塩酸溶液(濃塩酸24mlを蒸留水76mlで希釈して作成)で還流させた。この時間の後、固体を濾過すると共に著量の蒸留水で洗浄した。X線解析分析は、材料がまだ高度に結晶性であると共にモルデナイト構造を有することを示した。化学分析は、材料がSiO2/Al2O3=36.0の骨格組成を有することを示した。
市販入手しうるモルデナイトゼオライト(PQ、CBV20A、SiO2/Al2O3=19.4)を更なる比較例として使用した。
比較例A並びに実施例1および2の合成モルデナイトを焼成し、これには固体を550℃にて6時間にわたり加熱して有機テンプレートを除去した。比較例A〜C並びに実施例1および2のモルデナイトをアンモニウム型まで変換させ、これは各固体を1.5Mの硝酸アンモニウム溶液と80℃にて3時間にわたり接触させた後、濾過すると共に乾燥させて行った。交換すべく使用したモルデナイトに対する1.5M硝酸アンモニウム溶液の重量比は25:1とした。交換手順を各モルデナイトにつき3回反復した。
比較例A〜C並びに実施例1および2の各触媒を使用して、単一パスの高圧微小反応器におけるメタノールと一酸化炭素との反応を触媒した。使用した触媒容積は典型的には10mlであった。カーボランダム顆粒の予備を使用して、各反応対の効率的予備加熱を触媒との接触前に行った。各触媒を流動窒素(100ml/min)の下で350℃にて16時間にわたり活性化させ、次いで、一酸化炭素(200ml/min)の下で350℃にて2時間にわたり還元した。次いでこの系を背圧調整器により25atmまで加圧した。一酸化炭素の流速を800ml/minに調整すると共に、メタノールを反応器にポンプ速度=0.15ml/min)を介し供給した。液体および固体の生成物を冷却トラップに集める一方、ガス生成物および各反応対を背圧調整器の下流で試料採取した。
Claims (19)
- (n+1)個(ここでnは6までの整数である)の炭素原子を有する脂肪族カルボン酸および/またはそのエステルもしくは無水物の製造方法において、n個の炭素原子を有する脂肪族アルコールおよび/またはその反応性誘導体を実質的にハロゲンもしくはその誘導体の不存在下かつ触媒の存在下に250〜600℃の範囲の温度および10〜200バールの範囲の圧力にて一酸化炭素と接触させることからなり、前記触媒は珪素、アルミニウムおよびガリウムを骨格元素として有すると共に銅でイオン交換または充填されているモルデナイトであることを特徴とする脂肪族カルボン酸および/またはこのエステルもしくは無水物の製造方法。
- モルデナイトが10:1〜30:1の範囲のシリカとアルミナとの比を有する請求項1に記載の方法。
- シリカと酸化ガリウムとの比が20:1〜50:1の範囲である請求項1または2に記載の方法。
- モルデナイトを銅でイオン交換する請求項1〜3のいずれか一項に記載の方法。
- モルデナイトが銅でイオン交換される交換性部位の80%までを有する請求項4に記載の方法。
- 触媒がこの触媒の全重量に対し0.5〜10重量%の金属含有量を有する請求項1〜5のいずれか一項に記載の方法。
- 触媒を使用に先立ち活性化する請求項1〜6のいずれか一項に記載の方法。
- 触媒を流動窒素、一酸化炭素もしくは水素と少なくとも1時間にわたり高められた温度にて接触させることにより触媒を活性化させる請求項7に記載の方法。
- 一酸化炭素およびメタノール蒸気を触媒の固定床もしくは流動床を介し供給し、一酸化炭素、メタノールおよび触媒の沃化物含有量が500ppm未満である請求項1〜8のいずれか一項に記載の方法。
- 脂肪族アルコールがメタノールである請求項1〜9のいずれか一項に記載の方法。
- メタノールを一酸化炭素と水素との混合物から発生させる請求項10に記載の方法。
- メタノールを現場で発生させる請求項11に記載の方法。
- ジメチルエーテルを反応性誘導体として用いる請求項1〜12のいずれか一項に記載の方法。
- メタノールとジメチルエーテルとの混合物を用いる請求項13に記載の方法。
- 水をプロセスへの供給物として使用する請求項13に記載の方法。
- 水:ジメチルエーテルのモル比が0より大〜1未満もしくはそれに等しい範囲である請求項15に記載の方法。
- プロセスを250〜400℃の範囲の温度および10〜150バールの範囲の圧力にて行う請求項1〜16のいずれか一項に記載の方法。
- 一酸化炭素とメタノールとのモル比が1:1〜30:1の範囲である請求項1〜17のいずれか一項に記載の方法。
- メタノールの液体空時速度が0.5〜2の範囲である請求項1〜18のいずれか一項に記載の方法。
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GBGB0409490.0A GB0409490D0 (en) | 2004-04-28 | 2004-04-28 | Process |
PCT/GB2005/001202 WO2005105720A1 (en) | 2004-04-28 | 2005-03-24 | Process for preparing carboxylic acids and derivatives thereof |
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US (1) | US7642372B2 (ja) |
EP (1) | EP1740525B1 (ja) |
JP (1) | JP5161565B2 (ja) |
KR (1) | KR101167542B1 (ja) |
CN (1) | CN1950321B (ja) |
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BR (1) | BRPI0510374B8 (ja) |
CA (1) | CA2562392C (ja) |
ES (1) | ES2379467T3 (ja) |
GB (1) | GB0409490D0 (ja) |
MY (1) | MY143471A (ja) |
RS (1) | RS53631B1 (ja) |
RU (1) | RU2383526C2 (ja) |
TW (1) | TWI340739B (ja) |
UA (1) | UA88901C2 (ja) |
