JP4975441B2 - コーティング用途のための複合材料の製造方法 - Google Patents
コーティング用途のための複合材料の製造方法 Download PDFInfo
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Description
12 スプレーチャンバ
14 円筒形の容器
16 円錐底
18 最上部導入口
20 送風機
21 熱交換器
22 横の導入口
24 排気口
25 製品画分
26 頂点排気口
28 サイクロン
30 微細画分
32 40 46 ふるい
34 オーバーサイズ
36 再循環ストリーム
38 44 50 アンダーサイズ
42 48 製品の切削物
52 オーブン
Claims (38)
- 粒状固体潤滑剤、無機バインダー、及び液体を混合することにより、混合物の全重量に対し5〜60重量%の固形分を有する混合物を製造する工程であって、前記混合されるバインダーの重量に対する前記混合される粒状固体潤滑剤の重量の比が19 : 1 〜1 : 19である工程と、
前記混合物を乾燥することにより乾燥凝集塊を製造する工程と、
前記乾燥凝集塊をサイズにより、又は、轢き潰してからサイズにより、アンダーサイズ粒子画分、規定サイズの粒子画分及びオーバーサイズ粒子画分に分級し、前記アンダーサイズ粒子画分は、粒状固体潤滑剤、無機バインダー、及び前記液体と混合される工程と、
前記乾燥凝集塊の前記規定サイズの粒子画分を、少なくとも850℃に加熱して前記無機バインダーを安定化する工程と
を含み、
前記液体が水であり、かつ、前記無機バインダーが含水ケイ酸アルミニウムである、
固体潤滑剤凝集塊の製造方法。 - 前記オーバーサイズ粒子画分は、前記粒状固体潤滑剤、前記無機バインダー、及び前記液体と混合され前記混合物を形成するか、又は、所望の粒径切削物を得るために破砕される請求項1に記載の方法。
- 前記混合されるバインダーの重量に対する前記混合される固体潤滑剤の重量の比が9:1〜4:6である請求項1に記載の方法。
- 前記混合されるバインダーの重量に対する前記混合される固体潤滑剤の重量の比が8:2である請求項1に記載の方法。
- 前記固体潤滑剤が、六方晶系窒化ホウ素、グラファイト、フッ化カルシウム、フッ化マグネシウム、フッ化バリウム、二硫化タングステン、及び二硫化モリブデンの粒子からなる群から選択される少なくとも1つの潤滑剤である請求項1に記載の方法。
- 前記固体潤滑剤が六方晶系窒化ホウ素である請求項1に記載の方法。
- 前記混合されるバインダーの重量に対する前記混合される六方晶系窒化ホウ素の重量の比が9:1〜4:6である請求項6に記載の方法。
- 前記混合されるバインダーの重量に対する前記混合される六方晶系窒化ホウ素の重量の比が8:2である請求項6に記載の方法。
- 前記混合物が、その全重量に対して、20〜30重量%の固形分を含む請求項6に記載の方法。
- 充填材を、前記固体潤滑剤、前記バインダー、及び前記液体と混合して、前記混合物を製造する工程を更に含み、前記混合物の固形分は、前記固体の全重量に対して40体積%までの量の充填材を有する請求項1に記載の方法。
- 前記混合物が、その全重量に対して、20〜30重量%の固形分を含む請求項1に記載の方法。
- 粒状固体潤滑剤、無機バインダー、及び液体を混合することにより、混合物の全重量に対し5〜60重量%の固形分を有する混合物を製造する工程であって、前記混合されるバインダーの重量に対する前記混合される粒状固体潤滑剤の重量の比が19 : 1 〜1 : 19である工程と、
前記混合物を乾燥することにより乾燥凝集塊を製造する工程と、
前記乾燥凝集塊をサイズにより分級し、又は、轢き潰してからサイズにより分級し、所望の粒径切削物を得る工程と、
前記所望の粒径切削物を少なくとも850℃に加熱することによって、前記所望の粒径切削物中の前記バインダーを前記液体中で非分散性にする工程と、
を含み、
前記液体が水であり、かつ、前記無機バインダーが含水ケイ酸アルミニウムである、
固体潤滑剤凝集塊の製造方法。 - 前記混合されるバインダーの重量に対する前記混合される固体潤滑剤の重量の比が9:1〜4:6である請求項12に記載の方法。
- 前記混合されるバインダーの重量に対する前記混合される固体潤滑剤の重量の比が8:2である請求項12に記載の方法。
- 前記固体潤滑剤が、六方晶系窒化ホウ素、グラファイト、フッ化カルシウム、フッ化マグネシウム、フッ化バリウム、二硫化タングステン、及び二硫化モリブデンの粒子からなる群から選択される少なくとも1つの潤滑剤である請求項12に記載の方法。
- 前記固体潤滑剤が、六方晶系窒化ホウ素である請求項12に記載の方法。
- 前記混合されるバインダーの重量に対する前記混合される六方晶系窒化ホウ素の重量の比が9:1〜4:6である請求項16に記載の方法。