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US20060252959A1 (en) * | 2005-05-05 | 2006-11-09 | The Regents Of The University Of California | Process for carbonylation of alkyl ethers |
US20070020451A1 (en) | 2005-07-20 | 2007-01-25 | 3M Innovative Properties Company | Moisture barrier coatings |
GB0601861D0 (en) * | 2006-01-30 | 2006-03-08 | Bp Chem Int Ltd | Process |
GB0607394D0 (en) | 2006-04-12 | 2006-05-24 | Bp Chem Int Ltd | Process |
GB0607395D0 (en) * | 2006-04-12 | 2006-05-24 | Bp Chem Int Ltd | Process |
CA2671361C (en) * | 2006-12-15 | 2014-10-21 | The Regents Of The University Of California | Process for carbonylation of aliphatic alcohols and/or reactive derivatives thereof |
US7507855B2 (en) | 2006-12-15 | 2009-03-24 | The Regents Of The University Of California | Process for carbonylation of aliphatic alcohols and/or ester derivatives thereof |
EP1985608A1 (en) * | 2007-04-26 | 2008-10-29 | BP Chemicals Limited | Process for the carbonylation of dimethyl ether |
EP1985606A1 (en) * | 2007-04-26 | 2008-10-29 | BP Chemicals Limited | Process for the carbonylation of dimethyl ether |
EP1985362A1 (en) * | 2007-04-26 | 2008-10-29 | BP Chemicals Limited | Process for the carbonylation of dimethyl ether |
EP1985607A1 (en) * | 2007-04-26 | 2008-10-29 | BP Chemicals Limited | Process for the carbonylation of dimethyl ether |
US7998762B1 (en) * | 2007-11-14 | 2011-08-16 | Stion Corporation | Method and system for large scale manufacture of thin film photovoltaic devices using multi-chamber configuration |
EP2072125A1 (en) | 2007-12-19 | 2009-06-24 | BP Chemicals Limited | Ion exchanged mordenite carbonylation catalyst |
EP2072124A1 (en) | 2007-12-19 | 2009-06-24 | BP Chemicals Limited | Regeneration of zeolite carbonylation catalysts |
EP2072123A1 (en) | 2007-12-19 | 2009-06-24 | BP Chemicals Limited | Regeneration of zeolite carbonylation catalysts |
EP2085375A1 (en) | 2007-12-20 | 2009-08-05 | BP Chemicals Limited | Process for the production of acetic acid and/or methyl acetate in the presence of a zeolite of structure type MOR |
WO2009140788A1 (en) * | 2008-05-20 | 2009-11-26 | Dalian Institute Of Chemical Physics, Chinese Academy Of Sciences | Process for the production of glycolic acid |
EP2177499A1 (en) | 2008-10-13 | 2010-04-21 | BP Chemicals Limited | Carbonylation process |
EP2174713A1 (en) | 2008-10-13 | 2010-04-14 | BP Chemicals Limited | Dealumination process |
EP2199272A1 (en) | 2008-11-27 | 2010-06-23 | BP Chemicals Limited | Carbonylation process |
EP2198963A1 (en) * | 2008-12-10 | 2010-06-23 | BP Chemicals Limited | Bound mordenite zeolite carbonylation catalyst |
CN104245653B (zh) * | 2011-11-10 | 2017-08-25 | 先趋能量公司 | 高热燃料和化学品的合成 |
US9421522B2 (en) * | 2011-12-28 | 2016-08-23 | Eastman Chemical Company | Iridium catalysts for carbonylation |
JP2016515039A (ja) | 2013-03-08 | 2016-05-26 | ビーピー ケミカルズ リミテッドBp Chemicals Limited | カルボニル化触媒およびプロセス |