- 前記混合されるバインダーの重量に対する前記混合される六方晶系窒化ホウ素の重量の比が8:2である請求項16に記載の方法。
- 前記混合物が、その全重量に対して、20〜30重量%の固形分を含む請求項16に記載の方法。
- 前記混合物が、その全重量に対して、20〜30重量%の固形分を含む請求項12に記載の方法。
- 充填材を、前記固体潤滑剤、前記バインダー、及び前記液体と混合して、前記混合物を製造する工程を更に含み、前記混合物の固形分は、前記固体の全重量に対して40体積%までの量の充填材を有する請求項12に記載の方法。
- 粒状固体潤滑剤、無機バインダー、及び液体を混合することにより、混合物の全重量に対し5〜60重量%の固形分を有する混合物を製造する工程であって、前記混合されるバインダーの重量に対する前記混合される粒状固体潤滑剤の重量の比が19 : 1 〜1 : 19である工程と、
前記混合物を乾燥することにより乾燥凝集塊を製造する工程と、
前記乾燥凝集塊を、少なくとも850℃に加熱して前記無機バインダーを安定化する工程と
を含み、
前記液体が水であり、かつ、前記無機バインダーが含水ケイ酸アルミニウムである、
固体潤滑剤凝集塊の製造方法。 - 前記含水ケイ酸アルミニウムが、ベントナイト、フーラー土、又はモンモリロナイトの少なくとも1つを含む請求項22に記載の方法。
- 前記含水ケイ酸アルミニウムが、ベントナイトである請求項22に記載の方法。
- 前記乾燥凝集塊をサイズにより、又は、轢き潰してからサイズにより、アンダーサイズ粒子画分、規定サイズの粒子画分及びオーバーサイズ粒子画分に分級する工程をさらに含む請求項22に記載の方法。
- 前記混合されるバインダーの重量に対する前記混合される固体潤滑剤の重量の比が9:1〜4:6である請求項22に記載の方法。
- 前記混合されるバインダーの重量に対する前記混合される固体潤滑剤の重量の比が8:2である請求項22に記載の方法。
- 前記固体潤滑剤が、六方晶系窒化ホウ素、グラファイト、フッ化カルシウム、フッ化マグネシウム、フッ化バリウム、二硫化タングステン、及び二硫化モリブデンの粒子からなる群から選択される少なくとも1つの潤滑剤である請求項22に記載の方法。
- 前記固体潤滑剤が六方晶系窒化ホウ素である請求項22に記載の方法。
- 前記混合されるバインダーの重量に対する前記混合される六方晶系窒化ホウ素の重量の比が9:1〜4:6である請求項29に記載の方法。
- 前記混合されるバインダーの重量に対する前記混合される六方晶系窒化ホウ素の重量の比が8:2である請求項29に記載の方法。
- 前記混合物が、その全重量に対して、20〜30重量%の固形分を含む請求項29に記載の方法。
- 前記混合物が、その全重量に対して20〜30重量%の固形分を含む請求項22に記載の方法。
- 充填材を、前記固体潤滑剤、前記バインダー、及び前記液体と混合して、前記混合物を製造する工程を更に含み、前記混合物の固形分は、前記固体の全重量に対して40体積%までの量の充填材を有する請求項22に記載の方法。
- 請求項1〜34のいずれか1項に記載の方法によって製造された固体潤滑剤凝集塊。
- 球状形態にある、請求項35に記載の固体潤滑剤凝集塊。
- 金属合金と混合された、または、金属合金により被覆された請求項35または36に記載の固体潤滑剤凝集塊。
- 請求項35〜37のいずれか1項に記載の固体潤滑剤凝集塊を含む熱スプレー組成物。
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JP (1) | JP4975441B2 (ja) |
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CN102408761A (zh) * | 2011-09-15 | 2012-04-11 | 中国人民解放军理工大学工程兵工程学院 | 减摩自润滑复配涂料 |
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EP1745117A4 (en) | 2012-06-27 |
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US7763573B2 (en) | 2010-07-27 |
CN1890353A (zh) | 2007-01-03 |
CN100482775C (zh) | 2009-04-29 |
WO2005054413A1 (en) | 2005-06-16 |
EP1745117A1 (en) | 2007-01-24 |
CA2547662C (en) | 2014-06-17 |
EP1745117B1 (en) | 2020-06-17 |
US20050124505A1 (en) | 2005-06-09 |
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