RU2658820C2 (ru) * | 2013-03-08 | 2018-06-25 | Бп Кемикэлз Лимитед | Способ карбонилирования |
JP5918190B2 (ja) * | 2013-10-05 | 2016-05-18 | ザ レジェンツ オブ ザ ユニバーシティ オブ カリフォルニア | 脂肪族アルコール及び/又はその反応性誘導体のカルボニル化方法 |
RU2739320C2 (ru) | 2016-04-19 | 2020-12-22 | Бп Кемикэлз Лимитед | Способ карбонилирования для получения метилацетата |
WO2018004994A1 (en) | 2016-07-01 | 2018-01-04 | Res Usa, Llc | Fluidized bed membrane reactor |
US9981896B2 (en) | 2016-07-01 | 2018-05-29 | Res Usa, Llc | Conversion of methane to dimethyl ether |
US10189763B2 (en) | 2016-07-01 | 2019-01-29 | Res Usa, Llc | Reduction of greenhouse gas emission |
GB201705882D0 (en) | 2017-04-12 | 2017-05-24 | Bp Chem Int Ltd | Process |
CN110963947A (zh) * | 2019-12-23 | 2020-04-07 | 张家港格瑞特化学有限公司 | 一种表面活性剂的制备方法 |
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US4612238A (en) * | 1977-07-18 | 1986-09-16 | Allied Corporation | Fiber reinforced multi-ply stampable thermoplastic sheet |
NZ195461A (en) * | 1979-11-27 | 1983-06-14 | British Petroleum Co | Producing oxygenated hydrocarbon product containing ethanol |
US4377504A (en) * | 1981-05-01 | 1983-03-22 | Phillips Petroleum Company | Cracking catalyst improvement with gallium compounds |
US4612387A (en) * | 1982-01-04 | 1986-09-16 | Air Products And Chemicals, Inc. | Production of carboxylic acids and esters |
GB9008038D0 (en) * | 1990-04-09 | 1990-06-06 | Univ Manchester | Gallium zeolites |
GB9223170D0 (en) * | 1992-11-05 | 1992-12-16 | British Petroleum Co Plc | Process for preparing carboxylic acids |
JP4882147B2 (ja) * | 2000-11-20 | 2012-02-22 | 東ソー株式会社 | 新規mor型メタロアルミノシリケートの製造方法 |
US20060252959A1 (en) * | 2005-05-05 | 2006-11-09 | The Regents Of The University Of California | Process for carbonylation of alkyl ethers |
US7465822B2 (en) * | 2005-05-05 | 2008-12-16 | Bp Chemicals Ltd. | Process for carbonylation of alkyl ethers |
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RS53631B1 (en) | 2015-04-30 |
CA2562392A1 (en) | 2005-11-10 |
UA88901C2 (uk) | 2009-12-10 |
KR101167542B1 (ko) | 2012-07-20 |
TWI340739B (en) | 2011-04-21 |
BRPI0510374B1 (pt) | 2015-05-05 |
RU2006141684A (ru) | 2008-06-10 |
US7642372B2 (en) | 2010-01-05 |
WO2005105720A1 (en) | 2005-11-10 |
TW200535129A (en) | 2005-11-01 |
US20080091046A1 (en) | 2008-04-17 |
CN1950321B (zh) | 2011-02-23 |
MY143471A (en) | 2011-05-31 |
KR20070002072A (ko) | 2007-01-04 |
CA2562392C (en) | 2012-08-21 |
GB0409490D0 (en) | 2004-06-02 |
RS20060606A (en) | 2008-09-29 |
CN1950321A (zh) | 2007-04-18 |
RU2383526C2 (ru) | 2010-03-10 |
BRPI0510374A (pt) | 2007-11-06 |
EP1740525B1 (en) | 2012-01-25 |
BRPI0510374B8 (pt) | 2016-09-13 |
EP1740525A1 (en) | 2007-01-10 |
JP2007534732A (ja) | 2007-11-29 |
ES2379467T3 (es) | 2012-04-26 |
ATE542789T1 (de) | 2012-02-15 |
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